Hitachi dp85 schematic

NOVEMBER, 1999 Prepared by: ALVIE RODGERS C.E.T.

This training package is geared specifically to the 61HDX98B HDTV. However, most of the material will cross over to the 60SDX88B progressive scan HDTV capable set. The necessary understanding that the 60SDX88B requires a Set-Top-Box to receive SDTV and HDTV signals is important. The 60SDX88B does NOT have a DM-1 module. This module is built into the 61HDX98B which allows this set to receive all ATSC formats as well as Direct TV, NTSC, SDTV or HDTV. It does not have Component Inputs. The 60SDX88B has a built in FLEX converter that translates any input into either 480P for NTSC or SDTV and/or 1080I for HDTV. It does have Component Inputs.

The Power Supplies are the same for either set. The Deflection circuit is very similar between the two sets. The Signal PWB is very similar between the two sets, minus the differences mentioned above. Digital Convergence is the same between the two sets. 61HDX98B is a DP-85 chassis with a 16X9 aspect screen. 60SDX88B is a DP-86 chassis with a 3X4 aspect screen.

SEE DP-86 TRAINING SECTION IN THE BACK OF THE PACKAGE.

CONTENTS... 1999 DP-85 HDTV Projection Television Information

DP-85 CHASSIS TRAINING and INFORMATION” HDTV

CONTENTS

”SECTION” “PAGE”

1): GENERAL BLOCK DIAGRAMS, SECTION:

• Power Supply Block Explanation --------------------------------------------------------- 01-01

• Power Supply Block Diagram ------------------------------------------------------------- 01-02

• DM-1 Module Front End Block Explanation -------------------------------------------- 01-03

• DM-1 Module Front End Block Diagram ------------------------------------------------ 01-05

• AV Selector Block Explanation ------------------------------------------------------------ 01-06

• AV Selector Block Diagram ---------------------------------------------------------------- 01-07

• System Control Block Explanation ------------------------------------------------------- 01-08

• System Control Block Diagram ----------------------------------------------------------- 01-10

• 2H Video Block Explanation --------------------------------------------------------------- 01-11

• 2H Video Block Diagram ------------------------------------------------------------------- 01-12

• Deflection Circuit Block Explanation ---------------------------------------------------- 01-13

• Deflection Circuit Block Diagram -------------------------------------------------------- 01-16

• CRT Block Diagram ------------------------------------------------------------------------- 01-17

• Audio Output Block Diagram ------------------------------------------------------------- 01-18

• Rear Panel Diagram ------------------------------------------------------------------------- 01-19

• 4X3 Displayed on 16X9 Four Possible Modes ------------------------------------------- 01-20

2): POWER SUPPLY INFORMATION, SECTION:

• Digital Circuit Power Supply SHUT DOWN Block Diagram -------------------------- 02-01

• Digital Circuit Power Supply SHUT DOWN Circuit Diagram ------------------------- 02-02

• Digital Circuit Power Supply Visual Trouble Shooting LED's Diagram ------------- 02-03

• Digital Circuit Power Supply Distribution Diagram -------------------------------------- 02-04

• Deflection and High Voltage Power Supply SHUT DOWN Block Diagram --------- 02-05

• Deflection and High Voltage Power Supply SHUT DOWN Circuit Diagram -------- 02-06

• Deflection Power Supply Visual Trouble Shooting LED's Diagram ------------------ 02-07

• Deflection Power Supply Distribution Diagram ------------------------------------------ 02-08

3): HORIZONTAL DRIVE, SECTION:

• Horizontal Drive Circuit Diagram --------------------------------------------------------- 03-01

4): VIDEO SIGNAL INFORMATION:

• Video Signal Main and Terminal Circuit Diagram -------------------------------------- 04-01

• ABL Circuit Diagram ------------------------------------------------------------------------- 04-02

• Horizontal and Vertical SWEEP LOSS DETECTION Circuit ------------------------ 04-03

5): AUDIO CIRCUIT INFORMATION:

• Audio Signal Main and Terminal Board Circuit Diagram ----------------------------- 05-01

• Audio SURROUND Board Circuit Diagram ---------------------------------------------- 05-02

• Audio and Video MUTE Circuit Diagram ------------------------------------------------ 05-03

• Audio MUTE Surround Board Circuit Diagram ----------------------------------------- 05-04

• Audio MUTE Audio Output Board Circuit Diagram ------------------------------------ 05-05

6): DIGITAL CONVERGENCE CIRCUIT INFORMATION:

• Digital Convergence INTER-CONNECTION Diagram -------------------------------- 06-01

CONTENTS PAGE (A-1)

DP-85 CHASSIS TRAINING and INFORMATION” HDTV

CONTENTS

”SECTION” “PAGE”

• Digital Convergence OVERLAY Information -------------------------------------------- 06-02

• Digital Convergence OVERLAY DIMENSIONS --------------------------------------- 06-03

• Digital Convergence REMOTE CONTROL Button Identification ------------------- 06-04

7): MICROPROCESSOR

• Microprocessor Port Definitions ......................................................................................07-01

• Microprocessor Data Port Block Diagram .......................................................................07-03

• Microprocessor Data Communications Block Diagram ...................................................07-04

8): ADJUSTMENTS

• Adjustment Order ...............................................................................................................08-01

• I

C Bus Alignments in the Field ...........................................................................................08-02

• Centering Magnets Location ...............................................................................................08-06

• Pre Heat Run Condition .......................................................................................................08-07

• Cut Off and Focus Adjustment ............................................................................................08-08

• Digital Convergence Unit Crosshatch Phase ......................................................................08-09

• Horizontal Position “Coarse” Adjustment ..........................................................................08-10

• Raster Tilt (Deflection Yoke) Adjustment ..........................................................................08-11

• Beam Alignment Adjustment ..............................................................................................08-12

• Centering Magnet and Beam Shape Magnet Identifications ............................................08-13

• Static Centering and Center Adjustment ........................................................................08-14

• Horizontal Blanking Phase Adjustment ..............................................................................08-15

• Horizontal & Vertical Size Adjustment ................................................................................08-16

• Trapezoid Distortion Adjustment .......................................................................................08-17

• Side Pincushion Distortion Adjustment ..............................................................................08-18

• Beam Form Adjustment ......................................................................................................08-19

• Optical System Alignment (Lens) ........................................................................................08-20

• Blue Defocus Adjustment ....................................................................................................08-21

• Red, Green and Blue White Balance Tracking .....................................................................08-22

• Sub Brightness Adjustment Alternate Method .....................................................................08-23

• Horizontal Position “Fine” Adjustment ...............................................................................08-24

DIGITAL CONVERGENCE ALIGNMENT PROCEDURE

• Digital Convergence Overlay Smooth and Full .................................................................08-25

• (3X3) and (7X5) Stopping positions .....................................................................................08-26

• (13X9) Stopping positions ....................................................................................................08-27

• Digital Convergence Remote Control .................................................................................08-28

• Clearing RAM Data . ............................................................................................................08-29

• Raster Centering .................................................................................................................08-30

FULL MODE

• Green 3X3 Adjustment ......................................................................................................................08-31

• Red and Blue 3X3 Adjustment ..........................................................................................................08-32

• Green 7X5 Adjustment ......................................................................................................................08-33

CONTENTS PAGE (A-2)

DP-85 CHASSIS TRAINING and INFORMATION” HDTV

ADJUSTMENTS CONTINUED

”SECTION” “PAGE”

• Red and Blue 7X5 Adjustment ..........................................................................................................08-34

• Green 13X9 Adjustment ....................................................................................................................08-35

• Red and Blue 13X9 Adjustment ........................................................................................................08-36

• Storing New Dig. Conv. Data ...........................................................................................................08-37

• Magic Focus Initialization ................................................................................................................08-38

SMOOTH MODE Change Screen Format to SMOOTH Mode and repeat steps below.

• Green 7X5 Adjustment (If necessary) ...............................................................................................08-33

• Red and Blue 7X5 Adjustment (If necessary) ...................................................................................08-34

• Green 13X9 Adjustment ....................................................................................................................08-35

• Red and Blue 13X9 Adjustment ........................................................................................................08-36

• Storing New Dig. Conv. Data ...........................................................................................................08-37

• Magic Focus Initialization ................................................................................................................08-38

• Static Centering Adjustment .......................................................................................................... 08-39

Minor Digital Convergence Adjustment

• Minor Adjustments Needed ............................................................................................................08-40

• Accessing Digital Convergence Error Codes ..................................................................................08-41

Adjustments Continued

• Memory Initialization Procedure .......................................................................................................08-42

9): TROUBLE SHOOTING

• No Raster No Power ..........................................................................................................................09-01

• A and B: No Relay Click, Def. Red LED Blinking ...................................................................09-02

• C and R: No Red LED B+ .........................................................................................................09-03

• D, E and F: All LED’s going off at the same time Def. and Power PWB ................................09-04

• G One LED going off a little before the others Dig. and Sig. Power PWB ..............................09-05

• DM-1 Trouble Shooting Figure .......................................................................................................09-06

• DM-1 Troubleshooting Checks ........................................................................................................09-07

• DM-1 Waveforms used for Troubleshooting ..................................................................................09-08

• DM-1 Video Waveforms Troubleshooting Checks ........................................................................09-08

• Deflection Waveforms Troubleshooting Checks ............................................................................09-10

• Other Key Waveforms Troubleshooting Checks ............................................................................09-13

• Smart Card Troubleshooting Checks .............................................................................................09-18

10): COMPONENT IDENTIFICATION AND PARTS INFORMATION

• Component and Parts Identification ...............................................................................................10-01

CONTENTS

CONTENTS PAGE (A-3)

BLOCK DIAGRAM EXPLANATION POWER SUPPLY BLOCK

The 61HDX98B utilizes two switching power supplies. DP-85's stand by switching mode operation is different from AP-7X and 8X chassis's. Switching frequency of AP-7X and 8X chassis is dropped to 20kHz during stand by mode. But the DP-85's power supply is not dropped during stand by mode. DP-85's is operated about 100kHz.

Normally Power Supply switching is operated as following.

T901: 25- 56 kHz (Normal) 100-200 kHz (Stand by) TP91 30- 53 kHz (normal)

POWER SUPPLY UTILIZED FOR THE DIGITAL AND SIGNAL CIRCUITS:

(Sub Power Supply PWB)

This supplies power primarily to the Digital circuits, i. e. DM-1 module. This supply runs anytime the set is plugged into an AC outlet. The voltages produced are;

• +33V,

• Power for the Satellite dish which is switched be-

tween 13V and 19V dependant upon the channel being received.

• Stand By 12V also called A12V

• TV9V

• TV5V

• 3.3V

• -5V

POWER SUPPLY UTILIZED FOR THE DEFLECTION, AUDIO and DIGITAL CONVERGENCE CIRCUITS: (Deflection PWB)

This supply only operates when the set is turned ON. When the ON command is received from the DM-1 module, relay S-901 energizes and delivers AC to the main bridge rectifier D903 located on the Sub Power Supply PWB. This supplies power primarily to the Deflection circuit for the collector of the High Voltage generation circuit and the collector of the Deflection Output transistor. Also, the Convergence output amps and the Audio output amps derive their voltages from here as well. The voltages produced are;

• +130V used for Deflection and High Voltage cir-

cuits.

• 220V used for the collectors of the R, G, B drivers

on the CRT PWB and the Velocity Modulation

circuits.

• 6.3V to drive the CRT Heaters.

• +28V for the Convergence, Velocity modulation

and Audio Out circuit.

• +13V for Vertical.

• -13V for Vertical and also converted down to

the –5V for the Digital Convergence Unit. The TV9V supply generated from the Power Supply for Digital listed above, is regulated down to +5V for the Digital Convergence Unit and the A12V for the Power Supply for Digital is used as a switched On/Off for the Deflection Vcc by the Rainforest IC.

Page 01-01

DP85 POWER SUPPLY BLOCK

DIAGRAM

Fuse

Line

Filter

Relay

Line

Filter

POWER SUB P.W.B.

STAND BY

35V

L. NB Sw. Reg. A12V Sw. Reg.

I901

Sub Switching Regulator

EE42

24.5V

-7V

R/F 28V

C21V

9V Sw. Reg. TV9V 5V Sw. Reg. TV5V

3.3V Sw. Reg.

+33VS Reg

Power Fail

-5V Sw. Reg. 28V 21V

SWITCHED

Switching Regulator

To Signal Block

POWER DEFLECTION P.W.B.

(130V) Reg

220V

6.3V

IP01

Main

EE49

+28V

-28V

+13V Reg.

-13V Sw. Reg.

-5V Reg.

Def. +B V1&V2 CRT &

Vm Out Heater

Convergence Velocity Mod. Audio Out

Convergence

Vertical

To Deflection Block

Vertical (M13) DCU

AC108-

132V/

Page 01-02

60Hz.

AC Inlet Type

+5V Reg.TV9V

DCU HVcc12VA12V

BLOCK DIAGRAM EXPLANATION FRONT END

The 61HDX98B utilizes a non-repairable Front End Assembly called the DM-1 Module. This module contains the main System control center, NTSC Front End, Direct TV Receiver and ATSC Tuner. The block diagram indicates the internal blocks contained within the Front End Assembly, hear after called the DM-1. Starting counterclockwise from the upper left.

SATELLITE:

This represents the Direct TV satellite dish connection to the back of the set. SATELLITE TUNER/IF: This is the internal IRD, (Integrated Receiver and Decoder). This receives the satellite signal from the LNB (Low Noise Block) located on the Dish. This block converts the signal to a usable signal for decoding.

SATELLITE CARD and SATELLITE LINK BLOCK:

To receive Direct TV signals, the customer is required to insert an active Security Card into the back of the set. This care contains a programmable chip that contains the consumer’s information and the channels that the consumer is allowed to receive. Also, this card is used when billing information is retrieved by Direct TV.

LINK/MIX:

This block passes the particular signal that the customer has decided to view on screen. Either the Direct TV signal or the ATSC tuner.

TERRESTRIAL:

This indicates the outside antenna the consumer has erected to receive NTSC signals as well as ATSC signals.

CABLE:

This is the input from the consumer’s cable signal.

HD/NTSC TUNER/IF SPLITTER:

This block receives the Terrestrial signal and dependant upon which source the consumer has decided to view, processes the signal through the appropriate tuner.

• HD: Receives the Terrestrial Signal and routes it

to the ATSC tuner. This tuner is capable of receiving all 18 ATSC formats.

• NTSC: Receives the Terrestrial Signal and route

it to the NTSC Tuner.

• The NTSC signal is routed out of this block on the

line labeled Composite Video to the Signal Selector IC which selects the appropriate signal according to the consumer’s choice. Either Tuner, AVX1, 2 or 3 and/or S-In 1,2 or 3.

• The NTSC audio IF signal is routed to the MTS

STEREO DECODER.

• SPLITTER:

• The splitter routes the NTSC signal out to the RF

Out PinP Tuner path to the PinP Tuner.

MTS STEREO DECODER:

Decodes the NTSC Audio IF signal an decodes it into Left Total and Right Total. This signal is routed to the Dolby® Pro-Logic decoder.

HDTV LINK:

This block routs the ATSC signal received by the ATSC tuner to the Link Mix.

NTSC YUV A/D:

This block receives the NTSC luminance and chroma signals and converters them to a digital signal to be utilized by the MPEG VIDEO decoder.

FROM MAIN MICRO:

This is communication in and out for the SubMicroprocessor. Information such as the Selector IC selection, power on/off commands, etc.., are routed from the ARM/Transport or Main Microprocessor section.

SD-A/V:

This is the output of the AC-3 digital audio to be used by an off board AC-3 decoder.

MODEM:

Direct TV polls the Direct TV receiver section through the customer’s phone lines and determines such things as Pay for View authorization, customer’s information, Card authorization and billing information.

ARM/TRANSPORT:

The Arm/Transport block receives all signals from Direct TV, ATSC. It also receives the Infrared remote control signals, Front panel Key data, and Slave Microprocessor information. This is the Main Microprocessor section of the DM-1 module. Dynamic RAM and ROM information is processed from Soft ward load into ROM and determines the state of the Television. Information from ATSC and/or Direct TV is routed to the MPEG VIDEO DECODER.

Page 01-03

BLOCK DIAGRAM EXPLANATION FRONT END

MPEG VIDEO DECODER, NTSC UPCONVERSION, OSD:

What ever signal is requested by the consumer as the source for viewing is processed through this block and is output to the YUV D/As.

YUV/DAs:

This block takes the digital signals provided to it and converts them to an analog signal which is usable by the signal processing circuits. All signals are routed out through the line labeled 2.14 YUV/YIQ, (NTSC Signal up converted to 480P or 2.14 HYPBPR which is the HDTV output as 1080I.

MPEG/AC-3 AUDIO DECODER:

This block processes the audio component from the ARM/TRANSPORT or the block A/Ds AUDIO, which is the NTSC audio processed by the Pro Logic decoding circuit, labeled as 5.1, (Front Left, Front Right, Center, Rear Left and Rear Right + Sub Woofer audio also called LFE. Then this block processes the signal and outputs all audio to the Audio D/As.

AUDIO D/As:

This block is the Digital to Analog converter which converts the digital audio signal sent to it by the ARM/ TRANSPORT block and converts it to a usable analog signal to be processed by the audio output section. The audio labeling is comprised of the following:

L/R = Audio Front Left and Right LS/RS = Rear or Surround audio Left and Right C/LFE = C for Center and LFE for Sub Woofer, also

called Low Frequency Effects.

Page 01-04

DP85 FRONT END

BLOCK

Satellite

Terrestrial

Cable

RF Out

PinP

Tuner

DM-1 Module

SATELLITE

TUNER/IF

HD/NTSC

TUNER/IF

SPLITTER

MTS

STEREO

DECODER

L/R

Composite

Video

SATELLITE

VSB

Satellite

Card

LINK

HDTV

LINK

NTSC YUV

A/D

1HYIQ

SD-A/V MODEM

LINK

MIX

MPEG VIDEO

UPCONVERSION

From

Main

Micro

PhoneSD-

ARM/

TRANSPORT

DECODER

NTSC

OSD

YUV

D/As

IR from Ft. Panel

Dimmer, AD, Key In

DRAM

ROM

Data

Address

Handshake

SRAM

From Main Micro

NRSS/ISO7815

MPEG/AC-3

AUDIO

DECODER

5.1 Audio

Digital

A/D's

AUDIO

L/R

AUDIO

D/A's

EEROM

L/R LS/RS C/LFE

Page 01-05

2.14YUV/YIQ

2.14 HYPBPR

To 2H Video Circuit

BLOCK DIAGRAM EXPLANATION A/V SELECTOR

C. VIDEO (MAIN) and R/L (AUDIO MAIN):

NTSC Video and NTSC Audio is routed from the DM-1 Block diagram. They are shown in the Block Diagram as one line, but they are separate signals. Anytime a signal is routed from the DM-1 or going to the DM-1 module, they must be sent through a DM-1 I/F block. This block reduces the noise by a noise cancellation process. This process uses the output of a comparator and routes the output back to the negative input to subtract the noise. It also level shifts the signal to make it useable by the circuit to which it is routed.

DM-1 I/F BA4558:

This is the noise cancellation and level shift block.

AUDIO/VIDEO SELECTOR TA8851BN:

This is the selector IC. Dependant upon the customer’s viewing preference, the DM-1 will communicate via I2C bus communications and select the NTSC signal which is sent to the demodulator. The demodulator prepares the NTSC signal for the DM-1 module. This IC selects the following inputs; Main tuner Video One, Two or Three S-In One, Two or Three PinP Video and Audio outputs. This can be any of the input provided above except the PinP has it’s own tuner. Note: PinP isn’t available when the customer has selected Direct TV or ATSC as it’s source. This is because, as will be shown later, the PinP Video is super exposed upon the NTSC video only. Any video source selected for the Main picture will be routed to the 3D Y/C module. Note: There are NO Component inputs on this set.

Page 01-06

C. Video (Main)

R/L (Audio Main)

A/V SELECTOR BLOCK DP85

CHASSIS

TERMINAL P.W.B.

DM-1

I/F

B4558

Comp. Video (Main) R/L (Main)

RF from DM-1

Tuner U001

VT+33V

Video 4 V4, S4, L/R4

PinP Video and

Selected L/R

(NTSC Main Audio)

+5V +9V

PinP

Lock Clock Data Enable

MonoAudio

PinP Video Mono

AUDIO/VIDEO

SELECTOR

TA8851BN

PinP Video

to PinP Unit

Video D YC To 3DYC

I2C

PinP L/R Out

To Audio Out PWB

Video One In

Video Two In

V1 S1 L/R1

V2 S2 L/R2

V3 S3 L/R3

Video Three In

Page 01-07

BLOCK DIAGRAM EXPLANATION SYSTEM CONTROL AND SIGNAL PROCESSING

MAIN VIDEO FROM SELECTOR IC:

At the bottom left hand side is shown the Main Video from Selector label. This is the NTSC video from the selector IC. This is routed to two blocks.

3D Y/C:

The 3D Y/C separates luminance from the chroma. It also add the 3D effect, (if the 3D Y/C is turned on within the menu). Noise is canceled and the two separate components are output to the Video/Chroma Demodulator.

VIDEO/CHROMA DEMODULATOR:

This IC decodes the signal down to it’s Luminance and Chroma. components and outputs it as 1HYIQ.

DM-1 I/F:

Noise cancellation and level shifting preparing the signal for the DM-1 module.

1HYIQ:

1HY = Standard NTSC format luminance. (Also known as 480I). I and Q = Standard NTSC format, demodulated chroma components.

SYNC DET.:

Separates the Sync signal from the composite video signal.

SYNC DET.:

This block outputs composite sync to the PinP unit which is used for timing for display. This is specifically related to the Demodulator, D/As and Read/Write clock. The Read/Write clock also is controlled by the frequency of the Subcarrier also called fsc. The Composite sync is also sent to the DM-1 on the line labeled as 1H Composite Sync. The DM-1 uses this signal for OSD positioning, auto channel detection and AFC loop activation.

TV uCOM MICROPROCESSOR:

This is the slave Microprocessor or Sub-Microprocessor. This IC is in constant communications with the DM-1 module. The slave uP. Receives or outputs the following signals;

HBLK: = Input; this is the Horizontal Blanking signal. Used for Service OSD signal creation timing.

S.WIDE: = Output; when the customer watches regular NTSC 4X3 aspect source, they have a choice of viewing

the signal in one of 4 ways.

Normal: This will display a standard 4X3 picture with black panels on each side of the picture. Fill: This will expand the picture to fill the screen. The top and bottom will be cropped. Full: This will expand the picture side ways and fill the screen. However the picture will be non-linear. Smooth Wide: This will keep the center of the picture linear and stretch the outside edges to fill the

screen. With the four choices above, the DM-1 module controls the signal for 3 of them; Normal, Fill and Full. However, during Smooth Wide, the deflection circuit is switched to perform the stretching of the sides. The slave Microprocessor outputs S.Wide during this time.

CUT OFF: = Output; labeled as V. Stop, during the Ser- vice adjustments for Cut Off, (Screen Background controls), the vertical must be collapsed. This output causes the B+ to the vertical output IC front end to be grounded and grounds the vertical trigger pulse called V. Saw.

D. SIZE: = Output; labeled as Digicon Size, during Smooth Wide mode, the Digital Convergence Unit, hear after called DCU, must know that the set is in the distorted deflection mode. This signal tells the DCU just that.

MAGIC SW: = Input; when the customer presses the Magic Focus button on the control panel, the DCU notifies the slave micro. That it is busy performing Magic Focus. The slave micro. Notifies the DM-1 module and the DM-1 module ignores infrared pulses from the remote control.

CLOSED CAP. DATA: = Input; This input receives the composite sync signal and decodes the Closed Caption Data. (Data Slice line 21) and the communicates with the DM-1 Module. The DM-1 Module actually introduces the Closed Caption Characters into the Video stream.

F. PANEL: = Output, Dependant upon the customer’s menu selection, will determine the IRE level of the side panels when 4X3 Normal mode is used. By raising the side panel IRE levels, the 4X3 picture won’t burn in the CRT’s. MAIN SYNC DET: = Input; this is used for detecting the Closed Caption Data. This information is routed to the DM-1 module for OSD generation. NOTE: the submicro. Doesn’t produce OSD characters for Closed Caption. PinP SYNC DET: = Input; PinP tuner sync is routed to the sub-micro. And is used during PinP tuner channel

Page 01-08

BLOCK DIAGRAM EXPLANATION SYSTEM CONTROL AND SIGNAL PROCESSING

selection to activate AFC.

MAIN SYNC DET. = Input; This input is used for Service OSD positioning and Auto Programming channel detection.

PinP SYNC DET. = Input; This input is used for judgement of the Slave Microprocessor to determine the AFC Loop activity of the PinP Tuner.

MUTE (Audio): = Output; during channel change, external video selection with no input, power up or power off, and loss of Vertical Blanking, the audio and video are muted.

V.MUTE (Video): = Output; during child lock, channel change, or power on/off, the video is muted.

POWER: = Output; when the front power button or the remote power button is pressed, the DM-1 module notifies the sub-micro. And the sub-micro. Outputs a power on/off command to the relay driver Q-007. Outputs high for ON and low for OFF.

OSD & OSD BLK: = Output, this is the on screen characters for the Service Menu only. OSD Blk is OSD blanking. This cleans us the video where the OSD is to be inserted.

HV BLK: = Input; this inputs are utilized by the Microprocessor for Service OSD positioning.

HV BLK PH: = Output; during Service Adjustment and in the NTSC normal mode. This picture doesn’t fill the screen. The areas on the side of the picture are called Side Panels. This can be adjusted. The HV BLK PH, controls the timing of the side panel OSD outputs.

SIDE PANEL APL FROM 2H VIDEO PWB: = Input; the Microprocessor receives a pulse created within the 2H video PWB. This pulse represents the timing pulse for the Side Panel OSD production.

Blocks continued; OSD MIX: Only the Service menu OSD is output from the Slave Microprocessor. The Digital convergence unit puts out OSD characters as well. This characters product the Service Grid and other text during Digital Convergence adjustments and/or Magic Focus. The two OSD sources are received by the OSD Mix. This is comprised

of a quad Or Gate and outputs the signal to be superimposed upon the video signal path from the DM-1 Module.

PinP VIDEO FROM SELECTOR IC: The video from the PinP tuner is routed to the PinP unit and the Sub Microprocessor for Closed Caption decoding.

Page 01-09

DP-85 CHASSIS SYSTEM CONTROL & SIGNAL PROCESSING

BLOCK

PinP

Unit

PinP Video

Y/C

Unit

Y/C

H Sync V Sync

1 H Composite

Sync

I2C

Closed Cap. Data

Digital OSD / Busy

TV uCOM

Microprocessor

HBlk

S. Wide

Cut. Off

D. Size

Magic Sw.

F Panel Main Sync Det PinP Sync Det Mute (Audio) V.Mute (Video) Power OSD & OSD Blk for Service Menu

OSD RGB Ys

OSD

MIX

RGB Ys

OSD

AD8056

VIDEO/

CHROMA

DEMOD

YIQ

Mix

YIQ

1HYIQ

DM-1

I/F

Clamp

I2C

Sync Det.

MEMORY

Sync Det.

PinP

Sync Det.

I2C

HV BLK H BLK PH

Side Panel APL from 2H Video PWB

Page 01-10

PinP Video from Selector IC

PinP V

SIGNAL P.W.B.

CCD Video

PinP

Main Video from Selector IC

Main

BLOCK DIAGRAM EXPLANATION 2H VIDEO

The 2H Video PWB is similar to the Rainforest circuits used in the past. The YUV/YIQ (480P) and/or the Y-PR/PB (1080I) is routed through another DM-1 Interface IC for noise cancellation and level shifting and into the Rainforest chip, IX01. Here the signal is prepared for the CRT’s. Pedestal level detection, Chroma preparation, OSD RGB from either the DCU or the Slave Microprocessor is input here.

Remember that the OSD for Customer usage such as the Channel numbers, clock, Main Menu, etc.. is generated by the DM-1 Module.

Also, ABL controls the brightness and Contrast; as well as the color level at this chip.

The Velocity modulation control signal is produced from the Rainforest IC. This signal is a representative of the Peak White components of luminance and drives the Velocity Modulation coils on each CRT.

Page 01-11

2 H VIDEO BLOCK DP-85

CHASSIS

2H VIDEO P.W.B.

OSD RGBABLI2C

YUV/YIQ/

Y PB PR

2.14 HV SYNC

YUV/YIQ/

Y PB PR

2.14 HV SYNC

+9V

+5V

DM-1

I/F

+5V -5V

RGB PROCESSOR

TA1276AN

Clamp H/V Blk.

YUV RGB

YUV YIQ YPBPR

APL

DETECT

RGB

SPANEL

Side Panel

APL

2.14 HV SYNC

CLAMP

GEN.

Clamp

HV. Blk.

Gen.

HBLK PH

HV Blk

+9V

2.14 SYNC

Page 01-12

BLOCK DIAGRAM EXPLANATION DEFLECTION BLOCK

The 61HDX98B deflection circuit differs from conventional Hitachi product. It utilizes in a sense, two horizontal output circuits. One for Deflection and on for High Voltage. The notations around the Block diagram will be described in a counter clock wise fashion as best a possible.

CUT OFF:

Cut of collapses the Vertical circuit during I2C Bus alignments, during CRT Set Up.

I2C:

Communication from the Sub Microprocessor I001 during sweep variations due to Standard/NTSC 480P mode and 1080I High Definition mode.

ABL:

ABL voltage is generated by monitoring the current through the flyback transformer. This voltage will fluctuate down when the scene is bright and up when the scene is dark. The ABL voltage will manipulate the screen brightness and contrast to prevent blooming under these conditions.

HV SYNC:

The composite sync is routed into the Sync processor which determines the sweep condition for the signal being provided.

H and V BLK:

Horizontal and Vertical Blanking is developed within the Deflection circuit. The Horizontal Blanking pulse operates around 13V P/P and is produced by taking a sample pulse from the Deflection transformer T752. The Vertical Blanking pulse is generated from the Vertical output IC, I601 pin 7. This pulse normally operates at 23V P/P.

IR:

The Infrared Pulses coming from the remote control are routed through the Deflection PWB to the Digital Convergence Unit. During DCAM (Digital Convergence Adjustment Mode), the Remote Control provides manipulation pulses for the DCU.

DIG RGB BUSY:

This indicates Digital RGB and BUSY. Digital RGB represents the on screen characters produced by the DCU for generating the Digital Convergence adjustment grid and text produced during certain conditions such as Magic Focus, Sensor Initialization, Data Storage, etc…

Busy notifies the sub Microprocessor I901 which in turn notifies the DM-1 module that the DCU has entered the DCAM. During this time, the DM-1 module ignores the remote control commands.

MAGIC SW:

When the customer presses the Magic Focus button on the front of the set, it produces a command for the DCU to begin the Magic Focus process.

D SIZE:

Digital Size is a control signal for raster enlargement when MAGIC FOCUS is operated. Raster enlargement is required for the MAGIC FOCUS PATTERN to hit the photo sensors. This signal is output from DCU and input to the Sub Microprocessor I901. The Sub Microprocessor controls the I702 on the DEF.SUB PWB) for enlarging raster size. In case of AP-85, this control signal is called "A. SIZE". It's the same function between DIG.SIZE and A.SIZE.

S WIDE:

Smooth Wide is a condition entered through the Menu by the customer while watching an NTSC 4X3 aspect video source and the customer wants to fill the screen.

TO CONVERGENCE YOKES:

The DCU provides compensation signal for deflection abnormalities to the convergence output IC. The Convergence output IC in turn, amplify the signals and rout them to the convergence yokes.

+26V, 26VP and RETRACE PULSE:

The positive 26V and the negative 26V is routed to the Deflection transformer I752. They enter the transformer as a pure DC voltage. A 15V P/P horizontal pulse is added to the DC voltage and leaves as +26VP and –26VP. From here these voltages are routed to the Convergence output section and they are rectified. They become +33V and -33V respectively. This process prevents the need for another power supply.

+B 130V:

The Deflection transformer receives the 130V V1 DC source.

DF OUT:

Generated from the I702 on the Sub Deflection PWB and the Horizontal Blanking pulses, a Dynamic Focus waveform is created. This is a parabolic waveform that

Page 01-13

BLOCK DIAGRAM EXPLANATION DEFLECTION BLOCK

is superimposed upon the static focus voltage to compensate for beam shape abnormalities which occur on the outside edges of the screen because the beam has to travel further to those locations.

HV PARABOLA: Described above.

SCREEN 700V: 700V Supplied to the screen grids on the CRT’s.

FOCUS 9KV: Focus voltage supplied to the CRT’s.

32Kv HV: 32,000 volts DC supplied to the CRT’s anodes.

TO DEFLECTION YOKES:

Horizontal and Vertical deflection wave forms driving the deflection yokes.

INTERNAL BLOCKS DESCRIPTION

HV CONTROL:

The uPc1344C IC generates the horizontal drive signal utilized by the High Voltage circuit. The HV control IC receives it’s locking pulse from the Deflection circuit. A feed back voltage is sampled from the High Voltage Regulation Detector circuit and compared with a reference voltage to maintain an accurate 32KV on the CRT’s.

VERTICAL OUTPUT:

The vertical output utilized in the 61HDX98B operates differently from previous chassis. This circuit utilizes a +13V and a –13V to generate the waveform to drive the vertical deflection yokes. A pump up circuit is utilized to product the retrace pulse for the vertical deflection yoke. It’s at this time when a higher pulse is needed because the beam has to travel from the bottom of the screen to the top very rapidly. The vertical output IC receives it’s trigger pulse from the ramp generator.

SYNC PROCESSOR:

The Sync Processor located in I702 on the Sub Deflection PWB, detects the horizontal sync rate for the displayed signal, either 480P or 1080I.

VERTICAL RAMP GENERATOR:

I702 on the Sub Deflection PWB generates the Vertical Saw signal. This signal is controlled by several factors. The Sync Processor detection and I2C data communication.

DIST CONTROL:

Distortion control is another signal produce by I702 and sent to the Side Pin cushion circuit. These compensation parabolic wave forms are combined with the horizontal circuit to compensate for Side pincushion errors.

H-SIZE SIDE-PIN CONTROL:

This circuit generates the Side Pincushion Distortion compensation pulse which is impressed onto a coil located in the output side of the Deflection Output section and compensates for Pin Cushion distortion.

HORZ. DRIVE and HORZ. OUT:

This circuit comprises the Drive and Output for the Deflection output circuit.

S-CORRECT (SMOOTH MODE):

During Smooth mode, the deflection circuit is manipulated so that the outside 1/3 of the picture is stretched to fill the screen. The center 2/3 of the picture is left undistorted. When an S Wide signal is received, a capacitor is switched off on the output side of the Deflection output circuit.

PHOTO SENSOR:

There are 8 sensors located on the internal outside edges of the cabinet. These Photo Cells receive the light patterns being generated during MAGIC FOCUS or SENSOR INITIALIZATION and deliver this voltage to the Sensor Distribution circuit.

SENSOR DISTRIBUTION:

This represents the amplifiers that receive the Photo receivers (Photo Cells) inputs during Magic Focus operation.

DIGITAL CONV. UNIT:

This is the Digital Convergence Unit. This is a nonrepairable unit. It contains the distortion compensation wave form generation circuits, RAM, ROM and D/A’s for the convergence circuit.

SERVICE SWITCH:

When the set needs a convergence alignment, the Ser-

Page 01-14

BLOCK DIAGRAM EXPLANATION DEFLECTION BLOCK

vice Switch is pressed. This switch is located on the deflection PWB. By removing the front speaker grill, the Service Technician has access to this switch.

CONV. OUT:

The Convergence output block represents the two (2) Convergence output IC’s. These two IC’s contain the amplifiers for the Red, Green and Blue convergence outputs.

HDT T752:

Represents the Deflection output transformer. By separating the Deflection circuit from the High Voltage, any distortions that would be generated by fluctuations within the High Voltage won’t be visible within deflection.

DYNAMIC FOCUS OUT:

This circuit amplifies the parabolic signals provided by the Deflection circuit and I702 on the Sub Deflection PWB and impresses these wave forms onto the static DC voltage use for focus. This keeps the beam as sharp or focused as possible in the corners of the screen.

HIGH VOLTAGE REGULATION DETECTOR:

This circuit monitors a feed back voltage produced from the High Voltage Flyback transformer and routes an output signal to two circuits.

1.) A sample voltage is sent to the Horizontal Driver IC for regulation of the High Voltage and;

2.) If the High Voltage climbs too high, a shut down signal is produced to shut down the power supply until a repair can be made.

FOCUS PACK:

The focus pack receives the Focus voltage and the High Voltage and distributes them to the CRT’s.

FBT TH01: Is the main Flyback Transformer producing High Voltage.

Page 01-15

Cut Off

I2C

HV Control

(uPC1344C)

DP-85 DEFLECTION BLOCK

HV DRIVE

(MC3415IP)

DIAGRAM

To Deflection YokesTo Deflection Yokes

HV OUT

(IMB12-140)

ABL

32Kv

High Voltage Transformer

HV Sync

V Blk

Dig RGB

Busy

HV Blk

Page 01-16

ABL

H Blk

From uP

SYNC.

PROCESSOR

H Drive

PHOTO

SENSOR

/ 8

SENSOR

DISTRIBUTION

Magic SW

D Size

VERTICAL

OUT

LA7648

VERTICAL

RAMP

GEN.

Busy

Dig RGB

8 /

DC couple /

S Corrected V-SAW

H Blk

DIGITAL

CONV.

UNIT

DIST.

CONTROL

HV Blk

6 /

V Parabola

Saw

Modulator

HORZ. DRIVE

Size Regulation

Control

H-SIZE

Diode

(SMOOTH MODE)

SIDE-PIN

CONTROL

HORZ.

OUT

S-CORRECT

SERVICE

SWITCH

REGULATION

Vcp

S Wide

VOLTAGE

DETECTOR

Parabola

1100V

+26V,

26V

FBT

THO1HIGH

FOCUS

PACK

Focus

12Kv

DYNAMIC

FOCUS OUT

2SC4686X3

Deflection Transformer

HDT

T752

CONV.

OUT

Out

Retrace Pulse

34v, -34v

6 /

To Convergence

Focus

(9KV) Screen

(700V)

+B (130V)

Yokes

S Wide

220V

12V

CPT P.W.B. (R)

VIDEO OUTPUT

AMP

DP-85 CRT PWB BLOCK DIAGRAM

Beam Shape, Beam Alignment,

Focus, VM Coil,

Deflection and Convergence Yokes

220V

12V

220V

12V

220V

26V

CPT P.W.B. (G)

VIDEO OUTPUT

AMP

CPT P.W.B. (B)

VIDEO OUTPUT

AMP

VM OUT P.W.B.

VM OUT

Page 01-17

RGB

SCREEN

FOCUS CONV.

Def.

Yokes

30KV

AUDIO OUTPUT SECTION DP-85

CHASSIS

Headphone

Jack

L/R

From DM-1

TL/TR

Fixed Vari

Out L/R

FR Ext

Out

FL Ext

Out

to Spk

+9V

-9V

DM-1

I/F

Headphone

Amp

+9V

Clock

Data

I2C

HL/R

L/R LS/RS/C/LFE

TL/TR

CONTROL

Graphic Equalizer

Perfect

Volume

+9V

DM-1

I/F

L/R

RL/RR

PinP L/R

L/R

From

Audio/Video

Selector IC

+9V 9V

PinP L/R From Selector IC

L R

Front

Audio

Amp

26V

Center

Audio Amp

21V

Sub Woofer

Rear

Audio

Amp

FL/R

28V

Clock

Data

RL/RR

HP L/R

I2C

+9V

I2C

L/R

LFE

CONTROL

Graphic Equalizer

Headphone L/R

CONTROL

FL/FR L/R C/LFE

+9V

L+C

R+C

+9V

L/R

LS/RS

Page 01-18

DP-85 REAR PANEL (61HDX98B)

DSS IN

DM-1 MODULE

Rear Panel 1

SMART

CARD

SLOT

AC-3 Jack

Telephone

Interface

ANT B

ANT A

REAR SPEAKER

8 ONLY

INT.

EXT.

FRONT SPEAKER

8 ONLY

S-VIDEO S-VIDEO

VIDEO

(MONO)

VIDEO VIDEO

(MONO)

Page 01-19

TRANSMITTER

OUT

R L

FIX/VARIABLE

OUT

LFE/SUB

WOOFER OUT

AUDIO AUDIO AUDIO

INPUT 1 INPUT 2

INPUT 3

DP-85 CHASSIS 4 MODES TO DISPLAY A (4x3) IMAGE ON (16X9) DISPLAY

DM-1 Module controls the video content for Normal, Full and Fill modes,

while the deflection circuit is manipulated for the Smooth Wide mode.

NORMAL MODE (4x3) FULL MODE (4x3)

Side PanelSide Panel

Normal Mode 4X3 with Black Mask (Linear)

FILL MODE (4x3)

Cropped

Slightly

above

black

to avoid

4X3

burning

an image

Full Mode 4X3 Stretched to fit (Non-Linear)

Stretched Stretched

SMOOTH WIDE MODE (4x3)

Linear

Page 01-20

Cropped

Fill Mode 4X3 Cropped (Linear)

Deflection Circuit remains at 33.75KHz for all modes, (NTSC & SDTV = 540P, HDTV = 1080I. (Labeled in schematic as 2.14H)

Smooth Wide Mode 4X3 Center (Linear)

Outside edges Stretched to fit (Non-Linear)

DP-85 DIGITAL CIRCUIT POWER SUPPLY SHUTDOWN BLOCK

I901

ShutDown Pin (7)

I905

on Power Supply

7 3 2

Photocoupler

Driver &

Output IC

Shut Down SCR

+5V Short Det.+3.3V Short Det.

+9V Short Det.-5V Loss Det.

+3.3Vs Too Hi Det.+5V Too Hi Det.

+5Vs Too Hi Det.+9V Too Hi Det.

+12VS Too Hi Det.D3.3V Too Hi Det.

Page 02-01

DP-85 DIGITAL CIRCUIT POWER SUPPLY SHUTDOWN DIAGRAM

DIGITAL & SIGNAL

I901

ShutDown Pin (7)

on Power Supply

Driver &

Output IC

R907

D905

POWER SUPPLY SHUT-DOWN Active High

7 3 2

I905

Photocoupler

D908

Run B+

R919

Red LED Shut Down Identification

DIGITAL & SIGNAL POWER SUPPLY SHUT-DOWN Active Low

Q913

ShutDown

S.C.R.

TV 5V Short Det.

R908

D964

1/2 AC In

Start Up B+

NOTE: +12VS is the same as A12V and STBY12V

No Start Up B+ = Off Normal = Glowing Blinks during Shutdown because of the internal current draw.

15.1V ~ 22.5V pin 5 I901

-5V Loss Det.

R975

-5VS R976

+5VS

D974

TV 5V Too Hi Det.

+5V +3.3Vs

Q917

D972

+5V

D925

+9V

TV 9V Short Det.

STBY +12V

Off

R9A

E C

Vcc

Q916

D958

D953D952

Off

Q914

Off

PQS1

Power5

D934

+3.3V Too Hi Det.

TV 9V Too Hi Det.

D3.3V Too Hi Det.

+9V

D3.3V

D975

D938

D933

D936

+5Vs

+12VS

+5V Too Hi Det.

+12VS Too Hi Det.

Page 02-02

Audio

F/R 28V

R927

DP-85 CHASSIS L.E.D. (VISUAL TROUBLE DETECTION) DIODES

(SUB POWER PWB) DIGITAL POWER SUPPLY 10 GREEN L.E.D.s and 1 RED L.E.D.

(11 Total L.E.Ds. for visual trouble sensing observation)

LNB Power

Audio

Center 21V

R928

TV 9V

R945

TV 5V

R9E3

+12VS

R956

13V/19V

R939

+5VS

R965

-5VS

+3.3VS

R966

D3.3V

R972

R969

D919

D908 is a RED L.E.D.

Off = No I901 B+ On (Mid) = I901 B+ On (Bright) = Shutdown

Page 02-03

D920

D908

R919

D930

Osc B+

1.9V

D971

ALL GREEN L.E.D.s

D928 D924

Start Up or Run

24.2V

I901

Driver/Output IC

100% Dead Time &

IC B+ Detection

R916

D943

24.2V

1.9V

D962 D945

D947

Vcc

I905

I905 Shutdown

Photocoupler

12 Shut Down

Inputs

Q913

Shutdown

SCR

DP-85 DIGITAL CIRCUIT POWER SUPPLY DISTRIBUTION DIAGRAM

Page 02-04

AC Plug

AC Input

FUSE

F901

Noise Filter

L901, 2, 3

Rectifier

D901

Protector E992: 7K

Switching

Control

I901

D908:

Protect Red LED

Deflection

Power Supply

Protection

Block

Live Cold

Switching

Transformer

T901

Feedback

I904

Protect

I905

AC Clock

I906

RELAY

S901

Relay

S902

Relay

S903

DP86

Only

AC Clock

60Hz

Protector

E994 : 7K

Protector

E995 : 7K

Protector

E996 : 5K

Voltage Control

24, 5V

Q915

Rectifier

+28V : D911

Rectifier

+21V : D912

Rectifier

+35V : D918

Rectifier

+24V, 5:D914

TV ON/OFF

Switch

Q914, Q918

TV Main ON/OFF

ON = LO OFF = Hi

D919 : F28

D920 : C21

A12V

Regulator +12 : I907

Regulator

TV9V : I908

Regulator

TV5V : I914

Protector

SCR: Q913

= RED OR GREEN L.E.D.

STAND BY +12V

D928 : +12V

D930 : TV9V

D971 : TV5V

Short Circuit

Detector

REAR +28V

CENTER +21V

"D"

D925:

<4V

D925:

<4V

Audio

+28V

Audio +21V

33VS :

D936 : >14.7V

D975 : >10.8V

D933 : >6.7V

Over

Voltage

Detector

+33V

+12VS

+9V

+5V

DP-85 DEFLECTION POWER SUPPLY SHUTDOWN

BLOCK DIAGRAM

IP01

ShutDown Pin (7)

on Power Supply

Driver &

Output IC

220V Short Det.

Heater

Short Det.

13V

Short Det.

28V Short Det.

Deflection B+ (130V)

Excessive Current Det.

IP06

Photocoupler

QP06

QP05

ShutDown

S.C.R.

DP25

Heater Too

High Det.

-M13V

Loss Det.

-M28V

Loss Det

Deflection B+ (130V)

Excessive Voltage Det.

DP23

DP34

X-RAY

PROTECT

Flyback

Excessive

Current Det.

Heater Loss

Det.

Excessive

High Voltage

Det.

Deflection

Transformer

Failure Det.

Side Pin

Failure Low

Det.

Q754

Side Pin

Failure High

Det.

High Voltage

Stability Too

High Det.

Page 02-05

DP-85 DEFLECTION POWER SUPPLY SHUTDOWN DIAGRAM

TP91

DP11

CP16

IP01

ShutDown Pin (7)

on Power Supply

Driver &

Output IC

200V Short Det.

DP37

220V

Heater

DP36

DP35 ?

QP04

RP31

0.47

DP17

DP19

IP06

Photocoupler

Excessive High

Voltage Det.

DP35 May Not Be in Set.

Deflection B+ (130V)

Excessive Current Det.

DP18

DP23

QP05

ShutDown

S.C.R.

DP25

DP34

Deflection B+ 130V

Deflection B+ (130V)

Excessive Voltage Det.

Deflection Flyback

Excessive Current Det.

Flyback

TH01

QH03

DH24

DH31

QH07

DH30

RH23

1.2

Heater DH25 DH26

DH27

Heater Loss Det.

Doesn't go to CRT's

DP30

13V

DP31

28V

DP27

DP26

RP45 RP44

-M28V

-28V Loss Det. -13V Loss Det.

+28V

Deflection B+ 130V V1

DP29

DP28

RP41 RP40

-M13V

Q777

QP06

13V Short Det.

28V Short Det.

+13V

6 1

DP33

DP32

Heater from Def. Power Supply. Goes to CRT's

Heater To High Det.

7 8

T752

H.Blk

X-RAY

PROTECT

RP42

D759

C769

QH06

High Voltage Stability Too

D753

D757

Deflection Transformer

D754

Q754

D756

Inoperative Det.

High Det.

Side Pin Failure High

Det.

D760

Side Pin

Failure

Low Det.

Page 02-06

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