Hitachi L700 Series Instruction Manual

HITACHI INVERTER
L700 SERIES
INSTRUCTION MANUAL
Read through this Instruction Manual, and keep it handy for future reference.
NT221X
Introduction
Handling of this Instruction Manual
- The contents of this Instruction Manual are subject to change without prior notice.
- Even if you lose this Instruction Manual, it will not be resupplied, so please keep it carefully.
- No part of this Instruction Manual may be reproduced in any form without the publisher’s permission.
- If you find any incorrect description, missing description or have a question concerning the contents of
this Instruction Manual, please contact the publisher.
Revision History
No. Revision content Date of issue Manual code
1 First edition
- The current edition of this Instruction Manual also includes some corrections of simple misprints, missing letters, misdescriptions and certain added explanations other than those listed in the above Revision History table.
Safety Instructions
Safety Instructions
Be sure to read this Instruction Manual and appended documents thoroughly before installing, operating, maintaining, or inspecting the inverter. In this Instruction Manual, safety instructions are classified into two levels, namely WARNING and CAUTION.
WARNING
CAUTION
Note that even a level situation may lead to a serious consequence according to circumstances. Be sure to follow every safety instruction, which contains important safety information. Also focus on and observe the items and instructions described under "Notes" in the text.
: Indicates that incorrect handling may cause hazardous situations, which may result in
serious personal injury or death.
: Indicates that incorrect handling may cause hazardous situations, which may result in
moderate or slight personal injury or physical damage alone.
CAUTION
CAUTION
Many of the drawings in this Instruction Manual show the inverter with covers and/or parts blocking your view being removed.
Do not operate the inverter in the status shown in those drawings. If you have removed the covers and/or parts, be sure to reinstall them in their original positions before starting operation, and follow all instructions in this Instruction Manual when operating the inverter.
1. Installation
CAUTION
- Install the inverter on a non-flammable surface, e.g., metal. Otherwise, you run the risk of fire.
- Do not place flammable materials near the installed inverter. Otherwise, you run the risk of fire.
- When carrying the inverter, do not hold its top cover. Otherwise, you run the risk of injury by dropping the inverter.
- Prevent foreign matter (e.g., cut pieces of wire, sputtering welding materials, iron chips, wire, and dust) from entering the inverter. Otherwise, you run the risk of fire.
- Install the inverter on a structure able to bear the weight specified in this Instruction Manual. Otherwise, you run the risk of injury due to the inverter falling.
- Install the inverter on a vertical wall that is free of vibrations. Otherwise, you run the risk of injury due to the inverter falling.
- Do not install and operate the inverter if it is damaged or its parts are missing. Otherwise, you run the risk of injury.
- Install the inverter in a well-ventilated indoor site not exposed to direct sunlight. Avoid places where the inverter is exposed to high temperature, high humidity, condensation, dust, explosive gases, corrosive gases, flammable gases, grinding fluid mist, or salt water. Otherwise, you run the risk of fire.
- The inverter is precision equipment. Do not allow it to fall or be subject to high impacts, step on it, or place a heavy load on it. Doing so may cause the inverter to fail.
i
Safety Instructions
2. Wiring
WARNING
- Be sure to ground the inverter. Otherwise, you run the risk of electric shock or fire.
- Commit wiring work to a qualified electrician. Otherwise, you run the risk of electric shock or fire.
- Before wiring, make sure that the power supply is off. Otherwise, you run the risk of electric shock or fire.
- Perform wiring only after installing the inverter. Otherwise, you run the risk of electric shock or injury.
- Do not remove rubber bushings from the wiring section. Otherwise, the edges of the wiring cover may damage the wire, resulting in a short circuit or ground fault.
CAUTION
- Make sure that the voltage of AC power supply matches the rated voltage of your inverter. Otherwise, you run the risk of injury or fire.
- Do not input single-phase power into the inverter. Otherwise, you run the risk of fire.
- Do not connect AC power supply to any of the output terminals (U, V, and W). Otherwise, you run the risk of injury or fire.
- Do not connect a resistor directly to any of the DC terminals (PD, P, and N). Otherwise, you run the risk of fire.
- Connect an earth-leakage breaker to the power input circuit. Otherwise, you run the risk of fire.
- Use only the power cables, earth-leakage breaker, and magnetic contactors that have the specified capacity (ratings). Otherwise, you run the risk of fire.
- Do not use the magnetic contactor installed on the primary and secondary sides of the inverter to stop its operation.
- Tighten each screw to the specified torque. No screws must be left loose. Otherwise, you run the risk of fire.
- Before operating, slide switch SW1 in the inverter, be sure to turn off the power supply. Otherwise, you run the risk of electric shock and injury.
- Since the inverter supports two modes of cooling-fan operation, the inverter power is not always off, even when the cooling fan is stopped. Therefore, be sure to confirm that the power supply is off before wiring. Otherwise, you run the risk of electric shock and injury.
ii
Safety Instructions
3. Operation
WARNING
- While power is supplied to the inverter, do not touch any terminal or internal part of the inverter, check signals, or connect or disconnect any wire or connector. Otherwise, you run the risk of electric shock or fire.
- Be sure to close the terminal block cover before turning on the inverter power. Do not open the terminal block cover while power is being supplied to the inverter or voltage remains inside. Otherwise, you run the risk of electric shock.
- Do not operate switches with wet hands. Otherwise, you run the risk of electric shock.
- While power is supplied to the inverter, do not touch the terminal of the inverter, even if it has stopped. Otherwise, you run the risk of injury or fire.
- If the retry mode has been selected, the inverter will restart suddenly after a break in the tripping status. Stay away from the machine controlled by the inverter when the inverter is under such circumstances. (Design the machine so that human safety can be ensured, even when the inverter restarts suddenly.) Otherwise, you run the risk of injury.
- Do not select the retry mode for controlling an elevating or traveling device because output free-running status occurs in retry mode. Otherwise, you run the risk of injury or damage to the machine controlled by the inverter.
- If an operation command has been input to the inverter before a short-term power failure, the inverter may restart operation after the power recovery. If such a restart may put persons in danger, design a control circuit that disables the inverter from restarting after power recovery. Otherwise, you run the risk of injury.
- The [STOP] key is effective only when its function is enabled by setting. Prepare an emergency stop switch separately. Otherwise, you run the risk of injury.
- If an operation command has been input to the inverter before the inverter enters alarm status, the inverter will restart suddenly when the alarm status is reset. Before resetting the alarm status, make sure that no operation command has been input.
- While power is supplied to the inverter, do not touch any internal part of the inverter or insert a bar in it. Otherwise, you run the risk of electric shock or fire.
CAUTION
- Do not touch the heat sink, which heats up during the inverter operation. Otherwise, you run the risk of burn injury.
- The inverter allows you to easily control the speed of motor or machine operations. Before operating the inverter, confirm the capacity and ratings of the motor or machine controlled by the inverter. Otherwise, you run the risk of injury.
- Install an external brake system if needed. Otherwise, you run the risk of injury.
- When using the inverter to operate a standard motor at a frequency of over 60 Hz, check the allowable motor speeds with the manufacturers of the motor and the machine to be driven and obtain their consent before starting inverter operation. Otherwise, you run the risk of damage to the motor and machine.
- During inverter operation, check the motor for the direction of rotation, abnormal sound, and vibrations. Otherwise, you run the risk of damage to the machine driven by the motor.
iii
Safety Instructions
4. Maintenance, inspection, and parts replacement
WARNING
- Before inspecting the inverter, be sure to turn off the power supply and wait for 10 minutes or more. Otherwise, you run the risk of electric shock. (Before inspection, confirm that the Charge lamp on the inverter is off and the DC voltage between terminals P and N is 45 V or less.)
- Commit only a designated person to maintenance, inspection, and the replacement of parts. (Be sure to remove wristwatches and metal accessories, e.g., bracelets, before maintenance and inspection work and to use insulated tools for the work.) Otherwise, you run the risk of electric shock and injury.
5. Others
WARNING
- Never modify the inverter. Otherwise, you run the risk of electric shock and injury.
CAUTION
- Do not discard the inverter with household waste. Contact an industrial waste management company in your area who can treat industrial waste without polluting the environment.
iv
Safety Instructions
Precautions Concerning Electromagnetic Compatibility (EMC)
The L700 series inverter conforms to the requirements of Electromagnetic Compatibility (EMC) Directive (2004/108/EC). However, when using the inverter in Europe, you must comply with the following specifications and requirements to meet the EMC Directive and other standards in Europe:
WARNING: This equipment must be installed, adjusted, and maintained by qualified engineers who have expert knowledge of electric work, inverter operation, and the hazardous circumstances that can occur. Otherwise, personal injury may result.
1. Power supply requirements a. Voltage fluctuation must be -15% to +10% or less. b. Voltage imbalance must be ±3% or less. c. Frequency variation must be ±4% or less. d. Total harmonic distortion (THD) of voltage must be ±10% or less.
2. Installation requirement a. A special filter intended for the L700 series inverter must be installed.
3. Wiring requirements a. A shielded wire (screened cable) must be used for motor wiring, and the length of the cable must be
according to the following table (Table 1).
b. The carrier frequency must be set according to the following table to meet an EMC requirement
(Table 1).
c. The main circuit wiring must be separated from the control circuit wiring.
4. Environmental requirements (to be met when a filter is used) a. Ambient temperature must be within the range -10°C to +40°C. b. Relative humidity must be within the range 20% to 90% (non-condensing). c. Vibrations must be 5.9 m/s
2.94 m/s d. The inverter must be installed indoors (not exposed to corrosive gases and dust) at an altitude of
1,000 m or less.
model cat. cable length(m)
L700-110L C3 1 1 L700-110H C3 1 2.5
L700-150L C3 1 1 L700-150H C3 1 2.5
L700-185L C3 1 1 L700-185H C3 1 2.5
L700-220L C3 1 1 L700-220H C3 1 2.5
L700-300L C3 5 2.5 L700-300H C3 1 2.5
L700-370L C3 5 2.5 L700-370H C3 1 2.5
L700-450L C3 5 2.5 L700-450H C3 1 2.5
L700-550L C3 20 3 L700-550H C3 5 2.5
L700-750L C3 20 3 L700-750H C3 5 2.5
L700-900H C3 10 2.5
L700-110H C3 10 2.5
L700-1320H C3 10 2.5
L700-1600H C3 10 2.5
2
(0.6 G) (10 to 55 Hz) or less. (11 to 30kW)
2
(0.3 G) (10 to 55Hz) or less. (37 to 160kW)
carrier
frequency(kHz)
model cat. cable length(m)
Table 1
carrier
frequency(kHz)
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Safety Instructions
Precautions Concerning Compliance with UL and cUL Standards
(Standards to be met: UL508C and CSA C22.2 No. 14-05)
These devices are open typeand/or Enclosed Type 1 (when employing accessory Type 1 Chassis Kit) AC
Inverters with three phase input and three phase output. They are intended to be used in an enclosure. They are used to provide both an adjustable voltage and adjustable frequency to the ac motor. The inverter automatically maintains the required volts-Hz ration allowing the capability through the motor speed range.
1. “Use 60/75 C CU wire only” or equivalent. For models L700 series except for L700-110H and L700-150H.
2. “Use 75C CU wire only” or equivalent. For models L700-110H and L700-150H.
3. “Suitable for use on a circuit capable of delivering not more than 100 k rms symmetrical amperes, 240 V maximum”. For models with suffix L.
4. “Suitable for use on a circuit capable of delivering not more than 100 k rms symmetrical amperes, 480 V maximum”. For models with suffix H.
5. “Install device in pollution degree 2 environment”.
6. “Maximum Surrounding Air Temperature 45 or 50°C”.
7. “CAUTION- Risk of Electric Shock- Capacitor discharge time is at least 10 min.”
8. “Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the NEC and any additional local codes.”
9. “Solid state motor overload protection is provided in each model”
10. Tightening torque and wire range for field wiring terminals are in the table below:
Model No. Required torque (N-m) Wire range (AWG)
L700-110L 4.0 6
L700-150L 4.0 6-4
L700-185L 4.9 2
L700-220L 4.9 1
L700-300L 8.8 1 or 1/0
L700-370L 8.8 2/0 or Parallel of 1/0
L700-450L 20.0 4/0 (Prepared wire only) or Parallel of 1/0
L700-550L 20.0 4/0 (Prepared wire only) or Parallel of 1/0
L700-750L 19.6 350 kcmil
(Prepared wire only) or Parallel of 2/0 (Prepared wire only)
Model No.
L700-110H 4.0 8
L700-150H 4.9 6
L700-185H 4.9 6
L700-220H 4.9 6 or 4
L700-300H 4.9 3
L700-370H 20.0 1
L700-450H 20.0 1
L700-550H 20.0 2/0
L700-750H 20.0 Parallel of 1/0
L700-900H 20.0 Parallel of 1/0
L700-1100H 35.0 Parallel of 3/0
L700-1320H 35.0 Parallel of 3/0
L700-1600H 35.0 Parallel of 3/0
Required Torque (N.m) Wire Range (AWG)
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Safety Instructions
11. Distribution fuse / circuit breaker size marking is included in the manual to indicate that the unit shall be
connected with a Listed inverse time circuit breaker, rated 600 V with the current ratings as shown in
the table below:
Model No. Fuse Size (Maximum A) Circuit Breaker (Maximum A)
Type Rating Type Rating
L700-110L J 60 A Inverse time 60 A
L700-150L J 100 A Inverse time 100 A
L700-185L J 100 A Inverse time 100 A
L700-220L J 100 A Inverse time 100 A
L700-300L J 125 A Inverse time 125 A
L700-370L J 175 A Inverse time 175 A
L700-450L J 225 A Inverse time 225 A
L700-550L J 250 A Inverse time 250 A
L700-750L J 300 A Inverse time 300 A
L700-110H J 30 A Inverse time 30 A
L700-150H J 40 A Inverse time 40 A
L700-185H J 50 A Inverse time 50 A
L700-220H J 50 A Inverse time 50 A
L700-300H J 75 A Inverse time 75 A
L700-370H J 80 A Inverse time 80 A
L700-450H J 100 A Inverse time 100 A
L700-550H J 125 A Inverse time 125 A
L700-750H J 150A Inverse time 150 A
L700-900H J 225 A Inverse time 225 A
L700-1100H J 225 A Inverse time 225 A
L700-1320H J 300 A Inverse time 300 A
L700-1600H J 350 A Inverse time 350 A
12. “Field wiring connection must be made by a UL Listed and CSA Certified ring lug terminal connector sized for the wire gauge being used. The connector must be fixed using the crimping tool specified by the connector manufacturer.”
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Contents
Chapter 1 Overview
1.1 Inspection of the Purchased Product ························································································ 1 - 1
1.1.1 Inspecting the product·································································································· 1 - 1
1.1.2 Instruction manual (this manual) ·················································································· 1 - 1
1.2 Method of Inquiry and Product Warranty ·················································································· 1 - 2
1.2.1 Method of inquiry ········································································································· 1 - 2
1.2.2 Product warranty ·········································································································· 1 - 2
1.2.3 Warranty Terms ············································································································ 1 - 2
1.3 Exterior Views and Names of Parts ·························································································· 1 - 3
Chapter 2 Installation and Wiring
2.1 Installation ································································································································· 2 - 1
2.1.1 Precautions for installation ······························································································· 2 - 2
2.1.2 Backing plate ··················································································································· 2 - 5
2.2 Wiring ········································································································································ 2 - 6
2.2.1 Terminal connection diagram and explanation of terminals and switch settings ············· 2 - 7
2.2.2 Wiring of the main circuit ································································································· 2 - 11
2.2.3 Wiring of the control circuit ······························································································ 2 - 20
2.2.4 Wiring of the digital operator ···························································································· 2 - 21
2.2.5 Selection and wiring of regenerative braking resistor (on 11 kW to 30 kW models) ······· 2 - 22
Chapter 3 Operation
3.1 Operating Methods ··················································································································· 3 - 1
3.2 How To Operate the Digital Operator ························································································ 3 - 4
3.2.1 Names and functions of components ·············································································· 3 - 4
3.2.2 Code display system and key operations ········································································ 3 - 5
3.3 How To Make a Test Run ·········································································································· 3 - 11
Chapter 4 Explanation of Functions
4.1 Monitor Mode ···························································································································· 4 - 1
4.1.1 Output frequency monitoring (d001) ············································································ 4 - 1
4.1.2 Output current monitoring (d002) ················································································· 4 - 1
4.1.3 Rotation direction minitoring (d003) ············································································· 4 - 1
4.1.4 Process variable (PV), PID feedback monitoring (d004, A071, A075) ························ 4 - 1
4.1.5 Intelligent input terminal status (d005) ········································································· 4 - 2
4.1.6 Intelligent output terminal status (d006) ······································································· 4 - 2
4.1.7 Scaled output frequency monitoring (d007, b086) ······················································· 4 - 2
4.1.8 Torque command monitoring (d009, P033, P034) ······················································· 4 - 3
4.1.9 Output voltage monitoring (d013) ················································································ 4 - 3
4.1.10 Power monitoring (d014) ····························································································· 4 - 3
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Contents
4.1.11 Cumulative power monitoring (d015, b078, b079) ······················································ 4 - 3
4.1.12 Cumulative operation RUN time monitoring (d016) ····················································· 4 - 3
4.1.13 Cumulative power-on time monitoring (d017) ····························································· 4 - 4
4.1.14 Heat sink temperature monitoring (d018) ···································································· 4 - 4
4.1.15 Motor temperature monitoring (d019, b98) ·································································· 4 - 4
4.1.16 Life-check monitoring (d022) ······················································································· 4 - 4
4.1.17 Program counter display (easy sequence function) (d023) ········································· 4 - 4
4.1.18 Program number monitoring (easy sequence function) (d024) ··································· 4 - 4
4.1.19 User monitors 0 to 2 (easy sequence function) ··························································· 4 - 5
4.1.20 Pulse counter monitor ·································································································· 4 - 5
4.1.21 Trip Counter (d080) ······································································································ 4 - 5
4.1.22 Trip monitoring 1 to 6 (d081, d082 to d086) ································································ 4 - 5
4.1.23 Programming error monitoring (d090) ········································································· 4 - 5
4.1.24 DC voltage monitoring (d102) ······················································································ 4 - 5
4.1.25 BRD load factor monitoring (d103, b090) ···································································· 4 - 6
4.1.26 Electronic thermal overload monitoring (d104) ···························································· 4 - 6
4.2 Function Mode ·························································································································· 4 - 7
4.2.1 Output frequency setting (F001, A001, A020, C001 to C008) ····································· 4 - 7
4.2.2 Keypad Run key routing (F004) ··················································································· 4 - 7
4.2.3 Rotational direction restriction (b035) ·········································································· 4 - 7
4.2.4 Frequency source setting (A001) ················································································ 4 - 8
4.2.5 Run command source setting (A002, C001 to C008, C019, F004) ····························· 4 - 8
4.2.6 Stop mode selection (b091, F003, b003, b007, b088) ················································ 4 - 9
4.2.7 STOP key enable (b087) ····························································································· 4 - 9
4.2.8 Acceleration/deceleration time setting (F002, F003, A004, P031, C001 to C008) ······ 4 - 10
4.2.9 Base frequency setting (A003, A081, A082) ································································ 4 - 11
4.2.10 Maximum frequency setting (A004) ············································································· 4 - 11
4.2.11 External analog input setting (O, O2, and OI) (A005, A006, C001 to C008) ··············· 4 - 12
4.2.12 Frequency operation function (A141 to A143, A001, A076) ········································ 4 - 13
4.2.13 Frequency addition function (A145, A046, C001 to C008) ·········································· 4 - 14
4.2.14 Start/end frequency setting for external analog input (A011 to A015, A101 to A105, A111 to A114) ··············································································································· 4 - 14
4.2.15 External analog input (O/OI/O2) filter setting (A016) ··················································· 4 - 15
4.2.16 V/f gain setting (A045, A082) ······················································································· 4 - 15
4.2.17 V/F characteristic curve selection (A044, b100, b101) ················································ 4 - 16
4.2.18 Torque boost setting (A041, A042, A043, H003, H004) ··············································· 4 - 18
4.2.19 DC braking (DB) setting (A051 to A059, C001 to C008) ············································· 4 - 20
4.2.20 Frequency upper limit setting (A061, A062) ································································ 4 - 24
4.2.21 Jump frequency function (A063 to A068) ···································································· 4 - 25
4.2.22 Acceleration stop frequency setting (A069, A070, A097) ············································ 4 - 25
4.2.23 PID function (A001, A005, A071 to A076, d004, C001 to C008, C021 to C025, C044) ··························································································································· 4 - 26
4.2.24 Two-stage acceleration/deceleration function (2CH) (F002, F003, A092 to A096, C001 to C008) ············································································································· 4 - 30
4.2.25 Acceleration/deceleration curve selection (A097, A098, A131, A132) ························ 4 - 31
4.2.26 Energy-saver operation (A085, A086) ········································································· 4 - 32
4.2.27 Retry or trip after instantaneous power failure (b001 to b005, b007, b008, C021 to C026) ············································································································· 4 - 33
4.2.28 Phase loss power input protection (b006) ··································································· 4 - 36
4.2.29 Electronic thermal protection (b012, b013, b015, b016, C021 to C026, C061) ·········· 4 - 37
4.2.30 Overload restriction/overload notice (b021 to b026, C001 to C008, C021 to C026, C040, C041, C111) ······································································································ 4 - 40
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4.2.31 Overcurrent restraint (b027) ························································································ 4 - 41
4.2.32 Overvoltage supression during deceleration (b130 to b132) ······································· 4 - 42
4.2.33 Start frequency setting (b082) ······················································································ 4 - 43
4.2.34 Reduced voltage start function (b036, b082) ······························································· 4 - 43
4.2.35 Carrier frequency setting······························································································ 4 - 44
4.2.36 Automatic carrier frequency reducation ······································································· 4 - 45
4.2.37 Dynamic braking (BRD) function (b090, b095, b096) ·················································· 4 - 46
4.2.38 Cooling-fan operation setting (b092) ··········································································· 4 - 46
4.2.39 Intelligent input terminal setting (SET, SET3) (C001 to C008) ···································· 4 - 47
4.2.40 Input terminal a/b (NO/NC) selection (C011 to C018, C019) ······································· 4 - 48
4.2.41 Multispeed select setting (CF1 to CF4 and SF1 to SF7) (A019, A020 to A035, C001 toC008) ··············································································································· 4 - 48
4.2.42 Jogging (JG) command setting (A038, A039, C001 to C008) ····································· 4 - 50
4.2.43 2nd/3rd motor control function (SET and SET3)·························································· 4 - 51
4.2.44 Software lock (SFT) function (b031, C001 to C008) ···················································· 4 - 52
4.2.45 Forcible-operation from digital operation (OPE) function (A001, A002, C001 to C008) ·············································································································· 4 - 52
4.2.46 Forcible-operation from terminal (F-TM) function (A001, A002, C001 to C008)·········· 4 - 52
4.2.47 Free-run stop (FRS) function (b088, b033, b007, b028 to b030, C001 to C008) ········ 4 - 53
4.2.48 Commercial power source switching (CS) function (b003, b007, C001 to C008) ······· 4 - 54
4.2.49 Reset (RS) function (b003, b007, C102, C103, C001 to C008) ·································· 4 - 55
4.2.50 Unattended start protection (USP) function (C001 to C008) ······································· 4 - 57
4.2.51 Remote control function (UP and DWN) (C101, C001 to C008) ································· 4 - 57
4.2.52 External trip (EXT) function (C001 to C008) ································································ 4 - 58
4.2.53 3-wire interface operation function (STA, STP, and F/R) (C001 to C008) ··················· 4 - 58
4.2.54 Control gain switching function (CAS) (A044, C001 to C008, H005, H050 to H052, H070 to H072) ·············································································································· 4 - 59
4.2.55 P/PI switching function (PPI) (A044, C001 to C008, H005, H050 to H052, H070 to H072) ·············································································································· 4 - 60
4.2.56 Analog command holding function (AHD) (C001 to C008) ·········································· 4 - 61
4.2.57 Intelligent pulse counter (PCNT and PCC) ·································································· 4 - 61
4.2.58 Intelligent output terminal setting (C021 to C026) ······················································· 4 - 62
4.2.59 Intelligent output terminal a/b (NO/NC) selection (C031 to C036) ······························ 4 - 63
4.2.60 Running signal (RUN) (C021 to C025) ········································································ 4 - 64
4.2.61 Frequency arrival signals (FA1, FA2, FA3, FA4, and FA5) (C021 to C025, C042, C043, C045, C046) ······································································································ 4 - 64
4.2.62 Running time over and power-on time over signals (RNT and ONT) (b034, C021to C026, d016, d017) ··············································································· 4 - 66
4.2.63 0 Hz speed detection signal (ZS) (A044, C021 to C025, C063) ·································· 4 - 66
4.2.64 Over-torque signal (OTQ) (A044, C021 to C025, C055 to C058) ······························· 4 - 67
4.2.65 Alarm code output function (AC0 to AC3) (C021 to C025, C062) ······························· 4 - 68
4.2.66 Logical output signal operation function (LOG1 to LOG6) (C021 to C026, C142 to C159) ·············································································································· 4 - 69
4.2.67 Capacitor life warning signal (WAC) (C021 to C026) ·················································· 4 - 70
4.2.68 Communication line disconnection signal (NDc) (C021 to C026, C077) ····················· 4 - 70
4.2.69 Cooling-fan speed drop signal (WAF) (C021 to C026, b092 to d022) ························· 4 - 71
4.2.70 Starting contact signal (FR) (C021 to C026) ································································ 4 - 71
4.2.71 Heat sink overheat warning signal (OHF) (C021 to C026, C064) ······························· 4 - 71
4.2.72 Low-current indication (LOC) signal (C021 to C026, C038, C039) ····························· 4 - 72
4.2.73 Inverter ready signal (IRDY) (C021 to C026) ······························································ 4 - 72
4.2.74 Forward rotation signal (FWR) (C021 to C026) ··························································· 4 - 72
4.2.75 Reverse rotation signal (RVR) (C021 to C026) ··························································· 4 - 73
4.2.76 Major failure signal (MJA) (C021 to C026) ·································································· 4 - 73
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4.2.77 Window comparators (WCO/WCOI/WCO2) (detection of terminal disconnection: ODc/OIDc/O2Dc) ········································································································· 4 - 74
4.2.78 Output signal delay/hold function (C130 to C141) ······················································· 4 - 75
4.2.79 Input terminal response time ······················································································· 4 - 75
4.2.80 External thermistor function (TH) (b098, b099, C085) ················································ 4 - 75
4.2.81 FM terminal (C027, b081) ···························································································· 4 - 76
4.2.82 AM and AMI terminals (C028, C029, C106, C108 to C110) ········································ 4 - 77
4.2.83 Initialization setting (b084, b085) ················································································· 4 - 78
4.2.84 Function code display restriction (b037, U001 to U012) ············································· 4 - 79
4.2.85 Initial-screen selection (selection of the initial screen to be displayed after power-on) (b038) ········································································································· 4 - 81
4.2.86 Automatic user-parameter setting (b039, U001 to U012) ············································ 4 - 82
4.2.87 Stabilization constant setting (H006) ··········································································· 4 - 82
4.2.88 Selection of operation at option board error (P001, P002) ·········································· 4 - 82
4.2.89 Optimum accel/decal operation function (A044, A085, b021, b022) ··························· 4 - 83
4.2.90 Deceleration and stopping at power failure (nonstop deceleration at instantaneous power failure) (b050 to b054) ······················································································ 4 - 84
4.2.91 Offline auto-tuning function (H001 to H004, H030 to H034, A003, A051, A082) ········· 4 - 86
4.2.92 Online auto-tuning function ·························································································· 4 - 88
4.2.93 Secondary resistance compensation (temperature compensation) function (P025, b098) ················································································································ 4 - 89
4.2.94 Motor constants selection ···························································································· 4 - 89
4.2.95 Sensorless vector control (A001, A044, F001, b040 to b044, H002 to H005, H020 to H024,H050 to H052) ······················································································ 4 - 91
4.2.96 Torque monitoring function (A044, C027 to C029, H003, H004) ································· 4 - 92
4.2.97 Forcing function (FOC) (A044, C001 to C008) ···························································· 4 - 92
4.2.98 Torque limitation function (A044, b040 to b044, C001 to C008, C021 to C025) ········· 4 - 93
4.2.99 Reverse Run protection function (A044, b046) ··························································· 4 - 94
4.2.100 Torque LAD stop function (A044, b040 to b045) ························································· 4 - 95
4.2.101 Easy sequence function (A017, P100 to P131) ··························································· 4 - 96
4.2.102 Pulse Train frequency input ························································································· 4 - 97
4.3 Communication Functions ········································································································ 4 - 98
4.3.1 Communication in ASCII mode ···················································································· 4 - 101
4.3.2 Communication in Modbus-RTU mode ······································································· 4 - 114
4.4 About the emergency stop function ·························································································· 4 - 147
Chapter 5 Error Codes
5.1 Error Codes and Troubleshooting ····························································································· 5 - 1
5.1.1 Error codes ·················································································································· 5 - 1
5.1.2 Option boards error codes ··························································································· 5 - 5
5.1.3 Trip conditions monitoring ···························································································· 5 - 9
5.2 Warning Codes ························································································································· 5 - 10
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Chapter 6 Maintenance and Inspection
6.1 Precautions for Maintenance and Inspection············································································ 6 - 1
6.1.1 Daily inspection ············································································································ 6 - 1
6.1.2 Cleaning ······················································································································· 6 - 1
6.1.3 Periodic inspection ······································································································· 6 - 1
6.2 Daily and Periodic Inspections ·································································································· 6 - 2
6.3 Replacing parts ························································································································· 6 - 3
6.4 Ground Resistance Test with a Megger ···················································································· 6 - 3
6.5 Withstand Voltage Test·············································································································· 6 - 4
6.6 Method of Checking the Inverter and Converter Circuits ·························································· 6 - 4
6.7 DC-Bus Capacitor Life Curve ···································································································· 6 - 5
6.8 Output of Life Warning ·············································································································· 6 - 5
6.9 Methods of Measuring the Input/Output Voltages, Current, and Power ··································· 6 - 6
Chapter 7 Specifications
7.1 Specifications ···························································································································· 7 - 1
7.2 External dimensions ·················································································································· 7 - 4
Chapter 8 List of Data Settings
8.1 Precautions for Data Setting ····································································································· 8 - 1
8.2 Monitoring Mode ······················································································································· 8 - 1
8.3 Function Mode ·························································································································· 8 - 2
8.4 Extended Function Mode ·········································································································· 8 - 3
Appendix
Appendix ············································································································································· A - 1
Index
Index ··············································································································································· Index - 1
xii
Chapter 1 Overview
This chapter describes the inspection of the purchased product, the product warranty, and the names of parts.
1.1 Inspection of the Purchased Product ··············· 1 - 1
1.2 Method of Inquiry and Product Warranty ········· 1 - 2
1.3 Exterior Views and Names of Parts ················· 1 - 3
(Memo)
Chapter 1 Overview
1.1 Inspection of the Purchased Product
1.1.1 Inspecting the product
After unpacking, inspect the product as described below. If you find the product to be abnormal or defective, contact your supplier or local Hitachi Distributor.
(1) Check the product for damage (including falling of parts and dents in the inverter body) caused during
transportation. (2) Check that the product package contains an inverter set and this Instruction Manual. (3) Check the specification label to confirm that the product is the one you ordered.
Specification label
Figure 1-1 Location of the specifications label
Inverter model
Input ratings
Output ratings Serial number
L700-150HFF
380 - 480 380 - 480
Figure 1-2 Contents of the specifications label
1.1.2 Instruction manual (this manual)
This Instruction Manual describes how to operate the Hitachi L700 Series Inverter. Read this Instruction Manual thoroughly before using the inverter, and then keep it handy for future reference. When using the inverter, together with optional products for the inverter, also refer to the manuals supplied with the optional products. Note that this Instruction Manual and the manual for each optional product to be used should be delivered to the end user of the inverter.
1 - 1
Chapter 1 Overview
1.2 Method of Inquiry and Product Warranty
1.2.1 Method of inquiry
For an inquiry about product damage or faults or a question about the product, notify your supplier of the following information: (1) Model of your inverter (2) Serial number (MFG No.) (3) Date of purchase (4) Content of inquiry
- Location and condition of damage
- Content of your question
1.2.2 Product warranty
The product will be warranted for one year after the date of purchase. Even within the warranty period, repair of a product fault will not be covered by the warranty (but the repair will be at your own cost) if: (1) the fault has resulted from incorrect usage not conforming to the instructions given in this Instruction
Manual or the repair or modification of the product carried out by an unqualified person, (2) the fault has resulted from a cause not attributable to the delivered product, (3) the fault has resulted from use beyond the limits of the product specifications, or (4) the fault has resulted from disaster or other unavoidable events.
The warranty will only apply to the delivered inverter and excludes all damage to other equipment and facilities induced by any fault of the inverter. The warranty is effective only in Japan.
Repair at the user's charge Following the one-year warranty period, any examination and repair of the product will be accepted at your charge. Even during the warranty period, examination and repairs of faults, subject to the above scope of the warranty disclaimer, will be available at charge. To request a repair at your charge, contact your supplier or local Hitachi Distributor. The Hitachi Distributors are listed on the back cover of this Instruction Manual.
1.2.3 Warranty Terms
The warranty period under normal installation and handling conditions shall be two (2) years from the date of manufacture (“DATE” on product nameplate), or one (1) year from the date of installation, whichever occurs first. The warranty shall cover the repair or replacement, at Hitachi’s sole discretion, of ONLY the inverter that was installed. (1) Service in the following cases, even within the warranty period, shall be charged to the purchaser:
a. Malfunction or damage caused by mis-operation or modification or improper repair b. Malfunction or damage caused by a drop after purchase and transportation c. Malfunction or damage caused by fire, earthquake, flood, lightening, abnormal input voltage,
contamination, or other natural disasters
(2) When service is required for the product at your work site, all expenses associated with field repair
shall be charged to the purchaser. (3) Always keep this manual handy; please do not loose it. Please contact your Hitachi distributor to
purchase replacement or additional manuals.
1 - 2
Chapter 1 Overview
1.3 Exterior Views and Names of Parts
The figure below shows an exterior view of the inverter (model L700-185LFF/HFF to L700-300LFF/HFF).
Terminal block cover
For the wiring of the main circuit and control circuit terminals, open the terminal block cover. For mounting optional circuit boards, open the front cover.
Position to mount optional board 1
Position to mount optional board 2
Control circuit terminals
Front cover
POWER lamp
ALARM lamp
Digital operator
Spacer cover
Specification label
Exterior view of shipped inverter
Main circuit terminals
Backing plate
Exterior view of inverter with front and terminal block covers removed
1 - 3
(Memo)
Chapter 2 Installation and Wiring
This chapter describes how to install the inverter and the wiring of main circuit and control signal terminals with typical examples of wiring.
2.1 Installation ························································ 2 - 1
2.2 Wiring ······························································· 2 - 6
(Memo)
Chapter 2 Installation and Wiring
2.1 Installation
CAUTION
- Install the inverter on a non-flammable surface, e.g., metal. Otherwise, you run the risk of fire.
- Do not place flammable materials near the installed inverter. Otherwise, you run the risk of fire.
- When carrying the inverter, do not hold its top cover. Otherwise, you run the risk of injury by dropping the inverter.
- Prevent foreign matter (e.g., cut pieces of wire, sputtering welding materials, iron chips, wire, and dust) from entering the inverter. Otherwise, you run the risk of fire.
- Install the inverter on a structure able to bear the weight specified in this Instruction Manual. Otherwise, you run the risk of injury due to the inverter falling.
- Install the inverter on a vertical wall that is free of vibrations. Otherwise, you run the risk of injury due to the inverter falling.
- Do not install and operate the inverter if it is damaged or its parts are missing. Otherwise, you run the risk of injury.
- Install the inverter in a well-ventilated indoor site not exposed to direct sunlight. Avoid places where the inverter is exposed to high temperature, high humidity, condensation, dust, explosive gases, corrosive gases, flammable gases, grinding fluid mist, or salt water. Otherwise, you run the risk of fire.
- The inverter is precision equipment. Do not allow it to fall or be subject to high impacts, step on it, or place a heavy load on it. Doing so may cause the inverter to fail.
2 - 1
Chapter 2 Installation and Wiring
A
2.1.1 Precautions for installation
(1) Transportation The inverter uses plastic parts. When carrying the inverter, handle it carefully to prevent damage to the
parts.
Do not carry the inverter by holding the front or terminal block cover. Doing so may cause the inverter
to fall. Do not install and operate the inverter if it is damaged or its parts are missing.
(2) Surface on which to install the inverter The inverter will reach a high temperature (up to about 150°C) during operation. Install the inverter on
a vertical wall surface made of nonflammable material (e.g., metal) to avoid the risk of fire.
Leave sufficient space around the inverter. In particular, keep sufficient distance between the inverter
and other heat sources (e.g., braking resistors and reactors) if they are installed in the vicinity.
(*1)
ir flow
Inverter
Inverter
5 cm or more 5 cm or more
(*2)
(3) Ambient temperature Avoid installing the inverter in a place where the ambient temperature goes above or below the
allowable range (-10°C to +40°C), as defined by the standard inverter specification.
Measure the temperature in a position about 5 cm distant from the bottom-center point of the inverter,
and check that the measured temperature is within the allowable range.
Operating the inverter at a temperature outside this range will shorten the inverter life (especially the
capacitor life).
(4) Humidity Avoid installing the inverter in a place where the relative humidity goes above or below the allowable
range (20% to 90% RH), as defined by the standard inverter specification. Avoid a place where the inverter is subject to condensation. Condensation inside the inverter will result in short circuits and malfunctioning of electronic parts. Also
avoid places where the inverter is exposed to direct sunlight.
(5) Ambient air Avoid installing the inverter in a place where the inverter is subject to dust, corrosive gases,
combustible gases, flammable gases, grinding fluid mist, or salt water. Foreign particles or dust entering the inverter will cause it to fail. If you use the inverter in a
considerably dusty environment, install the inverter inside a totally enclosed panel.
Keep enough clearance between the inverter and the wiring ducts located above and below the inverter to prevent the latter from obstructing the ventilation of the inverter.
*1 10 cm or more for 11 to 75kW
30cm or more for 90 to 160kW *2 10 cm or more for 11 to 75kW 30cm or more for 90 to 160kW But for exchanging the DC bus capacitor, take a distance. 22cm or more for 18.5 to 75kW
Wall
30cm or more for 90 to 160kW
2 - 2
Chapter 2 Installation and Wiring
(6) Installation method and position Install the inverter vertically and securely with screws or bolts on a surface that is free from vibrations
and that can bear the inverter weight.
If the inverter is not installed vertically, its cooling performance may be degraded and tripping or
inverter damage may result.
(7) Mounting in an enclosure
Heat in the inverter rises from the under to the upper part of the inverter up with the fan built into the inverter, and make it to the one without the obstacle even if the influence of heat is received, please when you arrange apparatus up. Moreover, please usually arrange it sideways like the left side of the figure below when you store two or more inverters in the same enclosure. The temperature in an upper inverter rises because of the heat of a lower inverter when it places one behind another unavoidably to reduce the space of the enclosure, it causes the inverter breakdown, and set it up, please so that the heat of a lower inverter should not influence an upper inverter. Please note it enough as ventilation, ventilation, and the size of the board are enlarged so that the ambient temperature of the inverter should not exceed the permissible value when two or more inverters are stored on the enclosure.
(8) When mounting multiple inverters in an enclosure with a ventilation fan, carefully design the layout of
the ventilation fan, air intake port, and inverters.
An inappropriate layout will reduce the inverter-cooling effect and raise the ambient temperature. Plan
the layout so that the inverter ambient temperature will remain within the allowable range.
Inverter Inverter
Enclosure
Sideways
Inverter
(Acceptable)
Inverter
Guide
Plate
Inverter
Enclosure
Behind another
Ventilation fan
Position of ventilation fan
2 - 3
Ventilation fan
Inverter
(Unacceptable)
Chapter 2 Installation and Wiring
(9) Reduction of enclosure size If you mount the inverter inside an enclosure such that the heat sink of the inverter is positioned
outside the enclosure, the amount of heat produced inside the enclosure can be reduced and likewise the size of the enclosure.
Mounting the inverter in an enclosure with the heat sink positioned outside requires an optional
dedicated special metal fitting.
To mount the inverter in an enclosure with the heat sink positioned outside, cut out the enclosure panel
according to the specified cutting dimensions.
The cooling section (including the heat sink) positioned outside the enclosure has a cooling fan.
Therefore, do not place the enclosure in any environment where it is exposed to waterdrops, oil mist, or dust.
(10) Approximate loss by inverter capacity
Inverter capacity (kW) 11 15 18.5 22 30 37 45 55 75 90 110 132 160
Loss with 70% load (W) 435 575 698 820 1100 1345 1625 1975 2675 3375 3900 4670 5660
Loss with 100% load (W) 600 800 975 1150 1550 1900 2300 2800 3800 4800 5550 6650 8060
Efficiency at rated output (%) 94.8 94.9 95.0 95.0 95.0 95.1 95.1 95.1 95.2 95.2 95.2 95.2 95.2
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Chapter 2 Installation and Wiring
2.1.2 Backing plate
(1) For models with 30 kW or less capacity On the backing plate, cut the joints around each section to be cut off with cutting pliers or a cutter,
remove them, and then perform the wiring.
(2) For the models with 37 kW to 75kW
1) For wiring without using conduits Cut an X in each rubber bushing of the backing plate with cutting pliers or a cutter, and then perform
the wiring.
2) For wiring using conduits Remove the rubber bushings from the holes to be used for wiring with conduits, and then fit conduits
into the holes.
Note: Do not remove the rubber bushing from holes that are not used for wiring with a conduit. If a cable is connected through the plate hole without a rubber bushing and conduit, the cable
insulation may be damaged by the edge of the hole, resulting in a short circuit or ground fault.
Joint
Section to be cut off
Backing plate
Rubber bushing
2 - 5
Chapter 2 Installation and Wiring
2.2 Wiring
WARNING
- Be sure to ground the inverter. Otherwise, you run the risk of electric shock or fire.
- Commit wiring work to a qualified electrician. Otherwise, you run the risk of electric shock or fire.
- Before wiring, make sure that the power supply is off. Otherwise, you run the risk of electric shock or fire.
- Perform wiring only after installing the inverter. Otherwise, you run the risk of electric shock or injury.
- Do not remove rubber bushings from the wiring section. Otherwise, the edges of the wiring cover may damage the wire, resulting in a short circuit or ground fault.
CAUTION
- Make sure that the voltage of AC power supply matches the rated voltage of your inverter. Otherwise, you run the risk of injury or fire.
- Do not input single-phase power into the inverter. Otherwise, you run the risk of fire.
- Do not connect AC power supply to any of the output terminals (U, V, and W). Otherwise, you run the risk of injury or fire.
- Do not connect a resistor directly to any of the DC terminals (PD, P, and N). Otherwise, you run the risk of fire.
- Connect an earth-leakage breaker to the power input circuit. Otherwise, you run the risk of fire.
- Use only the power cables, earth-leakage breaker, and magnetic contactors that have the specified capacity (ratings). Otherwise, you run the risk of fire.
- Do not use the magnetic contactor installed on the primary and secondary sides of the inverter to stop its operation.
- Tighten each screw to the specified torque. No screws must be left loose. Otherwise, you run the risk of fire.
- Before operating, slide switch SW1 in the inverter, be sure to turn off the power supply. Otherwise, you run the risk of electric shock and injury.
- Since the inverter supports two modes of cooling-fan operation, the inverter power is not always off, even when the cooling fan is stopped. Therefore, be sure to confirm that the power supply is off before wiring. Otherwise, you run the risk of electric shock and injury.
2 - 6
Chapter 2 Installation and Wiring
RSTR0T0UVWPPDRBNFW7618FM
O
LAM
SN
2
ALARM
VA
運転
停止/
リセット
11
RTTH
2.2.1 Terminal connection diagram and explanation of terminals and switch settings
3-phase power supply
200 V class: 200 to 240 V +10%, -15% (50/60 Hz ±5%)
400 V class: 380 to 480 V +10%, -15% (50/60 Hz ±5%)
When connecting separate power supplies to main and control circuits, remove J51 connector cables beforehand. (See page 2-21)
Default jumper position (sinking type inputs)
Forward rotation command
Intelligent input (8 contacts)
Jumper
Power supply for control circuit
J51
P24 PLC
CM1
RUN PRG
機能
FUNC
RUN
HITACHI
1
DC24V
STOP/RESET
POWER
記憶
STR
Hz
kW
%
Jumper bar
The dotted line indicates the detachable control terminal
AL0
board.
AL1
Intelligent relay output contact (default: alarm output)
IM
Motor
Braking resistor (optional) (Models with 30kW or less capacity have a built-in BRD circuit.)
AL2
15
Intelligent output (5 terminals)
Digital monitor output (PWM output)
Frequency setting circuit 500 to 2,000
Analog monitor output (voltage output)
Analog monitor output (current output)
Thermistor
0 to 10 VDC (12 bits)
-10 to +10 VDC (12 bits)
4 to 20 mA (12 bits)
0 to 10 V (10 bits)
4 to 20 mA (10 bits)
CM1
H
O2 OI
AMI
100Ω
10kΩ
CM2
SP
RP
For terminating resistor
SN
10kΩ
DC10V
Option 1
Option 2
Type-D grounding (for 200 V class model) Type-C grounding (for 400 V class model) (See page 2-12.)
RS485
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Chapter 2 Installation and Wiring
(1) Explanation of main circuit terminals
Symbol Terminal name Description
R, S, T
(L1, L2, L3)
U, V, W
(T1, T2, T3)
PD, P
(+1, +)
P, R B
(+, RB)
P, N
(+, -)
G
Main power input
Inverter output Connect a 3-phase motor.
DC reactor connection
External braking resistor connection Regenerative braking unit connection
Inverter ground
(2) Explanation of control circuit terminals
Symbol Terminal name Description Electric property
Power
supply
Analog
Frequency setting input
Monitor output
Monitor output
CM1
Power supply
Digital (contact)
Operation
command
Contact input
switching
Function selection and logic
L
H
O
O2
OI
AM
AMI
FM
P24
FW
1 2 3 4 5 6 7 8
Analog power
supply
(common)
Frequency
setting power
supply
Frequency
command
(voltage)
Auxiliary frequency command
(voltage)
Frequency
command
(current)
Analog monitor
(voltage)
Analog monitor
(current)
Digital monitor
(voltage)
Interface power
supply
Interface power
supply
(common)
Forward rotation
command
Intelligent input
Connect to the AC power supply. Leave these terminals unconnected when using a regenerative converter (HS900 series).
Remove the jumper from terminals PD and P, and connect the optional power factor reactor (DCL). Connect the optional external braking resistor. (The RB terminal is provided on models with 30 kW or less capacity.)
Connect the optional regenerative braking unit (BRD).
Connect to ground for grounding the inverter chassis by type-D grounding (for 200 V class models) or type-C grounding (for 400 V class models).
This common terminal supplies power to frequency command terminals (O, O2, and OI) and analog output terminals (AM and AMI). Do not ground this terminal.
This terminal supplies 10 VDC power to the O, O2, OI terminals.
Input a voltage (0 to 10 VDC) as a frequency command. 10 V specifies the maximum frequency. To specify the maximum frequency with a voltage of 10 V or less, set the voltage using function "A014". Input a voltage (0 to ±10 VDC) as a signal to be added to the frequency command input from the O or OI terminal. You can input an independent frequency command from this terminal (O2 terminal) alone by changing the setting. Input a current (4 to 20 mA DC) as a frequency command. 20 mA specifies the maximum frequency. The OI signal is valid only when the AT signal is on. Assign the AT function to an intelligent input terminal. This terminal outputs one of the selected "0 to 10 VDC voltage output" monitoring items. The monitoring items available for selection include output frequency, output current, output torque (signed or unsigned), output voltage, input power, electronic thermal overload, LAD frequency, motor temperature, heat sink temperature, and general output. This terminal outputs one of the selected "4 to 20 mA DC current output" monitoring items. The monitoring items available for selection include output frequency, output current, output torque (unsigned), output voltage, input power, electronic thermal overload, LAD frequency, motor temperature, heat sink temperature, and general output. This terminal outputs one of the selected "0 to 10 VDC voltage output (PWM output mode)" monitoring items. The monitoring items available for selection include output frequency, output current, output torque (unsigned), output voltage, input power, electronic thermal overload, LAD frequency, motor temperature, heat sink temperature, general output, digital output frequency, and digital current monitor. For the items "digital output frequency" and "digital current monitor," this terminal outputs a digital pulse signal at 0/10 VDC with a duty ratio of 50%. This terminal supplies 24 VDC power for contact input signals. If the source logic is selected, this terminal is used as a common contact input terminal. This common terminal supplies power to the interface power supply (P24), thermistor input (TH), and digital monitor (FM) terminals. If the sink logic is selected, this terminal is used as a common contact input terminal. Do not ground this terminal.
Turn on this FW signal to start the forward rotation of the motor; turn it off to stop forward rotation after deceleration.
Select eight of a total 60 functions, and assign these eight functions to terminals 1 to 8.
Note: If the emergency stop function is used, terminals 1 and 3 are used exclusively for the function. For details, see Item (3), "Emergency stop function" (on page 2-8).
Allowable load current: 20 mA or less
Input impedance: 10k Allowable input voltages:
-0.3 to +12 VDC
Input impedance: 10k Allowable input voltages: 0 to ±12 VDC
Input impedance: 10k Maximum allowable current: 24 mA
Maximum allowable current: 2 mA
Allowable load impedance: 250 or less
Maximum allowable current: 1.2 mA Maximum frequency:
3.6 kHz
Maximum allowable output current: 100 mA
[Conditions for turning contact input on] Voltage across input and PLC: 18 VDC or more
Input impedance between input and PLC: 4.7k
Maximum allowable voltage across input and PLC: 27 VDC
Load current with 27 VDC power: about 5.6 mA
2 - 8
Chapter 2 Installation and Wiring
Symbol Terminal name Description Electric property
Intelligent input
PLC
Contact input
Function selection
and logic switching
11 12 13 14 15
Status and factor
Open collector output
Digital (contact)
Relay contact output
Analog
Analog input
CM2
AL0 AL1 AL2
Status and alarm
TH
Sensor
(common)
Intelligent output
Intelligent output
(common)
Intelligent relay
output
External
thermistor input
To switch the control logic between sink logic and source logic, change the jumper connection of this (PLC) terminal to another terminal on the control circuit terminal block. Jumper terminals P24 and PLC for the sink logic; jumper terminals CM1 and PLC for the sink logic. To use an external power supply to drive the contact inputs, remove the jumper, and connect the PLC terminal to the external interface circuit. Select five of a total 51 functions, and assign these five functions to terminals 11 to 15. If you have selected an alarm code using the function "C062", terminals 11 to 13 or 11 to 14 are used exclusively for the output of cause code for alarm (e.g., inverter trip). The control logic between each of these terminals and the CM2 terminal always follows the sink or source logic.
This terminal serves as the common terminal for intelligent output terminals [11] to [15].
Select functions from the 43 available, and assign the selected functions to these terminals, which serve as C contact output terminals.
In the initial setting, these terminals output an alarm indicating that the inverter protection function has operated to stop inverter output.
Connect to an external thermistor to make the inverter trip if an abnormal temperature is detected. The CM1 terminal serves as the common terminal for this terminal. [Recommended thermistor properties] Allowable rated power: 100 mW or more Impedance at temperature error: 3k The impedance to detect temperature errors can be adjusted within the range 0 to 9,999Ω.
Voltage drop between each terminal and CM2 when output signal is on: 4 V or less
Maximum allowable voltage: 27 VDC
Maximum allowable current: 50 mA (Maximum contact capacity) AL1-AL0: 250 VAC, 2 A (resistance) or 0.2 A (inductive load) AL2-AL0: 250 VAC, 1 A (resistance) or 0.2 A (inductive load) (Minimum contact capacity) 100 VAC, 10 mA 5 VDC, 100 mA Allowable range of input voltages 0 to 8 VDC [Input circuit]
TH
Thermistor
CM1
DC8V 10kΩ
1kΩ
2 - 9
Chapter 2 Installation and Wiring
ON
(3) Explanation of switch
SW1: It is a switch that switches effective and the invalidity of the urgent disconnect function (The
state of the factory shipment: this function invalidity).
Please use the urgent invalidity function after perusing "4.4 urgent disconnect function".
Note: Slide Switch 12
Some models have slide switch in the position as shown below. Default setting of this switch is at "ON" position. Please don't change the setting. If it is changed, inverter may trip and disabled to run.
Slide switch SW1
ON
Slide lever (factory setting: OFF)
OFF
OFF
ON
ON
Slide switch SW12
Slide lever
(factory setting: ON)
Logic board
2 - 10
Chapter 2 Installation and Wiring
2.2.2 Wiring of the main circuit
(1) Wiring instructions Before wiring, be sure to confirm that the Charge lamp on the inverter is off. When the inverter power has been turned on once, a dangerous high voltage remains in the internal
capacitors for some time after power-off, regardless of whether the inverter has been operated.
When rewiring after power-off, always wait 10 minutes or more after power-off, and check with a
multimeter that the residual voltage across terminals P and N is zero to ensure safety during rewiring work.
1) Main power input terminals (R, S, and T)
- Connect an earth-leakage breaker for circuit (wiring) protection between the power supply and main power input terminals (R, S, and T).
- Use an earth-leakage breaker with a high rating of a high-frequency sensitive current to prevent the breaker from malfunctioning under the influence of high frequency.
- When the protective function of the inverter operates, a fault or accident may occur in your system. Therefore, you are recommended to connect a magnetic contactor that interrupts the power supply to the inverter.
- Do not use the magnetic contactor connected to the power input terminal (primary side) or power output terminal (secondary side) of the inverter to start or stop the inverter. To start and stop inverter operation by external signals, use only the operation commands (FW and RV signals) that are input via control circuit terminals.
- This inverter does not support a single-phase power supply but supports only a three-phase power supply.
If you need to use a single-phase power input, contact your supplier or local Hitachi Distributor.
- Do not operate the inverter with an phase loss power input, or it may be damaged.
Since the factory setting of the inverter disables the phase loss input protection, the inverter will
revert to the following status if a phase of power supply input is interrupted: R or T phase interrupted: The inverter does not operate. S phase interrupted: The inverter reverts to single-phase operation, and may trip because of
insufficient voltage or overcurrent or be damaged. Internal capacitors remain charged, even when the power input is under an phase loss condition.
Therefore, touching an internal part may result in electric shock and injury. When rewiring the main circuit, follow the instructions given in Item (1), "Wiring instructions."
- Carefully note that the internal converter module of the inverter may be damaged if:
- the imbalance of power voltage is 3% or more,
- the power supply capacity is at least 10 times as high as the inverter capacity and 500 kVA or more, or
- the power voltage changes rapidly.
Example: The above conditions may occur when multiple inverters are connected to each other
by a short bus line or your system includes a phase-advanced capacitor that is turned on and off during operation.
- Do not turn the inverter power on and off more often than once every 3 minutes. Otherwise, the inverter may be damaged.
2) Inverter output terminals (U, V, and W)
- Use a cable thicker than the specified applicable cable for the wiring of output terminals to prevent the output voltage between the inverter and motor dropping. Especially at low frequency output, a voltage drop due to cable will cause the motor torque to decrease.
- Do not connect a phase-advanced capacitor or surge absorber on the output side of the inverter. If connected, the inverter may trip or the phase-advanced capacitor or surge absorber may be damaged.
- If the cable length between the inverter and motor exceeds 20 m (especially in the case of 400 V class models), the stray capacitance and inductance of the cable may cause a surge voltage at motor terminals, resulting in a motor burnout.
A special filter to suppress the surge voltage is available. If you need this filter, contact your
supplier or local Hitachi Distributor.
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Chapter 2 Installation and Wiring
- When connecting multiple motors to the inverter, connect a thermal relay to the inverter output circuit for each motor.
- The RC rating of the thermal relay must be 1.1 times as high as the rated current of the motor. The thermal relay may go off too early, depending on the cable length. If this occurs, connect an AC reactor to the output of the inverter.
3) DC reactor connection terminals (PD and P)
- Use these terminals to connect the optional DC power factor reactor (DCL). As the factory setting, terminals P and PD are connected by a jumper. Remove this to connect the
DCL.
- The cable length between the inverter and DCL must be 5 m or less.
Remove the jumper only when connecting the DCL. If the jumper is removed and the DCL is not connected, power is not supplied to the main circuit of the inverter, and the inverter cannot operate.
4) External braking resistor connection terminals (P and RB) and regenerative braking unit connection terminals (P and N)
- Inverter models with 30 kW or less capacity have a built-in regenerative braking (BRD) circuit. If you need increased braking performance, connect an optional external braking resistor to
terminals P and RB.
Do not connect an external braking resistor with resistance less than the specified value. Such a
resistor may cause damage to the regenerative braking (BRD) circuit.
- Inverter models with capacity of 37 kW or more do not have a built-in regenerative braking (BRD)
circuit.
Increasing the braking performance of these models requires an optional regenerative braking unit
and an external braking resistor. Connect the P and N terminals of the optional regenerative braking unit to the P and N terminals of the inverters.
- The cable length between the inverter and optional regenerative braking unit must be 5 m or less,
and the two cables must be twisted for wiring.
- Do not use these terminals for connecting any devices other than the optional external braking
resistor and regenerative braking unit.
5) Inverter ground terminal (G )
- Be sure to ground the inverter and motor to prevent electric shock.
- According to the Electric Apparatus Engineering Regulations, connect 200 V class models to
grounding electrodes constructed in compliance with type-D grounding (conventional type-III grounding with ground resistance of 100 or less) or the 400 V class models to grounding electrodes constructed in compliance with type-C grounding (conventional special type-III grounding with ground resistance of 10 or less).
- Use a grounding cable thicker than the specified applicable cable, and make the ground wiring as
short as possible.
- When grounding multiple inverters, avoid a multi-drop connection of the grounding route and
formation of a ground loop, otherwise the inverter may malfunction.
Inverter
Inverter
Inverter
Inverter
Inverter
Inverter
Grounding bolt prepared by user
2 - 12
Chapter 2 Installation and Wiring
(2) Layout of main circuit terminals The figures below show the terminal layout on the main circuit terminal block of the inverter.
Terminal layout Inverter model
Charge lamp
チャージランプ
R
(L1)S(L2)T(L3)
PD
(+1)P(+)N(‑)U(T1)V(T2)W(T3)
G
Ground terminal with jumper (shaded in the figure) to enable/disable the EMC filter function
[Method of enabling/disabling the EMC filter function]
EMCルタ機能 切り替え (斜線)付き
Enabling the EMC filter
RB
Jumper
PD‑P短絡片
connecting terminals PD
When not using the DCL,
DCLを使用ない場合、
do not remove the jumper
PD‑P短絡片を取り外さ
from terminals PD and P.
ないでくださ
Disabling the EMC filter
(factory setting)
G
R0 T0
L700-110LFF
L700-110HFF
R0 and T0: M4
Ground terminal: M5
Other terminals: M5
L700-150LFF
L700-150HFF
R0 and T0: M4
Ground terminal: M5
Other terminals: M6
Charge lamp
R
(L1)S(L2)T(L3)
Ground terminal with jumper (shaded in the figure) to enable/disable the EMC filter function
[Method of enabling/disabling the EMC filter function]
PD
(+1)P(+)N(‑)U(T1)V(T2)W(T3)
When not using the DCL, do not remove the jumper from terminals PD and P.
Enabling the EMC filter
R0 T0
Jumper connecting terminals PD and P
Disabling the EMC filter
(factory setting)
RB
L700-185 to
L700-220LFF
L700-185 to
L700-300HFF
R0 and T0: M4
GG
Ground terminal: M6
Other terminals: M6
L700-300LFF
R0 and T0: M4
Ground terminal: M6
Other terminals: M8
2 - 13
Chapter 2 Installation and Wiring
Terminal layout Inverter model
Charge lamp
R
(L1)S(L2)T(L3)
Ground terminal with jumper (shaded in the figure) to enable/disable the EMC filter function
[Method of enabling/disabling the EMC filter function]
PD
(+1)P(+)N(‑)U(T1)V(T2)W(T3)
Enabling the EMC filter
R0 T0
Jumper connecting terminals PD and P
When not using the DCL, do not remove the jumper from terminals PD and P.
Disabling the EMC filter
(factory setting)
L700-370LFF
GG
R0 and T0: M4
Ground terminal: M6
Other terminals: M8
L700-370HFF
R0 and T0: M4
Ground terminal: M6
Other terminals: M6
L700-450LFF
L700-450HFF
R0 and T0: M4
Ground terminal: M8
Other terminals: M8
chargelump
R
(L1)S(L2)T(L3)
Jumper connecting Terminals PD and P
When not using the DCL, do not remove the jumper from terminals PD and P.
[Method of enabling/disabling the EMC filter function]
PD
(+1)P(+)N(‑)U(T1)V(T2)W(T3)
Ground terminal with jumper (shaded in the figure) to enable/disable the EMC filter function
R0 T0
G
GG
L700-550LFF
L700-550HFF
L700-750HFF
R0 and T0: M4
Ground terminal: M8
Other terminals: M8
Enabling the EMC filter
Disabling the EMC filter
(factory setting )
2 - 14
Chapter 2 Installation and Wiring
Terminal layout Inverter model
chargelump
R
(L1)S(L2)T(L3)
Jumper connecting Terminals PD and P
When not using the DCL, do not remove the jumper from terminals PD and P.
[Method of enabling/disabling the EMC filter function]
PD
(+1)P(+)N(‑)U(T1)V(T2)W(T3)
Ground terminal with jumper (shaded in the figure) to enable/disable the EMC filter function
R0 T0
G
GG
L700-750LFF
R0 and T0: M4
Ground terminal: M8
Other terminals: M10
Enabling the EMC filter
Disabling the EMC filter
(factory setting)
R0 T0
Charge lump
R
(L1) S (L2) T (L3)
Jumper connecting terminals PD and P
PD
(+1) P (+) N (-) U (T1) V (T2) W (T3)
L700-900-1600HFF
R0 and T0:M4
Ground terminal:M8
Other terminal:M10
2 - 15
Chapter 2 Installation and Wiring
Reference: Leakage current by inverter with model EMC filter enabled or disabled (reference data) The table below lists the reference currents that may leak from the inverter when the internal EMC filter is enabled or disabled. (Leakage current is in proportion to the voltage and frequency of input power.) Note that the values listed in the table below indicate the reference currents leaking from the inverter alone. The values exclude current leakage from external devices and equipment (e.g., power cables). The drive in the range from 90kW to 160kW doesn't have the switch to activate and deactivate the internal EMC filter.They complies EMC directive C3 level in standard condition.
Internal EMC filter enabled
Internal EMC filter disabled
200 V class model
(input power: 200 VAC, 50 Hz)
11k W,
15kW
Ca 48mA Ca 23mA Ca 23mA Ca.95mA Ca.56mA Ca.56mA -
Ca.0.1mA Ca.0.1mA Ca.0.1mA Ca.0.2mA Ca.0.2mA C a.0.2mA Ca.0.2mA
18.5kW
45kW
55kW
75kW
11k W,
15kW
400 V class model
(input power: 400 VAC, 50 Hz)
18.5kW
45kW
55kW
75kW
90kW
160kW
2 - 16
r
(3) Applicable peripheral equipment
See Item (4), "Recommended cable gauges, wiring accessories, and crimp terminals."
Note 1: The peripheral equipment described here is applicable when the inverter
Power supply
Note 2: Select breakers that have proper capacity.
connects a standard Hitachi 3-phase, 4-pole squirrel-cage motor.
(Use breakers that comply with inverters.) Note 3: Use earth-leakage breakers (ELB) to ensure safety. Note 4: Use copper electric wire (HIV cable) of which the maximum allowable
temperature of the insulation is 75°C.
Note 5: If the power line exceeds 20 m, cable that is thicker than the specified
applicable cable must be used for the power line. Note 6: Use a 0.75 mm Note 7: Tighten each terminal screw with the specified tightening torque. Loose terminal screws may cause short circuits and fire. Tightening a terminal screw with excessive torque may cause damage to the
terminal block or inverter body. Note 8: Select an earth-leakage breaker (ELB) of which the rated sensitivity current
matches the total length of cables connected between the inverter and power
supply and between the inverter and motor. Do not use a high-speed type ELB
but use a delayed-type ELB because the high-speed type may malfunction. Note 9: When a CV cable is used for wiring through a metal conduit, the average
current leakage is 30 mA/km. Note 10: When an IV cable, which has a high relative dielectric constant, is used, the
leakage current is about eight times as high as the standard cable. Therefore,
Magnetic contactor
Inverter
when using an IV cable, use the ELB of which the rated sensitivity current is
eight times as high as that given in the table below. If the total cable length
exceeds 100 m, use a CV cable.
Total cable length Sensitivity current (mA)
100 m or less 50 300 m or less 100
Name Description Reactor on input side (for harmonic control, power supply coordination, and power factor improvement) (ALI-XXX)
Noise filter for inverter (NF-XXX)
Radio noise filter (Zero-phase reactor) (ZCL-X)
Radio noise filter on input side (Capacitor filter) (CFI-X)
DC reactor (DCL-X-XX)
Braking resistor Regenerative braking unit
Noise filter on the output side (ACF-CX)
Radio noise filte (Zero-phase reactor) (ZCL-XXX)
Motor
AC reactor for the output side For reducing vibrations and preventing thermal relay malfunction (ACL-X-XX)
LCR filter
Chapter 2 Installation and Wiring
2
cable to connect the alarm output contact.
Use this reactor to control harmonic waves or when the imbalance of power supply voltage is 3% or more, when the power supply capacity is 500 kVA or more, or when the power voltage may change rapidly. This reactor also improves the power factor. This noise filter reduces the conductive noise that is generated by the inverter and transmitted in cables. Connect this noise filter to the primary side (input side) of the inverter. The inverter may generate radio noise through power supply wiring during operation. Use this noise filter to reduce the radio noise (radiant noise). Use this noise filter to reduce the radiant noise radiated from input cables. Use this reactor to control the harmonic waves generated by the inverter. Use these devices to increase the braking torque of the inverter for operation in which the inverter turns the connected load on and off very frequently or decelerates the load running with a high moment of inertia. Connect this noise filter between the inverter and motor to reduce the radiant noise radiated from cables for the purpose of reducing the electromagnetic interference with radio and television reception and preventing malfunctions of measuring equipment and sensors. Use this noise filter to reduce the noise generated on the output side of the inverter. (This noise filter can be used on both the input and output sides.) Using the inverter to drive a general-purpose motor may cause larger vibrations of the motor when compared with driving it directly with the commercial power supply. Connect this AC reactor between the inverter and motor to lessen the pulsation of motor. Also, connect this AC reactor between the inverter and motor, when the cable length between them is long (10 m or more), to prevent thermal relay malfunction due to the harmonic waves that are generated by the switching operation on the inverter. Note that the thermal relay can be replaced with a current sensor to avoid the malfunction. This filter converts the inverter output into a sinusoidal waveform.
2 - 17
Chapter 2 Installation and Wiring
(4) Recommended cable gauges, wiring accessories, and crimp terminals
Note: For compliance with CE and UL standards, see the safety precautions concerning EMC and the
compliance with UL and cUL standards under Safety Instructions. The table below lists the specifications of cables, crimp terminals, and terminal screw tightening torques for
reference.
Gauge of power
Motor
200 V class
400 V class
Applicable inverter
output
(kW)
11 L700-110LFF 14 14 14 M5 R14-5 2.4(MAX4.0) RX100 (75A) HK50
15 L700-150LFF 22 22 14 M6 22-6
18.5 L700-185LFF 30 22 22 M6 38-6
22 L700-220LFF 38 30 22 M6 38-6 30 L700-300LFF 60 (22×2) 30 30 M8 R60-8 37 L700-370LFF 100 (38×2) 38 M8 100-8 45 L700-450LFF 100 (38×2) 38 M8 100-8 55 L700-550LFF 150 (60×2) 60 M8 150-8
75 L700-750LFF
11 L700-110HFF 5.5 5.5 5.5 M5 R5.5-5
15 L700-150HFF 8 8 5.5 M6 R8-6
18.5 L700-185HFF 14 14 8 M6 R14-6
22 L700-220HFF 14 14 8 M6 R14-6
30 L700-300HFF 22 22 14 M6 R22-6 37 L700-370HFF 38 22 M6 38-6 45 L700-450HFF 38 22 M8 R38-8 55 L700-550HFF 60 30 M8 R60-8 8.1(MAX20) RX255B (175A) H125 75 L700-750HFF 100(38X2) 38 M8 100-8 8.1(MAX20) RX225B(225A) H150 90 L700-900HFF 100(38X2) 38 M10 R100-10 20.0(MAX22) RX225B(225A) H200
110 L700-1100HFF 150(60X2) 60 M10 R150-10 20.0(MAX35) RX400B(350A) H250
132 L700-1320HFF 160 L700-1600HFF 100X2 80 M10 R100-10 20.0(MAX35) RX400B(350A) H400
model
line cable (mm (Terminals: R, S, T, U, V, W, P, PD,
and N)
150 (60×2) 80 M10 R150-10
2
)
Grounding
cable (mm
80X2 80 M10 80-10
External braking
resistor across
2
)
terminals P and
RB (mm
Size of
terminal
screw
2
)
Crimp
terminal
Tightening
torque (N-m)
4.0(MAX4.4)
4.5(MAX4.9)
4.5(MAX4.9)
8.1(MAX8.8)
8.1(MAX8.8)
8.1(MAX20)
8.1(MAX20)
19.5(MAX22)
2.4(MAX4.0)
4.0(MAX4.4)
4.5(MAX4.9)
4.5(MAX4.9)
4.5(MAX4.9)
4.5(MAX4.9)
8.1(MAX20)
20.0(MAX35)
Note: Cable gauges indicate those of HIV cables (maximum heat resistance: 75°C).
*1Please use the round type crimp terminals ( for the UL standard) suitable for the use electric wire when you
connect the electric wire with the main circuit terminal stand. Please put on pressure to the crimp terminals l with a crimp tool that the terminal stand maker recommends.
(5) Connecting the control circuit to a power supply separately from the main circuit If the protective circuit of the inverter operates to open the magnetic contactor in the input power
supply circuit, the inverter control circuit power is lost, and the alarm signal cannot be retained. To retain the alarm signal, connect control circuit terminals R0 and T0 to a power supply. In details, connect the control circuit power supply terminals R0 and T0 to the primary side of the
magnetic contactor as shown below.
(Connection method)
Power-receiving specifications
200 V class model:
200 to 240 V (+10%, -15%)
(50/60 Hz ±5%),(282 to 339 VDC)
400 V class model:
380 to 480 V (+10%, -15%)
(50/60 Hz ±5%),(537 to 678 VDC)
J51
Remove the connected cables.
Remove the J51 connector. Connect the control circuit power
supply cables to the control circuit power supply terminal block.
2 - 18
Applicable device
Earth-leakage breaker (ELB)
RX100 (100A) H65
RX100 (100A) H80
RX225B (150A) H100
RX225B (200A) H125
RX225B (225A) H150
RX225B (225A) H200
RX400B (350A) H250
RX400B (350A) H300
EX50C (30A) HK35
EX60B (60A) HK35
EX60B (60A) HK50
RX100 (75A) HK50
RX100 (100A) H65
RX100 (100A) H80
RX225B (150A) H100
RX400B(350A) H300
Magnetic contactor
(MC)
Chapter 2 Installation and Wiring
Note the following when connecting separate power supplies to control circuit power supply terminals (R0 and T0) and main circuit power supply terminals (R, S, and T):
- Use a cable thicker than 1.25 mm
- Connect a 3 A fuse in the control circuit power supply line.( Tightening torque:1.2Nm,max torque:1.4Nm)
- If the control circuit power supply (connected to R0 and T0) is turned on earlier than the main circuit power supply (connected to R, S, and T), ground fault is not checked at power-on.
- When supplying DC power to the control circuit power supply terminals (R0 and T0), specify "00" as the "a/b (NO/NC)" selection (function code C031 to C036) for intelligent output terminals ([11] to [15]) and intelligent relay terminals (AL0, AL1, and AL2). If "01" is specified as the "a/b (NO/NC)" selection, output signals may chatter when the DC power supply is shut off.
2
to connect the terminals R0 and T0 (terminal screw size: M4).
2 - 19
Chapter 2 Installation and Wiring
2.2.3 Wiring of the control circuit
(1) Wiring instructions
1) Terminals L and CM1 are common to I/O signals and isolated from each other. Do not connect these common terminals to each other or ground them. Do not ground these terminals via any external devices. (Check that the external devices connected
to these terminals are not grounded.)
2) Use a shielded, twisted-pair cable (recommended gauge: 0.75 mm terminals, and connect the cable insulation to the corresponding common terminal. (Tightening torque:0.7Nm,max torque:0.8Nm)
3) The length of cables connected to control circuit terminals must be 20 m or less. If the cable length exceeds 20 m unavoidably, use a VX-compatible controller (CVD-E) insulated signal converter.
4) Separate the control circuit wiring from the main circuit wiring (power line) and relay control circuit wiring.
If these wirings intersect with each other unavoidably, square them with each other. Otherwise, the
inverter may malfunction.
5) Twist the cables connected from a thermistor to the thermistor input terminal (TH) and terminal CM1, and separate the twisted cables from other cables connected to other common terminals.
Since very low current flows through the cables connected to the thermistor, separate the cables
from those (power line cables) connected to the main circuit. The length of the cables connected to the thermistor must be 20 m or less.
FW
8
CM1
7 6
5
4
TH
PL CM1
2
) for connection to control circuit
PLC
Thermistor
6) When connecting a contact to a control circuit terminal (e.g., an intelligent input terminal), use a relay contact (e.g., crossbar twin contact) in which even a very low current or voltage will not trigger any contact fault.
7) When connecting a relay to an intelligent output terminal, also connect a surge-absorbing diode in parallel with the relay.
8) Do not connect analog power supply terminals H and L or interface power supply terminals P24 and CM1 to each other.
Otherwise, the inverter may fail.
(2) Layout of control circuit terminals
H O2 AM FM TH FW 8 CM1 5 3 1 14 13 11 AL1
L O OI AMI P24 PLC CM1 7 6 4 2 15 CM2 12 AL0 AL2
Terminal screw size: M3(Tightening torque:0.7Nm,max torque:0.8Nm)
(3) Switching the input control logic
- In the factory setting, the input control logic for terminal FW and intelligent input terminals is the sink
logic.
To switch the input control logic to the source logic, remove the jumper connecting terminals P24 and
PLC on the control circuit block, and then connect terminals PLC and CM1 with the jumper.
2 - 20
Chapter 2 Installation and Wiring
(
)
(
)
(4) Connecting a programmable controller to intelligent input terminals
When using the internal interface power supply
(Remove the jumper from the control circuit terminal block.)
S
Jumper
P24
PLC
CM1
FW
DC24V
When using an external power supply
S
P24
PLC
CM1
FW
DC24V
Sink logic
COM
Output module (EH-YT**,etc.)
COM
Jumper
8
Inverter
P24
PLC
CM1
FW
8
DC24V
Output module (EH-YTP**,etc.)
COM
COM
DC24V
8
Inverter
DC24V
P24
PLC CM1
FW
8
Source logic
S
Output module (EH-YT**,etc.)
Inverter
Output module (EH-YTP**,etc.)
Inverter
(5) Connecting a programmable controller to intelligent output terminals
11
12
CM2
DC24V
COM
DC24V
11
Sink logic
DC24V
CM2
Inverter
COM
Input module
EH-XD**,etc.
Source logic
Inverter
12
Input module
EH-XD**,etc.
2.2.4 Wiring of the digital operator
- You can operate the inverter with not only the digital operator mounted in the inverter as standard equipment but also an optional digital operator (OPE-S, OPE-SR, SRW-OJ, or SRW-OEX).
- When you intend to remove the standard digital operator from the inverter and use it as remote equipment, request your local Hitachi Distributor to supply a connection cable, ICS-1 (1-meter cable) or ICS-3 (3-meter cable).
If you prepare the cable by yourself, the following product is recommended: HUTP5 PC 4P -X-X: Straight cable equipped with connector at both ends (made by Hitachi Cable, Ltd.)
- The length of the connection cable must be 3 m or less. If a cable over 3 m is used, the inverter may malfunction.
2 - 21
Chapter 2 Installation and Wiring
2.2.5 Selection and wiring of regenerative braking resistor (on 11 kW to 30 kW models)
The L700 series inverter models with capacities of 11 to 30 kW have an internal regenerative braking circuit. Connecting an optional regenerative braking resistor to RB and P terminals increases the regenerative torque.
Without a resistor
connected
Model
L700-110LFF 11 10 10 110 10 50
L700-150LFF 15 10 10 80 10 50
L700-185LFF 18.5 10 7.5 90 10 35
L700-220LFF 22 10 7.5 70 10 35
L700-300LFF 30 10 5 80 10 35
L700-110HFF 11 10 35 120 over 10 150
L700-150HFF 15 10 35 90 10 100
L700-185HFF 18.5 10 24 110 10 100
L700-220HFF 22 10 24 90 10 100
L700-300HFF 30 10 20 80 10 100
Motor capacity
(kW)
Regenerative
torque (%)
Minimum connectable resistor
Resistance
(
Ω)
Regenerativ
e torque
()
BRD usage
rate ()
Minimum
resistance
during
continuous
operation
(
Ω)
2 - 22
Chapter 3 Operation
This chapter describes typical methods of operating the inverter, how to operate the digital operator, and how to make a test run of the inverter.
3.1 Operating Methods ··········································· 3 - 1
3.2 How To Operate the Digital Operator ··············· 3 - 4
3.3 How To Make a Test Run ································· 3 – 11
(Memo)
Chapter 3 Operation
3.1 Operating Methods
WARNING
- While power is supplied to the inverter, do not touch any terminal or internal part of the inverter, check signals, or connect or disconnect any wire or connector. Otherwise, you run the risk of electric shock or fire.
- Be sure to close the terminal block cover before turning on the inverter power. Do not open the terminal block cover while power is being supplied to the inverter or voltage remains inside. Otherwise, you run the risk of electric shock.
- Do not operate switches with wet hands. Otherwise, you run the risk of electric shock.
- While power is supplied to the inverter, do not touch the terminal of the inverter, even if it has stopped. Otherwise, you run the risk of injury or fire.
- If the retry mode has been selected, the inverter will restart suddenly after a break in the tripping status. Stay away from the machine controlled by the inverter when the inverter is under such circumstances. (Design the machine so that human safety can be ensured, even when the inverter restarts suddenly.) Otherwise, you run the risk of injury.
- Do not select the retry mode for controlling an elevating or traveling device because output free-running status occurs in retry mode. Otherwise, you run the risk of injury or damage to the machine controlled by the inverter.
- If an operation command has been input to the inverter before a short-term power failure, the inverter may restart operation after the power recovery. If such a restart may put persons in danger, design a control circuit that disables the inverter from restarting after power recovery. Otherwise, you run the risk of injury.
- The [STOP] key is effective only when its function is enabled by setting. Prepare an emergency stop switch separately. Otherwise, you run the risk of injury.
- If an operation command has been input to the inverter before the inverter enters alarm status, the inverter will restart suddenly when the alarm status is reset. Before resetting the alarm status, make sure that no operation command has been input.
- While power is supplied to the inverter, do not touch any internal part of the inverter or insert a bar in it. Otherwise, you run the risk of electric shock or fire.
CAUTION
- Do not touch the heat sink, which heats up during the inverter operation. Otherwise, you run the risk of burn injury.
- The inverter allows you to easily control the speed of motor or machine operations. Before operating the inverter, confirm the capacity and ratings of the motor or machine controlled by the inverter. Otherwise, you run the risk of injury and damage to machine.
- Install an external brake system if needed. Otherwise, you run the risk of injury.
- When using the inverter to operate a standard motor at a frequency of over 60 Hz, check the allowable motor speeds with the manufacturers of the motor and the machine to be driven and obtain their consent before starting inverter operation. Otherwise, you run the risk of damage to the motor and machine and injury
- During inverter operation, check the motor for the direction of rotation, abnormal sound, and vibrations. Otherwise, you run the risk of damage to the machine driven by the motor.
3 - 1
Chapter 3 Operation
You can operate the inverter in different ways, depending on how to input the operation and frequency-setting commands as described below. This section describes the features of operating methods and the items required for operation.
(1) Entering operation and frequency-setting commands from the digital operator This operating method allows you to operate the inverter through key operations on the standard
digital operator mounted in the inverter or an optional digital operator.
When operating the inverter with a digital operator alone, you need not wire the control circuit
terminals.
(Items required for operation)
1) Optional digital operator (not required when you use the standard digital operator)
(2) Entering operation and frequency-setting commands via control circuit terminals This operating method allows you to operate the inverter via the input of operation signals from
external devices (e.g., frequency-setting circuit and start switch) to control circuit terminals.
The inverter starts operation when the input power supply is turned on and then an operation
command signal (FW or RV) is turned on.
You can select the frequency-setting method (setting by voltage specification or current specification)
through the input to a control circuit terminal according to your system. For details, see Item (2), "Explanation of control circuit terminals," in Section 2.2.1 (on pages 2-7 and 2-8).
(Items required for operation)
1) Operation command input device: External switch or relay
2) Frequency-setting command input device: External device to input signals (0 to 10 VDC, -10 to +10 VDC, or 4 to 20 mA)
Frequency-setting command input device (control)
Digital operator
Control circuit terminal block
O
H
L
FW
Operation command input device (switch)
3 - 2
Chapter 3 Operation
(3) Entering operation and frequency-setting commands; both from a digital operator and via control
circuit terminals
This operating method allows you to arbitrarily select the digital operator or control circuit terminals as
the means to input operation commands and frequency-setting commands.
(Items required for operation)
1) See the items required for the above two operating methods.
(4) Method for operation in Easy sequence function
The inverter can be operated by downloading the user's program made with exclusive use PC
software EzSQ. Please refer to “4.2.101 Easy sequence function” for details.
(5) Method for operation in Telecommunication facility
It is possible to use RS485 from TM2 that exists in Control terminal board of the inverter, and to
operate it by the inverter and communicating with external telecommunications equipment. Please refer to “4.3 Communication facility” for details.
3 - 3
Chapter 3 Operation
A
3.2 How To Operate the Digital Operator (OPE-SBK)
3.2.1 Names and functions of components
POWER lamp Lights when the control circuit power is on.
ALARM lamp Lights to indicate that the inverter has tripped.
RUN (operation) lamp Lights to indicate that the inverter is operating.
PRG (program) lamp
Monitor Displays a frequency, output current, or set value.
Monitor lamps
RUN key enable LED
RUN key
STOP/RESET key Decelerates and stops the motor or resets the inverter from alarm status.
FUNC (function) key Makes the inverter enter the monitor, function, or extended function mode.
STR (storage) key Stores each set value. (Always press this key after changing a set value.)
1 (up) or 2 (down) key
Monitor (4-digit LED display)
RUN (operation) lamp
PRG (program) lamp
RUN key enable LED
RUN key
FUNC (function) key
1 (up) key
STOP/RESET key
Name Function
Lights when the monitor shows a value set for a function. This lamp starts blinking to indicate a warning (when the set value is invalid).
Indicates the type of value and units displayed on the monitor. "Hz" (frequency), "V" (voltage), "A" (current), "kW" (electric power), and "%" (percentage)
Lights up when the inverter is ready to respond to the RUN key. (When this lamp is on, you can start the inverter with the RUN key on the digital operator.)
Starts the inverter to run the motor. This key is effective only when the operating device is the digital operator. (To use this key, confirm that the operating device indicator lamp is on.)
Switches the inverter operation mode (among monitor, function, and extended function modes) or increases or decreases the value set on the monitor for a function.
POWER lamp
LARM lamp
Monitor lamps
STR (storage) key
2 (down) key
3 - 4
Chapter 3 Operation
3.2.2 Code display system and key operations
This section describes typical examples of digital operator operation (in basic and full display modes) and an example of special digital operator operation in extended function mode U.
The initial display on the monitor screen after power-on depends on the setting of function "b038". For details, see Section 4.2.85, "Initial-screen selection,".
When the setting of function "b038" is "01" (factory setting), the monitor initially shows as
the setting of function "d001" (output frequency monitoring). Pressing the key in this status
changes the display to .
Note: The display contents on the monitor depend on the settings of functions "b037" (function code
display restriction), "b038" (initial-screen selection), and "b039" (automatic setting of user parameters). For details, see Sections 4.2.84, "Function code display restriction,", 4.2.85, "Initial-screen selection,", and 4.2.86, "Automatic user-parameter setting,".
Item Function code Data Description
00 Full display
Function code display
restriction
Initial-screen selection
(Initial display at
power-on)
Selection of automatic
user-parameter settings
*1 Not displayed with the factory setting
b037
b038
(*1)
b039
(*1)
01 Function-specific display 02 User setting 03 Data comparison display 04 Basic display (factory setting)
00
01 d001 (output frequency monitoring) 02 d002 (output current monitoring) 03 d003 (rotation direction minitoring) 04 d007 (Scaled output frequency monitoring) 05 F001 (output frequency setting) 00 Disable 01 Enable
Screen displayed when the [STR] key was pressed last (same as the operation on the SJ300 series)
* The following procedure enables you to turn the monitor display back to or (*1)
regardless of the current display mode:
- Hold down the key for 3 seconds or more. The monitor shows and (*1)
FUNC
alternately.
During this status, press the key. The monitor will show only or (*1),
which is shown when the is pressed.
FUNC
FUNC
*1 The monitor shows only when the motor driven by the inverter is stopped. While the
motor is running, the monitor shows an output frequency.
FUNC
3 - 5
Chapter 3 Operation
(1) Example of operation in basic display mode ("b037" = "04" [factory setting])
- Only basic parameters can be displayed in basic display mode. (All parameters in monitor mode, four parameters in function mode, or 20 parameters in extended function mode)
- Other parameters are not displayed. To display all parameters, select the full display mode ("b037" = "00").
<Displayable parameters and sequence of display>
No. Display code Item
1 d001 to d104 Monitor display 2 F001 Output frequency setting 3 F002 Acceleration (1) time setting 4 F003 Deceleration (1) time setting 5 F004 Operation direction setting 6 A001 Frequency source setting 7 A002 Run command source setting 8 A003 Base frequency setting
9 A004 Maximum frequency setting 10 A005 [AT] selection 11 A020 Multispeed frequency setting 12 A021 Multispeed 1 setting 13 A022 Multispeed 2 setting 14 A023 Multispeed 3 setting 15 A044 1st control method 16 A045 V/f gain setting 17 A085 Operation mode selection 18 b001 Selection of restart mode 19 b002 Allowable under-voltage power failure time 20 b008 Retry-after-trip selection 21 b011 Retry wait time after trip 22 b037 Function code display restriction 23 b083 Carrier frequency setting 24 b084 Initialization mode selection
25 b130
26 b131 Setting of overvoltage suppression level 27 C021 Setting of intelligent output terminal 11 28 C022 Setting of intelligent output terminal 12 29 C036 Alarm relay active state
Selection of overvoltage suppression function
Note:
If a desired parameter is not displayed, check the setting of function "b037" (function code display restriction). To display all parameters, specify "00" for "b037".
3 - 6
Chapter 3 Operation
Key operation and transition of the
codes on display
Pressing the or key respectively scrolls up or down the code displayed in code display mode or
1
2
increases or decreases the numerical data displayed in data display mode. Press the or key until the desired code or numerical data is shown. To scroll codes or
1 2
increase/decrease numerical data faster, press and hold the key.
Monitor mode
FUNC
FUNC
Key operation and transition of the monitored data on display
Pressing the key with a function code displayed shows the
FUNC
monitored data corresponding to the function code.
(Monitor display) (*1)
STR
or
Pressing the or key with the monitored data displayed reverts
FUNC
STR
to the display of the function code corresponding to the monitored data. * With the factory setting, the monitor shows initially after power-on. Pressing the key in this status changes the display to .
FUNC
Function or extended function mode
Pressing the key with a function code displayed shows the data corresponding to the function code.
(Data display)
Up to the
maximum limit
FUNC
(*1)(*2)
Data setting Pressing the or key respectively increases or
1
2
decreases the displayed numerical data. (Press the key until the desired data is shown.)
STR
FUNC
Pressing the key with numerical data displayed stores the data and then returns to the display of the corresponding function code.
FUNC
or
STR
Note that pressing the key with numerical data displayed returns to the display of the function code corresponding to the numerical data without updating
FUNC
the data, even if it has been changed on display.
Down to the
minimum limit
*1 The content of the display varies depending on the
parameter type.
*2 To update numerical data, be sure to press the
key after changing the data.
STR
3 - 7
Chapter 3 Operation
(2) Example of operation in full display mode ("b037" = "00") All parameters can be displayed in full display mode. The display sequence of parameters matches
their sequence shown in Chapter 8, "List of Data Settings."
Key operation and
transition of codes on
display (in monitor or
Pressing the or key respectively scrolls up or down the code displayed in code display mode or
function mode)
1
2
increases or decreases the numerical data displayed in data display mode. Press the or key until the desired code or numerical data is shown. To scroll codes or
1
2
increase/decrease numerical data fast, press and hold the key.
Monitor mode
FUNC
FUNCSTR
or
Function mode
FUNC
FUNCSTR
or
FUNC
FUNC
FUNC
FUNC
FUNC
FUNC
FUNCSTR
Key operation and
transition of monitored
data on display (in monitor
or function mode)
(Monitor display)
(*1)
(Data display)
(*1) (*2)
For the display and key operation in extended function mode U, see the
or
next page.
Key operation and
transition of codes on
display (in extended
function mode)
Key operation and
transition of monitored
data on display (in
extended function mode)
*1 The content of the display varies depending on the
parameter type.
*2 To update numerical data, be sure to press the
key after changing the data.
STR
(*1) (*2)
(Data display)
Extended function mode A
FUNC
FUNCSTR
or
FUNCSTR
or
FUNCSTR
or
FUNCSTR
or
FUNCSTR
or
FUNCSTR
or
Extended function mode B
Extended function mode C
Extended function mode H
Extended function mode P
3 - 8
Chapter 3 Operation
(3) Code/data display and key operation in extended function mode U The extended function mode U differs in operation from other extended function modes because the
extended function mode U is used to register (or automatically record) other extended-function codes as user-specified U parameters.
Key operation and
transition of codes on
display (in monitor or
function mode)
Key operation and
transition of codes on
display (in extended
function mode U)
*1 The content of the display varies depending on the
parameter type.
*2 To update numerical data, be sure to press the
STR
key after changing the data.
Extended function mode U
FUNC
FUNC
Key operation and transition
of codes on display (when
displaying extended-function
mode parameters from the extended function mode U)
FUNC
FUNCSTR
or
Key operation and
transition of codes on
display (in monitor,
function, or extended
(Data display)
(*1) (*2)
Extended function mode A
FUNC
FUNCSTR
or
Extended function mode B
Pressing the key reflects the value set here in the corresponding parameter. Note that the value is not reflected in the corresponding U parameter.
Extended function mode C
Extended function mode H
Extended function mode P
STR
(Display with the factory setting)
Monitor mode
STR
Function mode
You cannot restore the display with the key.
STR
Pressing the key stores the value set here in the corresponding U parameter.
3 - 9
Chapter 3 Operation
g
y
(4) Procedure for directly specifying or selecting a code
- You can specify or select a code or data by entering each digit of the code or data instead of scrolling codes or data in the monitor, function, or extended function mode.
- The following shows an example of the procedure for changing the monitor mode code "d001" displayed to extended function code "A029":
1) Display the monitor mode code. 6) End the change of the extended function code.
("A029" is displayed.)
(*2) (*3)
FUNC
2) Change to the extended function mode.
- Character "d" in the leftmost digit (fourth digit from the right) starts blinking.
(*3)
- Character "A" is blinking.
- Pressing the [STR] key determines the blinking character.
(*2)
FUNC
3) Change the third digit of the code.
- Character "0" in the third digit is blinking.
- Since the third digit need not be changed, press the [STR] key to determine the character "0".
("d001" is displayed.)
STOP/
RUN
RESET
FUNC
Press the and keys
ether. (*1)
to
STOP/
RUN
RESET
FUNC
Press the key twice.
STR
1
STR
2
("A001" is displayed.)
STOP/
RUN
RESET
FUNC
Press the key (to determine character "A").
STOP/
RUN
RESET
FUNC
STR
STR
STR
2
Press the key.
(Character "0" is determined.)
FUNC
(*2)
FUNC
RUN
STOP/ RESET
Press the key.
STR
- Character "9" in the first digit is blinking.
Press the key eight times or the ke
1
twice.
2
5) Change the first digit of the code.
STOP/
RUN
RESET
FUNC
STR
- Character "1" in the first digit is blinking.
(*2)
FUNC
Press the key.
("A021" is displayed.)
STR
(*2)
STOP/
RUN
RESET
FUNC
- Character "2" in the second digit is blinking.
Press the key twice.
STR
1
4) Change the second digit of the code.
STR
STOP/
RUN
RESET
FUNC
STR
(*2)
- Character "0" in the second digit is blinking.
3 - 10
STR
(Character "9" is determined.)
- Selection of code "A029" is completed.
* If a code that is not defined in the code list
7) Press the key to display the data
*1
*2
*3
*4
STOP/
RUN
RESET
FUNC
or not intended for display is entered, the leftmost digit (fourth digit) (character "A" in this example) will start blinking again.
In such a case, confirm the code to be entered and enter it correctly. For further information, refer to Section 4.2.84. " Function code display restriction," (on page 4-79), Section 4.2.85, "Initial-screen selection," (on page 4-81), Section 4.2.86, "Automatic user-parameter setting," (on page 4-82), and Chapter 8, "List of Data
STR
Settings."
FUNC
corresponding to the function code, change the data with the and/or key, and then press the key to
2
1
STR
store the changed data. (*4)
Note that you can also use the procedure (steps 1) to 6)) described here to change the data. (*3)(*4)
This procedure can also be used on screens displaying a code other than "d001".
FUNC
If the key is pressed while a digit is blinking, the display will revert to the preceding status for entering the digit to the right of the blinking digit.
FUNC
If the key is pressed while the leftmost (fourth) digit is blinking, the characters having been entered to change the code will be cancelled and the display will revert to the original code shown before the and keys
1 2
were pressed in step 1).
When changing data, be sure to press the key first.
FUNC
Chapter 3 Operation
r
AL0AL1A
A
A
A
..
..
3.3 How To Make a Test Run
This section describes how to make a test run of the inverter that is wired and connected to external devices in a general way as shown below. For the detailed method of using the digital operator, see Section 3.2, "How To Operate the Digital Operator." (1) When entering operation and frequency-setting commands from the digital operator: (The operating procedure below is common to the standard and optional digital operators.)
3-phase power supply
R S T
Default jumper position for sinking type inputs (Altanatively, CM1-PLC for souricing tiype)
(Operating procedure)
1) Confirm that all wirings are correct.
2) Turn on the earth-leakage breaker (ELB) to supply power to the inverter. (The POWER lamp [red LED] of the digital operator goes on.)
* When using an inverter with the factory setting, proceed to step 5).
3) Select the digital operator as the operating device via the frequency source setting function.
- Display the function code "A001" on the monitor screen, and then press the key once. (The monitor shows a 2-digit numeric value.)
- Use the and/or key to change the displayed numeric value to [02], and then press the
STR
key once to specify the digital operator as the operating device to input frequency-setting
1
commands.
(The display reverts to [A001].)
4) Select the digital operator as the operating device by the run command source setting function.
- Display the function code "A002" on the monitor screen, and then press the key once. (The monitor shows a 2-digit numeric value.)
- Use the and/or key to change the displayed numeric value to "02", and then press the
STR
key once to specify the digital operator as the operating device to input operation commands.
1
(The display reverts to [A002]. The operating device indicator lamp above the [RUN] key goes on.)
5) Set the output frequency.
- Display the function code "F001" on the monitor screen, and then press the key once. (The monitor shows a preset output frequency. With the factory setting, [0 Hz] is shown.)
- Use the and/or key to change the displayed numeric value to the desired output frequency,
1
and then press the key once to determine the frequency.
(The display reverts to [F001].)
6) Set the operation direction of the motor.
- Display the function code "F004" on the monitor screen, and then press the key once. (The monitor shows "00" or "01".)
STR
ELB
PD
RB
L2
11
15
CM2
SP SN
RP SN
U V W
P
N
larm output contacts
Moto
DC reactor
Braking unit
FUNC
FUNC
FUNC
FUNC
R S T FW
Digital operator
8
1 FM
TH CM1
PLC P24 H
O OI
O2
M MI
L
2
2
2
G
Type-D grounding (200 V class model) Type-C grounding (400 V class model)
3 - 11
Chapter 3 Operation
- Use the and/or key to change the displayed value to "00" for forward operation or "01" for
1
reverse operation, and then press the key once to determine the operation direction.
2
STR
(The display reverts to [F004].)
7) Set the monitor mode.
- To monitor the output frequency, display the function code "d001", and then press the key once.
FUNC
(The monitor shows the output frequency.) To monitor the operation direction, display the function code "d003", and then press the key
FUNC
once.
(The monitor shows for forward operation, for reverse operation, or for stopping.)
8) Press the key to start the motor.
RUN
(The RUN lamp [green LED] goes on.)
9) Press the key to decelerate or stop the motor.
STOP/
RESET
(When the motor stops, the RUN lamp [green LED] goes off.)
- During the test run, confirm that the inverter does not trip while accelerating or decelerating the motor and that the motor speed and frequencies are correct.
- If a trip due to overcurrent or overvoltage has occurred during the test run, increase the acceleration and deceleration time.
- Make sure that there is enough margin to trip level by monitoring the output current (d002) and DC voltage (d102).
3 - 12
Chapter 3 Operation
AL0AL1A
A
A
r
3-phase power supply
Operating box (OPE-4MJ2) (OPE-8MJ2)
(Operating procedure)
1) Confirm that all wirings are correct.
2) Turn on the earth-leakage breaker (ELB) to supply power to the inverter. (The POWER lamp [red LED] of the digital operator goes on.)
3) Select the control circuit terminal block as the device to input frequency-setting commands by the frequency source setting function.
- Display the function code "A001" on the monitor screen, and then press the key once.
(The monitor shows a 2-digit numeric value.)
- Use the and/or key to change the displayed numeric value to [01], and then press the
STR
key once to specify the control circuit terminal block as the device to input frequency-setting
1
commands.
(The display reverts to [A001].)
4) Select the control circuit terminal block as the device to input operation commands by the run command source setting function.
- Display the function code "A002" on the monitor screen, and then press the key once.
(The monitor shows a 2-digit numeric value.)
- Use the and/or key to change the displayed numeric value to "01", and then press the
STR
key once to specify the digital operator as the device to input operation commands.
1
(The display reverts to [A002].)
5) Set the monitor mode.
- To monitor the output frequency, display the function code "d001", and then press the key once. (The monitor shows the output frequency.) To monitor the operation direction, display the function code "d003", and then press the key
once.
(The monitor shows for forward operation, for reverse operation, or for stopping.)
6) Start the motor operation.
- Set the FW signal (at the FW terminal on the control terminal block) to the ON level to start the
motor.
(The RUN lamp [green LED] goes on.)
- Apply a voltage across the terminals O and L on the control circuit block to output the frequency
corresponding to the applied voltage from the inverter.
7) Stop the motor.
- Set the FW signal (at the FW terminal on the control terminal block) to the OFF level to decelerate
and stop the motor.
(When the motor stops, the RUN lamp [green LED] goes off.)
ELB
R S T
H O
L
2
2
R S T
FW
Digital operator
8 (RV) 1
FM TH CM1
PLC
Default: for sinking type
P24 H O OI O2
M MI
L
G
Type-D grounding (200 V class model) Type-C grounding (400 V class model)
U V W
PD
P
RB
N
L2
11
15
CM2
SP SN
RP SN
Moto
DC reactor
Braking unit
FUNC
FUNC
FUNC
FUNC
3 - 13
(Memo)
Chapter 4 Explanation of Functions
This chapter describes the functions of the inverter.
4.1 Monitor Mode ··················································· 4 - 1
4.2 Function Mode ·················································· 4 - 7
4.3 Communication Functions ································ 4 - 98
4.4 About the emergency stop function ·················· 4 - 147
(Memo)
4.1 Monitor Mode
Chapter 4 Explanation of Functions
4.1.1 Output frequency monitoring
When the output frequency monitoring function (d001) is selected, the
d001: Output frequency monitoring
Related code
inverter displays the output frequency. The inverter displays "0.00" when the frequency output is stopped. The Hz monitor lamp lights up while the inverter is displaying the output frequency.
(Display)
0.00 to 99.99 in steps of 0.01 Hz
100.0 to 400.0 in steps of 0.1 Hz
Note: When you have selected the digital operator as the device to input frequency-setting commands
(A001=02), you can change the output frequency setting by using the △and/or ▽ key (only while
the inverter is operating the motor).
- The change in output frequency made in this mode can be reflected in the frequency setting (function "F001"). Press the STR key to write the new frequency over the currently selected frequency setting.
- You cannot change the output frequency while the PID function is enabled or the inverter is not operating the motor.
4.1.2 Output current monitoring
When the output current monitoring function (d002) is selected, the
d002: Output current monitoring
Related code
inverter displays the output current. The inverter displays "0.0" when the current output is stopped. The A monitor lamp lights up while the inverter is displaying the output current.
(Display)
0.0 to 999.9 in steps of 0.1 A
4.1.3 Rotation direction monitoring
When the rotation direction monitoring function (d003) is selected, the
d003: Rotation direction monitoring
Related code
inverter displays the motor operation direction. The RUN lamp lights up while the inverter is operating the motor (in forward or reverse direction).
(Display)
F: Forward operation o: Motor stopped r: Reverse operation
4.1.4 Process variable (PV), PID feedback monitoring
When "01" (enabling PID operation) or "02" (enabling inverted-data output) has been specified for function "A071" (PID Function Enable) and the process variable (PV), PID feedback monitoring function (d004) is
d004: Process variable (PV), PID feedback monitoring A071: PID Function Enable A075: PV scale conversion
Related code
selected, the inverter displays the PID feedback data. You can also convert the PID feedback to gain data by setting a PV scale conversion (with function "A075").
Value displayed by function "d004" = "feedback quantity" (%) x " PV scale conversion (A075)" The PV scale conversion can be set (by function "A075") within the range 0.01 to 99.99 in steps of 0.01.
(Display)
0.00 to 99.99 in steps of 0.01
100.0 to 999.9 in steps of 0.1
1000. to 9999. in steps of 1 100 to 999 in units of 10
4 - 1
Chapter 4 Explanation of Functions
4.1.5 Intelligent input terminal status
When the intelligent input terminal status function (d005) is selected, the inverter displays the states of the inputs to the intelligent input terminals. The internal CPU of the inverter checks each intelligent input for significance, and the inverter displays active inputs as those in the ON state. (*1) Intelligent input terminal status is independent of the a/b contact selection for the intelligent input terminals.
(Example)
FW terminal and intelligent input terminals [7], [2], and [1]: ON Intelligent input terminals [8], [6], [5], [4], and [3]: OFF
FW
ON
OFF
8
(OFF)
7
(ON)
6
(OFF)
5
(OFF)
4
(OFF)
3
(OFF)
2
(ON)
ON
OFF
1
(ON)
Intelligent input terminals
(*1)When input terminal response time is set, terminal recognition is delayed. (refer 4.2.79)
d005: Intelligent input terminal status
Display
: The segment is on,
: The segment is off,
4.1.6 Intelligent output terminal status
When the intelligent output terminal status function (d006) is selected, the inverter displays the states of the outputs from the intelligent output terminals. This function does not monitor the states of the control circuit terminals but monitors those of the outputs from the internal CPU. Intelligent input terminal status is independent of the a/b contact selection for the intelligent input terminals.
(Example)
Intelligent output terminals [12] and [11]: ON Alarm relay terminal AL and intelligent output terminals [15] to [13]: OFF
Intelligent input terminals
AL
(OFF)
15
(OFF)
14
(OFF)
13
(OFF)
(ON)
12
ON
OFF
11
(ON)
d006: Intelligent output terminal status
Display
: The segment is on,
: The segment is off,
4.1.7 Scaled output frequency monitoring
When the scaled output frequency monitoring (d007) is selected, the inverter displays the gain data converted from the output frequency with the frequency scaling conversion factor (b086). Use this function, for example, to change the unit of a value (e.g., motor speed) on display. Value displayed by function "d007" = "output frequency monitor(d001)" x "frequency scaling conversion factor (b086)" The frequency scaling conversion factor (b086) can be set within the range 0.1 to 99.9 in steps of 0.1.
(Example) Displaying the speed of a 4-pole motor
Speed N (min
-1
) = (120 x f [Hz])/pole = f (Hz) x 30 As the result of the above calculation with the factor (b086) set to 30.0, the inverter displays "1800" (60 x 30.0) when the output frequency is 60 Hz.
(Display)
0.00 to 99.99 in steps of 0.01
100.0 to 999.9 in steps of 0.1
1000. to 9999. in steps of 1 1000 to 3996 in units of 10
Note: When you have selected the digital operator as the device to input frequency-setting commands,
you can change the output frequency setting by using the and/or key (only while the inverter
is operating the motor).
- The change in output frequency made in this mode can be reflected in the frequency setting (function "F001"). Press the STR key to write the new frequency over the currently selected frequency setting. (The precision of the storable frequency data depends on the frequency setting.)
- You cannot change the output frequency while the PID function is enabled or the inverter is not operating the motor.
4 - 2
d007: Scaled output frequency monitoring b086: Frequency scaling conversion factor
Related code
indicating the ON state.
indicating the OFF state.
Related code
indicating the ON state.
indicating the OFF state.
Related code
Chapter 4 Explanation of Functions
4.1.8 Torque monitoring
When the torque monitoring function (d012) is selected, the inverter displays the estimated value of the torque output from the inverter. The % monitor lamp lights up while the inverter is displaying the estimated output torque.
(Display)
-300. to +300. in steps of 1 %
Note: This monitoring function is effective only when you have selected the sensorless vector control,
0Hz-range sensorless vector control, or vector control with sensor as the control mode.
Displayed value is not accurate when the other control method is selected.
d012: Torque monitoring A044:
4.1.9 Output voltage monitoring
When the output voltage monitoring function (d013) is selected, the inverter displays the voltage output from the inverter. The V monitor lamp lights up while the inverter is displaying the output voltage.
(Display)
0.0 to 600.0 in steps of 0.1 V
(remark) Displayed value may not be accurate when the output voltage is differ from input voltage.
d013: Output voltage monitoring
4.1.10 Power monitoring
When the power monitoring function (d014) is selected, the inverter displays the electric power (momentary value) input to the inverter. The kW monitor lamps (V and A lamps) light up while the inverter is displaying the input power.
(Display)
0.0 to 999.9 in steps of 0.1 kW
d014: Power monitoring
Related code
V/f characteristic curve selectcion
Related code
Related code
4.1.11 Cumulative power monitoring
When the cumulative power monitoring function is selected, the inverter displays the cumulative value of electric power input to the inverter. You can also convert the value to be displayed to gain data by setting
d015: Cumulative power monitoring b078: Cumulative power clearance b079: Cumulative input power display gain setting
Related code
the cumulative input power display gain setting (b079).
Value displayed by function "d015" = "calculated value of input power (kW/h)"/"cumulative input power display gain setting (b079)" The cumulative power input gain can be set within the range 1 to 1000 in steps of 1.
You can clear the cumulative power data by specifying "01" for the cumulative power clearance function (b078) and pressing the STR key. You can also clear the cumulative power data at an intelligent input terminal by assigning function "53" (KHC: cumulative power clearance) to the intelligent input terminal. When the cumulative input power display gain setting (b079) is set to "1000", the cumulative power data up to 999000 (kW/h) can be displayed.
(Display)
0.0 to 999.9 in steps of 1 kW/h, or the unit set for function "b079" 1000 to 9999 in units of 10 kW/h, or the unit set for function "b079" 100 to 999 in units of 1000 kW/h, or the unit set for function "b079"
4.1.12 Cumulative operation RUN time monitoring
When the cumulative operation RUN time monitoring function (d016) is selected, the inverter displays the cumulative time of the inverter
d016: Cumulative operation RUN time monitoring
Related code
operation.
(Display)
0. to 9999. in units of 1 hour 1000 to 9999 in units of 10 hours 100 to 999 in units of 1,000 hours
4 - 3
Chapter 4 Explanation of Functions
Rel
4.1.13 Cumulative power-on time monitoring
When the cumulative power-on time monitoring function(d017) is selected, the inverter displays the cumulative time throughout which the inverter power has been on.
(Display)
0. to 9999. in units of 1 hour 1000 to 9999 in units of 10 hours 100 to 999 in units of 1,000 hours
d017: Cumulative power-on time monitoring
4.1.14 Heat sink temperature monitoring
When the heat sink temperature monitoring function (d018) is selected, the inverter displays the temperature of the internal heat sink of the inverter.
(Display)
0.0 to 200.0 in steps of 0.1 °C
d018: Heat sink temperature
4.1.15 Motor temperature monitoring
When the motor temperature monitoring function is selected, the inverter displays the temperature of the thermistor connected between control circuit terminals TH and CM1. Use the thermistor model PB-41E made by Shibaura Electronics Corporation. Specify "02" (enabling NTC) for the thermistor for thermal protection control (function "b098").
(Display)
0.0 to 200.0 in steps of 0.1 °C.
d019: Motor temperature monitoring b098: Thermistor for thermal
Related code
Related code
monitoring
Related code
protection control
Note: If "01" (enabling PTC) is specified for the thermistor for thermal protection control (function "b098"),
motor temperature monitoring is disabled.
4.1.16 Life-check monitoring
When the life-check monitoring function (d002) is selected, the inverter displays the operating life status of two inverter parts output from corresponding intelligent output terminals by using LED segments of the monitor. The two targets of life-check monitoring are: 1: Life of the capacitor on the main circuit board 2: Degradation of cooling fan speed
Note 1: The inverter estimates the capacitor life every 10 minutes. If you turn the inverter power on and off
repeatedly at intervals of less than 10 minutes, the capacitor life cannot be checked correctly.
Note 2: If you have specified "01" for the selection of cooling fan operation (function "b0092"), the inverter
determines the cooling fan speed to be normal while the cooling fan is stopped.
4.1.17 Program counter display (easy sequence function)
While the easy sequence function is operating, the inverter displays the program line number that is being executed. For details, refer to the “Programming Software EzSQ” manual.
4.1.18 Program number monitoring (easy sequence function)
When the program number monitoring function (d024) is selected, the inverter displays the program number of the downloaded easy sequence program. Note that you must describe a program number in the program you create. For details, refer to the “Programming Software EzSQ” manual.
d022: Life-check monitoring
d023: Program counter
d024: Program number monitoring
d025: user monitor 0
4 - 4
d026: user monitor 1 d027: user monitor 2
Related code
Life check
Normal
1 2
Related code
Related code
ated code
Chapter 4 Explanation of Functions
4.1.19 User Monitors 0 to 2 (easy sequence function)
The user monitor function allows you to monitor the results of operations in an easy sequence program. For details, refer to the Programming Software EzSQ Instruction Manual.
4.1.20 Pulse counter monitor
d028: Pulse counter monitor
Pulse counter monitor allows you to monitor the accumulated pulse of intelligent input terminals pulse counter 74 (PCNT).
4.1.21 Trip Counter
When the trip counter function (d080) is selected, the inverter displays the number of times the inverter has tripped.
(Display)
0. to 9999. in units of 1 trip 1000 to 6553 in units of 10 trips
d080: Trip Counter
4.1.22 Trip monitoring 1 to 6
When the trip monitoring function (d081 to d086) is selected, the inverter displays the trip history data. The last six protective trips the inverter made can be displayed. Select the trip monitoring 1 (d081) to display the data on the most recent trip.
(Display contents)
1) Factor of tripping (one of E01 to E79) (*1)
2) Output frequency at tripping (Hz)
3) Output current at tripping (A) (*2)
4) Main circuit DC voltage at tripping (V) (*3)
5) Cumulative inverter-running time until tripping (h)
6) Cumulative inverter power-on time until tripping (h) *1 See Section 5.1.1, "Protective functions." *2 When the inverter status is in stop mode as a trip history, monitored value can be zero. *3 When grounding fault is detected at power on, monitored value can be zero.
(Display by trip monitoring)
1) Factor of tripping (*2)
2) Frequency at tripping
3) Current at tripping
4) Main circuit DC voltage at tripping
FUNC
*2 If the inverter has not tripped before, the inverter displays .
d081: Trip monitoring 1 d082: Trip monitoring 2 d083: Trip monitoring 3 d084: Trip monitoring 4 d085: Trip monitoring 5 d086: Trip monitoring 6
5) Cumulative running time
FUNC
4.1.23 Programming error monitoring
If an attempt is made to set the data conflicting with other data on the inverter, the inverter displays a warning. The PRG (program) lamp lights up while the warning is displayed (until the data is rewritten forcibly or corrected). For details on the programming error monitoring function, see Section 5.2. Warning Codes
d090: Programming error monitoring
4.1.24 DC voltage monitoring
When the DC voltage monitoring is selected, the inverter displays the DC voltage (across terminals P and N) of the inverter. While the inverter is operating, the monitored value changes as the actual DC voltage of the inverter changes.
(Display)
0.0 to 999.9 in steps of 0.1 V
4 - 5
d102: DC voltage monitoring
Related code
Related code
Related code
Related code
Related code
6) Cumulative power-on time
Chapter 4 Explanation of Functions
4.1.25 BRD load factor monitoring
When the BRD load factor monitoring function (d103) is selected, the inverter displays the BRD load factor. If the BRD load factor exceeds the value set as the dynamic braking usage ratio (b090), the inverter will trip because of the braking resistor overload protection (error code "E06").
(Display)
0.0 to 100.0 in steps of 0.1%
4.1.26 Electronic thermal overload monitoring
When the electronic thermal overload monitoring function (d104) is selected, the inverter displays the electronic thermal overload. If the electronic thermal overload exceeds 100%, the inverter will trip because of the overload protection (error code "E05").
(Display)
0.0 to 100.0 in steps of 0.1%
Related code
d103: BRD load factor monitoring b090: Dynamic braking usage ratio
Related code
d104: Electronic thermal overload
monitoring
4 - 6
4.2 Function Mode
Chapter 4 Explanation of Functions
4.2.1 Output frequency setting
The output frequency setting function allows you to set the inverter output frequency. You can set the inverter output frequency with this function (F001) only when you have specified "02" for the frequency source setting (A001). For other methods of frequency setting, see Section 4.2.4, "frequency source setting (A001)."
F001: Output frequency setting A001: Frequency source setting A020/A220/A320:
C001 to C008:
Related code
Multispeed frequency setting, 1st/2nd/3rd motors
Terminal [1] to [8] functions
(If the setting of function "A001" is other than "02", function "F001" operates as the frequency command monitoring function.) The frequency set with function "F001" is automatically set as the Multispeed frequency setting (A020). To set the second and third multispeed s, use the multispeed frequency setting, 2nd motor, function (A220) and multispeed frequency setting, 3rd motor, function (A320), or use function "F001" for the setting after turning on the SET and SET3 signals. For the setting using the SET and SET3 signals, assign the SET function (08) and SET3 function (17) to intelligent input terminals. If the set output frequency is used as the target data for the PID function, PID feedback data will be displayed in percent (%). ("100%" indicates the maximum frequency.)
Item Function code Range of data Description
Output frequency setting F001
Multispeed 0
A020/A220/
A320
0.0, start frequency to maximum frequency,
1st/2nd/3rd motors
(Hz)
The frequency set with F001 is equal to the setting of A020. The second control frequency set with F001 is equal to the setting of A220. The third control frequency set with F001 is equal to the setting of A320.
4.2.2 Keypad Run key routing
When you enter operation commands via the digital operator, the Keypad
F004: Keypad Run key routing
Related code
Run key routing function allows you to select the direction of motor operation. This function is ineffective when you use the control terminal block or remote operator to input operation commands.
Item Function code Data Description
Keypad Run key routing F004
00 Forward operation 01 Reverse operation
4.2.3 Rotational direction restriction
The rotational direction restriction function allows you to restrict the
b035: Rotational direction restriction
Related code
direction of motor operation. This function is effective regardless of the specification of operation command input device (e.g., control circuit block or digital operator). If an operation command to drive the motor in a restricted direction is input, the inverter (digital operator) will display .
Item Function code Data Description
Rotational direction restriction
b035
00 Both forward and reverse operations are enabled. 01 Only forward operation is enabled. 02 Only reverse operation is enabled.
4 - 7
Chapter 4 Explanation of Functions
4.2.4 Frequency source setting
The frequency source setting function allows you to select the method to
A001: Frequency source setting
Related code
input the frequency-setting command.
Motor rotation direction is inverted when -10 to 0V is given as frequency command to 02-L terminals.
Item Function code Data Description
(Valid only when the OPE-SR is used) Use the control provided on the digital operator to set the frequency. Input the frequency-setting command via a control circuit terminal (0-L, OI-L, or O2-L). Use the digital operator (function "F001") or remote operator to set the frequency. Input the frequency-setting command via an RS485 communication terminal. Input the frequency-setting command from the board connected to optional port 1. Input the frequency-setting command from the board connected to optional port 2. Use the SJ-FB to input the frequency-setting command as a pulse train (see 4.2.21) Use the SET-Freq command of the easy sequence function as the frequency-setting command. Use the operation result of the set frequency operation function as the frequency-setting command. (see 4.2.12)
Frequency source setting
A001
(00)
01
02
03
04
05
06
07
10
4.2.5 Run command source setting
The run command source setting function allows you to select the method to input operation commands (to start and stop the motor). As the operation commands via control circuit terminals, turn the
A002: Run command source setting C001 to C008: Terminal [1] to [8] functions C019: Terminal [FW] active state F004: Keypad Run key routing
Related code
FW signal (for forward operation) or RV signal (for reverse operation) on and off to start and stop the motor, respectively. (Note that the factory setting assigns the FW signal to intelligent input terminal [8].) To switch each intelligent input terminal between a and b contacts, specify each terminal with function "C011" to "C019", and then perform input a/b (NO/NC) selection for each terminal. When using the digital operation for the inverter operation, specify the desired motor operation direction with function "F004", and use the RUN and STOP/RESET keys to start and stop the motor, respectively. If the start commands for both forward and reverse operations are input at the same time, the inverter will assume the input of a stop command.
Item Function code Data Description
01
Run command source setting
Terminal [FW] active state
Note 1: If function "31" (forcible operation) or "51" (forcible-operation terminal) is assigned to an intelligent input
terminal, the settings made with functions "A001" and "A002" will be invalidated when the said intelligent input terminal is turned on and those methods to input frequency-setting and operation commands which are specified for the said terminal will be enabled.
Note 2: On the remote operator (SRW) being used to operate the inverter, pressing the REMT (remote) key enables
you to input both frequency-setting and operation commands from the remote operator.
Note3:When the DeviceNet option board (SJ-DN) is used, A002 is not needed to be changed from default because
the run command source is automatically set via DeviceNet. (In case it is changed, it is to be set as 01, 02 or
03.)
A002
C019
C011 to C018
02
03
04 Input the start and stop commands from option board 1. 05 Input the start and stop commands from option board 2. 00 a (NO) contact 01 b (NC) contact
Input the start and stop commands via control circuit terminals (FW and RV). Input the start and stop commands from the digital or remote operator. Input the start and stop commands via RS485 communication terminals.
4 - 8
Chapter 4 Explanation of Functions
4.2.6 Stop mode selection
The stop mode selection function allows you to select one of two methods of stopping the motor when a stop command is input from the digital operator or via the control circuit terminal block. One is to decelerate the motor according to the specified deceleration time and then stop it; the other is to let the motor run freely until it stops.
b091: Stop mode selection F003/F203/F303:
Deceleration (1) time setting,
1st/2nd/3rd motors b003: Retry wait time before motor restart b007: Restart frequency threshold b008: Restart mode after FRS
Related code
If a start command is input while the motor is in free-running status, the inverter will restart the motor according to the setting of the restart mode after FRS (b088). (See Section 4.2.47.)
Item Function code Data Description
Stop mode selection
Restart mode after FRS
Restart frequency threshold Retry wait time before motor restart
b091
b088
b007 0.00 to 400.0(Hz)
b003 0.3 to 100.(s)
00 Normal stopping (stopping after deceleration) 01 Free-running until stopping 00 Starting with 0 Hz 01 Starting with matching frequency
Starting with 0 Hz if the frequency-matching result is less than the set lower limit Time to wait until the restart of the motor after free-running ends
4.2.7 STOP key enable
When the control circuit terminal block is selected as the device to input
b087: STOP key enable
Related code
operation commands, the STOP key enable function allows you to enable or disable the motor-stopping and trip reset functions of the STOP key of the digital operator. This function is effective only when the digital operator (02) is not specified for the run command source setting (A002) (see Section 4.2.5). If the digital operator (02) is specified for "A002", the motor-stopping and trip reset functions of the STOP key are enabled regardless of this setting (STOP key enable).
Function code Data Stop command with STOP key Trip reset command with STOP key
00 Enabled Enabled
b087
01 Disabled Disabled 02 Disabled Enabled
4 - 9
Chapter 4 Explanation of Functions
A
4.2.8 Acceleration/deceleration time setting
- Specify a longer time for slower acceleration or deceleration; specify a shorter time for quicker acceleration or deceleration.
- The time set with this function is the time to accelerate (or decelerate) the motor from 0 Hz to the maximum frequency (or vice versa).
- If you assign the LAD cancellation (LAC) function to an intelligent input terminal and turns on the terminal, the set
F002/F202/F302: Acceleration (1) time setting,
F003/F203/F303: Deceleration (1) time setting,
A004/A204/A304: Maximum frequency setting,
P031: Accel/decel time input selection C001 to C008: Terminal [1] to [8] functions
Related code
1st/2nd/3rd motors
1st/2nd/3rd motors
1st/2nd/3rd motors
acceleration/deceleration time will be ignored, and the output frequency will immediately follow the frequency-setting command.
- To switch the acceleration and deceleration time among the 1st, 2nd, and 3rd settings, assign function "08" (SET) and "17" (SET3) to intelligent input terminals (see Section 4.2.38). Use the SET and SET3 signals for switching.
- As the Accel/decel time input selection by P031, select one of the (1) input from the digital operation, (2) input from option board 1, (3) input from option board 2, and (4) input from the easy sequence program.
Item Function code Range of data Description Acceleration (1) time setting Deceleration (1) time setting
F002/F202/
F302
F003/F203/
F303
0.01 to 3600.(s)
0.01 to 3600.(s)
Set the length of time to accelerate the motor from 0 Hz to the maximum frequency. Set the length of time to decelerate the motor from the maximum frequency to 0 Hz.
00 Input from the digital operator (OPE)
Accel/decel time input selection
P031
01 Input from option board 1 (OP1) 02 Input from option board 1 (OP2) 03 Input from the easy sequence program (PRG)
Terminal function C001 to C008 46 LAD cancellation
Output frequency
Maximum frequency
004/A204/A304
Set output frequency
Actual
acceleration
time
F002/F202/F302 F003/F203/F303
Actual
deceleration
time
The actual time to accelerate/decelerate the motor will be no less than the minimum acceleration/deceleration time that depends on the inertial effect (J) due to the mechanical system and motor torque. If you set a time shorter than the minimum acceleration/deceleration time, the inverter may trip because of overcurrent or overvoltage.
Acceleration time (ts)
ts=
Deceleration time (t
tB=
(JL+J
9.55×(T
(JL+J
9.55×(T
)×N
M
)×N
M
s-TL
B
B+TL
M
)
)
M
)
J
: Inertia effect (J) of the load converted to that of the motor shaft (kg-m2)
L
: Inertia effect (J) of the motor (kg-m2)
J
M
N
: Motor speed (rpm)
M
Ts: Maximum acceleration torque driven by the inverter (N-m) T
: Maximum deceleration torque driven by the inverter (N-m)
B
T
: Required running torque (N-m)
L
4 - 10
Chapter 4 Explanation of Functions
g
4.2.9 Base frequency setting
(1) Base frequency and motor voltage
- With the base frequency setting and AVR voltage select functions, adjust the inverter outputs (frequency and voltage)
A003/A203/A303: Base frequency setting,
A081: AVR function select A082: AVR volta
Related code
1st/2nd/3rd motors
e select
to the motor ratings.
- The base frequency is the nominal frequency of the motor. Set a base frequency that meets the motor specification. Carefully note that setting the base frequency to less than 50 Hz may result in motor burnout.
- A special motor requires a base frequency of 60 Hz or
Output voltage
AVR voltage select
(100%)
more. Your inverter model may not be suitable for such a special motor, and one with a larger capacity may be required.
- Select the motor voltage that meets the motor specification. Selecting a motor voltage exceeding the motor specification may result in motor burnout.
Base frequency
Output frequency
(Hz)
- To switch the base frequency among the 1st, 2nd, and 3rd settings, assign function "08" (SET) and "17" (SET3) to intelligent input terminals (see Section 4.2.38). Use the SET and SET3 signals for switching.
Item Function code Range of data Description Base frequency setting
AVR voltage select A082
A003/A203/
A303
30. to maximum frequency, 1st/2nd/3rd motors (Hz)
200/215/220/230/240 Selectable on 200 V class inverter models
380/400/415/440/460/480 Selectable on 400 V class inverter models
(2) AVR function The AVR function maintains the correct voltage output to the motor, even when the voltage input to the inverter fluctuates. The output voltage maintained by this function is based on the voltage specified by the AVR voltage select. Use the AVR function select (A081) to enable or disable the AVR function.
Item Function code Data Description
00 The AVR function is always enabled.
AVR function select A081
01 The AVR function is always disabled. 02 The AVR function is disabled at deceleration. (*1)
*1 Disabling the AVR function at motor deceleration increases the energy loss on the decelerated motor and decreases the energy regenerated on the inverter, which results in a shorter deceleration time.
4.2.10 Maximum frequency setting
The maximum frequency setting function allows you to set the maximum frequency of the motor driven by the inverter. The maximum frequency set here corresponds to the maximum level of each external analog input (See Section 4.2.12) (for example, 10 V of the input of 0 to 10 V). To switch the maximum frequency among the 1st, 2nd, and 3rd settings, assign function "08" (SET) and "17" (SET3) to intelligent input terminals. Use the SET and SET3 signals for switching. The inverter output voltage with the frequency ranging from the base frequency to the maximum frequency is that selected by the AVR voltage select function (A082).
Item Function code Range of data Description Maximum frequency setting
A004/A204/
A304
30. to 400. (Hz) The maximum output frequency is set.
4 - 11
Related code
A004/A204/A304: Maximum frequency
Output voltage
AVR voltage select (100%)
setting, 1st/2nd/3rd motors
Base frequency
Maximum frequency
Chapter 4 Explanation of Functions
4.2.11 External analog input setting (O, OI, and O2)
The inverter has the following three types of external analog input terminals: O-L terminal: 0 to 10 V
A005: [AT] selection A006: [O2] selection C001 to C008: Terminal [1] to [8] functions
Related code
OI-L terminal: 4 to 20 mA O2-L terminal: -10 to 10 V
The table below lists the settings of the external analog input terminals.
Item
[AT] selection
[O2] selection
Function
code
A005
A006
Data Description
Switching between the O and OI
00
terminals with the AT terminal Switching between the O and O2
01
terminals with the AT terminal (Valid only when the OPE-SR is used)
(02)
Switching between the O terminal and the control with the AT terminal (Valid only when the OPE-SR is used)
(03)
Switching between the OI terminal and the control with the AT terminal (Valid only when the OPE-SR is used)
(04)
Switching between the O2 terminal and the control with the AT terminal
00 Using the O2 terminal independently
Using the O2 terminal for auxiliary frequency command (nonreversible) in addition to the O and
01
OI terminals Using the O2 terminal for auxiliary frequency command (reversible) in addition to the O and OI
02
terminals
03 Disabling the O2 terminal
Turning on the AT terminal enables the OI-L terminal. Turning on the AT terminal enables the O-L terminal. Turning on the AT terminal enables the O2-L terminal. Turning on the AT terminal enables the O-L terminal. Turning on the AT terminal enables the pot on
OPE-SR terminal. Turning on the AT terminal enables the O-L terminal. Turning on the AT terminal enables the pot on
OPE-SR terminal. Turning on the AT terminal enables the OI-L terminal. Turning on the AT terminal enables the pot on
OPE-SR terminal. Turning on the AT terminal enables the O2-L terminal.
Note that whether frequency commands are input to the O2-L terminal and whether the motor operation is reversible depend on the combination of settings of functions "A005" and "A006" and whether function "16" (AT) is assigned to an intelligent input terminal as shown in the table below. When the motor operation is reversible, the inverter operates the motor in a reverse direction if the sum of the frequencies specified by the main frequency and auxiliary frequency commands is less than 0 (even when the forward operation [FW] terminal is on). Even when no wire is connected to the 02 terminal, reverse operation of the motor may occur and prolong the acceleration time if the output voltage fluctuates near 0 V.
A006 A005
00,03
When the AT
function is
assigned to an
intelligent input
terminal
When the AT
function is not
assigned to any
intelligent input
terminal
(Example 1)
01
(Example 2)
02
00 O2-L terminal No input Reversible
01
02
03
00
01
00
01
00
01
AT
terminal
OFF O-L terminal No input
ON OI-L terminal No input
OFF O-L terminal No input
ON O2-L terminal No input Reversible
OFF O-L terminal Input
ON OI-L terminal Input
OFF O-L terminal Input
ON O2-L terminal No input Reversible
OFF O-L terminal Input
ON OI-L terminal Input
OFF O-L terminal Input
ON O2-L terminal No input
Main frequency command
Addition of signals on O-L and
OI-L terminals
Addition of signals on O-L and
OI-L terminals
Addition of signals on O-L and
OI-L terminals
Whether to input an auxiliary
frequency command
(via the O2-L terminal)
Input Nonreversible
Input Reversible
No input Nonreversible
Reversible/
nonreversible
Nonreversible
Nonreversible
Reversible
4 - 12
Chapter 4 Explanation of Functions
FWAT
(Example 1) When the motor operation is not reversible
Main frequency command via the OI or O terminal
FW
AT
OI
f
fO
Auxiliary frequency command via the O2 terminal
fO+fO2
Actual frequency command
Forward operation
4.2.12 Frequency operation function
The frequency operation function allows you to use the result of an arithmetic operation on two frequency commands as the actual frequency command or PID feedback data. To use the operation result as the actual frequency command, specify "10" for the frequency source setting (A001). To use the operation result as the PID feedback data, specify "10" for the PV source setting (A076).
Item Function code Data Description
Operation-target frequency selection 1 and 2
Operator selection for frequency operation
Frequency source setting A001 10 Output of operation result PV source setting A076 10 Output of operation result
Note 1: The [1] (up) and [2] (down) keys of the digital operator are ineffective when the frequency
operation function is enabled. Also, the frequency displayed by the output frequency monitoring (d001), Scaled output frequency monitoring (d007), or output frequency setting (F001) cannot be changed with key operations.
Note 2: The settings of "A141" and "A142" can be the same.
A141/A142
A143
(Example 1) When the motor operation is reversible
Main frequency command via the OI or O terminal
O2
f
Auxiliary frequency command via the O2 terminal
fOI+fO2
Actual frequency command
fO+fO2
Forward
operation
Reverse
operation
Related code
A141: Operation-target frequency selection 1 A142: Operation-target frequency selection 2 A143: Operator selection A001: Frequency source setting A076: PV source setting
00 Digital operator (A020/A220/A320)
(01)
Control on the digital operator
(Valid only when the OPE-SR is connected) 02 Input via the O terminal 03 Input via the OI terminal 04 Input via the RS485 terminal 05 Input from option board 1 06 Input from option board 2 07 Input of pulse train 00 Addition: (A141) + (A142) 01 Subtraction: (A141) - (A142) 02 Multiplication: (A141) x (A142)
fOI
fO
fO2
fOI+fO2
4 - 13
Chapter 4 Explanation of Functions
(
)
(
)
y (
g
)
g
)
0
0
4.2.13 Frequency addition function
The frequency addition function allows you to add or subtract the value specified as the frequency to be added (A145) to or from the frequency value of a selected frequency command.
A145: Frequency to be added A146: Sign of the frequency to be added C001 to C008: Terminal [1] to [8]functions
Related code
To use this function, assign function "50" (ADD) to an intelligent input terminal. When the ADD terminal is turned on, the inverter performs the addition or subtraction of the value specified as "A145".
Item Function code Data or range of data Description Frequency to be added A145 0.00 to 400.00(Hz) Setting of the frequency to be added Selection of the sign of the frequency to be added
A146
00 01
Terminal function C001 to C008 50
Frequency command) + (A145
Frequency command) - (A145 ADD selection of the trigger for adding the frequenc
A145)
Note 1: If the sign of the frequency value in the frequency command changes from minus (-) to plus (+), or
vice versa, as the result of frequency addition, the motor operation direction will be inverted.
Note 2: When the PID function is used, the frequency addition function can apply to PID target data. (In
such cases, the data display by function "A145" is in percentage [in steps of 0.01%]).
4.2.14 Start/end frequency setting for external analog input
The start/end frequency setting function allows you to set the inverter output frequency in relation to the external analog inputs (frequency commands) via the following terminals: O-L terminal: 0 to 10 V OI-L terminal: 4 to 20 mA O2-L terminal: -10 to +10 V
A011: [O]-[L] input active range start frequency A012: [O]-[L] input active range end frequency A013: [O]-[L] input active range start voltage A014: [O]-[L] input active range end voltage A015: [O]-[L] input start frequency enable A101: [OI]-[L] input active range start frequency A102: [OI]-[L] input active range end frequency
Related code
A103: [OI]-[L] input active range start current A104: [OI]-[L] input active range end current A105: [OI]-[L] input start frequency enable A111: [O2]-[L] input active range start frequency A112: [O2]-[L] input active range end frequency A113: [O2]-[L] input active range start voltage A114: [O2]-[L] input active range end voltage
(1) Start/end frequency settings for the O-L and OI-L terminals
Item Function code Range of data Description [O]/[OI]-[L] input active range start frequency [O]/[OI]-[L] input active range end frequency [O]/[OI]-[L] input active
e start voltage
ran [O]/[OI]-[L] input active
e end voltage
ran
A011/A101
A012/A102
0.00 to
400.0(Hz)
0.00 to
400.0(Hz)
A013/A103 0. to 100.(%)
A014/A104 0. to 100.(%)
Setting of the start frequency
Setting of the end frequency
Setting of the rate of the start frequency to the external frequency command (0 to 10 V/0 to 20 mA Setting of the rate of the end frequency to the external frequency command (0 to 10 V/0 to 20 mA Externally input start frequency The frequency set as "A011" or "A101" is output as the output frequency while the start-frequency rate is 0% to the value set as "A013" or "A103". 0 Hz 0 Hz is output as the output frequency while the start-frequency rate is 0% to the value set as "A013"
[O]/[OI]-[L] input start frequency enable
00
A015/A105
01
or "A103".
If the voltage of the signal to be input to the O-L terminal is 0 to 5 V, specify 50% for "A014".
(Example 1) A015/A105: 00 (Example 2) A015/A105: 01
Maximum frequency
A012/A102
Out put frequency in the range from 0% to A013/A103 is A011/A101
Maximum frequency
A012/A102
A011/A101
A011/A101
A013/A103A014/A104100%
(0 V/0 mA)
(10 V/20 mA)
Analog input
(O/OI)
A013/A103A014/A104100%
(0 V/0 mA) (10 V/20 mA)
4 - 14
Out put frequency in the range from 0% to A013/A103 is 0Hz
Analog input
(O/OI)
Chapter 4 Explanation of Functions
r
(2) Start/end frequency settings for the O2-L terminal
Item Function code Range of data Description Remarks 02 start frequency A111 -400. to 400.(Hz) Setting of the start frequency 02 end frequency A112 -400. to 400.(Hz) Setting of the end frequency
02 start-frequency rate
02 end-frequency rate
A113 -100. to 100.(%)
A114 -100. to 100.(%)
*1 The frequency rates correspond to the voltages
(-10 to +10 V) of the external frequency command as follows:
-10 to 0 V: -100% to 0% 0 to +10 V: 0% to 100% For example, if the voltage of the signal to be input to the O2-L terminal is -5 to +5 V, specify 50% for "A114".
4.2.15 External analog input (O/OI/O2) filter setting
The external analog input filter setting function allows you to set the input-voltage/input-current sampling time to be applied when frequency commands are input as external analog signals. You can use this filter function effectively for removing noise from the frequency-setting circuit signal. If the noise disables the stable operation of the inverter, increase the setting. Setting a larger value makes the inverter response slower. The filtering constant is "set value (1 to 30) x 2 ms." When the setting is "31" (factory setting), a hysteresis of ±0.1 Hz is added to the filtering constant (500 ms).
Setting of the rate of the start frequency to the external frequency command (-10 to +10 V) (*1) Setting of the rate of the end frequency to the external frequency command (-10 to +10 V) (*1)
(Example 3)
Maximum frequency for forward operation
A113
A112
A114
A111
Maximum frequency for reverse operation
A016: External frequency filter time const.
(+10V)
Related code
(‑10V) ‑100%
(Example 3)
100%
Analog input (O2)
Item Function code Range of data Description
External frequency filter time const.
A016 1. to 30. or 31.
Setting of 1. to 30.: "Set value x 2" ms filte Setting of 31.: 500 ms filter (fixed) with hysteresis of ±0.1 Hz
4.2.16 V/f gain setting
The V/f gain setting function allows you to change the inverter output voltage by specifying the rate of the output voltage to the voltage (100%)
A045: V/f gain setting A082: AVR voltage select
Related code
selected with the AVR voltage select function (A082). If the motor operation is cranky, try to increase the gain setting.
Item Function code Range of data Description
V/f gain setting A045 20. to 100. (%) Setting of the rate of reducing the output voltage
AVR voltage
select (100%)
A045
Base frequency
Maximum frequency
4 - 15
Chapter 4 Explanation of Functions
abc
a
b
c
4.2.17 V/F characteristic curve selection
The V/F characteristic curve selection function allows you to set the output voltage/output frequency (V/f) characteristic. To switch the V/F characteristic curve selection among the 1st, 2nd, and 3rd settings, assign function "08" (SET) and "17" (SET3) to intelligent input terminals. Use the SET and SET3
A044/A244/A344: V/F characteristic curve selection, 1st/2nd/3rd motors b100/b102/b104/b106/b108/b110/b112: Free-setting V/f frequency (1) (2) (3) (4) (5) (6) (7) b101/b103/b105/b107/b109/b111/b113: Free-setting V/f voltage (1) (2) (3) (4) (5) (6) (7)
Related code
signals for switching.
Function code Data V/f characteristic Remarks
00 Constant torque characteristic (VC)
Reduced-torque characteristic
A044/A244/
A344
01
(1.7th power of VP)
02 Free V/f characteristic Available only for A044 and A244
Sensorless vector control (SLV) Available only for A044 and A244 (See Section
03
4.2.96.)
(1) Constant torque characteristic (VC) With this control system set, the output voltage is in proportion to the output frequency within the range from 0 Hz to the base frequency. Within the output frequency range over the base frequency up to the maximum frequency, the output voltage is constant, regardless of the change in the output frequency.
Output voltage (100%)
0
Base frequency
Maximum frequency
Output frequency (Hz)
(2) Reduced-torque characteristic (1.7th power of VP) This control system is suited when the inverter is used with equipment (e.g., fan or pump) that does not require a large torque at a low speed. Since this control system reduces the output voltage at low frequencies, you can use it to increase the efficiency of equipment operation and reduce the noise and vibrations generated from the equipment. The V/f characteristic curve for this control system is shown below.
Output voltage (100%)
VC
1.7
0
10% of base
frequency
Base frequency
Maximum frequency
Output frequency (Hz)
Period : While the output frequency increases from 0 Hz to the 10% of the base frequency, the
output voltage follows the constant torque characteristic.
(Example) If the base frequency is 60 Hz, the constant torque characteristic is maintained
within the output frequency range of 0 to 60 Hz.
Period : While the output frequency increases from the 10% of base frequency to the base
frequency, the output voltage follows the reduced-torque characteristic. In other words, the output voltage increases according to the 1.7th power of the output frequency.
Period :While the output frequency increases from the base frequency to the maximum frequency,
the output voltage is constant.
4 - 16
Chapter 4 Explanation of Functions
f4f5f6f70
V1
V7V4
f6f7V6V7
(3) Free V/f characteristic setting The free V/f characteristic setting function allows you to set an arbitrary V/f characteristic by specifying the voltages and frequencies (b100 to b113) for the seven points on the V/f characteristic curve. The free V/f frequencies (1 to 7) set by this function must always be in the collating sequence of "1 2 3 4 5 6 7". Since all free V/f frequencies are set to 0 Hz as default (factory setting), specify their arbitrary values (begin setting with free-setting V/f frequency (7)). (The inverter cannot operate with the free V/f characteristic in the factory setting.) Enabling the free V/f characteristic setting function disables the torque boost selection (A041/A241), base frequency setting (A003/A203/A303), and maximum frequency setting (A004/A204/A304). (The inverter assumes the value of free-setting V/f frequency (7) as the maximum frequency.)
Item Function code Data Description Free-setting V/f frequency (7) b112 0.to 400.(Hz) Free-setting V/f frequency (6) b110 0. to free-setting V/f frequency (7) (Hz) Free-setting V/f frequency (5) b108 0. to free-setting V/f frequency (6) (Hz) Free-setting V/f frequency (4) b106 0. to free-setting V/f frequency (5) (Hz) Free-setting V/f frequency (3) b104 0. to free-setting V/f frequency (4) (Hz) Free-setting V/f frequency (2) b102 0. to free-setting V/f frequency (3) (Hz) Free-setting V/f frequency (1) b100 0. to free-setting V/f frequency (2) (Hz) Free-setting V/f voltage (7) b113 Free-setting V/f voltage (6) b111 Free-setting V/f voltage (5) b109 Free-setting V/f voltage (4) b107 Free-setting V/f voltage (3) b105 Free-setting V/f voltage (2) b103 Free-setting V/f voltage (1) b101
0.0 to 800.0(V)
Setting of the output
frequency at each
breakpoint of the V/f
characteristic curve
Setting of the output
voltage at each
breakpoint of the V/f
characteristic curve (*1)
(Example)
Output voltage (V)
V6
V5
V2,V3
f1f2f3
Output frequency (Hz)
*1 Even if 800 V is set as a free-setting V/f voltage (1 to 7), the inverter output voltage cannot exceed the
inverter input voltage or that specified by the AVR voltage select.
Carefully note that selecting an inappropriate control system (V/f characteristic) may result in
overcurrent during motor acceleration or deceleration or vibration of the motor or other machine driven by the inverter.
Output voltage (V)
Voltage that can be output by the inverter or that was specified by the AVR voltage select
0
Output frequency (Hz)
4 - 17
Chapter 4 Explanation of Functions
4.2.18 Torque boost setting
The torque boost setting function allows you to compensate for the voltage drop due to wiring and the primary resistance of the motor so as to improve the motor torque at low speeds. When you select automatic torque boost by the torque boost selection (A041/A241), adjust the settings of the motor capacity selection (H003/H203) and motor pole selection (H004/H204) based on the motor to be driven.
A041/A241: Torque boost selection, 1st/2nd
A042/A242/A342: Manual torque boost value,
A043/A243/A343: Manual torque boost
H003/H203: Motor capacity, 1st/2nd motors H004/H204: Motor poles setting, 1st/2nd motors
Related code
motors
1st/2nd3rd motors
frequency adjustment, 1st/2nd/3rd motors
Item Function code Data or range of data Description
Torque boost selection A041/A241
Manual torque boost value A042/A242/A342 0.0 to 20.0(%)
Manual torque boost frequency adjustment Motor capacity H003/H203 0.20 to 75.0(kW) Selection of the motor capacity
Motor poles setting H004/H204 2, 4, 6, 8, or 10 (poles)
Voltage compensation gain setting for automatic torque boost Slippage compensation gain setting for automatic torque boost
A043/A243/A343 0.0 to 50.0(%)
A046/A246 0. to 255.
A047/A247 0. to 255.
00 Manual torque boost 01 Automatic torque boost
Setting of the rate of the boost to the output voltage (100%) Setting of the rate of the frequency at breakpoint to the base frequency
Selection of the number of poles of the motor
See Item (2), "Automatic torque boost."
See Item (2), "Automatic torque boost."
(1) Automatic torque boost The inverter outputs the voltage according to the settings of the manual torque boost (A042/A242/A342) and manual torque boost frequency adjustment (A043/A243/A343). Use the manual torque boost value (A042/A242/A342) to specify the rate of the boost to the voltage (100%) set by the AVR voltage select. The set rate of voltage corresponds to the boost voltage that is output when the output frequency is 0 Hz. When increasing the value of the manual torque boost value, be careful to prevent motor over-excitation. Over-excitation may result in motor burnout. Use the manual torque boost frequency adjustment (A043/A243/A343) to specify the rate of the frequency at each breakpoint to the base frequency (100%). To switch the settings among the 1st, 2nd, and 3rd settings ("A041 to A043", "A241 to A243", and "A342 and A343"), assign function "08" (SET) and "17" (SET3) to intelligent input terminals. Use the SET and SET3 signals for switching.
Output voltage (%)
100
A042/A242/A342
A043/A243/A343
Base frequency (100%)
Output frequency
4 - 18
Chapter 4 Explanation of Functions
(2) Automatic torque boost When automatic torque boost (data "01") is selected by the torque boost selection (A041/A241), the inverter automatically adjusts the output frequency and voltage according to the load on the motor. (During actual operation, the automatic torque boost is usually combined with the manual torque boost.) When you select the automatic torque boost, adjust the settings of the motor capacity selection (H003/H203) and motor pole selection (H004/H204) according to the motor to be driven. If the inverter trips due to overcurrent during motor deceleration, set the AVR function select (A081) to always enable the AVR function (data "00"). If you cannot obtain the desired operation characteristic by using the automatic torque boost, make the following adjustments:
Symptom Adjustment method Adjustment item
(1) Increase the voltage setting for manual torque boost
Motor torque is insufficient at low speed. (The motor does not rotate at low speed.)
The motor speed falls when a load is applied to the motor. The motor speed increases when a load is applied to the motor.
The inverter trips due to overcurrent when a load is applied to the motor.
step by step. (2) Increase the slippage compensation gain for automatic torque boost step by step. (3) Increase the voltage compensation gain for automatic torque boost step by step. (4) Reduce the carrier frequency setting. b083 Increase the slippage compensation gain for the automatic torque boost step by step. Reduce the slippage compensation gain for the automatic torque boost step by step. (1) Reduce the voltage compensation gain for the automatic torque boost step by step. (2) Reduce the slippage compensation gain for the automatic torque boost step by step. (3) Reduce the voltage setting for the manual torque boost step by step.
This function cannot be selection for 3rd moter setting. Manual torque boost valid.
A042/A242
A047/A247
A046/A246
A047/A247
A047/A247
A046/A246
A047/A247
A042/A242
4 - 19
Chapter 4 Explanation of Functions
(58)
(46)
(34) (22) (10)
(50) (25) (10)
4.2.19 DC braking (DB) setting
The DC braking function allows you to apply DC braking to the motor according to the load on the motor. You can control DC braking in two ways: the external control through signal input to intelligent input terminals and the internal control to be performed automatically when the motor is started and stopped. Note that the motor cannot be stopped by DC braking if the load on the motor produces a large moment of inertia.
A051: DC braking enable A052: DC braking frequency setting A053: DC braking wait time A054: DC braking force during deceleration A055: DC braking time for deceleration A056: DC braking/edge or level detection for
A057: DC braking force for starting A058: DC braking time for starting A059: DC braking carrier frequency setting C001 to C008: Terminal [1] to [8] functions
Related code
[DB] input
Item Function code Data or range of data Description
00 Internal DC braking is disabled.
DC braking enable A051
DC braking frequency setting
DC braking wait time
DC braking force during deceleration/ DC braking force for starting DC braking time for deceleration DC braking/edge or level detection for [DB] input
DC braking time for starting
DC braking carrier frequency setting
A052 0.00 to 60.00 (Hz)
A053 0.0 to 5.0 (s)
A054/A057
A055 0.0 to 60.0 (s)
A056
A058 0.0 to 60.0 (s)
A059
01 Internal DC braking is enabled.
02
0. to 70. (%)
<0. to 50 (%)>
00 Edge mode (See examples 1-a to 6-a.)
01 Level mode (See examples 1-b to 6-b.)
0.5 to 12(kHz)
<0.5 to 8 (kHz)>
Internal DC braking is enabled. (The braking operates only with the set braking frequency.) With internal DC braking enabled, DC braking is started when the output frequency reaches the set braking frequency. The DC braking wait time specifies the delay in starting DC braking after the set braking time has elapsed or the DB terminal has been turned on.
"0" specifies the smallest force (zero current); "100" specifies the largest force (rated current).
This setting is valid for the external DC braking in edge mode or for the internal DC braking.
This setting is valid for the internal DC braking. DC braking is started when the motor-start command is input.
Unit: kHz
(NOTE) <>:applied for 90 to 160kW
(1) Carrier frequency for DC braking Use the DC braking carrier frequency setting (A059) to specify the carrier frequency for DC braking.
But the raking power reduced is reduced when 3kHz (up to 75kW) or 5kHz (90-160kW) are set as shown below. For detailed decreasing ratio, "DC braking limiter" is to be referred.
Maximum braking force (%)
70 60 50
Maximum braking force (%)
40 30 20 10
0
DC braking force limiter(11-75kW)DC braking force limiter(90-160kW)
3 12 11 9 5 7
DC braking carrier frequency(kHz)
70 60 50
40 30 20 10
54
3
DC braking carrier frequency(kHz)
8 7 6
4 - 20
Chapter 4 Explanation of Functions
A053
A053
(2) External DC braking Assign function "07" (DB) to terminal function (C001 to C008). Direct braking control by ON/OFF of DB terminal when the setting of DC braking enable (A051) is 00(Invalid) and 01(Valid). Adjust the braking force by adjusting the DC braking force setting (A054). When you set the DC braking wait time (A053), the inverter output will be shut off for the set period of delay, and the motor will run freely during the period. DC braking will be restarted after the delay. When setting the DC braking time with function "A055" or for the DC braking operation via the DB terminal, determine the length of time in consideration of the heat generation on the motor. Select the braking mode by the DC braking/edge or level detection for [DB] input (A056), and then make any other necessary settings suitable for your system.
(a) Edge mode (A056: 00) (b) Level mode (A056: 01)
(Example 1-a)
FW
DB
Output frequency
(Example 2-a)
FW
DB
Output frequency
(Example 3-a)
FW
DB
Output frequency
A055
A055
Free running
A055
(Example 1-b)
FW
DB
Output frequency
(Example 2-b)
FW
DB
Output frequency
(Example 3-b)
FW
DB
Output frequency
Free running
4 - 21
Chapter 4 Explanation of Functions
A053
A055
A052
A053
A055
A052
A058
A057
A057
A052
A055
A052
A055
(3) Internal DC braking (A051: 01) You can apply DC braking to the motor even without entering braking signals via the DB terminal when the inverter starts and stops. To use the internal DC braking function, specify "01" for the DC braking enable (A051). Use function "A057" to set the DC braking force for starting, and use function "A058" to specify the DC braking time for starting, regardless of the braking mode selection (edge or level mode). (See examples 4-a and 4-b.) Set the braking force for periods other than starting by using the DC braking force setting (A054). Set the output frequency at which to start DC braking by using the DC braking frequency setting (A052). When you set the DC braking wait time (A053), the inverter output will be shut off when the output frequency reaches the setting of "A052" after the operation command (FW signal) is turned off, and the motor will run freely for the delay time set by "A053". DC braking will be started after the delay (A053). The internal DC braking operation to be performed when the operation command is switched from the stop command to the start command varies depending on the braking mode (edge or level mode). Edge mode: The DC braking time setting (A055) is given priority over operation commands, and the
inverter performs DC braking according to the setting of "A055". When the output frequency reaches the setting of "A052" the inverter performs DC braking for the time set for "A055". Even if the stop command is input during DC braking, DC braking continues until the time set for "A055" elapses. (See examples 5-a and 6-a.)
Level mode: Operation commands are given priority over the DC braking time setting. The inverter
follows operation commands, regardless of the DC braking time setting (A055). If the start command is input during DC braking, the inverter starts the normal motor operation, regardless of the DC braking time setting (A055). (See examples 5-b and 6-b.)
(a) Edge mode (b) Level mode
i) (Example 4-a) when the start command is input:
FW
Output frequency
ii) (Example 5-a) when the stop command is input:
FW
Output frequency
Free running
ii) (Example 6-a) when the stop command is input:
FW
Output frequency
i) (Example 4-b) when the start command is input:
FW
Output frequency
A058
ii) (Example 5-b) when the stop command is input:
FW
Output frequency
Free running
ii) (Example 6-b) when the stop command is input:
FW
Output frequency
4 - 22
Chapter 4 Explanation of Functions
(4) Internal DC braking (triggered only when the output frequency reaches a set frequency) (A051: 02) You can also operate the internal DC braking function so that DC braking is applied to the motor when the inverter output frequency falls to the DC braking frequency setting (A052) or below. Please do not use external DC braking by ON/OFF of DB terminal when you select this function. In this mode, DC braking operates only when the operation command signal is on (i.e., the start command is input). The inverter starts DC braking when both the frequency set by the frequency command and the current output frequency fall to the DC braking frequency setting (A052) or below. (See example 7-a.) When the frequency set by the frequency command increases to the "setting of 'A052' + 2 Hz" or more, the inverter stops DC braking and restores its normal output. (See example 7-a.) If the frequency set by the frequency command is 0 Hz when the start command is input via an analog input terminal, the inverter will start operation with DC braking because both the frequency set by the frequency command and current output frequency are 0 Hz. (See example 7-b.) If the operation command signal (start command) is turned on when the frequency command specifies a frequency larger than the DC braking frequency (A052), the inverter will start operation with the normal output.
(Example 7-a) (Example 7-b)
Operation command
Frequency command
A052
Output frequency
How the inverter returns to the normal output varies depending on the setting of the DC braking/edge or level detection for [DB] input (A054).
(a) Edge mode (b) Level mode
Operation command
Frequency command
ON
A052
Output frequency
A053
Operation command
Frequency command
Output frequency
Operation command
Frequency command
Output frequency
ON ON
A052
ON
A052
4 - 23
Chapter 4 Explanation of Functions
0V
10V
A004/A204
10V
4.2.20 Frequency upper limit setting
The frequency upper limit setting function allows you to place upper and lower limits on the inverter output frequency. This function restricts the input of frequency commands that specify any frequencies outside the upper and lower limits.
A061/A261: /Frequency upper limit setting,
A062/A262: Frequency lower limit setting,
Related code
1st/2nd motors
1st/2nd motors
Always set the upper limit before setting the lower limit. Also, be sure to keep the frequency upper limit (A061/A261) larger than the frequency lower limit (A062/A262). Be sure that upper limit/lower limit does not exceed Maximum frequency (A004/A204/A304). Be sure to set output frequency (F001) and multiple speed 1 to 15 (A021 to A035) in between uppelimit and lower limit. If 0 Hz is set for the frequency upper and lower limits, they will not operate. The frequency limit setting function is disabled when the 3rd control system is selected.
Item Function code Range of data Description
Frequency upper limit setting
Frequency lower limit setting
A061/A261
A062/A262
0.00 or a frequency more than the frequency lower limit setting up to the maximum frequency (Hz)
0.00 or a frequency not less than the starting frequency up to the frequency upper limit setting (Hz)
Setting of the upper limit of the output frequency
Setting of the lower limit of the output frequency
(1) When the O-L or OI-L terminal is used:
Output frequency (Hz)
Maximum frequency A004/A204
A061
If 0 V or 4 mA is input as the frequency command when a frequency lower limit has been set for the frequency lower limit setting (A062), the inverter will output the set frequency.
A062
4mA
20mA
Frequency command
(2) When the O2-L terminal is used:
Reverse rotation Forward rotation
Maximum frequency A004/A204
‑10V
A061
A062
A062
A061
Maximum frequency
If the frequency lower limit is used with the frequency command input via the O2-L terminal, the motor speed with 0 V input will be fixed to the frequency setting of the frequency lower limit (A062) for forward rotation or the frequency setting of the frequency lower limit (A062) for reverse rotation as shown below.
(a) When operation commands are input via the control circuit terminal block (A002: 01)
Terminal Motor speed with 0 V input via O2 terminal FW(ON) Frequency setting by A062 for forward rotation RV(ON) Frequency setting by A062 for reverse rotation
(b) When operation commands are input from the digital operator (A002: 02)
F004 Motor speed with 0 V input via O2 terminal 00 Frequency setting by A062 for forward rotation 01 Frequency setting by A062 for reverse rotation
4 - 24
Chapter 4 Explanation of Functions
4.2.21 Jump frequency function
The jump frequency function allows you to operate the inverter so that it avoids the resonant frequency of the machine driven by the same. Since the inverter avoids the motor operation with a constant output frequency within the specified range of the frequencies to jump when the jump frequency function is enabled, you cannot set any inverter output frequency within the specified range of the frequencies to
A063: Jump (center) frequency setting 1 A064: Jump (hysteresis) frequency width setting 1 A065: Jump (center) frequency setting 2 A066: Jump (hysteresis) frequency width setting 2 A067: Jump (center) frequency setting 3 A068: Jump (hysteresis) frequency width setting 3
Related code
jump. Note that, while the inverter is accelerating or decelerating the motor, the inverter output frequency changes continuously according to the set acceleration/deceleration time. You can set up to three frequencies to jump.
Item Function code Range of data Description Jump (center) frequency settings, 1st/2nd/3rd settings Jump (hysteresis) frequency width settings, 1st/2nd/3rd settings
A063/A065/ A067
A064/A066/ A068
0.00 to 400.0 (Hz) (*1)
0.00 to 10.00(Hz)
Setting of the center frequency of the frequency range to be jumped
Setting of the half bandwidth of the frequency range to be jumped
*1 Setting of 0 Hz disables the jump frequency function.
Output frequency
A067
A065
A063
A068 A068
A066 A066
A064 A064
4.2.22 Acceleration stop frequency setting
The acceleration stop frequency setting function allows you to make the inverter wait, upon starting the motor, until the slipping of the motor becomes less when the load on the motor causes a large
Frequency command
Related code
A069: Acceleration stop frequency setting A070: Acceleration stop time frequency setting
moment of inertia. Use this function if the inverter has tripped because of overcurrent when starting the motor. This function can operate with every acceleration pattern, regardless of the setting of the acceleration curve selection (A097).
Item Function code Range of data Description Acceleration stop frequency setting Acceleration stop time frequency setting
A069 0.00 to 400.0(Hz)
A070 0.0 to 60.0(s)
Setting of the frequency at which to stop acceleration Setting of the length of time to stop acceleration
Output frequency
A069
A070
Frequency command
4 - 25
Chapter 4 Explanation of Functions
4.2.23 PID function
The PID function allows you to use the inverter for the process control on fluid flow, airflow, and pressure. To enable this function, specify "01 lenabled" or "02 inverted data output enabled" for function "A071". You can disable the PID function with an external signal during the PID operation. For this purpose, assign function "23" (PID terminal: disabling PID operation) to an intelligent input terminal. Turning the PID terminal on disables the PID function and makes the inverter perform the normal output. With the PID function, you can limit the PID output according to various conditions. Refer to maximum frequency (4.2.10), frequency limiter (4.2.20), PID rariation range (A078).
A001: Frequency source setting A005: [AT] selection A006: [O2] selection A071: PID Function Enable A072: PID proportional gain A073: PID integral time constant A074: PID derivative gain A075: PV scale conversion A076: PV source setting A077: Output of inverted PID deviation A078: PID variation range A079: PID feed forward selection d004: Process variable (PV), PID feedback monitoring C001 to C008: Terminal [1] to [8] functions C021 to C025: Terminal [11] to [15] functions C044: PID deviation level setting C052: Off level of feedback comparison signal C053: Onlevel of feedback comparison signal
Related code
Item Function code Data or range of data Description
00 Disabling the PID operation
PID Function Enable A071
01 Enabling the PID operation
02 Enabling inverted-data output PID proportional gain A072 0.2 to 5.0 Proportional gain PID integral time constant A073 0.0 to 3600.(s) Integrated gain PID derivative gain A074 0.00 to 100.0(s) Derivative gain
PV scale conversion A075 0.01 to 99.99
Scale for unit conversion of PID feedback
data 00 OI-L: 4 to 20 mA 01 O-L: 0 to 10 V
PV source setting A076
02 RS485 communication 03 Frequency command as pulse train 10 Operation result (*1)
Output of inverted PID deviation
A077
PID variation range A078 0.0 to 100.0(%)
00 Disabling the inverted output
01
Enabling the inverted output (deviation
polarity inverted)
Range of PID data variation with
reference to the target value 00 Invalid
PID feed forward selection A079
01 O-L : 0-10V 02 OI-L : 4-20mA 03 O2-L : -10-10V
PID deviation level setting C044 0.0 to 100.0(%) Level to determine the OD signal output Off level of feedback comparison signal Onlevel of feedback comparison signal
C052 0.0 to 100.0(%) Level to determine the FBV signal output
C053 0.0 to 100.0(%) Level to determine the FBV signal output
(*1) refer 4.2.12 Frequency operation function (1) Basic configuration of PID control
Target value 0 to 10 V 4 to 20 mA
Deviation (ε)
+
-
Kp(1++Td・S)
Feedback 0 to 10 V 4 to 20 mA
Feed Forward invalid
1
Ti・S
+ +
0-10V 0-20mA
-10-10V
Operation quantity
fs
Normal control by the inverter
M
Transducer
Sensor
Kp: Proportional gain Ti: Integral time Td: Derivative time s: Operator ε: Deviation
4 - 26
Chapter 4 Explanation of Functions
A
A
A
A
A
A
(2) PID operation
1) P operation The proportional (P) operation stands for the operation in which the change in operation quantity is in proportion to the change in target value.
Target value
Operation quantity
2) I operation The integral (I) operation stands for the operation in which the operation quantity increases linearly over time.
Target value
Operation quantity
3) D operation The derivative (D) operation stands for the operation in which the operation quantity changes in proportion to the rate of change in the target value.
Target value
Operation quantity
The PI operation is a combination of the P operation 1) and I operation 2). The PD operation is a combination of the P operation 1) and D operation 3). The PDI operation is a combination of the P operation 1), I operation 2), and D operation 3).
(3) PV source setting Select the terminal to be used for the feedback signal with the PV source setting function (A076). The terminal to input the target value follows the frequency source setting (A001). The terminal selected by the PV source setting (A076) is excluded. If the control circuit terminal block ("01") has been specified for frequency source setting "A001", the setting of AT selection (A005) is invalid. The table below shows how the PID target value is selected according to the setting of "A006" when the analog input is selected by the PV source setting and the control circuit terminal block ("01") is specified for "A001".
PV source setting (A076)
00 (OI-L)
01 (O-L)
Operation targets include the
input to the OI terminal. 10 (operation result)
Operation targets include the
input to the O terminal.
Operation targets are the inputs
to the OI and O terminals.
Change in steps
Large
074
Small
Linear change
Large
072
Small
Small
073
Large
Large
072
Small
Small
073
Large
Large
074
Small
PID target value
A006=00 A006=01 A006=02 A006=03
O + O2
(non-reversible)
OI + O2
(non-reversible)
O + O2
(non-reversible)
OI + o2
(non-reversible)
O + O2
(reversible)
OI + O2
(reversible)
O + O2
(reversible)
OI + O2
(reversible)
O2
(reversible)
O
OI
O
OI
4 - 27
Chapter 4 Explanation of Functions
A
When you specify the 02 RS485 communication for the PV source setting (A076), transfer data as described below.
1) When the ASCII mode is selected (C078 = 00) Use the 01 command for data transfer. To transfer feedback data, set the most-significant byte of
frequency data to "1". Example: When transmitting the frequency data specifying 5 Hz The data to be transmitted consists of six bytes, indicating a value 100 times as large as
the set frequency value. "000500" Change the most-significant byte to "1". "100500" Convert the data to ASCII format. "31 30 30 35 30 30"
Note: In ASCII mode, the unit of setting is always frequency (Hz).
2) When the Modbus RTU mode is selected (C078 = 01) Write the setting data (on the assumption that "10000" indicates 100%) to register address 0006h.
Register
No.
0006h PID feedback R/W 0 to 10000 0.01 [%]
Function name Function code
Readable/writable
(R/W)
Monitored data or setting
Data
resolution
Note: This register is readable and writable. However, this register can be read only when Modbus
RTU has been specified as the communication mode for PID feedback. It cannot be read with other settings.
- When pulse train input is specified for PID feedback, the input pulse train frequency (Hz) is converted to a percentage (with maximum frequency corresponding to 100%) and fetched as the feedback. For the pulse train input frequency, see Section 4.3.21.
(4) Feed forward selection
- Select the terminal to be used for the feed forward signal through PID feed forward selection (A079).
- Even if the terminal selected for the target or feedback data is also selected for the terminal by A079, the terminal functions according to the setting of A079.
- Specifying the value to disable selection for A079 disables feed forward control.
(5) Output of inverted PID deviation Some sensor characteristics may cause the polarity of the deviation of feedback data from the target value to be inconsistent with the inverter operation command. If the inconsistency occurs, specify "01" for function "A077" to invert the polarity of the deviation. Example: When controlling the compressor for a refrigerator Assume that the temperature and voltage specifications of the temperature sensor are -20°C to +100°C and 0 to 10 V and the target value is 0°C. If the current temperature is 10°C and the inverter is under the normal type of PID control, the inverter will reduces the output frequency because the feedback data is larger than the target value. In such a case, specify "01" for function "A077" to invert the feedback deviation. Then, the inverter will increase the output frequency.
PID target value
PID feedback data
-1
077
PID
operation
(6) Limitation on PID variation range You can limit the PID output to within a specific range with reference to the target value. To use the PID variation limit function, set the PID variation range (A078). (Set a value on the assumption that the maximum frequency corresponds to 100%.) The variation of PID output is limited within ±"value of A078" from the target value. (Setting "0.0" for the PID variation range [A078] disables the PID variation limit function.) This function is deactivated when 0.0 is set on A078.
PID output (%)
PID target value
PID output range
PID variation range (A078)
PID variation range (A078)
Time (s)
4 - 28
Chapter 4 Explanation of Functions
(7) Output of inverted PID deviation If the inverter is under the normal PID control and the PID operation result is a negative value, the frequency command to the inverter will be limited to 0 Hz. However, when "02" (enabling the inverted output) is set for the PID Function Enable (A071), the PID operation result to be output to the inverter is inverted if the result is a negative value. Setting "02" for function "A071" disables the PID variation limit (A078) described above.
(8) PID gain adjustment If the inverter response is unsteady when the PID control function is used, try to adjust gain settings as follows:
- If the feedback data does not quickly follow the change in the target value Increase the P gain (A072).
- If the feedback data is unstable although it quickly follows the change in the target value Reduce the
P gain (A072).
- If considerable time is required until the feedback data matches the target value Reduce the I gain
(A073).
- If the feedback data fluctuates unsteadily Increase the I gain (A073).
- If the inverter response is slow even after the P gain is increased Increase the D gain (A074).
- If the feedback data becomes fluctuant and unsteady when the P gain is increased Reduce the D gain
(A074).
(9) Maximum PID deviation output (OD) You can set the PID deviation level (C044) for PID control. When the PID deviation (ε) exceeds the level set as the level "C044", the signal is output to an intelligent output terminal. A value from 0 to 100 can be set as the level "C044". The range of values corresponds to the range of target values from 0 to the maximum. To use this output function, assign function "04" (OD) to one of the terminal functions C021 to C025 or the alarm relay terminal function C026.
(10) Feedback comparison signal A feedback comparison signal can be output to an intelligent output terminal when the PID feedback data exceeds the specified range. To use this signal output function, assign function "31" (FBV) to one of the terminal functions C021 to C025 or the alarm relay terminal function C026.
PID feedback
FW
FBV
ON OFF
ON OFF
C052 (off level)
C053 (on level)
Time
(11) Process variable (PV), PID feedback monitoring (d004) You can monitor the PID feedback data on the inverter. When you set a PV scale conversion with function "A075", the value to be displayed as the monitored data can be the product of the feedback data and the scale. "Monitored value" = "feedback data (%)" x " PV scale conversion (A075)"
(12) Reset of PID integration (PIDC) This reset function clears the integral result of PID operation. To use this function, assign function "24" (PIDC) to one of the terminal functions C001 to C008. The integral result is cleared each time the PIDC terminal is turned on. Never turn on the PIDC terminal during the PID operation. Otherwise, the inverter may trip because of overcurrent. Be sure to disable the PID function before turning on the PIDC terminal.
4 - 29
Chapter 4 Explanation of Functions
4.2.24 Two-stage acceleration/deceleration function (2CH)
The two-stage acceleration/deceleration function allows you to change the acceleration or deceleration time while the inverter is accelerating or decelerating the motor. Select one of the following three methods of changing the acceleration or deceleration time:
1) Changing the time by the signal input to an intelligent input terminal
2) Automatically changing the time when the output frequency reaches a specified frequency
3) Automatically changing the time only when switching the motor operation from forward rotation to reverse rotation, or vice versa
Selecting the 3rd control system enables the change of the acceleration or deceleration time only by terminal input. Not bytwo-stage acceleration/deceleration frequency. To change the acceleration/deceleration time by the signal input to an intelligent input terminal, assign function "09" (2CH) to one of the terminal functions C001 to C008.
Acceleration (2) time setting Deceleration (2) time setting
Select method to switch to Acc2/Dec2 profile
Acc1 to Acc2 frequency transition point Dec1 to Dec2 frequency transition point
(Example 1) When "00" is specified for "A094" or "A294" (Example 2) When "01" is specified for "A094" or "A294"
Item Function code Data Description
A092/A292/
A392
A093/A293/
A393
A094/A294
A095/A295
A096/A296
0.01 to
3600. (s)
0.01 to
3600. (s)
00
01
02
0.00 to
400.0 (Hz)
0.00 to
400.0 (Hz)
(See examples 1 and 2.)
(See examples 1 and 2.)
Changing the time by the signal input to the 2CH terminal (See example 1.) Changing the time at the two-stage acceleration/deceleration frequency (See example 2.) Valid only while the inverter is switching the motor between forward and reverse operations (See example 3.) Valid when "01" is specified for the select method to switch to Acc2/Dec2 profile (A094/A294) (See example 2.) Valid when "01" is specified for the Select method to switch to Acc2/Dec2 profile (A094/A294) (See example 2.)
Output frequency
Acceleration
time 1
Acceleration
time 2
Deceleration
time 2
Deceleration
time 1
Output frequency
Acceleration
(Example 3) When "02" is specified for "A094" or "A294"
Output frequency
Acceleration
time 1
Acceleration
time 2
Deceleration
time 2
Deceleration
time 1
F002/F202/F302: Acceleration (1) time setting,
F003/F203/F303: Deceleration (1) time setting,
A092/A292/A392: Acceleration (2) time setting,
A093/A293/A393: Deceleration (2) time setting,
A094/A294: Select method to switch to
A095/A295: Acc1 to Acc2 frequency transition
A096/A296: Dec1 to Dec2 frequency transition
C001 to C008: Terminal [1] to [8] functions
Acceleration
time 2
time 1
Related code
1st/2nd/3rd motors
1st/2nd/3rd motors
1st/2nd/3rd motors
1st/2nd/3rd motors
Acc2/Dec2 profile, 1st/2nd motor
point, 1st/2nd motors
point, 1st/2nd motors
Deceleration
time 2
Deceleration
time 1
4 - 30
Chapter 4 Explanation of Functions
A097: A
4.2.25 Acceleration/deceleration curve selection
You can set different patterns of motor acceleration and deceleration according to the type of system to be driven by the inverter. Use functions "A097" and "A098" to select acceleration and deceleration patterns, respectively. You can individually set an acceleration pattern for acceleration and a deceleration pattern for deceleration. When the acceleration/deceleration pattern is set other than 00 (linear) using analog input as frequency source is to be avoided because it prolongs the acceleration or deceleration time.
Item Function code Data or range of data Description
00 Linear acceleration/deceleration
Acceleration/deceleration curve selection
A097/A098
01 S-curve acceleration/deceleration 02 U-curve acceleration/deceleration 03 Inverted-U-curve acceleration/deceleration 04 EL-S-curve acceleration/deceleration
Acceleration/deceleration curve constants setting
Curvature for EL-S-curve acceleration 1/2 Curvature for EL-S-curve deceleration 1/2
A131/ A132 01 to 10
A150/A151
A152/A153
0 to 50 (%)
0 to 50 (%)
(1) Acceleration/deceleration pattern selection Select acceleration and deceleration patterns with reference to the following table:
Setting 00 01 02 03 04
Curve Linear S curve U curve Inverted-U curve EL-S curve
A097
(accele-
ration
pattern)
A098
(decele-
ration
pattern)
Output frequency
Time
Output frequency
Time
Output frequency
Time
A098: Deceleration curve setting A131: Acceleration curve constants setting A132: Deceleration curve constants setting A150: Curvature for EL-S-curve acceleration 1 A151: Curvature for EL-S-curve acceleration 2 A152: Curvature for EL-S-curve deceleration 1 A153: Curvature for EL-S-curve deceleration 2
01 (small degree of swelling)
10 (large degree of swelling)
Curvature of EL-S curve (for acceleration)
Curvature of EL-S curve (for deceleration)
Output frequency
Related code
cceleration curve selection
Time
Output frequency
Time
Descrip-
tion
Output frequency
With this pattern, the motor is accelerated or decelerated linearly until its speed reaches the set output frequency.
Time
Output frequency
This pattern is effective for preventing the collapse of cargo carried by a lift or conveyor driven by the inverter.
Time
Output frequency
This pattern is effective for the tension control on a winding machine driven by the inverter (to prevent cutting of the object to be wound).
Time
Output frequency
Time
4 - 31
Output frequency
This pattern is similar to the S-curve pattern for the shockless starting and stopping of the motor, except that the middle section of this pattern is linear.
Time
Chapter 4 Explanation of Functions
w
(2) Curve constant (swelling degree) Specify the swelling degree of the acceleration curve with reference to the following graphs:
Output frequency (Hz) Output frequency (Hz) Output frequency (Hz) Ta rg e t frequency (100%)
96.9
82.4
10
02
17.6
3.1
02
10
25 50
Acceleration time (100%) to reach the set output frequency
75
The acceleration or deceleration time may be shortened midway through the acceleration or deceleration according to the S-curve pattern. If the LAD cancellation (LAC) function has been assigned to an intelligent input terminal and the LAC terminal is turned on, the selected acceleration and deceleration patterns are ignored, and the output frequency is quickly adjusted to that specified by the frequency command.
(3) Curvature of EL-S-curve pattern When using the EL-S-curve pattern, you can set the curvatures (A150 to A153) individually for
acceleration and deceleration.
If all curvatures are set to 50%, the EL-S-curve pattern will be equivalent to the S-curve pattern.
Output frequency rate (%)
100
Curvature for acceleration 2 (A151)
50
4.2.26 Energy-saver operation
The energy-saver operation function allows you to automatically minimize the inverter output power while the inverter is driving the motor at constant speed. This function is suited to operating a fan, pump, or other load that has a reduced-torque characteristic. To use this function, specify "01" for the operation mode selection (A085). Use the energy saving mode tuning function (A086) to adjust the response and accuracy of the energy-saver operation. The energy-saver operation function controls the inverter operation comparatively slowly. Therefore, if a sudden change in the load occurs (e.g., impact load is applied), the motor may stall, and, consequently, the inverter may trip because of overcurrent.
Item Function code Data Description
Operation mode selection A085
Item Function code Data Response Accuracy
Energy saving mode tuning A086
Ta rg e t frequency (100%)
99.6
93.8
87.5
68.4
64.6
35
Time Time Time
Curvature for acceleration 1 (A150)
10
02
10
25
50 75
Acceleration time (100%) to reach the set output frequency
Curvature for deceleration 1 (A152)
Time (s)
Ta rg e t frequency (100%)
35.4
31.6
12.5
6.25
0.39
Curvature for deceleration 2 (A153)
65
02
10
25 50 75
Acceleration time (100%) to reach the set output frequency
Related code
A085: Operation mode selection A086: Energy saving mode tuning
00 Normal operation 01 Energy-saving operation 02 Fuzzy operation
0
100
Slo
Quick
High
Low
4 - 32
Chapter 4 Explanation of Functions
4.2.27 Retry or trip after instantaneous power failure
(1) Retry (restart) after instantaneous power failure You can select tripping or retrying (restarting) the motor operation as the inverter operation to be performed at the occurrence of instantaneous power failure or undervoltage. If you specify a retry operation for the selection of restart mode (b001), the inverter will retry the motor operation for the number of times set as "b005" after an instantaneous power failure or the number of times set as "b009" after overvoltage respectively, and then trip if all retries fail. (The inverter will not trip if you specify an unlimited number of retries.) With function "b004" you can select whether to make the inverter trip when an instantaneous power failure or undervoltage occur while the inverter is in a stopped state. When selecting a retry operation, also set the retry conditions listed below according to the system to be driven by the inverter. Even during a retry operation, the inverter will trip with error code "E09" (undervoltage) displayed if the undervoltage status continues for 40 seconds.
Item Function code
Selection of restart mode (*4) (*6)
Allowable under-voltage power failure time
Retry wait time before motor restart
Instantaneous power failure/under-voltage trip alarm enable (*2) (*4)
Number of restarts on power failure/under-voltage trip events
Restart frequency threshold b007 0.00 to 400.0 (Hz)
Trip/retry selection b008
Selection of retry count after undervoltage
Selection of retry count after overvoltage or overcurrent Retry wait time after overvoltage or overcurrent
Active frequency matching, restart frequency select
Active frequency matching, scan start frequency
Active frequency matching, scan-time constant
b001
b002 0.3 to 25.0 (s)
b003 0.3 to 100. (s) Time to wait until restarting the motor
b004
b005
b009
b010 1 to 3 (times)
b011 0.3 to 100. (s) Time to wait until restarting the motor
b030
b028
b029 0.10 to 30.00 (s)
Data or range of
data
00 Tripping 01 Restarting the motor with 0 Hz at retry
02
03
04
00 Disabling the inverter from tripping 01 Enabling the inverter to trip
02
00
01
00 Tripping 01 Restarting the motor with 0 Hz at retry 02 Starting the motor with a matching frequency at retry
03
04 Restarting the motor with an input frequency at retry
00
01
00 Frequency set when the inverter output has been shut off 01 Maximum frequency 02 Newly set frequency
"0.20 x rated
current" to "1.50 x
rated current"
Starting the motor with a matching frequency at retry (See example 1.) (*3) Starting the motor with a matching frequency at retry The inverter trips after decelerating and stopping the motor. (*1) (*3) Restarting the motor with an input frequency at retry (See example 1.) (*3) Restarting the motor when the power failure duration does not exceed the specified time (See example 1.) Tripping when the power failure duration exceeds the specified time (See example 2.)
Disabling the inverter from tripping when the inverter is stopped or while the motor is being decelerated or stopped after the operation command has been turned off Retrying the motor operation up to 16 times after instantaneous power failure Retrying the motor operation an unlimited number of times after instantaneous power failure Restarting the motor with 0 Hz if the frequency becomes less than the frequency set here during motor free-running (See examples 3 and 4.)
Starting the motor with a matching frequency at retry The inverter trips after decelerating and stopping the motor.
Retrying the motor operation up to 16 times after undervoltage Retrying the motor operation an unlimited number of times after undervoltage
Number of retries to be made after the occurrence of overvoltage or overcurrent (*5)
Current limit for restarting with active matching frequency
Duration of frequency lowering when restarting with active matching frequency
4 - 33
b001: Selection of restart mode b002: Allowable under-voltage power failure time b003: Retry wait time before motor restart b004: Instantaneous power failure/under-voltage trip alarm enable b005: Number of restarts on power failure/under-voltage trip events b007: Restart frequency threshold b008: Selection of retry count after undervoltage C021 to C025: Terminal [11] to [15] functions C026: Alarm relay terminal function
Related code
Description
Chapter 4 Explanation of Functions
*1 If the inverter trips because of overvoltage or overcurrent while decelerating the motor, the inverter will
display error code "E16" (instantaneous power failure), and the motor will start free-running. If this error occurs, prolong the deceleration time.
*2 If a DC voltage (P-N) is supplied to control power supply terminals R0 and T0, the inverter may detect
undervoltage and trip when the inverter power is turned off. If this cause a problem in your system, specify "00" or "02" for the trip selection.
*3 The inverter may start the motor with 0 Hz if:
1) the output frequency is not more than half the base frequency or
2) the voltage induced on the motor is attenuated quickly.
*4 Even when a retry operation (01 to 03)is specified for the selection of restart mode (b001) and
"disabling tripping" (00 or 02) is specified for the selection of a trip after instantaneous power failure or undervoltage in the stopped state, the inverter will trip if the instantaneous power failure continues over the allowable under-voltage power failure time. (See example 2.)
*5 Even when a retry operation is specified for the trip selection, the inverter will trip if the cause of trip is
not removed by the end of the retry wait time before motor restart (b003). If this occurs, prolong the retry wait time.
*6 Even when a retry operation is specified for the retry selection, the inverter will trip if the undervoltage
status continues for 40 seconds or more.
*7 when starting the motor with matching frequency is selected, inverter may restart suddenly by alarm
resetting, resetting and retry-start.
The figures below show the timing charts for starting with a matching frequency (when "02" is specified for the selection of restart mode [b001]). t0: Duration of instantaneous power failure t1: Allowable under-voltage power failure time (b002) t2: Retry wait time before motor restart (b003)
(Example 1) (Example 2)
Power supply
Inverter output
Motor speed
Free-running
t0
t1
t2
(Example 3) When the motor frequency (speed) is more than the setting of "b007":
Power supply
Inverter output
Motor frequency
(speed)
Free-running
0
t0 t2
b007
Starting with matching frequency
Power supply
Inverter output
Free-running
Motor speed
t0
t1
(Example 4) When the motor frequency (speed) is less than the setting of "b007":
Power supply
Inverter output
Motor frequency (speed)
0
t0
Free-running
t2
Starting with 0 Hz
b007
4 - 34
Chapter 4 Explanation of Functions
(2) Output of the alarms for instantaneous power failure and undervoltage in the stopped state Use function "b004" to specify whether to output an alarm when instantaneous power failure or undervoltage occurs. The inverter outputs the alarm providing the control power remains in the inverter. Output of the alarms for instantaneous power failure and undervoltage in the stopped state Examples 5 to 7 show the alarm output operations with standard settings. Examples 8 to 10 show the alarm output operations with the settings to supply DC power (P-N) to control power supply terminals R0 and T0.
(Example 5) b004:00
Power supply
Operation command
Inverter output
(Example 6) b004:01
Power supply
Operation command
Inverter output
(Example 7) b004:02
Power supply
Operation command
Inverter output
(Example 8) b004:00
Power supply
Operation command
Inverter output
While the inverter is stopped
Power supply
Operation command
Inverter output
While the inverter is stopped
Power supply
Operation command
Inverter output
While the inverter is stopped
Power supply
Operation command
Inverter output
While the inverter is stopped While the inverter is operating
Power supply
Operation command
Inverter output
While the inverter is operating
While the inverter is operating
While the inverter is operating
(Example 9) b004:01
Power supply
Operation command
Inverter output
(Example 10) b004:02
Power supply
Operation command
Inverter output
While the inverter is stopped While the inverter is operating
Power supply
Operation command
Inverter output
Undervoltage
While the inverter is stopped While the inverter is operating
Power supply
Operation command
Inverter output
Note 1: You can assign the instantaneous power failure alarm signal (IP: 08) and the undervoltage alarm
signal (UV: 09) to any of the intelligent output terminals [11] to [15] (C021 to C025) and the alarm relay terminal (C026) to output the alarm signals.
Note 2: For the alarm output following the occurrence of power failure of 1 second or longer, see the
explanation of reset (Section 4.2.48).
4 - 35
Chapter 4 Explanation of Functions
(3) Restarting methods
- Restart with matching frequency The inverter detects the frequency and rotation direction based on the residual voltage in the motor,
and then restarts the motor based on the detected frequency.
- Restart with input frequency The inverter starts the output with the frequency specified for the start frequency selection (b030),
searches for the point where the frequency and voltage are balanced while keeping the current at the restart current level (b028), and then restarts the motor.
If the inverter trips when it restarts the motor in this way, reduce the setting of "b028".
- After the inverter output has been shut off, the digital operator continues to display until the inverter restarts the motor operation.
Output current
Inverter output frequency
Motor speed
4.2.28 Phase loss power input protection
The phase loss power input protection function gives a warning when phase loss power is input to the inverter.
Item Function code Data Description
Phase loss detection enable
An phase loss power input may cause the following conditions, resulting in an inverter failure: (1) The ripple current increases in the main capacitor, and the capacitor life will be shortened significantly. (2) When the inverter is connected to a load, the internal converter or thyristor of the inverter may be
damaged.
FW
FRS
b006
b028
Deceleration according to the setting of "b029"
Frequency selected as the setting of "b030"
b003
Related code
b006: Phase loss detection enable
00 Disabling the protection 01 Enabling the protection
4 - 36
Chapter 4 Explanation of Functions
)
)
4.2.29 Electronic thermal protection
The electronic thermal protection function allows you to protect the motor against overheating. Make settings of this function based on the rated current of the motor. The inverter will trip for overheat protection according to the settings. This function provides optimum overheat protection that is also designed with the lowering of the motor's cooling performance at low speeds in mind. You can configure this function so that the inverter outputs a warning signal before it trips for electronic thermal protection.
b012/b212/b312: Electronic thermal setting (calculated within the inverter from current output), 1st/2nd/3rd motors b013/b213/b313: Electronic thermal characteristic, 1st/2nd/3rd motors b015/b017/b019: Free setting, electronic thermal frequency (1) (2) (3) b016/b018/b020: Free setting, electronic thermal current (1) (2) (3) C021 to C025: Terminal [11] to [15] functions C026: Alarm relay terminal function C061: Electronic thermal warning level setting
Related code
(1) Electronic thermal level
Item Function code Range of data Description Electronic thermal setting (calculated within the inverter from current
b012/b212/b312
"0.2 x rated current" to
"1.0 x rated current"
See the example below.
output)
(Example) Setting on the L700-185LFF(11-75kW)
Rated current: 73 A
Range of setting: 14.6 A (20%) to 73.0 A (100%) When 73 A is set as the electronic thermal setting (b012), the time-limit characteristic is as shown on the right.
Trip time (s
Trip time(s
(Example) Setting on the L700-900HFF(90-160kW)
Rated current: 160 A Range of setting: 32.0 A (20%) to 160 A (100%) When 160 A is set as the electronic thermal setting (b012), the time-limit characteristic is as shown on the right.
60
0.5
0
79.6
(109%)
87.6
(150%)
109.5 (150%)
Motor current (A) (Ratio to the rated current of inverter)
60
0.5
0
168
(105%)
192
(120%)
240 (150%)
Motor current (A) (Ratio to the rated current of inverter)
(2) Electronic thermal characteristic The frequency characteristic set as the electronic thermal characteristic is integrated with the value of "b012", "b212", or "b312". The cooling-fan performance of a general-purpose motor lowers when the motor speed is low. So load (current) is decreased. The reduced-torque characteristic is designed to match the heat generation by Hitachi's general-purpose motors.
Item Function code Data Description
Electronic thermal characteristic
b013/b213/b313
00 Reduced-torque characteristic 01 Constant-torque characteristic 02 Free setting of electronic thermal characteristic
4 - 37
Chapter 4 Explanation of Functions
(a) Reduced-torque characteristic The time-limit characteristic determined by the value of "b012", "b212", or "b312" is integrated with each frequency multiplied by reduction scales.
Example) Setting on the L700-185LFF (rated current: 73 A) When "b012" is 64 A, the base frequency is 60 Hz,
and output frequency is 20 Hz:
Reduction scale
X1.0
X0.8
X0.6
0
0
5 16 6
20
Inverter output
50 60
Base frequency
frequency (Hz)
(b) Constant-torque characteristic Make this setting when driving a constant-torque motor with the inverter.
(Example) Setting on the L700-185LFF (rated current: 73A)
When "b012" is 73 A, and output frequency is 2.5 Hz: Reduction scale
X1.0
X0.9
X0.8
0
5 2.5
60
Inverter output frequency (Hz)
(c) Free setting of electronic thermal characteristic To protect the motor against overheating, you can set the electronic thermal characteristic freely according to the load on the motor. The range of setting is shown in the figures below.
Item Function code Range of data Description Free setting, electronic thermal frequency (1) (2) (3)
Free setting, electronic thermal current (1) (2) (3)
b015/b017/
b019
b016/b018/
b020
Trip time (s)
Trip time (s)
0.5
0.5
60
60
0
63.7
70.1
(87.2%)
(120%)
(160%)
0
71.6
78.8
(98.1%)
(108%)
98.6
(135%)
Trip time (s)
Motor current (A) (Ratio to the rated current of inverter)
Motor current (A)
87.6
(Ratio to the rated current of inverter)
Motor current (A) (Ratio to the rated current of inverter)
0. to 400. (Hz) Setting of frequency at each breakpoint
0.0 (A) Disabling the electronic thermal protection
0.1 to rated current. (A)
Setting of the current at each breakpoint
4 - 38
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