Hitachi DH 25PB User Manual

Assembly Diagram for DH 25PB

--- 36 ---

PARTS

ITEM

CODE NO. DESCRIPTION

NO.

1 318-200 NEEDLE PIN 3
2 318-022 CYLINDER 1
3 318-024 STRIKER 1
4 971-760 O-RING 1
5 992-933 THIRD GEAR 1
6 971-760 O-RING 1
7 992-930 PISTON 1
8 992-931 PISTON PIN 1

9 318-020 CONNECTING ROD 1
10 980-896 SEAL PACKING (B) 1
11 980-948 O-RING 1
12 980-880 OIL CAP 1
13 NAME PLATE 1
14 959-156 STEEL BALL D7.0 (10 PCS.) 1
15 318-023 RETAINER SLEEVE 1
16 318-026 NEEDLE 3
17 980-890 O-RING (D) 1
18 318-199 O-RING 1
19 318-025 SECOND HAMMER 1
20 301-680 O-RING (FPM 810) 1
21 318-027 OIL SEAL 1
22 948-310 RETAINING RING FOR D30 SHAFT 1
23 690-6BB BALL BEARING 6906 1
24 992-906 URETHANE RING 1
25 980-891 PIPE 1
26 318-028 FRONT CAP 1
27 318-029 GRIP 1
28 318-030 BALL HOLDER 1
29 306-342 HOLDER SPRING 1
30 984-118 WASHER (B) 1
31 318-021 CYLINDER CASE 1
32 992-253 HEX. SOCKET HD. BOLT (W/FLANGE) M5X25 4
33 HITACHI LABEL 1
34 992-914 THIRD PINION 1
35 600-1DD BALL BEARING 6001DDCMPS2L 1
36 992-503 WASHER 1
37 992-928 SECOND GEAR 1
38 971-087 STOPPER WASHER 1
39 959-155 STEEL BALL D3.97 (10 PCS.) 8
40 992-916 CLUTCH PLATE 1
41 992-926 SPRING PLATE 2
42 980-877 BELLEVILLE SPRING 2
43 992-504 BUSHING 1
44 608-VVM BALL BEARING 608VVC2PS2L 1
45 940-079 RETAINING RING FOR D8 SHAFT 1
46 980-920 CRANK CASE 1
47 318-034 CRANK SHAFT 1
48 959-149 STEEL BALL D4.76 (10 PCS.) 2
49 620-2DD BALL BEARING 6202DDCMPS2L 1
50 980-871 BEARING COVER 1
51 992-902 FIRST GEAR 1

: ALTERNATIVE PARTS

*

--- 37 ---

NO.

USED

REMARKS

DH 25PB

---

8

99

PARTS

ITEM

* 60 360-505C ARMATURE 110V 1 FOR GBR(110V)
* 60 360-505E ARMATURE 220V-230V 1
* 60 360-505F ARMATURE 240V 1

* 62 318-035 INTERNAL WIRE 1 EXCEPT THA

* 76 340-451H STATOR ASS’Y 110V 1 INCLUD.63 FOR GBR(110V)
* 76 340-451F STATOR ASS’Y 220V 1 INCLUD.63 FOR THA
* 76 340-451K STATOR ASS’Y 220V-240V 1 INCLUD.63

* 85 981-373 TUBE (D) 2 FOR CORD
* 86 953-327 CORD ARMOR D8.8 1
* 86 938-051 CORD ARMOR D10.1 1

* 88 318-033 SWITCH (B) 1
* 88 318-032 SWITCH (A) 1 FOR GBR(110V)
* 89 994-273 NOISE SUPPRESSOR 1 EXCEPT THA
* 90 317-492 SUPPORT (B) 1 FOR NOISE SUPPRESSOR
* 91 938-307 PILLAR TERMINAL 1 EXCEPT THA

8

CODE NO. DESCRIPTION

No.

52 987-203 SEAL LOCK SCREW (W/SP. WASHER) M4X12 2
53 992-937 CLUTCH SPRING 1
54 992-938 CLUTCH SHAFT 1
55 992-506 THRUST WASHER 1
56 986-276 STOPPER SPRING 1
57 992-925 GEAR COVER 1
58 872-470 O-RING (S-26) 1
59 600-0DD BALL BEARING 6000DDCMPS2L 1

61 992-509 HEX. HD. TAPPING SCREW D5X45 2

63 930-630 BRUSH TERMINAL 2
64 946-362 BEARING LOCK 1
65 626-VVM BALL BEARING 626VVC2PS2L 1
66 980-951 HEX. SOCKET HD. BOLT (W/FLANGE) M5X45 4
67 990-721 BRUSH HOLDER 2
68 999-021 CARBON BRUSH (1 PAIR) 1
68 999-070 CARBON BRUSH (AUTO STOP TYPE) (1 PAIR) 1
69 937-847 BRUSH CAP 2
70 991-207 SEAL LOCK SCREW (W/SP. WASHER) M4X8 1
71 992-936 BALL SPRING 1
72 959-148 STEEL BALL D3.175 (10 PCS.) 1
73 992-912 O-RING (S-8) 1
74 302-140 CHANGE LEVER ASS’Y 1 INCLUD.73
75 992-911 FAN GUIDE 1

77 992-500 WASHER (A) 1
78 986-812 HOUSING ASS’Y 1 INCLUD.67,79
79 938-477 HEX. SOCKET SET SCREW M5X8 2
80 318-031 TAIL COVER 1
81 309-470 TAPPING SCREW (W/FLANGE) D4X12 (BLACK) 2
82 318-018 HANDLE 1
83 980-900 PLATE 1
84 305-558 TAPPING SCREW (W/FLANGE) D5X25 (BLACK) 2

87 993-880 SEAL LOCK SCREW (W/WASHERS) M5X25 2

92 318-019 HANDLE COVER 1
93 301-653 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) 2
94 937-631 CORD CLIP 1
95 984-750 TAPPING SCREW (W/FLANGE) D4X16 2

---

99

: ALTERNATIVE PARTS

*

--- 38 ---

NO.

USED

REMARKS

DH 25PB

PARTS

ITEM

* 96 500-439Z CORD 1 (CORD ARMOR D8.8) FOR AUS
* 96 500-391Z CORD 1 (CORD ARMOR D10.1) FOR SUI
* 96 500-446Z CORD 1 (CORD ARMOR D10.1) FOR GBR(230V)
* 96 500-457Z CORD 1 (CORD ARMOR D8.8) FOR CHN
* 96 500-390Z CORD 1 (CORD ARMOR D8.8) FOR HOL
* 96 500-454Z CORD 1 (CORD ARMOR D8.8) FOR SAF,GBR(110V)

CODE NO. DESCRIPTION

No.

NO.

USED

REMARKS

STANDARD ACCESSORIES

ITEM

CODE NO. DESCRIPTION

No.

501 971-787 DUST CUP 1
502 980-906 STOPPER ROD 1
503 980-901 SIDE HANDLE 1
504 980-905 ROD HOLDER 1
505 980-902 SIDE HANDLE HOLDER 1
506 980-904 BAND 1
507 980-903 SQUARE BOLT M8 1
508 980-939 SIDE HANDLE ASS’Y 1 INCLUD.503-507
509 318-307 CASE 1

NO.

USED

REMARKS

DH 25PB

OPTIONAL ACCESSORIES

ITEM

CODE NO. DESCRIPTION

No.

601 303-571 DRILL BIT (SDS PLUS) D4.0X110 1
602 303-572 DRILL BIT (SDS PLUS) D4.3X110 1
603 303-573 DRILL BIT (SDS PLUS) D4.5X110 1
604 303-574 DRILL BIT (SDS PLUS) D4.8X110 1
605 303-575 DRILL BIT (SDS PLUS) D5.0X110 1
606 303-578 DRILL BIT (SDS PLUS) D5.0X160 1
607 303-576 DRILL BIT (SDS PLUS) D5.5X110 1
608 303-577 DRILL BIT (SDS PLUS) D6.0X110 1
609 303-579 DRILL BIT (SDS PLUS) D6.0X160 1
610 303-580 DRILL BIT (SDS PLUS) D6.4X160 1
611 303-581 DRILL BIT (SDS PLUS) D6.5X160 1
612 303-582 DRILL BIT (SDS PLUS) D7.0X160 1
613 303-583 DRILL BIT (SDS PLUS) D7.5X160 1
614 303-584 DRILL BIT (SDS PLUS) D8.0X160 1
615 303-585 DRILL BIT (SDS PLUS) D8.5X160 1
616 303-586 DRILL BIT (SDS PLUS) D9.0X160 1
617 303-587 DRILL BIT (SDS PLUS) D9.5X160 1
618 303-588 DRILL BIT (SDS PLUS) D10.0X160 1
619 303-604 DRILL BIT (SDS PLUS) D10.0X260 1
620 303-589 DRILL BIT (SDS PLUS) D10.5X160 1
621 303-605 DRILL BIT (SDS PLUS) D10.5X260 1
622 303-590 DRILL BIT (SDS PLUS) D11.0X160 1

: ALTERNATIVE PARTS

*

--- 39 ---

NO.

USED

REMARKS

---

8

99

OPTIONAL ACCESSORIES

ITEM

6

CODE NO. DESCRIPTION

NO.

623 303-591 DRILL BIT (SDS PLUS) D12.0X166 1
624 303-606 DRILL BIT (SDS PLUS) D12.0X260 1
625 303-592 DRILL BIT (SDS PLUS) D12.5X166 1
626 303-607 DRILL BIT (SDS PLUS) D12.5X260 1
627 303-593 DRILL BIT (SDS PLUS) D12.7X166 1
628 303-608 DRILL BIT (SDS PLUS) D12.7X260 1
629 303-594 DRILL BIT (SDS PLUS) D13.0X166 1
630 303-595 DRILL BIT (SDS PLUS) D14.0X166 1
631 303-596 DRILL BIT (SDS PLUS) D14.3X166 1
632 303-609 DRILL BIT (SDS PLUS) D14.3X260 1
633 303-597 DRILL BIT (SDS PLUS) D14.5X166 1
634 303-610 DRILL BIT (SDS PLUS) D14.5X260 1
635 303-598 DRILL BIT (SDS PLUS) D15.0X166 1
636 303-599 DRILL BIT (SDS PLUS) D16.0X166 1
637 303-611 DRILL BIT (SDS PLUS) D16.0X260 1
638 303-600 DRILL BIT (SDS PLUS) D16.5X166 1
639 303-601 DRILL BIT (SDS PLUS) D17.0X166 1
640 308-485 DRILL BIT (SDS PLUS) D17.0X260 1
641 303-602 DRILL BIT (SDS PLUS) D17.5X166 1
642 303-612 DRILL BIT (SDS PLUS) D17.5X260 1
643 303-603 DRILL BIT (SDS PLUS) D18.0X166 1
644 303-613 DRILL BIT (SDS PLUS) D19.0X260 1
645 303-614 DRILL BIT (SDS PLUS) D20.0X250 1
646 303-615 DRILL BIT (SDS PLUS) D22.0X250 1
647 308-486 DRILL BIT (SDS PLUS) D24.0X250 1
648 303-616 DRILL BIT (SDS PLUS) D25.0X450 1
649 303-619 A-TAPER SHANK ADAPTER (SDS PLUS) 1
650 303-620 B-TAPER SHANK ADAPTER (SDS PLUS) 1
651 303-624 CHUCK ADAPTER (D) (SDS PLUS) 1
652 944-460 TAPER SHANK DRILL BIT D11X100 1
653 944-461 TAPER SHANK DRILL BIT D12.3X110 1
654 993-038 TAPER SHANK DRILL BIT D12.7X110 1
655 944-462 TAPER SHANK DRILL BIT D14.3X110 1
656 944-500 TAPER SHANK DRILL BIT D14.5X110 1
657 944-463 TAPER SHANK DRILL BIT D17.5X120 1
658 944-464 TAPER SHANK DRILL BIT D21.5X140 1
659 303-617 TAPER SHANK ADAPTER (SDS PLUS) NO.1 1
660 303-618 TAPER SHANK ADAPTER (SDS PLUS) NO.2 1
661 944-477 COTTER 1
662 303-332 HAMMER DRILL CHUCK SET 13MM 1 INCLUD.663,664
663 303-334 CHUCK HANDLE 1
664 303-335 RUBBER CAP 1
665 302-976
666 302-975
667 303-621
668 302-974
669 302-979
670 302-978
671 303-622
672 302-977
673 971-794

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98

ANCHOR SETTING ADAPTER A (SDS+)W1/4X260L
ANCHOR SETTING ADAPTER A(SDS+)W5/16X260L
ANCHOR SETTING ADAPTER A (SDS+)W3/8X160L
ANCHOR SETTING ADAPTER A (SDS+)W3/8X260L
ANCHOR SETTING ADAPTER B (SDS+)W1/4X260L
ANCHOR SETTING ADAPTER B(SDS+)W5/16X260L
ANCHOR SETTING ADAPTER B (SDS+)W3/8X160L
ANCHOR SETTING ADAPTER B (SDS+)W3/8X260L
ANCHOR SETTING ADAPTER A W1/4" (MANUAL)

: ALTERNATIVE PARTS

*

NO.

USED

1
1
1
1
1
1
1
1
1

--- 40 ---

DH 25PB

REMARKS

OPTIONAL ACCESSORIES

ITEM

CODE NO. DESCRIPTION

NO.

674 971-795
675 971-796
676 971-797
677 971-798
678 971-799
679 971-800
680 971-801
681 971-802
682 971-803
683 303-044
684 303-045

ANCHOR SETTING ADAPTER A W5/16" (MANUAL)
ANCHOR SETTING ADAPTER A W3/8" (MANUAL)
ANCHOR SETTING ADAPTER A W1/2" (MANUAL)
ANCHOR SETTING ADAPTER A W5/8" (MANUAL)
ANCHOR SETTING ADAPTER B W1/4" (MANUAL)
ANCHOR SETTING ADAPTER B W5/16" (MANUAL)
ANCHOR SETTING ADAPTER B W3/8" (MANUAL)
ANCHOR SETTING ADAPTER B W1/2" (MANUAL)
ANCHOR SETTING ADAPTER B W5/8" (MANUAL)
CHEMICAL ANCHOR ADAPTER(SDS+)12.7MMX90L
CHEMICAL ANCHOR ADAPTER(SDS+)19.0MMX100L

685 950-272 DRILL CHUCK 13VLA 1 INCLUD.686
686 930-515 CHUCK WRENCH 10G 1
687 303-623 CHUCK ADAPTER (G) (SDS PLUS) 1
688 982-672 CORE BIT (A) 25MM 1
689 982-673 CORE BIT (A) 29MM 1
690 982-674 CORE BIT (A) 32MM 1 INCLUD.698
691 982-675 CORE BIT (A) 35MM 1 INCLUD.699
692 982-676 CORE BIT (A) 38MM 1 INCLUD.700
693 982-677 CORE BIT (B) 45MM 1 INCLUD.701
694 982-678 CORE BIT (B) 50MM 1 INCLUD.702
695 982-679 CORE BIT (B) 65MM 1 IMCLUD.703
696 982-680 CORE BIT (B) 80MM 1 INCLUD.704
697 982-681 CORE BIT (B) 90MM 1 INCLUD.705
698 982-686 GUIDE PLATE (FOR CORE BIT 32MM) 1
699 982-687 GUIDE PLATE (FOR CORE BIT 35MM) 1
700 982-688 GUIDE PLATE (FOR CORE BIT 38MM) 1
701 982-689 GUIDE PLATE (FOR CORE BIT 45MM) 1
702 982-690 GUIDE PLATE (FOR CORE BIT 50MM) 1
703 982-691 GUIDE PLATE (FOR CORE BIT 65MM) 1
704 982-692 GUIDE PLATE (FOR CORE BIT 80MM) 1
705 982-693 GUIDE PLATE (FOR CORE BIT 90MM) 1
706 982-684 CENTER PIN (A) 109L FOR CORE BIT D32-38 1
707 982-685 CENTER PIN (B) 104L FOR CORE BIT D45-90 1
708 303-625 CORE BIT SHANK (SDS PLUS) 25-38MM 105L 1
709 303-626 CORE BIT SHANK (SDS PLUS) 25-38MM 300L 1
710 303-627 CORE BIT SHANK (SDS PLUS) 45-90MM 300L 1
711 303-046

BULL POINT (SDS+) 250MM(ROUND SHANK TYPE

712 306-885 DUST COLLECTOR (B) ASS’Y 1 INCLUD.713
713 306-910 SOCKET ADAPTER (B) 1
714 981-840
715 308-471
716 980-927

GREASE (A) FOR HAMMER.HAMMER DRILL (30G)
GREASE FOR HAMMER.HAMMER DRILL (70G)
GREASE FOR HAMMER.HAMMER DRILL (500G)

NO.

USED

1
1
1
1
1
1
1
1
1
1
1

1

1
1
1

DH 25PB

REMARKS

: ALTERNATIVE PARTS

*

--- 41 ---

Printed in Japan
(990830 N)

---

8

99

HITACHI
POWER TOOLS

SUBJECT: FOR THE U.S.A. AND CANADA:

ADDITION OF REPAIR PARTS, MODEL DH25PB

TECHNICAL NEWS

NO. 681 ---

PAGE 1/1

ISSUED ON: 9/20/2003
ISSUED BY HITACHI KOKI CO., LTD.

1. SUMMARY:
ARMATURE ASS’Y, STATOR ASS’Y, NAME PLATE, SWITCH (A) AND CORD ARE ADDED. OWING TO THIS ADDITION, CODE NUMBER OF ARMATURE 110V-120V (FOR GBR (110V))

IS CHANGED FOR UNIFICATION.

2. REASON FOR CHANGE:
START OF SALES IN THE U.S.A. AND CANADA (120 V)

3. CHANGED PARTS LIST NO:

MODEL NAME
PARTS LIST NO.

DH25PB

E454

4. AFFECTED PARTS:

MODEL
NAME

ITEM

NO.

(A) BEFORE CHANGE ( THROUGH )

CODE

NO.

PART NAME

UNIT

PCS.

*SU­PPLY

INTER­CHANGE­ABILITY

ITEM

(B) AFTER CHANGE ( SINCE )

NO.

CODE

NO.

PART NAME

UNIT

PCS.

REMARKS

PRICE
(YEN)

DH25PB 13 322185 NAME PLATE 1 FOR USA, CAN 100

-----

<

60 360505C ARMATURE 110V-120V 1 D 60 360505U ARMATURE ASS’Y 110V-120V 1 INCLUD. 59, 65, 77 4800

>

(FOR GBR (110V))

76 340451D STATOR ASS’Y 120V 1 INCLUD. 63 3500
88 318032 SWITCH (A) 1 FOR GBR (110V), USA, CAN 1200
96 500249Z CORD 1

(CORD ARMOR D8.8)FOR USA,CAN 950

INTER-

CHANGEABILITY

-----

(A) <

>(B): INTERCHANGEABLE (A)

---- --

(A) <

(B): (B) CAN BE A SUBSTITUTE FOR (A) (A)

---- X----

(B): NOT INTERCHANGEABLE

-------

> (B): (A) CAN BE A SUBSTITUTE FOR (B)

* SUPPLY “C”: “CONTINUED”. “D”: “DISCONTINUED” APPLIES ONLY TO THE SUBJECT MODEL(S). THE INDICATED PART MAY STILL BE SUPPLIED FOR OTHER
APPLICABLE MODELS. (SEE “INTERCHANGEABILITY LIST”.)