INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS FOR AIR COMPRESSOR
MANUEL D’UTILISATION ET CONSIGNES DE SÉCURITÉ DU COMPRESSEUR
MANUAL DE INSTRUCCIONES Y INSTRUCCIONES DE SEGURIDAD PARA EL COMPRESOR DE AIRE
MODEL
MODÈLE
MODELO
EC 99S
WARNING
Improper and unsafe use of this compressor can result in death or serious bodily injury!
This manual contains important information about product safety.
Please read and understand this manual before operating the compressor.
Please keep this manual available for others before they use the compressor.
AVERTISSEMENT
Une utilisation du compresseur de manière incorrecte ou ne respectant pas les consignes de sécurité peut
entraîner la mort ou de graves blessures!
Ce manuel renferme des informations importantes relatives à la sécurité.
Veuillez lire attentivement toutes les instructions avant de mettre le compresseur en service.
Laissez ce manuel à la disposition des personnes qui vont utiliser le compresseur.
ADVERTENCIA
¡La utilización inadecuada e insegura de este compresor puede resultar en la muerte o en lesiones serias!
Este manual contiene información importante sobre la seguridad del producto.
Antes de utilizar el compresor, lea y entienda bien este manual.
Guarde este manual as mano para que otras personas puedan leerlo antes de utilizar el compresor.
English
IMPORTANT INFORMATION .......................................3
MEANINGS OF SIGNAL WORDS ................................3
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE COMPRESSOR ....................4
REPLACEMENT PARTS .........................................6
SERVICIO Y REPARACIONES.............................. 37
LISTA DE PIEZAS .................................................38
English
IMPORTANT INFORMATION
Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or
maintaining this compressor.
Most accidents that result from compressor operation and maintenance are caused by the failure to observe basic safety rules or
precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing
appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the
operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identifi ed by WARNINGS on the compressor and in this
Instruction Manual.
Never use this compressor in a manner that has not been specifi cally recommended by HITACHI, unless you fi rst confi rm that the
planned use will be safe for you and others.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious personal injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause
machine damage.
NOTE emphasizes essential information.
— 3 —
English
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE COMPRESSOR
WARNING: Death or serious bodily injury could result from improper or unsafe use of compressor.
To avoid these risks, follow these basic safety instructions:
READ ALL INSTRUCTIONS
1. NEVER TOUCH MOVING PARTS.
Never place your hands, fi ngers or other body parts near
the compressor’s moving parts.
Never insert your fi ngers or other objects into the housing’s
ventilator. Such an action invites the danger of injuries or
electric shocks.
2. NEVER OPERATE WITHOUT ALL GUARDS IN PLACE.
Never operate this compressor without all guards or
safety features in place and in proper working order. If
maintenance or servicing requires the removal of a guard
or safety features, be sure to replace the guard or safety
features before resuming operation of the compressor.
3. ALWAYS WEAR PROTECTION.
Risk of injury. Always wear ANSI Z87.1 safety glasses with
side shields or equivalent eye protection. Compressed air
must never be aimed at anyone or any part of the body.
Use ear protection as air fl ow noise is loud when draining.
4. PROTECT YOURSELF AGAINST ELECTRIC SHOCK.
Prevent body contact with grounded surfaces such as
pipes, radiators, ranges and refrigeration enclosures.
This compressor must be properly grounded. Don’t expose
compressor to rain. Never operate the compressor in
damp or wetlocations.
To reduce risk of electric shock, do not remove cover.
5. DISCONNECT THE COMPRESSOR.
Always disconnect the compressor from the power source
and remove the compressed air from the air tank before
servicing, inspecting, maintaining, cleaning, replacing or
checking any parts.
6. AVOID UNINTENTIONAL STARTING.
Do not carry the compressor while it is connected
to its power source or when the air tank is fi lled with
compressed air. Be sure the knob of the pressure switch in
the “OFF” position before connecting the compressor to its
power source.
7. STORE COMPRESSOR PROPERLY.
When not in use, the compressor should be stored in
indoor dry place. Keep out of reach of children. Lock-out
the storage area.
9. CONSIDER WORK AREA ENVIRONMENT.
Keep work area well lit and well ventilated.
Risk of fi re or explosion. Do not carry and operate
the compressor or any other electrical device near
the spray area. Do not use compressor in the
presence of fl ammable liquids or gases.Never place objects against or on top of compressor.
Compressor produces sparks during operation.
agents, and other materials which are combustible or
explosive.
In order to avoid damaging this compressor, do not allow
the unit to be tilted more than 10° when operating.
10. KEEP CHILDREN AWAY.
Do not let visitors contact compressor extension cord.
All visitors should be kept safely away from work area.
11. DRESS PROPERLY.
Do not wear loose clothing or jewelry. They can be caught
in moving parts.
Wear protective hair covering to contain long hair.
12. DON’T ABUSE CORD.
Never yank it to disconnect from receptacle.
Keep cord from heat, oil and sharp edges.
13. MAINTAIN COMPRESSOR WITH CARE.
Follow instructions for lubricating.
Inspect cords periodically and if damaged, have repaired
by authorized service center. Inspect extension cords
periodically and replace if damaged.
14. OUTDOOR USE EXTENSION CORDS.
When compresso r is used outdoors, use only extension
cords intended for use outdoors and so marked.
15. STAY ALERT.
Watch what you are doing. Use common sense. Never
stand on the compressor. Do not operate compressor
when you are tired. Compressor should never be used
by you if you are under the infl uence of alcohol, drugs or
medication that makes you drowsy.
8. KEEP WORK AREA CLEAN.
Cluttered areas invite injuries. Clear all work areas of
unnecessary tools, debris, furniture, etc.
— 4 —
English
16. CHECK DAMAGED PARTS AND AIR LEAK.
Before further use of the compressor, a guard or other part
is damaged should be carefully checked to determine that
it will operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, air leak, and any other
conditions that may aff ect its operation.
A guard or other part that is damaged should be properly
repaired or replaced by an authorized service center unless
otherwise indicated elsewhere in this Instruction Manual.
Have defective pressure switches replaced by authorized
service center.
Do not use compressor if switch does not turn it on and off .
17. NEVER USE COMPRESSOR FOR APPLICATIONS
OTHER THAN THOSE SPECIFIED.
Never use compressor for applications other than those
specifi ed in the Instruction Manual.
Never use compressed air for breathing or respiration.
18. HANDLE COMPRESSOR CORRECTLY.
Operate the compressor according to the instructions
provided herein. Never allow the compressor to be
operated by children, individuals unfamiliar with its
operation or unauthorized personnel.
19. KEEP ALL SCREWS, BOLTS AND COVERS TIGHTLY
IN PLACE.
Keep all screws, bolts, and covers tightly mounted. Check
their conditions periodically.
20. KEEP MOTOR AIR VENT CLEAN.
The motor air vent must be kept clean so that air can freely
fl ow at all times. Check for dust build-up frequently.
21. OPERATE COMPRESSOR AT THE RATED VOLTAGE.
Operate the compressor at voltages specifi ed on their
nameplates.
If using the compressor at a higher voltage than the rated
voltage, it will result in abnormally fast motor revolution and
may damage the unit and burn out the motor.
22. NEVER USE A COMPRESSOR WHICH IS DEFECTIVE
OR OPERATING ABNORMALLY.
If the compressor appears to be operating unusually,
making strange noises or vibration, or otherwise appears
defective, stop using it immediately and arrange for repairs
by a Hitachi authorized service center.
23. DO NOT WIPE PLASTIC PARTS WITH SOLVENT.
Solvents such as gasoline, thinner, benzine, carbon
tetrachloride, and alcohol may damage and crack plastic
parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened with
soapy water and dry thoroughly.
24. USE ONLY GENUINE HITACHI REPLACEMENT PARTS.
Replacement parts not manufactured by Hitachi may void
your warranty and can lead to malfunction and resulting
injuries. Genuine Hitachi parts are available from your
dealer.
25. DO NOT MODIFY THE COMPRESSOR.
Do not modify the compressor. Do not operate at pressure
or speed in excess of manufacture’s recommendations.
Always contact the Hitachi authorized service center any
repairs. Unauthorized modifi cation may not only impair the
compressor performance but may also result in accident
or injury to repair personnel who do not have the required
knowledge and technical expertise to perform the repair
operations correctly.
26. PUSH THE KNOB OF PRESSURE SWITCH TO “OFF”
WHEN THE COMPRESSOR IS NOT USED.
When the compressor is not used, push the knob of
the pressure switch to “OFF”, disconnect it from the
power source and open the drain cock to discharge the
compressed air from the air tank.
27. NEVER TOUCH HOT SURFACE.
To reduce the risk of burns, do not touch infeed pipe,
head, cylinder, carter cover and motor.
These areas can remain hot for at least 45 minutes after
this compressor is shutdown.
Allow compressor to cool prior to servicing.
28. DO NOT DIRECT AIR STREAM AT BODY.
Risk of injury. Do not direct air stream at persons or
animals.
29. DRAIN TANK.
Risk of bursting. Water will condense in the air tank. If
not drained, water will corrode and weaken the air tank
causing a risk of air tank rupture.
Drain tank daily or after 4 hours of use. To drain the air
tank, open valves slowly and tilt compressor to empty
accumulated water.
Keep face and the other body parts away from outlet of
drain.
Use ANSI Z87.1 safety glasses with side shields when
draining as debris can be kicked up into face.
30. DO NOT STOP COMPRESSOR BY PULLING OUT THE
PLUG.
This could result in damage to the unit.
Use the “ON/OFF” knob of pressure switch.
31. MAKE SURE THE COMPRESSOR OUTLET PRESSURE
IS SET LOWER THAN THE MAXIMUM OPERATING
PRESSURE OF THE TOOL.
Too much air pressure causes a hazardous risk of
bursting.
Check the manufacturer’s maximum pressure rating for air
tools and accessories. The regulator outlet pressure must
never exceed the maximum pressure rating.
32. DO NOT ATTEMPT TO OPERATE THIS COMPRESSOR
WITHOUT FIRST ADDING OIL TO THE CRANKCASE.
The compressor is shipped without oil in the crankcase.
Serious damage can result from even limited operation
unless fi lled with oil and broken in correctly.
Make sure to closely follow initial set-up prior to operation
procedures.
— 5 —
English
33. THE SAFETY VALVE MUST WORK PROPERLY.
Risk of bursting.
Before starting the compressor, pull
the ring on the safety valve to make sure that the
safety valve operates smoothly. If the safety valve
does not work properly, over-pressurization may
occur, causing air tank rupture or an explosion. Do
not use compressor if the safety valve is stuck or
does not operate smoothly. Have defective safety
valve replaced by a Hitachi authorized service
center.
REPLACEMENT PARTS
34. USE OF THIS PRODUCT WILL EXPOSE YOU TO
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA.
Some dust created by this product contains chemicals
known to State of California to cause cancer, birth defects
or other reproductive harm. Some examples of these
chemicals are:
– compounds in fertilizers
– compounds in insecticides, herbicides and pesticides
– arsenic and chromium from chemically treated lumber
To reduce your exposure to these chemicals, wear
approved safety equipment such as dust masks that are
specially designed to fi lter out microscopic particles. Use
of this product will expose you to chemicals known to the
State of California to cause cancer, birth defects and other
reproductive harm. Avoid inhaling vapors and dust, and
wash hands after using. This product contains chemicals,
including lead, known to the State of California to cause
cancer, and birth defects or other reproductive harm.
Wash hands after handling.
When servicing use only identical replacement parts.
Repairs should be conducted only by a Hitachi authorized service center.
— 6 —
SAFETY — Continued
GROUNDING INSTRUCTIONS
This compressor should be grounded while in use to protect the
operator from electric shock. The compressor is equipped with a threeconductor cord and three-prong grounding type plug to fi t the proper
grounding type receptacle. The green (or green and yellow) conductor
in the cord is the grounding wire. Never connect the green (or green
and yellow) wire to a live terminal. If your unit is for use on less than
150 volts, it has a plug that looks like that shown in sketch (A) in Figure
on the right. An adapter, see sketches (B) and (C), is available for
connecting sketch (A) type plugs to two-prong receptacles. The greencolored rigid ear, lug, or the like extending from the adapter must be
connected to a permanent ground, such as a properly grounded outlet
box.
NOTE: The grounding adaptor, sketch (C), is prohibited in Canada by
Canadian Electrical Code Part 1. Therefore, the instructions for
its use are not applicable in Canada.
We recommend that you never disassemble the compressor or try
to do any rewiring in the electrical system. Any repairs should be
performed only by HITACHI Service Centers or other qualifi ed service
organizations. Should you be determined to make a repair yourself,
remember that the green colored wire is the “grounding” wire. Never
connect this green wire to a “live” terminal. If you replace the plug on
the power cord, be sure to connect the green wire only to the grounding
(longest) prong on a 3-prong plug.
If in doubt, call a qualifi ed electrician and have the receptacle checked
for ground.
Ground
Blade
Cover of Grounded Outlet box
(A)
(B)
Adapter
Grounding Means
(C)
English
Cover of Grounded
Outlet box
EXTENSION CORD
Use only three-wire extension cords that have three-prong grounding-type plugs and three-pole receptacles that accept the
compressor’s plug. Replace or repair damaged cord.
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table
shows the correct size to use depending on cord length and name plate ampere rating. If in doubt, use the next heavier gage. The
smaller the gage number, the heavier the cord.
MINIMUM GAGE FOR CORD SETS
Total Length of Cord in Feet (Meter)
0 – 2526 – 5051 – 100101 – 150
(0 – 7.6)(7.9 – 15.2)(15.5 – 30.5)(30.8 – 45.7)
Ampere Rating AWG
More
Than
Not More
Than
0 – 618161614
6 – 1018161412
10 – 1216161412
12 – 161412 Not Recommended
— 7 —
English
WARNING: Avoid electrical shock hazard. Never use this compressor with a damaged or frayed electrical
cord or extension cord. Inspect all electrical cords regularly. Never use in or near water or in any
environment where electric shock is possible.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO
OTHER USERS OF THIS TOOL!
— 8 —
English
OPERATION AND MAINTENANCE
NOTE:
The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the
compressor.
Some illustrations in this Instruction Manual may show details or attachments that diff er from those on your own compressor.
NAME OF PARTS
Intake fi lter
Cylinder
Infeed pipe
Dipstick
Carter cover
Drain cap
Head
Handle
Tank
Drain cock
Rubber bumper
Pressure reducer
Pressure gauge (B)
indicates the working
pressure
Quick coupler
(air outlet)
Pressure gauge (A)
indicates the air tank
pressure
Fig. 1
— 9 —
Safety valve
Motor
English
SPECIFICATIONS
ModelEC99S
MotorSingle-Phase, Induction Motor
Power SourceSingle-Phase, 120 V AC 60 Hz
Running Horse Power2 HP (1.45 KW)
Current15 A
Tank Capacity4 gal. (15.1 ltr)
Maximum Pressure135 PSI (9.3 bar)
at 40 PSI (2.8 bar)3.64 CFM (103 ltr/min)
Free Air Delivery
LubricationOil
Weight52.9 lbs (24 kg)
at 90 PSI (6.2 bar)3.10 CFM (88 ltr/min)
at 100 PSI (6.9 bar)3.05 CFM (86 ltr/min)
ACCESSORY
WARNING: Accessory other than these shown
below can lead to malfunction and
resulting injuries.
Never use compressor for applications
other than compressor for pneumatic
nailer and stapler.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms to
the power source requirements specifi ed on the product
nameplate.
3. Extension cord
When the work area is far away from the power source,
use an extension cord of suffi cient thickness and rated
capacity (refer page 7). The extension cord should be kept
as short as practicable.
WARNING: Damaged cord must be replaced or
repaired.
4. Confi rm the power receptacleIf the power receptacle only loosely accepts the plug, the
receptacle must be repaired. Contact the nearest electric
store for repair service.
If such a faulty receptacle is used, may cause overheating,
resulting in a serious hazard.
5. To check the safety valve.
Before starting compressor, pull the ring on the safety
valve to make sure that the safety valve operates smoothly.
(Fig. 3) Do not use compressor if the safety valve is stuck
or does not operate smoothly. Have defective safety valve
replaced by a Hitachi authorized service center.
2. Power switch
Ensure that the knob of the pressure switch is in the “OFF”
position (Fig. 2). If the plug is connected to a receptacle
while the knob is in the “ON” position, the compressor will
start operating immediately and can cause serious injury.
OFF
ON
Knob of the pressure switch
Fig. 2
— 10 —
Safety valve
Fig. 3
WARNING: Drain tank to release air pressure
before pull the ring on the safety
valve.
WARNING: Risk of bursting.
If the safety valve does not work
properly, over-pressurization may
occur, causing air tank rupture or an
explosion.
English
6. Dipstick insertion and oil level check
Use a screwdriver or similar tool to remove the plastic cap
on the lower part of the cylinder (Fig.4).
Cylinder
Plastic cap
Fig. 4
Insert the accessory dipstick all the way to the bottom.
Remove the dipstick and make sure the oil level is within
the range of the dipstick notches (Fig.5).
Air vent
Dipstick
CAUTION: In order to avoid damaging the compressor,
do not allow the unit to be tilted more than
10° when operating.
NOTE: When operating or storing the copmressor, set 4 rubber
bumpers downward on the fl oor (Refer to Fig.1)
10° max
Fig. 6
8. Temperature
Operating temperatures are between 32°F and 104°F
(0°C and 40°C).
CAUTION: Never operate in temperatures below 32°F
(0°C) or above 104°F (40°C).
TRANSPORT
Push the knob of the pressure switch to “OFF” and disconnect
it from the power source before transport the compressor.
Transport the compressor in the correct manner.
Max
Min
Fig. 5
WARNING: Drain tank to release air pressure
before removing the dipstick.
WARNING: Make sure air vent in dipstick is free
from debris. If air vent is blocked
pressure can build in crankcase
causing damage to compressor and
possible personal injury.
When the oil volume is insuffi cient, refer to the section “Oil
change-oil topping off ” on page 13 for a description of how
to supply the oil.
CAUTION: Do not operate compressor without oil or
with inadequate oil.
The compressor is shipped without oil in the crankcase.
Risk of property damage. HITACHI is not responsible for
compressor failure caused by inadequate oil.
Make sure to close the initial set-up prior to operation.
CAUTION: Do not operate without the dipstick.
7. Right running position
Position the compressor on a fl at surface or one with
an inclination of 10° at the most, in a well ventilated area
away from atmospheric agents and not in explosive areas
(Fig.6).
When transporting the compressor, grasp the handle and carry
the compressor as close to the body as possible.
WARNING: Risk of unsafe operation. Ensure
proper footing and use caution when
carrying compressor to avoid a loss
of balance.
OPERATION
1. Start-up Insert the plug into the receptacle and start the
compressor by pulling the knob of the pressure switch to
“ON” (Referto Fig. 2).
WARNING: Do not stop or start the compressor
by use of the plug. Always use “ON/
OFF”knob located on the pressure
switch.
The operation of the compressor is automatic and is
controlled by the pressure switch which stops it when
the pressure in the air-tank reaches the maximum level
and restart it when the air pressure drops during use to
therestart level.
The motor has a thermal protector. The thermal protector
will stop the motor when the temperature is too high for any
reason.
The motor must be allowed to cool down before restarting.
CAUTION: Wear ear protectors during use. Under
some conditions and duration of use,
noise from this product may contribute to
hearing loss.
— 11 —
English
2. Adjustment of working pressure
Unlock the knob of the pressure reducer pulling it up,
adjust the pressure to the required level by turning the
knob clockwise to increase and counterclockwise to
decrease.
A pressure gauge (B) is provided to know when the
required pressure is reached, lock the knob by pushing it
down fi rmly (Refer to Fig. 7).
When adjusting the pressure, check and make sure that a
pressure gauge (A) for the tank has the pressure level that
is higher than that of the pressure to be adjusted.
It is also imperative that you make adjustment by slowly
starting up the pressure from the level that is lower than the
pressure to be adjusted.
WARNING: Check the manufacturer’s maximum
pressure rating for nailers, staplers
and accessories. Compressor outlet
pressure must be regulated so as to
never exceed the maximum pressure
rating of the nailers, staplers and
accessories.
WARNING: Regulate pressure to zero before
disconnecting hose.
Pressure gauge (B)
Pressure reducer
indicates the working
pressure
WARNING: Risk of bursting. When the tank
gets corroded, there is a risk of
breakdown. Water will condense
in the air tank. If not drained, water
will corrode and weaken the air tank
causing a risk of air tank rupture.
Drain tank daily or after 4 hours of
use. The drain contains moisture in
the air, abrasion particles, rust, etc..
To drain tank open valve slowly and
tilt compressor to empty accumulated
water. Keep face and eyes away from
drain cock.
4. About the thermal protector
The thermal protector operates to stop the motor when a
problem such as a motor overload, etc. occurs.
If the motor should stop during operation, proceed as
follows.
(1) Push the knob of the pressure switch to “OFF” and
disconnect the plug from the receptacle (Fig. 2).
(2) If the extension cord does not conform to the
specifi cations given on page 7 replace with an
extension cord such as that shown on page 7. If the
capacity of the power supply is insuffi cient, increase
the power supply capacity to remove the cause of a
fl ow of excessive current (over-current).
(3) Wait approximately 5 minutes.
(4) Start up. If the motor still stops during operation,
please contact the service center.
Quick coupler
(air outlet)
Pressure gauge (A)
indicates the air tank
pressure
Fig. 7
3. Shutdown
(1) Push the knob of the pressure switch to “OFF”
(Refer to Fig. 1 and Fig. 2).
(2) Unplug the plug from power source.
(3) Open the drain cock located at the lower part of the
tank (Fig. 8).
Tank
Drain cock
Fig. 8
MAINTENANCE
WARNING: Disconnect the compressor from
the power source and remove the
compressed air from the air tank
before performing the maintenance
operations. Allow the compressor
to cool before performing the
maintenance operations.
1. Cleaning the intake fi lterRemove the intake fi lter (Refer to Fig. 1) every 50 hours
or once a week and clean the inside of the intake fi lter
and the fi lter element with compressed air (Fig. 9). Use a
phillips screwdriver to disassemble intake fi lter.
WARNING: Never clean fi lter element with a
fl ammable liquid or solvent.
CAUTION: Do not operate without the intake fi lter.
Filter element
Intake fi lter
Fig. 9
NOTE: Replace the fi lter element when it becomes dirty.
— 12 —
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