Improper and unsafe use of this power tool can result in
death or serious bodily injury!
This manual contains important information about product safety. Please read and understand this manual before
operating the power tool. Please keep this manual available for others before they use the power tool.
DOUBLE INSULATION
Page 2
— CONTENTS —
Page
IMPORTANT INFORMATION ...................................................................................3
MEANINGS OF SIGNAL WORDS ...........................................................................3
Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused
by the failure to observe basic safety rules or precautions. An accident can often be
avoided by recognizing a potentially hazardous situation before it occurs, and by
observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction
Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.
Never use this power tool in a manner that has not been specifically recommended
by HITACHI, unless you first confirm that the planned use will be safe for you and
others.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could re-
sult in serious personal injury.
CAUTION indicates a hazardous situations which, if ignored, could result in moderate personal injury, or could cause machine damage.
NOTE emphasizes essential information.
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GENERAL SAFETY RULES
SAFETY
WARNING
: Read and understand all instructions.
Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
1. Work Area
(1) Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
(2) Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
(3) Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
2. Electrical Safety
(1) Double Insulated tools are equipped with a polarized plug (one blade is wider
than the other.) This plug will fit in a polarized outlet only one way. If the
plug does not fit fully in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change the
plug in any way. Double Insulation
grounded power cord and grounded power supply system.
(2) Avoid body contact with grounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
(3) Don’t expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
(4) Do not abuse the cord. Never use the cord to carry the tools or pull the plug
from a receptacle. Keep cord away from heat, oil, sharp edges or moving
parts. Replace damaged cords immediately. Damaged cords increase the
risk of electric shock.
(5) When operating a power tool outside, use an outdoor extension cord marked
“W-A” or “W”. These cords are rated for outdoor use and reduce the risk of
electric shock.
3. Personal Safety
(1) Stay alert, watch what you are doing and use common sense when operat-
ing a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating power tools
may result in serious personal injury.
eliminates the need for the three wire
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(2) Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
(3) Avoid accidental starting. Be sure switch is off before plugging in. Carrying
tools with your finger on the switch or plugging in tools that have the switch
on invites accidents.
(4) Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attached to a rotating part of the tool may result in personal
injury.
(5) Do not overreach. Keep proper footing and balance at all times. Proper foot-
ing and balance enables better control of the tool in unexpected situations.
skid safety shoes, hard hat, or ear plugs must be used for appropriate conditions.
4. Tool Use and Care
(1) Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the work by hand or against your body is unstable
and may lead to lose of control.
(2) Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.
(3) Do not use tool if switch does not turn it on or off. Any tool that cannot be
controlled with the switch is dangerous and must be repaired.
(4) Disconnect the plug form the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
(5) Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hand of untrained users.
(6) Maintain tools with care. Keep cutting tools sharp and clean. Properly main-
tained tools, with sharp cutting edges are less likely to bind and are easier to
control.
(7) Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation. If damaged, have
the tool serviced before using. Many accidents are caused by poorly main-
tained tools.
(8) Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool, may become hazard-
ous when used on another tool.
5. Service
(1) Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of
injury.
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(2) When servicing a tool, use only genuine Hitachi replacement parts. Follow
instructions in the Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance Instruction may create a risk of electric
shock or injury.
6. Never touch moving parts.
Never place your hands, fingers or other body parts near the tool’s moving parts.
7. Never operate without all guards in place.
Never operate this tool without all guards or safety features in place and in proper
working order. If maintenance or servicing requires the removal of a guard or
safety feature, be sure to replace the guard or safety feature before resuming
operation of the tool.
8. Use right tool.
Don’t force small tool or attachment to do the job of a heavy-duty tool.
Don’t use tool for purpose not intended — for example — don’t use circular saw
for cutting tree limbs or logs.
9. Never use a power tool for applications other than those specified.
Never use a power tool for applications other than those specified in the Instruction Manual.
10.Handle tool correctly.
Operate the tool according to the instructions provided herein. Do not drop or
throw the tool. Never allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
11.Keep all screws, bolts and covers tightly in place.
Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.
12.Do not use power tools if the plastic housing or handle is cracked.
Cracks in the tool’s housing or handle can lead to electric shock. Such tools
should not be used until repaired.
13.Blades and accessories must be securely mounted to the tool.
Prevent potential injuries to yourself or others. Blades, cutting implements and
accessories which have been mounted to the tool should be secure and tight.
14.Keep motor air vent clean.
The tool’s motor air vent must be kept clean so that air can freely flow at all
times. Check for dust build-up frequently.
15.Operate power tools at the rated voltage.
Operate the power tool at voltages specified on its nameplate.
If using the power tool at a higher voltage than the rated voltage, it will result in
abnormally fast motor revolution and may damage the unit and the motor may
burn out.
16.Never use a tool which is defective or operating abnormally.
If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a
Hitachi authorized service center.
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17.Never leave tool running unattended. Turn power off.
Don’t leave tool until it comes to a complete stop.
18.Carefully handle power tools.
Should a power tool be dropped or struck against hard materials inadvertently,
it may be deformed, cracked, or damaged.
19.Do not wipe plastic parts with solvent.
Solvents such as gasolie, thinner, benzine, carbon tetrachloride, and alcohol may
damage and crack plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry
thoroughly.
SPECIFIC SAFETY RULES AND SYMBOLS
1. Hold tools by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring or its own cord. Contact with a “live”
wire will make exposed metal parts of the tool “live” and shock the operator.
2. Wear ear plugs when using the tool for extended periods. Prolonged exposure
to high intensity noise can cause hearing loss.
3. NEVER touch the tool bit with bare hands after operation.
4. NEVER wear gloves made of stuff liable to roll up such as cotton, wool, cloth or
string, etc.
5. ALWAYS attach the side handle and securely grip the Rotary Hammer.
6. ALWAYS be careful with buried object such as an underground wiring.
Touching these active wiring or electric cable with this tool, you may receive an
electric shock.
Comfirm if there are any buried object such as electric cable within the wall,
floor or ceiling where you are going to operate here after.
7. Definitions for symbols used on this tool
V ... volts
Hz ... hertz
A ... amperes
no ... no load speed
W ... watt
... Class II Consruction
- - -/min ... revolutions per minute
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DOUBLE INSULATION FOR SAFER OPERATION
To ensure safer operation of this power tool, HITACHI has adopted a double insulation design. “Double insulation” means that two physically separated insulation
systems have been used to insulate the electrically conductive materials connected
to the power supply from the outer frame handled by the operator. Therefore, either
the symbol “
on the nameplate.
Although this system has no external grounding, you must still follow the normal
electrical safety precautions given in this Instruction Manual, including not using
the power tool in wet environments.
To keep the double insulation system effective, follow these precautions:
䡬 Only HITACHI AUTHORIZED SERVICE CENTER should disassemble or assemble
this power tool, and only genuine HITACHI replacement parts should be installed.
䡬 Clean the exterior of the power tool only with a soft cloth moistened with soapy
water, and dry thoroughly.
Never use solvents, gasoline or thinners on plastic components; otherwise the
plastic may dissolve.
” or the words and “Double insulation” appear on the power tool or
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO
OTHER USERS OF THIS TOOL!
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FUNCTIONAL DESCRIPTION
NOTE:
The information contained in this Instruction Manual is designed to assist you in
the safe operation and maintenance of the power tool.
Some illustrations in this Instruction Manual may show details or attachments
that differ from those on your own power tool.
NAME OF PARTS
Drill Bit
Dust Collecting Adaptor
Front Cap
Side Handle
GripNameplate
Change Lever
Dust bag
Fig. 1
Lever
Housing
Switch
SPECIFICATIONS
MotorSingle-Phase, Series Commutator Motor
Power SourceSingle-Phase, 115V 60Hz
Current5.7A
CapacityConcrete:1/8" ~ 15/16" (3.4mm ~ 24mm)
Max. hole-drilling depth:
Diameter of drill:1/8" ∼ 15/16" (3.4 mm ∼ 24 mm)
Length of drill (overall length): 10-5/8" (270 mm)
Dust bag capacity:0.11 gallon (0.4 liters)
4" (100 mm) (adjustment possible between 0 and 4" (100 mm))
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ASSEMBLY AND OPERATION
APPLICATIONS
Rotation and striking function
䡬 Drilling anchor holes
䡬 Drilling holes in concrete
䡬 Drilling holes in tile
Rotation only function
䡬 Drilling in steel or wood (with optional accessories).
䡬 Tightening machine screws, wood screws (with optional accessories).
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms to the power source requirements specified on the product nameplate.
2. Power switch
Ensure that the switch is in the OFF position. If the plug is connected to a receptacle while the switch is in the ON position, the power tool will start operating
immediately and can cause serious injury.
3. Extension cord
When the work area is far away from the power source, use an extension cord of
sufficient thickness and rated capacity. The extension cord should be kept as
short as practicable.
WARNING: Damaged cord must be replaced or repaired.
4. Check the receptacle
If the receptacle only loosely accepts the plug, the receptacle must be repaired.
Contact a licensed electrician to make appropriate repairs.
If such a fautly receptacle is used, it may cause overheating, resulting in a serious hazard.
5. Confirming condition of the environment:
Confirm that the work site is placed under appropriate conditions conforming to
prescribed precautions.
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6. Mounting the drill bit (Fig. 2)
Drill bit
Front cap
Grip
(1) To attach a drill bit (SDS-plus shank),
fully pull the grip in the direction of the
arrow as shown in Fig. 2 and insert the
drill bit as far as it will go while manually turning.
(2) By releasing the grip, the drill bit will
be secured.
(3) To remove the drill bit, fully pull the grip
Part of SDS-plus shank
Fig. 2
in the direction of the arrow and pull
out the drill bit.
When using a rotary hammer for upward drilling operations attach a dust
cup or dust collector (B) to collect dust
or particles for easy operation.
䡬 Installing the dust cup
Use the dust cup by attaching to the
drill bit a shown in Fig. 3.
Dust Collector (B)
When using a bit which has big diameter, enlarge the center hole of the dust
cup with this rotary hammer.
䡬 Installing dust collector (B)
When using dust collector (B), insert
dust collector (B) from the tip of the bit
by aligning it to the groove on the grip
(Fig. 4)
CAUTION:
䡬 The dust cup and dust collector (B) are for exclusive use of concrete drilling
work. Do not use them for wood or metal drilling work.
䡬 Insert dust collector (B) completely into the chuck part of the main unit.
䡬 When turning the rotary hammer on while dust collector (B) is detached from a
concrete surface, dust collector (B) will rotate together with the drill bit. Make
sure to turn on the switch after pressing dust cup on the concrete surface.
(When using dust collector (B) attached to a drill bit that has more than 7-15/
32" (190 mm) of overall length, dust collector (B) cannot touch the concrete
surface and will rotate. Therefore please use dust collector (B) by attaching to
Fig. 3
Fig. 4
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drill bits which have 6-17/32" (166 mm), 6-19/64" (160 mm) and 4-21/64" (110
mm) overall length.
䡬 Dump particles after every two or three holes when drilling.
䡬 Please replace the drill bit after removing dust collector (B).
8. Selecting the driver bit
Screw heads or bits will be damaged unless a bit appropriate for the screw diameter is employed to drive in the screws.
9. Confirm the direction of bit rotation (Fig. 5)
The bit rotates clockwise (viewed from
the rear side) by pushing the R-side of
the reversing switch lever. The L-side
of the lever is pushed to turn the bit
counterclockwise.
Fig. 5
Lever
HOW TO USE
CAUTION:
䡬 To prevent accidents, make sure to turn the switch off and disconnect the plug
from the receptacle when the drill bits and other various parts are installed or
removed. The power switch should also be turned off during a work break and
after work.
1. Switch operation
The rotation speed of the drill bit can be controlled steplessly by varying the
amount that the trigger switch is pulled. Speed is low when the trigger switch is
pulled slightly and increases as the switch is pulled more. To turn the switch
OFF, release the trigger switch to its original position.
2. Rotation + Striking
This rotary hammer can be set to rotation and striking mode by turning the
change lever fully counterclockwise to
mark. (Fig. 6)
(1) Mount the drill bit.
(2) Pull the trigger switch after applying the
drill bit tip to the drilling position (Fig. 7)
(3) Pushing the rotary hammer forcibly is
not necessary at all. Pushing slightly so
that drill dust comes out gradually is
just sufficient.
12
Change Lever
Fig. 6
Fig. 7
Page 13
CAUTION:
䡬 When the drill bit touches an iron reinforcing rod, the bit will stop immediately
and the rotary hammer will react to revolve. Therefore please grip the side
handle and handle tightly as shown in Fig. 7.
3. Using the dust-collecting adaptor
and dust bag.
Using this unit with the dust-collecting
adaptor and dust bag attached creates
a more hygienic working environment
free of flying dust. Attach as shown in
Fig.1. The unit can be used as an ordinary rotary hammer when the dust-collecting adaptor and dust bag is not attached.
(1) Attaching the dust-collecting adaptor
and the dust bag.
a) Attaching the dust-collecting adap-
tor.
Loosen the knob on the side handle
and insert the attachment rod on the
dust-collecting adaptor in the
mounting hole.
The adaptor can be inserted from
either direction A or B (see Fig.8).
Insert and push in the hose in the
hose attachment hole of the main
unit until it reaches the inner surface (depth 5/8" (15 mm)) and confirm that it is firmly fixed. (see Fig.9)
b) Attaching the dust bag.
Insert the dust bag firmly in the dust
bag attachment hole on the main
unit and fasten securely (see Fig.10).
Attachment
Rod
Dust
Collecting
Adaptor
Mounting Hole
A
Knob on Side Handle
Fig.8
Body
Fig.9
Hose
B
Hose
Attachment
Hole
Hose
5/8" (15 mm)
Hose
CAUTION:
䡬 The dust-collecting adaptor and dust
bag is made for use when drilling concrete. Do not use for drilling holes in
metal or wood.
Dust Bag
Attachment
Hole
Dust Bag
Fig. 10
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(2) Adjusting the dust-collecting adaptor.
a) Adjusting the position of the dust-
collecting adaptor.
After firmly inserting the drill bit,
loosen the wing bolt and drill bit tip
and the end of the dust-collecting
adaptor in contact with each other
(see Fig.11).
b) Setting the hole-drilling depth.
Move the stopper to determine the
stroke. The stroke is the hole-drilling depth (see Fig.11).
䡬 The maximum hole-drilling depth
when using the dust-collecting
adaptor is 4" (100 mm).
䡬 It is possible when using the dust-
collecting adaptor to use HITACHI
drill bits up to a overall length of 81/2" (216 mm). A hole-drilling depth
of 1-3/4" (46 mm) will allow dustcollecting when the overall length
of the drill bit is 4-9/16" (116 mm).
(3) Drilling holes
When drilling holes, secure the main
unit so that the end of the dust-collecting adaptor contacts with the concrete
surface perfectly during drilling. Dustcollecting effectiveness is reduced if the
adaptor is not in contact with the surface (see Fig.12).
(4) Removing dust
Excessive dust in the dust bag will reduce dust-collecting efficiency. Remove
dust from the dust bag regularly.
Remove the dust bag from the main
unit, pull out the rail and throw away
the dust and clean. (see Fig. 13).
Stopper
Stroke
Dust Bag
Wing Bolt
Fig.11
Fig.12
Rail
Fig.13
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4. When not using the dust-collecting
adaptor
When removing the dust-collecting
adaptor and the dust bag to use as a
normal rotary hammer, insert the provided cap in the hose attachment hole.
(see Fig.14) After removing the dust
bag, the air blowing out from the attachment hole is reduced and no air will
blow onto your face.
5. Rotation only
Remove the dust-collecting adaptor as
it cannot be used. Insert the provided
cap in the hose attachment hole.
The rotary hammer can be set to rotation only mode by rotating the change
lever fully clockwise to
To drill a wood or metal material using
the separately sold drill chuck and
chuck adaptor, proceed as follows. Installing drill chuck and chuck adaptor
(Fig. 16):
(1) Attach the drill chuck to the chuck
adaptor.
(2) The part of the SDS-plus shank is the
same as the drill bit. Therefore, refer to
the item of “Mounting the drill bit” for
attaching it.
mark. (Fig. 15)
Drill Chuck
Chuck Adaptor
Cap
Hose Attachment
Hole
Dust Bag Attachment Hole
Fig.14
Cap
Hose Attachment
Hole
Change
lever
Dust Bag
Attachment Hole
Fig. 15
Front Cap
Part of SDS-plus
shank
Grip
Fig. 16
CAUTION:
䡬 Application of force more than necessary will not only reducing drilling effi-
ciency at all, but will deteriorate the tip edge of the drill bit and reduce the
service life of the rotary hammer in addition.
䡬 Drill bit may snap off while withdrawing the rotary hammer from the drilled
hole. For withdrawing, it is important to use a pushing motion.
䡬 Do not attempt to drill anchor holes or holes in concrete with the main unit in
the rotation only function.
䡬 Do not attempt to use the rotary hammer in the rotation and striking function
with the drill chuck and chuck adaptor attached. This would seriously shorten
the service life of every components of the machine.
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6. When driving machine screws
Bit
(Fig. 17)
First, insert the bit into the socket in the
end of chuck adaptor (D).
Next, mount chuck adaptor (D) on the
main unit using procedures described
in 6 (1), (2), (3), put the tip of the bit in
the slots in the head of the screw, grasp
the main unit and tighten the screw.
CAUTION:
䡬 Exercise care not to excessively prolong driving time, otherwise, the screws
may be damaged by excessive force.
䡬 Apply the rotary hammer perpendicularly to the screw head when driving a
screw; otherwise, the screw head or bit will be damaged, or driving force will
not be fully transferred to the screw.
䡬 Do not attempt to use the rotary hammer in the rotation and striking function
with chuck adaptor (D) and bit attached.
Socket
Chuck Adaptor (D)
Front Cap
Grip
Fig. 17
7. When driving wood screws (Fig. 17)
(1) Selecting a suitable driver bit
Employ phillips screws, if possible, since the driver bit easily slips off the heads
of slotted-head screws.
(2) Driving in wood screws
䡬 Prior to driving in wood screws, make pilot holes suitable for them in the wooden
board. Apply the bit to the screw head grooves and gently drive the screws into
the holes.
䡬 After rotating the rotary hammer at low speed for a while until a wood screw in
partly driven into the wood, squeeze the trigger more strongly to obtain the
optimum driving force.
CAUTION:
䡬 Exercise care in preparing a pilot hole suitable for the wood screw taking the
hardness of the wood into consideration. Should the hole be excessively small
or shallow, requiring much power to drive the screw into it, the thread of the
wood screw may sometimes be damaged.
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8. How to use the drill bit (taper shank)
and the taper shank adaptor.
(1) Mount the taper shank adaptor to the
rotary hammer. (Fig. 18)
(2) Mount the drill bit (taper shank) to the
taper shank adaptor. (Fig. 18)
(3) Turn the switch ON, and drill a hole in
prescribed depth.
(4) To remove the drill bit (taper shank),
insert the cotter into the slot of the taper
shank adaptor and strike the head of
the cotter with a hammer supporting
on the rests. (Fig. 19)
Drill Bit
Taper shank
Adaptor
Grip
Front Cap
Fig. 18
Cotter
Taper Snank Adaptor
Rests
Fig. 19
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MAINTENANCE AND INSPECTION
WARNING: Be sure to switch power OFF and disconnect the plug from the
receptacle during maintenance and inspection.
1. Inspecting the drill bits
Since use of a dull tool will cause motor malfunctioning and degraded efficiency,
replace the drill bit with a new one or resharpening without delay when abra-
sion is noted.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure that they are properly tight-
ened. Should any of the screws be loosened, retighten them immediately.
WARNING: Using this rotary hammer with loosen screws is extremely dan-
gerous.
3. Maintenance of the motor
The motor unit winding is the very “heart” of the power tool. Exercise due care
to ensure the winding does not become damaged and/or wet with oil or water.
4. Inspecting the carbon brushes
For your continued safety and electrical shock protection, carbon brush inspec-
tion and replacement on this tool should ONLY be performed by a HITACHI AU-
THORIZED SERVICE CENTER.
5. How to replace grease
Low viscosity grease is applied to this rotary hammer so that it can be used for
a long period without replacing the grease. Please contact the nearest service
center for grease replacement when any grease is leaking from loosened screw.
Further use of the rotary hammer despite the grease shortage causes malfunc-
tion to reduce the service life.
CAUTION: A special grease is used with this machine, therefore, the normal
performance of the machine may be badly affected by use of other
grease. Please be sure to let one of our service centers undertake
replacement of the grease.
6. Service and repairs
All quality power tools will eventually require servicing or replacement of parts
because of wear from normal use. To assure that only authorized replacement
parts will be used, all service and repairs must be performed by a HITACHI AU-
THORIZED SERVICE CENTER, ONLY.
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Page 19
ACCESSORIES
WARNING: Accessories for this power tool are mentioned in this Instruction
Manual.
The use of any other attachment or accessory can be dangerous
and could cause injury or mechanical damage.
NOTE:
Accessories are subject to change without any obligation on the part of the HITACHI.