Hitachi L700 Series Instruction Manual

HITACHI INVERTER

L700 SERIES

INSTRUCTION MANUAL

Read through this Instruction Manual, and keep it handy for future reference.

NT221X

Introduction

Thank you for purchasing the Hitachi L700 Series Inverter. This Instruction Manual describes how to handle and maintain the Hitachi L700 Series Inverter. Read this Instruction Manual carefully before using the inverter, and then keep it handy for those who operate, maintain, and inspect the inverter. Before and during the installation, operation, inspection, and maintenance of the inverter, always refer to this Instruction Manual to obtain the necessary related knowledge, and ensure you understand and follow all safety information, precautions, and operating and handling instructions for the correct use of the inverter. Always use the inverter strictly within the range of the specifications described in this Instruction Manual and correctly implement maintenance and inspections to prevent faults occurring. When using the inverter together with optional products, also read the manuals for those products. Note that this Instruction Manual and the manual for each optional product to be used should be delivered to the end user of the inverter.

Handling of this Instruction Manual

- The contents of this Instruction Manual are subject to change without prior notice.

- Even if you lose this Instruction Manual, it will not be resupplied, so please keep it carefully.

- No part of this Instruction Manual may be reproduced in any form without the publisher’s permission.

- If you find any incorrect description, missing description or have a question concerning the contents of

this Instruction Manual, please contact the publisher.

Revision History

No. Revision content Date of issue Manual code

1 First edition

- The current edition of this Instruction Manual also includes some corrections of simple misprints, missing letters, misdescriptions and certain added explanations other than those listed in the above Revision History table.

Safety Instructions

Be sure to read this Instruction Manual and appended documents thoroughly before installing, operating, maintaining, or inspecting the inverter. In this Instruction Manual, safety instructions are classified into two levels, namely WARNING and CAUTION.

！ WARNING

！ CAUTION

Note that even a level situation may lead to a serious consequence according to circumstances. Be sure to follow every safety instruction, which contains important safety information. Also focus on and observe the items and instructions described under "Notes" in the text.

: Indicates that incorrect handling may cause hazardous situations, which may result in

serious personal injury or death.

: Indicates that incorrect handling may cause hazardous situations, which may result in

moderate or slight personal injury or physical damage alone.

！ CAUTION

CAUTION

！

Many of the drawings in this Instruction Manual show the inverter with covers and/or parts blocking your view being removed.

Do not operate the inverter in the status shown in those drawings. If you have removed the covers and/or parts, be sure to reinstall them in their original positions before starting operation, and follow all instructions in this Instruction Manual when operating the inverter.

1. Installation

CAUTION

！

- Install the inverter on a non-flammable surface, e.g., metal. Otherwise, you run the risk of fire.

- Do not place flammable materials near the installed inverter. Otherwise, you run the risk of fire.

- When carrying the inverter, do not hold its top cover. Otherwise, you run the risk of injury by dropping the inverter.

- Prevent foreign matter (e.g., cut pieces of wire, sputtering welding materials, iron chips, wire, and dust) from entering the inverter. Otherwise, you run the risk of fire.

- Install the inverter on a structure able to bear the weight specified in this Instruction Manual. Otherwise, you run the risk of injury due to the inverter falling.

- Install the inverter on a vertical wall that is free of vibrations. Otherwise, you run the risk of injury due to the inverter falling.

- Do not install and operate the inverter if it is damaged or its parts are missing. Otherwise, you run the risk of injury.

- Install the inverter in a well-ventilated indoor site not exposed to direct sunlight. Avoid places where the inverter is exposed to high temperature, high humidity, condensation, dust, explosive gases, corrosive gases, flammable gases, grinding fluid mist, or salt water. Otherwise, you run the risk of fire.

- The inverter is precision equipment. Do not allow it to fall or be subject to high impacts, step on it, or place a heavy load on it. Doing so may cause the inverter to fail.

Safety Instructions

2. Wiring

WARNING

！

- Be sure to ground the inverter. Otherwise, you run the risk of electric shock or fire.

- Commit wiring work to a qualified electrician. Otherwise, you run the risk of electric shock or fire.

- Before wiring, make sure that the power supply is off. Otherwise, you run the risk of electric shock or fire.

- Perform wiring only after installing the inverter. Otherwise, you run the risk of electric shock or injury.

- Do not remove rubber bushings from the wiring section. Otherwise, the edges of the wiring cover may damage the wire, resulting in a short circuit or ground fault.

CAUTION

！

- Make sure that the voltage of AC power supply matches the rated voltage of your inverter. Otherwise, you run the risk of injury or fire.

- Do not input single-phase power into the inverter. Otherwise, you run the risk of fire.

- Do not connect AC power supply to any of the output terminals (U, V, and W). Otherwise, you run the risk of injury or fire.

- Do not connect a resistor directly to any of the DC terminals (PD, P, and N). Otherwise, you run the risk of fire.

- Connect an earth-leakage breaker to the power input circuit. Otherwise, you run the risk of fire.

- Use only the power cables, earth-leakage breaker, and magnetic contactors that have the specified capacity (ratings). Otherwise, you run the risk of fire.

- Do not use the magnetic contactor installed on the primary and secondary sides of the inverter to stop its operation.

- Tighten each screw to the specified torque. No screws must be left loose. Otherwise, you run the risk of fire.

- Before operating, slide switch SW1 in the inverter, be sure to turn off the power supply. Otherwise, you run the risk of electric shock and injury.

- Since the inverter supports two modes of cooling-fan operation, the inverter power is not always off, even when the cooling fan is stopped. Therefore, be sure to confirm that the power supply is off before wiring. Otherwise, you run the risk of electric shock and injury.

Safety Instructions

3. Operation

WARNING

！

- While power is supplied to the inverter, do not touch any terminal or internal part of the inverter, check signals, or connect or disconnect any wire or connector. Otherwise, you run the risk of electric shock or fire.

- Be sure to close the terminal block cover before turning on the inverter power. Do not open the terminal block cover while power is being supplied to the inverter or voltage remains inside. Otherwise, you run the risk of electric shock.

- Do not operate switches with wet hands. Otherwise, you run the risk of electric shock.

- While power is supplied to the inverter, do not touch the terminal of the inverter, even if it has stopped. Otherwise, you run the risk of injury or fire.

- If the retry mode has been selected, the inverter will restart suddenly after a break in the tripping status. Stay away from the machine controlled by the inverter when the inverter is under such circumstances. (Design the machine so that human safety can be ensured, even when the inverter restarts suddenly.) Otherwise, you run the risk of injury.

- Do not select the retry mode for controlling an elevating or traveling device because output free-running status occurs in retry mode. Otherwise, you run the risk of injury or damage to the machine controlled by the inverter.

- If an operation command has been input to the inverter before a short-term power failure, the inverter may restart operation after the power recovery. If such a restart may put persons in danger, design a control circuit that disables the inverter from restarting after power recovery. Otherwise, you run the risk of injury.

- The [STOP] key is effective only when its function is enabled by setting. Prepare an emergency stop switch separately. Otherwise, you run the risk of injury.

- If an operation command has been input to the inverter before the inverter enters alarm status, the inverter will restart suddenly when the alarm status is reset. Before resetting the alarm status, make sure that no operation command has been input.

- While power is supplied to the inverter, do not touch any internal part of the inverter or insert a bar in it. Otherwise, you run the risk of electric shock or fire.

CAUTION

！

- Do not touch the heat sink, which heats up during the inverter operation. Otherwise, you run the risk of burn injury.

- The inverter allows you to easily control the speed of motor or machine operations. Before operating the inverter, confirm the capacity and ratings of the motor or machine controlled by the inverter. Otherwise, you run the risk of injury.

- Install an external brake system if needed. Otherwise, you run the risk of injury.

- When using the inverter to operate a standard motor at a frequency of over 60 Hz, check the allowable motor speeds with the manufacturers of the motor and the machine to be driven and obtain their consent before starting inverter operation. Otherwise, you run the risk of damage to the motor and machine.

- During inverter operation, check the motor for the direction of rotation, abnormal sound, and vibrations. Otherwise, you run the risk of damage to the machine driven by the motor.

iii

Safety Instructions

4. Maintenance, inspection, and parts replacement

WARNING

！

- Before inspecting the inverter, be sure to turn off the power supply and wait for 10 minutes or more. Otherwise, you run the risk of electric shock. (Before inspection, confirm that the Charge lamp on the inverter is off and the DC voltage between terminals P and N is 45 V or less.)

- Commit only a designated person to maintenance, inspection, and the replacement of parts. (Be sure to remove wristwatches and metal accessories, e.g., bracelets, before maintenance and inspection work and to use insulated tools for the work.) Otherwise, you run the risk of electric shock and injury.

5. Others

WARNING

！

- Never modify the inverter. Otherwise, you run the risk of electric shock and injury.

CAUTION

！

- Do not discard the inverter with household waste. Contact an industrial waste management company in your area who can treat industrial waste without polluting the environment.

Safety Instructions

Precautions Concerning Electromagnetic Compatibility (EMC)

The L700 series inverter conforms to the requirements of Electromagnetic Compatibility (EMC) Directive (2004/108/EC). However, when using the inverter in Europe, you must comply with the following specifications and requirements to meet the EMC Directive and other standards in Europe:

！

WARNING: This equipment must be installed, adjusted, and maintained by qualified engineers who have expert knowledge of electric work, inverter operation, and the hazardous circumstances that can occur. Otherwise, personal injury may result.

1. Power supply requirements a. Voltage fluctuation must be -15% to +10% or less. b. Voltage imbalance must be ±3% or less. c. Frequency variation must be ±4% or less. d. Total harmonic distortion (THD) of voltage must be ±10% or less.

2. Installation requirement a. A special filter intended for the L700 series inverter must be installed.

3. Wiring requirements a. A shielded wire (screened cable) must be used for motor wiring, and the length of the cable must be

according to the following table (Table 1).

b. The carrier frequency must be set according to the following table to meet an EMC requirement

(Table 1).

c. The main circuit wiring must be separated from the control circuit wiring.

4. Environmental requirements (to be met when a filter is used) a. Ambient temperature must be within the range -10°C to +40°C. b. Relative humidity must be within the range 20% to 90% (non-condensing). c. Vibrations must be 5.9 m/s

2.94 m/s d. The inverter must be installed indoors (not exposed to corrosive gases and dust) at an altitude of

1,000 m or less.

model cat. cable length(m)

L700-110L C3 1 1 L700-110H C3 1 2.5

L700-150L C3 1 1 L700-150H C3 1 2.5

L700-185L C3 1 1 L700-185H C3 1 2.5

L700-220L C3 1 1 L700-220H C3 1 2.5

L700-300L C3 5 2.5 L700-300H C3 1 2.5

L700-370L C3 5 2.5 L700-370H C3 1 2.5

L700-450L C3 5 2.5 L700-450H C3 1 2.5

L700-550L C3 20 3 L700-550H C3 5 2.5

L700-750L C3 20 3 L700-750H C3 5 2.5

L700-900H C3 10 2.5

L700-110H C3 10 2.5

L700-1320H C3 10 2.5

L700-1600H C3 10 2.5

(0.6 G) (10 to 55 Hz) or less. (11 to 30kW)

(0.3 G) (10 to 55Hz) or less. (37 to 160kW)

carrier

frequency(kHz)

model cat. cable length(m)

Table 1

carrier

frequency(kHz)

Safety Instructions

Precautions Concerning Compliance with UL and cUL Standards

(Standards to be met: UL508C and CSA C22.2 No. 14-05)

These devices are open typeand/or Enclosed Type 1 (when employing accessory Type 1 Chassis Kit) AC

Inverters with three phase input and three phase output. They are intended to be used in an enclosure. They are used to provide both an adjustable voltage and adjustable frequency to the ac motor. The inverter automatically maintains the required volts-Hz ration allowing the capability through the motor speed range.

1. “Use 60/75 C CU wire only” or equivalent. For models L700 series except for L700-110H and L700-150H.

2. “Use 75C CU wire only” or equivalent. For models L700-110H and L700-150H.

3. “Suitable for use on a circuit capable of delivering not more than 100 k rms symmetrical amperes, 240 V maximum”. For models with suffix L.

4. “Suitable for use on a circuit capable of delivering not more than 100 k rms symmetrical amperes, 480 V maximum”. For models with suffix H.

5. “Install device in pollution degree 2 environment”.

6. “Maximum Surrounding Air Temperature 45 or 50°C”.

7. “CAUTION- Risk of Electric Shock- Capacitor discharge time is at least 10 min.”

8. “Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the NEC and any additional local codes.”

9. “Solid state motor overload protection is provided in each model”

10. Tightening torque and wire range for field wiring terminals are in the table below:

Model No. Required torque (N-m) Wire range (AWG)

L700-110L 4.0 6

L700-150L 4.0 6-4

L700-185L 4.9 2

L700-220L 4.9 1

L700-300L 8.8 1 or 1/0

L700-370L 8.8 2/0 or Parallel of 1/0

L700-450L 20.0 4/0 (Prepared wire only) or Parallel of 1/0

L700-550L 20.0 4/0 (Prepared wire only) or Parallel of 1/0

L700-750L 19.6 350 kcmil

(Prepared wire only) or Parallel of 2/0 (Prepared wire only)

Model No.

L700-110H 4.0 8

L700-150H 4.9 6

L700-185H 4.9 6

L700-220H 4.9 6 or 4

L700-300H 4.9 3

L700-370H 20.0 1

L700-450H 20.0 1

L700-550H 20.0 2/0

L700-750H 20.0 Parallel of 1/0

L700-900H 20.0 Parallel of 1/0

L700-1100H 35.0 Parallel of 3/0

L700-1320H 35.0 Parallel of 3/0

L700-1600H 35.0 Parallel of 3/0

Required Torque (N.m) Wire Range (AWG)

Safety Instructions

11. Distribution fuse / circuit breaker size marking is included in the manual to indicate that the unit shall be

connected with a Listed inverse time circuit breaker, rated 600 V with the current ratings as shown in

the table below:

Model No. Fuse Size (Maximum A) Circuit Breaker (Maximum A)

Type Rating Type Rating

L700-110L J 60 A Inverse time 60 A

L700-150L J 100 A Inverse time 100 A

L700-185L J 100 A Inverse time 100 A

L700-220L J 100 A Inverse time 100 A

L700-300L J 125 A Inverse time 125 A

L700-370L J 175 A Inverse time 175 A

L700-450L J 225 A Inverse time 225 A

L700-550L J 250 A Inverse time 250 A

L700-750L J 300 A Inverse time 300 A

L700-110H J 30 A Inverse time 30 A

L700-150H J 40 A Inverse time 40 A

L700-185H J 50 A Inverse time 50 A

L700-220H J 50 A Inverse time 50 A

L700-300H J 75 A Inverse time 75 A

L700-370H J 80 A Inverse time 80 A

L700-450H J 100 A Inverse time 100 A

L700-550H J 125 A Inverse time 125 A

L700-750H J 150A Inverse time 150 A

L700-900H J 225 A Inverse time 225 A

L700-1100H J 225 A Inverse time 225 A

L700-1320H J 300 A Inverse time 300 A

L700-1600H J 350 A Inverse time 350 A

12. “Field wiring connection must be made by a UL Listed and CSA Certified ring lug terminal connector sized for the wire gauge being used. The connector must be fixed using the crimping tool specified by the connector manufacturer.”

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Contents

Chapter 1 Overview

1.1 Inspection of the Purchased Product ························································································ 1 - 1

1.1.1 Inspecting the product·································································································· 1 - 1

1.1.2 Instruction manual (this manual) ·················································································· 1 - 1

1.2 Method of Inquiry and Product Warranty ·················································································· 1 - 2

1.2.1 Method of inquiry ········································································································· 1 - 2

1.2.2 Product warranty ·········································································································· 1 - 2

1.2.3 Warranty Terms ············································································································ 1 - 2

1.3 Exterior Views and Names of Parts ·························································································· 1 - 3

Chapter 2 Installation and Wiring

2.1 Installation ································································································································· 2 - 1

2.1.1 Precautions for installation ······························································································· 2 - 2

2.1.2 Backing plate ··················································································································· 2 - 5

2.2 Wiring ········································································································································ 2 - 6

2.2.1 Terminal connection diagram and explanation of terminals and switch settings ············· 2 - 7

2.2.2 Wiring of the main circuit ································································································· 2 - 11

2.2.3 Wiring of the control circuit ······························································································ 2 - 20

2.2.4 Wiring of the digital operator ···························································································· 2 - 21

2.2.5 Selection and wiring of regenerative braking resistor (on 11 kW to 30 kW models) ······· 2 - 22

Chapter 3 Operation

3.1 Operating Methods ··················································································································· 3 - 1

3.2 How To Operate the Digital Operator ························································································ 3 - 4

3.2.1 Names and functions of components ·············································································· 3 - 4

3.2.2 Code display system and key operations ········································································ 3 - 5

3.3 How To Make a Test Run ·········································································································· 3 - 11

Chapter 4 Explanation of Functions

4.1 Monitor Mode ···························································································································· 4 - 1

4.1.1 Output frequency monitoring (d001) ············································································ 4 - 1

4.1.2 Output current monitoring (d002) ················································································· 4 - 1

4.1.3 Rotation direction minitoring (d003) ············································································· 4 - 1

4.1.4 Process variable (PV), PID feedback monitoring (d004, A071, A075) ························ 4 - 1

4.1.5 Intelligent input terminal status (d005) ········································································· 4 - 2

4.1.6 Intelligent output terminal status (d006) ······································································· 4 - 2

4.1.7 Scaled output frequency monitoring (d007, b086) ······················································· 4 - 2

4.1.8 Torque command monitoring (d009, P033, P034) ······················································· 4 - 3

4.1.9 Output voltage monitoring (d013) ················································································ 4 - 3

4.1.10 Power monitoring (d014) ····························································································· 4 - 3

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Contents

4.1.11 Cumulative power monitoring (d015, b078, b079) ······················································ 4 - 3

4.1.12 Cumulative operation RUN time monitoring (d016) ····················································· 4 - 3

4.1.13 Cumulative power-on time monitoring (d017) ····························································· 4 - 4

4.1.14 Heat sink temperature monitoring (d018) ···································································· 4 - 4

4.1.15 Motor temperature monitoring (d019, b98) ·································································· 4 - 4

4.1.16 Life-check monitoring (d022) ······················································································· 4 - 4

4.1.17 Program counter display (easy sequence function) (d023) ········································· 4 - 4

4.1.18 Program number monitoring (easy sequence function) (d024) ··································· 4 - 4

4.1.19 User monitors 0 to 2 (easy sequence function) ··························································· 4 - 5

4.1.20 Pulse counter monitor ·································································································· 4 - 5

4.1.21 Trip Counter (d080) ······································································································ 4 - 5

4.1.22 Trip monitoring 1 to 6 (d081, d082 to d086) ································································ 4 - 5

4.1.23 Programming error monitoring (d090) ········································································· 4 - 5

4.1.24 DC voltage monitoring (d102) ······················································································ 4 - 5

4.1.25 BRD load factor monitoring (d103, b090) ···································································· 4 - 6

4.1.26 Electronic thermal overload monitoring (d104) ···························································· 4 - 6

4.2 Function Mode ·························································································································· 4 - 7

4.2.1 Output frequency setting (F001, A001, A020, C001 to C008) ····································· 4 - 7

4.2.2 Keypad Run key routing (F004) ··················································································· 4 - 7

4.2.3 Rotational direction restriction (b035) ·········································································· 4 - 7

4.2.4 Frequency source setting (A001) ················································································ 4 - 8

4.2.5 Run command source setting (A002, C001 to C008, C019, F004) ····························· 4 - 8

4.2.6 Stop mode selection (b091, F003, b003, b007, b088) ················································ 4 - 9

4.2.7 STOP key enable (b087) ····························································································· 4 - 9

4.2.8 Acceleration/deceleration time setting (F002, F003, A004, P031, C001 to C008) ······ 4 - 10

4.2.9 Base frequency setting (A003, A081, A082) ································································ 4 - 11

4.2.10 Maximum frequency setting (A004) ············································································· 4 - 11

4.2.11 External analog input setting (O, O2, and OI) (A005, A006, C001 to C008) ··············· 4 - 12

4.2.12 Frequency operation function (A141 to A143, A001, A076) ········································ 4 - 13

4.2.13 Frequency addition function (A145, A046, C001 to C008) ·········································· 4 - 14

4.2.14 Start/end frequency setting for external analog input (A011 to A015, A101 to A105, A111 to A114) ··············································································································· 4 - 14

4.2.15 External analog input (O/OI/O2) filter setting (A016) ··················································· 4 - 15

4.2.16 V/f gain setting (A045, A082) ······················································································· 4 - 15

4.2.17 V/F characteristic curve selection (A044, b100, b101) ················································ 4 - 16

4.2.18 Torque boost setting (A041, A042, A043, H003, H004) ··············································· 4 - 18

4.2.19 DC braking (DB) setting (A051 to A059, C001 to C008) ············································· 4 - 20

4.2.20 Frequency upper limit setting (A061, A062) ································································ 4 - 24

4.2.21 Jump frequency function (A063 to A068) ···································································· 4 - 25

4.2.22 Acceleration stop frequency setting (A069, A070, A097) ············································ 4 - 25

4.2.23 PID function (A001, A005, A071 to A076, d004, C001 to C008, C021 to C025, C044) ··························································································································· 4 - 26

4.2.24 Two-stage acceleration/deceleration function (2CH) (F002, F003, A092 to A096, C001 to C008) ············································································································· 4 - 30

4.2.25 Acceleration/deceleration curve selection (A097, A098, A131, A132) ························ 4 - 31

4.2.26 Energy-saver operation (A085, A086) ········································································· 4 - 32

4.2.27 Retry or trip after instantaneous power failure (b001 to b005, b007, b008, C021 to C026) ············································································································· 4 - 33

4.2.28 Phase loss power input protection (b006) ··································································· 4 - 36

4.2.29 Electronic thermal protection (b012, b013, b015, b016, C021 to C026, C061) ·········· 4 - 37

4.2.30 Overload restriction/overload notice (b021 to b026, C001 to C008, C021 to C026, C040, C041, C111) ······································································································ 4 - 40

Contents

4.2.31 Overcurrent restraint (b027) ························································································ 4 - 41

4.2.32 Overvoltage supression during deceleration (b130 to b132) ······································· 4 - 42

4.2.33 Start frequency setting (b082) ······················································································ 4 - 43

4.2.34 Reduced voltage start function (b036, b082) ······························································· 4 - 43

4.2.35 Carrier frequency setting······························································································ 4 - 44

4.2.36 Automatic carrier frequency reducation ······································································· 4 - 45

4.2.37 Dynamic braking (BRD) function (b090, b095, b096) ·················································· 4 - 46

4.2.38 Cooling-fan operation setting (b092) ··········································································· 4 - 46

4.2.39 Intelligent input terminal setting (SET, SET3) (C001 to C008) ···································· 4 - 47

4.2.40 Input terminal a/b (NO/NC) selection (C011 to C018, C019) ······································· 4 - 48

4.2.41 Multispeed select setting (CF1 to CF4 and SF1 to SF7) (A019, A020 to A035, C001 toC008) ··············································································································· 4 - 48

4.2.42 Jogging (JG) command setting (A038, A039, C001 to C008) ····································· 4 - 50

4.2.43 2nd/3rd motor control function (SET and SET3)·························································· 4 - 51

4.2.44 Software lock (SFT) function (b031, C001 to C008) ···················································· 4 - 52

4.2.45 Forcible-operation from digital operation (OPE) function (A001, A002, C001 to C008) ·············································································································· 4 - 52

4.2.46 Forcible-operation from terminal (F-TM) function (A001, A002, C001 to C008)·········· 4 - 52

4.2.47 Free-run stop (FRS) function (b088, b033, b007, b028 to b030, C001 to C008) ········ 4 - 53

4.2.48 Commercial power source switching (CS) function (b003, b007, C001 to C008) ······· 4 - 54

4.2.49 Reset (RS) function (b003, b007, C102, C103, C001 to C008) ·································· 4 - 55

4.2.50 Unattended start protection (USP) function (C001 to C008) ······································· 4 - 57

4.2.51 Remote control function (UP and DWN) (C101, C001 to C008) ································· 4 - 57

4.2.52 External trip (EXT) function (C001 to C008) ································································ 4 - 58

4.2.53 3-wire interface operation function (STA, STP, and F/R) (C001 to C008) ··················· 4 - 58

4.2.54 Control gain switching function (CAS) (A044, C001 to C008, H005, H050 to H052, H070 to H072) ·············································································································· 4 - 59

4.2.55 P/PI switching function (PPI) (A044, C001 to C008, H005, H050 to H052, H070 to H072) ·············································································································· 4 - 60

4.2.56 Analog command holding function (AHD) (C001 to C008) ·········································· 4 - 61

4.2.57 Intelligent pulse counter (PCNT and PCC) ·································································· 4 - 61

4.2.58 Intelligent output terminal setting (C021 to C026) ······················································· 4 - 62

4.2.59 Intelligent output terminal a/b (NO/NC) selection (C031 to C036) ······························ 4 - 63

4.2.60 Running signal (RUN) (C021 to C025) ········································································ 4 - 64

4.2.61 Frequency arrival signals (FA1, FA2, FA3, FA4, and FA5) (C021 to C025, C042, C043, C045, C046) ······································································································ 4 - 64

4.2.62 Running time over and power-on time over signals (RNT and ONT) (b034, C021to C026, d016, d017) ··············································································· 4 - 66

4.2.63 0 Hz speed detection signal (ZS) (A044, C021 to C025, C063) ·································· 4 - 66

4.2.64 Over-torque signal (OTQ) (A044, C021 to C025, C055 to C058) ······························· 4 - 67

4.2.65 Alarm code output function (AC0 to AC3) (C021 to C025, C062) ······························· 4 - 68

4.2.66 Logical output signal operation function (LOG1 to LOG6) (C021 to C026, C142 to C159) ·············································································································· 4 - 69

4.2.67 Capacitor life warning signal (WAC) (C021 to C026) ·················································· 4 - 70

4.2.68 Communication line disconnection signal (NDc) (C021 to C026, C077) ····················· 4 - 70

4.2.69 Cooling-fan speed drop signal (WAF) (C021 to C026, b092 to d022) ························· 4 - 71

4.2.70 Starting contact signal (FR) (C021 to C026) ································································ 4 - 71

4.2.71 Heat sink overheat warning signal (OHF) (C021 to C026, C064) ······························· 4 - 71

4.2.72 Low-current indication (LOC) signal (C021 to C026, C038, C039) ····························· 4 - 72

4.2.73 Inverter ready signal (IRDY) (C021 to C026) ······························································ 4 - 72

4.2.74 Forward rotation signal (FWR) (C021 to C026) ··························································· 4 - 72

4.2.75 Reverse rotation signal (RVR) (C021 to C026) ··························································· 4 - 73

4.2.76 Major failure signal (MJA) (C021 to C026) ·································································· 4 - 73

Contents

4.2.77 Window comparators (WCO/WCOI/WCO2) (detection of terminal disconnection: ODc/OIDc/O2Dc) ········································································································· 4 - 74

4.2.78 Output signal delay/hold function (C130 to C141) ······················································· 4 - 75

4.2.79 Input terminal response time ······················································································· 4 - 75

4.2.80 External thermistor function (TH) (b098, b099, C085) ················································ 4 - 75

4.2.81 FM terminal (C027, b081) ···························································································· 4 - 76

4.2.82 AM and AMI terminals (C028, C029, C106, C108 to C110) ········································ 4 - 77

4.2.83 Initialization setting (b084, b085) ················································································· 4 - 78

4.2.84 Function code display restriction (b037, U001 to U012) ············································· 4 - 79

4.2.85 Initial-screen selection (selection of the initial screen to be displayed after power-on) (b038) ········································································································· 4 - 81

4.2.86 Automatic user-parameter setting (b039, U001 to U012) ············································ 4 - 82

4.2.87 Stabilization constant setting (H006) ··········································································· 4 - 82

4.2.88 Selection of operation at option board error (P001, P002) ·········································· 4 - 82

4.2.89 Optimum accel/decal operation function (A044, A085, b021, b022) ··························· 4 - 83

4.2.90 Deceleration and stopping at power failure (nonstop deceleration at instantaneous power failure) (b050 to b054) ······················································································ 4 - 84

4.2.91 Offline auto-tuning function (H001 to H004, H030 to H034, A003, A051, A082) ········· 4 - 86

4.2.92 Online auto-tuning function ·························································································· 4 - 88

4.2.93 Secondary resistance compensation (temperature compensation) function (P025, b098) ················································································································ 4 - 89

4.2.94 Motor constants selection ···························································································· 4 - 89

4.2.95 Sensorless vector control (A001, A044, F001, b040 to b044, H002 to H005, H020 to H024,H050 to H052) ······················································································ 4 - 91

4.2.96 Torque monitoring function (A044, C027 to C029, H003, H004) ································· 4 - 92

4.2.97 Forcing function (FOC) (A044, C001 to C008) ···························································· 4 - 92

4.2.98 Torque limitation function (A044, b040 to b044, C001 to C008, C021 to C025) ········· 4 - 93

4.2.99 Reverse Run protection function (A044, b046) ··························································· 4 - 94

4.2.100 Torque LAD stop function (A044, b040 to b045) ························································· 4 - 95

4.2.101 Easy sequence function (A017, P100 to P131) ··························································· 4 - 96

4.2.102 Pulse Train frequency input ························································································· 4 - 97

4.3 Communication Functions ········································································································ 4 - 98

4.3.1 Communication in ASCII mode ···················································································· 4 - 101

4.3.2 Communication in Modbus-RTU mode ······································································· 4 - 114

4.4 About the emergency stop function ·························································································· 4 - 147

Chapter 5 Error Codes

5.1 Error Codes and Troubleshooting ····························································································· 5 - 1

5.1.1 Error codes ·················································································································· 5 - 1

5.1.2 Option boards error codes ··························································································· 5 - 5

5.1.3 Trip conditions monitoring ···························································································· 5 - 9

5.2 Warning Codes ························································································································· 5 - 10

Contents

Chapter 6 Maintenance and Inspection

6.1 Precautions for Maintenance and Inspection············································································ 6 - 1

6.1.1 Daily inspection ············································································································ 6 - 1

6.1.2 Cleaning ······················································································································· 6 - 1

6.1.3 Periodic inspection ······································································································· 6 - 1

6.2 Daily and Periodic Inspections ·································································································· 6 - 2

6.3 Replacing parts ························································································································· 6 - 3

6.4 Ground Resistance Test with a Megger ···················································································· 6 - 3

6.5 Withstand Voltage Test·············································································································· 6 - 4

6.6 Method of Checking the Inverter and Converter Circuits ·························································· 6 - 4

6.7 DC-Bus Capacitor Life Curve ···································································································· 6 - 5

6.8 Output of Life Warning ·············································································································· 6 - 5

6.9 Methods of Measuring the Input/Output Voltages, Current, and Power ··································· 6 - 6

Chapter 7 Specifications

7.1 Specifications ···························································································································· 7 - 1

7.2 External dimensions ·················································································································· 7 - 4

Chapter 8 List of Data Settings

8.1 Precautions for Data Setting ····································································································· 8 - 1

8.2 Monitoring Mode ······················································································································· 8 - 1

8.3 Function Mode ·························································································································· 8 - 2

8.4 Extended Function Mode ·········································································································· 8 - 3

Appendix

Appendix ············································································································································· A - 1

Index

Index ··············································································································································· Index - 1

xii

Chapter 1 Overview

This chapter describes the inspection of the purchased product, the product warranty, and the names of parts.

1.1 Inspection of the Purchased Product ··············· 1 - 1

1.2 Method of Inquiry and Product Warranty ········· 1 - 2

1.3 Exterior Views and Names of Parts ················· 1 - 3

(Memo)

Chapter 1 Overview

1.1 Inspection of the Purchased Product

1.1.1 Inspecting the product

After unpacking, inspect the product as described below. If you find the product to be abnormal or defective, contact your supplier or local Hitachi Distributor.

(1) Check the product for damage (including falling of parts and dents in the inverter body) caused during

transportation. (2) Check that the product package contains an inverter set and this Instruction Manual. (3) Check the specification label to confirm that the product is the one you ordered.

Specification label

Figure 1-1 Location of the specifications label

Inverter model

Input ratings

Output ratings Serial number

L700-150HFF

380 - 480 380 - 480

Figure 1-2 Contents of the specifications label

1.1.2 Instruction manual (this manual)

This Instruction Manual describes how to operate the Hitachi L700 Series Inverter. Read this Instruction Manual thoroughly before using the inverter, and then keep it handy for future reference. When using the inverter, together with optional products for the inverter, also refer to the manuals supplied with the optional products. Note that this Instruction Manual and the manual for each optional product to be used should be delivered to the end user of the inverter.

1 - 1

Chapter 1 Overview

1.2 Method of Inquiry and Product Warranty

1.2.1 Method of inquiry

For an inquiry about product damage or faults or a question about the product, notify your supplier of the following information: (1) Model of your inverter (2) Serial number (MFG No.) (3) Date of purchase (4) Content of inquiry

- Location and condition of damage

- Content of your question

1.2.2 Product warranty

The product will be warranted for one year after the date of purchase. Even within the warranty period, repair of a product fault will not be covered by the warranty (but the repair will be at your own cost) if: (1) the fault has resulted from incorrect usage not conforming to the instructions given in this Instruction

Manual or the repair or modification of the product carried out by an unqualified person, (2) the fault has resulted from a cause not attributable to the delivered product, (3) the fault has resulted from use beyond the limits of the product specifications, or (4) the fault has resulted from disaster or other unavoidable events.

The warranty will only apply to the delivered inverter and excludes all damage to other equipment and facilities induced by any fault of the inverter. The warranty is effective only in Japan.

Repair at the user's charge Following the one-year warranty period, any examination and repair of the product will be accepted at your charge. Even during the warranty period, examination and repairs of faults, subject to the above scope of the warranty disclaimer, will be available at charge. To request a repair at your charge, contact your supplier or local Hitachi Distributor. The Hitachi Distributors are listed on the back cover of this Instruction Manual.

1.2.3 Warranty Terms

The warranty period under normal installation and handling conditions shall be two (2) years from the date of manufacture (“DATE” on product nameplate), or one (1) year from the date of installation, whichever occurs first. The warranty shall cover the repair or replacement, at Hitachi’s sole discretion, of ONLY the inverter that was installed. (1) Service in the following cases, even within the warranty period, shall be charged to the purchaser:

a. Malfunction or damage caused by mis-operation or modification or improper repair b. Malfunction or damage caused by a drop after purchase and transportation c. Malfunction or damage caused by fire, earthquake, flood, lightening, abnormal input voltage,

contamination, or other natural disasters

(2) When service is required for the product at your work site, all expenses associated with field repair

shall be charged to the purchaser. (3) Always keep this manual handy; please do not loose it. Please contact your Hitachi distributor to

purchase replacement or additional manuals.

1 - 2

Chapter 1 Overview

1.3 Exterior Views and Names of Parts

The figure below shows an exterior view of the inverter (model L700-185LFF/HFF to L700-300LFF/HFF).

Terminal block cover

For the wiring of the main circuit and control circuit terminals, open the terminal block cover. For mounting optional circuit boards, open the front cover.

Position to mount optional board 1

Position to mount optional board 2

Control circuit terminals

Front cover

POWER lamp

ALARM lamp

Digital operator

Spacer cover

Specification label

Exterior view of shipped inverter

Main circuit terminals

Backing plate

Exterior view of inverter with front and terminal block covers removed

1 - 3

(Memo)

Chapter 2 Installation and Wiring

This chapter describes how to install the inverter and the wiring of main circuit and control signal terminals with typical examples of wiring.

2.1 Installation ························································ 2 - 1

2.2 Wiring ······························································· 2 - 6

(Memo)

Chapter 2 Installation and Wiring

2.1 Installation