Hitachi CPX1402MS Schematic

Page 1
No. 0416
SERVIC E MANUAL MANUEL D'ENTRETIE N WARTUNGSHANDBUCH
CAUTION:
Before servicing this chassis, it is important that the service technician read the “Safety Precautions” and “Product Safety Notices” in this service manual.
ATTENTION:
Avant d’effectuer l’entretien du châassis, le technicien doit lire les «Précautions de sécurité» et les «Notices de sécurité du produit» présentés dans le présent manuel.
VORSICHT:
Vor Öffnen des Gehäuses hat der Service-Ingenieur die „Sicherheitshinweise“ und „Hinweise zur Produktsicherheit“ in diesem Wartungshandbuch zu lesen.
CPX1402MS
Data contained within this Service manual is subject to alteration for improvement.
Les données fournies dans le présent manuel d’entretien peuvent faire l’objet de modifications en vue de perfectionner le produit.
Die in diesem Wartungshandbuch enthaltenen Spezifikationen können sich zwecks Verbesserungen ändern.
NAMES»
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
Monitor
December 1999
Page 2
DESCRIPTION : 14 INCH CCTV WITH 1-CAMERA INPUT
HORIZONTAL RESOLUTION 450 LINES
1) SPECIFICATIONS
COLOR SYSTEM : NTSC 3.58 / PAL-B POWER INPUT : AC 110-240V (50/60 Hz) POWER CONSUMPTION : 68W VIDEO IMPEDANCE : 75 Ohm BNC SOUND OUTPUT : 1.1 0.2W 8 Ohm SPEAKER SIZE : 77 mm 40 mm VIDEO OUTPUT LEVEL : 1.0 ~ 1.2Vp p at 75 Ohm VIDEO INPUT LEVEL : 1.0 ~ 1.2Vp p at 75 Ohm AUDIO OUTPUT LEVEL : RCA JACK TYPE
300 50mVrms
AUDIO INPUT LEVEL : RCA JACK TYPE
300 50mVrms SOUND DISTORTION : Less Than 10% HUM : Less Than 10mVrms BUZZ : Less Than 200mVp p
2) FEATURES
RASTER MUTING AT NO SIGNAL PROTECTION CIRCUIT FOR X-RAY S-VHS INPUT VIDEO THROUGH-OUT
3) CONTROLS & SWITCHES
MAIN AC POWER S/W : PUSH LOCK FRONT PICTURE CONTROL : ROTARY FRONT (CONTRAST, BRIGHTNESS, TINT, COLOR, SHARPNESS) VOLUME CONTROL : ROTARY FRONT S-VHS/CAMERA SELECTION : SLIDE SWITCH BACK VIDEO IMPEDANCE : SLIDE SWITCH BACK
4) LIGHTINGS
INDICATOR : POWER ON (GREEN)
5) JACK & TERMINALS
2 BNC : VIDEO INPUT/OUTPUT 2 AUDIO RCA : AUDIO INPUT/OUTPUT S-VHS MINI DIN : S-VHS INPUT AC INLET : AC INPUT
1
SPECIFICATIONS OF CCTV COLOR MONITOR SET
Page 3
6) ACCESSORIES
WARRANTY CARD OWNER'S MANUAL POWER CORD
7) CABINET SIZE
350(W) *332(H) *370(D)
8) PACKING
BOX OUT : 437(W) *427(H) *450(D)
Q
TY SET PER 40 FOOT FCL : 675 SETS
Q
TY SET PER 20 FOOT FCL : 325 SETS
9) REMARKS
WEIGHT : 14 Kg
2
Page 4
Follow these safety, servicing and ESD Precautions to prevent damage and protect against potential hazards, such as electrical shock and X-rays.
Safety Precautions
1. Be sure that all of the built-in protective devices are replaced. Restore any missing protective shields.
2. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including: nonmetallic control knobs and compartment covers.
3. Make sure that there are no cabinet openings through which people-particularly children-might insert fingers and contact dangerous voltages. Such opening include the spacing between the picture tube and the cabinet mask, excessively wide cabinet ventilation slots, and improperly fitted back covers. If the measured resistance is less than 1.0 megohm or greater than 5.2 megohms, an abnormality exists that must be corrected before the unit is returned to the customer.
4. Leakage Current Hot Check (Figure 1-1): Warning:Do not use an isolation transformer during this test.Use a leakagecurrent tester or a metering system that complies with International Electrotechnical Commission 65.(IEC 65)
3
 
FIGURE 1-1 AC LEAKAGE TEST
PRECAUTIONS
Page 5
5. With the unit completely reassembled, plug the AC line cord directly into the power outlet. @With the unit's AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe,conduit, etc.) and all exposed metal parts, including: handle brackets, metal cabinets, screwheads and control shafts. The current measured should not exceed <0.7mA peak AC <2mA DC. Reverse the power-plug in the AC outlet and repeat the test.
6.X-ray Limits: The picture tube is especially designed to prohibit X-ray emissions. To ensure continued X-ray protection, replace the picture tube only with one that is the same type as the original. Carefully reinstall the picture tube shields and mounting hardware; these also provide X-ray protection.
7. High Voltage Limits: High voltage must be measured each time servicing is done on the B+, horizontal deflection or high voltage circuits.
8. High voltage is maintained within specified limits by close-tolerance, safety-related components and adjustments. If the high voltage exceeds the specified limits, check each of the special components.
9. Design Alteration Warning: Never alter or add to the mechanical or electrical design of this unit. Example: Do not add auxiliary audio or video connectors. Such alterations might create a safety hazard. Also, any design changes or additions will void the manufacturer's warranty.
10. Components, parts and wiring that .appear to have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheating, and correct any potential hazards.
11. Observe the original lead dress, especially near the following areas: Antenna wiring, sharp edges, and especially the AC and high voltage power supplies. Always inspect for pinched,out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that leads and
components do not touch thermally hot parts.
12. Picture Tube Implosion Warning: The picture tube in this receiver employs "integral implosion" protection. To ensure continued implosion protection, make sure that the replacement picture tube is the same as the original.
13. Do not remove, install or handle the picture tube without first putting on shatterproof goggles equipped with side shields. Never handle the picture tube by its neck. Some "in-line" picture tubes are equipped with i pernianentlv citticilell deflection yoke; do not try to remove such "permanently attached" yokes from the picture tube.
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14. Product Safety Notice: Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement component differs from the original-even if the replacement is rated for higher voltage, wattage, etc. Components that are critical for safety are indicated in the circuit diagram by shading ( ). Use replacement components that heave the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.
Servicing Precautions
Warning 1: First read the "Safety Precaution" section of the manual.
If some unforeseen circumstance creates a conflict between the servicing and safety precautions,always follow the safety precaution.
Warning 2: An electrolytic capacitor installed with the wrong polarity might
explode
1. Servicing Precautions are printed on the cabinet.Follow them
2. Always unplug the unit's AC power cord from the AC power source before attempting to: (a) Remove or reinstall any component or assembly, (b) Disconnect an electrical plug or connector, (c) Connect a test component in parallel with an electrolytic capacitor.
3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring is sometimes clamped to prevent coontact with thermally hot components. Reinstall all such elements to their original position.
4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the portion around the serviced part has not been damaged.
5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels,. input terminals).
6. Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON . Connect an insulation resistance meter (500V) to the blades of the AC plug. The insulation resistance between each blade of the AC plug and accessible
conductive parts (see above) should be greater than 1 megohm.
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7. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.
8. Always connect a test instrument's ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument's ground lead list.
Precautions for Electrostatically Sensitive Devices (ESDS)
1. Some semiconductor("solid state")devices are easily damaged by static electricity.Such components are called Electrostatically Sensitive devices (ESDs); examples include integrated circuits and some field-effect transistors.The following techniques will reduce the occurrence of component damage caused by static electricity.
2. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by, touching a known earth ground.Alternatively, wear a discharging wrist-strap device. (Be sure to remove it prior to applying power-this is an electric shock precaution
3. After removing an ESD-equipped assembly,place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge.
4. Do not use freon-propelled chemicals. These can generate electrical charges that damage ESDS.
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDS.
6. Use only an anti-static solder removal device. Many solder removal devices are not rated as "anti-static"; these can accumulate sufficient electrical charge to damage ESDS.
7. Do not remove a replacement ESD front its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam,aluminum foil or other conductive materials.
8. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
9. Minimize body motions when unpackaged replacement ESDS. Motion, such as brushing clothes together, or lifting a foot from a carpeted floor can generate, enough static electricity to damage an ESD.
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Front View Side View
Rear View
1011 12
13
15
9
14
16
1. POWER BUTTON
2. VOLUME
3. CONTRAST
4. BRIGHT
5. COLOR
6. SHARP
7. TINT
8. POWER LED LAMP
9. POWER INLET
10. IMPEDANCE SWITCH(HIGH/75
)
11. S-VHS/CAMERA SWITCH
12. S-VHS JACK
13. AUDIO IN JACK(RCA)
14. AUDIO OUT JACK(RCA)
15. VIDEO OUT JACK(BNC)
16. CAMERA INPUT JACK(BNC)
WARNING : TO PREVENT FIRE OR SHOCK HAZARD.
DO NOT EXPOSE THIS CCTV TO RAIN OR MOISTURE.
7
LOCATION OF CONTROLS
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8
EXPLODED VIEW
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General Alignment Instructions
1.Usually, a color CCTV needs only slight touch-up adjustment upon installation. Check the basic characteristics such as height, horizontal and vertical sync and focus.
2.Observe the picture for good black and white details. There should be no objectionable color, shading; if color shading is present,demagnetize, perform purity and convergence adjustments described below.
3.Use the specified test equipment or its equivalent.
4.Correct impedance matching is essential.
5.Avoid overload. Excessive signal from a sweep generator might overload the front-end of the CCTV SET. When inserting signal markers, do not allow the marker generator to distort test results.
6.Connect the CCTV SET only to an AC power source with voltage and frequency as specified on the backcover nameplate.
7.Do not attempt to connect or disconnect any wires while the CCTV SET is turned on. Make sure that the power cord is disconnected before replacing any parts.
8.To protect against shock hazard, use an isolation transformer.
Automatic Degaussing
A degaussing coil is mounted around the picture tube, so that external degaussing after moving the CCTV SET should be unnecessary. But the receiver must be properly degaussed upon installation. The degaussing coil operates for about 1 second after the power is switched ON. If the set is moved or turned in a different direction, the power should be OFF for at least 10 minutes. If the chassis or parts of the cabinet become magnetized, poor color purity will result. If this happens, use an external degaussing coil. Slowly move the degaussing coil around the faceplate of the picture tube and the sides and front of the receiver. Slowly withdraw the coil to a distance of about 6 feet before turning power OFF. If color shading persists, perform the following Color Purity and Convergence adjustments.
10
ALIGNMENT AND ADJUSTMENTS
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High Voltage Check
CAUTION: There is no high voltage adjustment chassis. The B+ power
supply should be 135 volts(see table 5). (with full color- bar input and normal picture)
1.Connect a digital voltmeter to the second anode of the picture tube.
2.Turn on the SET. Set the Brightness and Contrast controls to minimum
(zero beam current).
3.Adjust the Brightness and contrast controls to both extremes.
Ensure that the high voltage does not exceed Maximum High voltage
(see table 5) under any conditions.
B+(Volts) Maximum High voltage
135 26 KV
Table 5 B+and Maximum High voltage.
FOCUS Adjustment
1.Input a black and white signal.
2.Adjust the tuning control for clearest picture.
3.Adjust the FOCUS control for well defined scanning lines in the center area of the screen.
Screen Adjustment
1.Connect to the CAMERA signal.
2.Adjust the VR screen for a normal picture is (no blooming or flyback line).
3.Adjust the FOCUS control for well defined scanning lines in the center area of the screen.
Purity Adjustment
1.Warm up the receiver for at least 20 minutes.
2.Plug in the CRT deflection yoke. Tighten the clamp screw.
3.Plug the convergence yoke into the CRT and set it as shown in Fig. B-1.
4.Input a black and white signal.
5.Fully demagnetize the receiver by using an external degaussing coil.
6.Turn the CONTRAST and BRIGHTNESS controls to maximum.
7.Loosen the clamp screw holding the yoke. Slide the yoke backward or forward to produce a vertical green belt. (Fig. B-2).
8.Tighten the convergence yoke.
9.Slowly move the deflection yoke forward. Adjust for the best overall green screen.
10.Temporarily tighten the deflection yoke.
11.Produce blue and red rasters by adjusting the -low-light controls. Check for good purity in each field.
12.Tighten the deflection yoke.
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12
Center Convergence Adjustment
1.Warm up the receiver for at least 2O minutes.
2.Adjust the two tabs of the 4-pole magnets:Change the angle between them, and Superimpose the red and blue vertical lines in the center area of the screen.
3.Adjust the BRIGHTNESS and CONTRAST controls for a well-defined picture.
4.Adjust the two tabs of the 4-pole magnets;Change the angle between them. Superimpose the red and the blue vertical lines in- the center area of the screen.
5.Turn both tabs at the same time, keeping the angle constant: Superimpose the red and blue horizontal lines in the center of the screen.
6.Adjust two tabs of 6-pole magnets:Superimpose the red and blue lines with the green. Adjust the angle affects the vertical lines, and rotating both magnets affects the horizontal lines.
7.Repeat adjustments 2-4 if necessary.
8.Since the 4-pole and 6-pole magnets interact,the dot movement is complex ( FIG. B-3).
FIG. B-1 CONVERGENCE MAGNET ASSEMBLY
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13
FIG. B-2 CENTER CONVERGENCE ADJUSTMENT
FIG. B-3 CENTER CONVERGENCE ADJUSTMENT
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DIGITAL VOLTMETER Fluke Model 8060A or equivalent. OSCILLOSCOPE Kikusui Model cos 2050or equivalent DIRECT / LOW - CAPACITY PROBE (Accessory of osc) COLOR - BAR/DOT/CROSSHATCH GENERATOR Philips Model PM 5518-TXequivalent SWEEP/MARKER ALIGNMENT GENERATOR Leader Model 480-080 or equivalent BIAS SUPPLY Kikusui Model 7314A or equivalent
(Combined in Model 415 generator)
F.S. CIRCUIT CHECK
THE FAIL SAFE (F.S.) CIRCUIT CHECK IS INDISPENSABLE FOR THE FINAL CHECK WHEN SERVICING. The checking should be done following the steps below
1. Turn the power switch on and adjust customer controls for normal
operation.
2. Temporarily short Terminal X and Y on the main board with a jumper wire, and then raster and sound will disappear
3. The receiver must remain in this state even after removing the jumper wire. this is evidence that the F.S. circuit is functioning properly.
4. To obtain a picture again, temporarily turn the receiver off and allow
the F.S. circuit more than 5 seconds to reset. Then turn the power
switch on to produce a normal picture.
TROUBLESHOOTING GUIDE FOR THE FAIL SAFE CIRCUIT
Check that the set returns to normal operation when Base of Q806
on the main board is grounded with jumper wire.
HORIZONTAL PHASE ADJUSTMENT
If you want to move the center of picture, adjust HORIZONTAL phase control (R451). HORIZONTAL size adjustment
1) Input a retma pattern signal.
2) Set contrast and brightness control to max and center each.
3) Adjust R451 for the optimum horizontal size and over scanning.
14
Check if the voltage QF01
“C” is approximately 1.9V
Faulty
Power Circuit
or
Horizontal Circuit
YES
NO
NO
Defective Fail Safe Circuit
YES
TEST EQUIPMENT
Page 15
VRS ADJUSTMENT
1) In put a retma pattern signal.
2) Set Contrast and Brightness Controls to max and center each.
3) Adjust R351 Volume to locate the picture in center vertically.
VERTICAL HEIGHT ADJUSTMENT
The SIZE control R352 on the main board changes the size of the picture,
having an equal effect on the top and the button.
WHITE BALANCE ADJUSTMENT
NOTE : The purpose of this procedure is to optimize the picture tube to obtain
good black and white picture at all brightness levels while at the same time achieving maximum usable brightness. Normal purity adjustment must be processed in advance. Press the Service switch to locate service.
1) Tune is a monochrome channel and warm up the set for 15 minutes.
2) Set the R.G.B cut-off controls (R921, R922, R923) clockwise from the minimum, then set to the Max. 45°position.
3) Set Red and blue driver conrtols (R911, R912) to the middle
position.
4) Rotate the screen control gradually clockwise until the first
horizontal line of a color appears slightly on the screen.
5) Adjust the cut-off controls to obtain the slightly lighted horizontal
lines in the same level of the color (R.G.B). The lines may look like white if the cut off controls are adjusted properly.
6) Set service switch to locate normal position.
7) Adjust R905, R906 to maintain a good white balance at the Brightness
parts of the screen.
8) Rotate the Brightness and Contrast controls from maximum to
minimum. Observe the screen white balance and if it is not proper in low and high brightness condition, adjust R.G.B cut-off controls or R. B drive controls. Respectively in order to maintain a good white balance under low and high luminance condition.
SUB-BRIGHTNESS ADJUSTMENT
1) Tune in the active station in your area.
2) Set Contrast and Bright Controls to the maximum.
3) Set the color and Tint controls to center.
4) Set the Sub-Bright control R251 to center and leave the receiver for five
minutes in this state.
5) While watching the picture, carefully adjust the Sub-Bright control to
the position where the picture does not show blooming in the high brightness area and does not appear too dark in the low bright-ness area.
6) Check for proper picture variation by rotating the Contrast and Bright
control to both extremes.
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16
MAIN SIGNAL PROCESSOR:TDA 8362B
1. FEATURE.
Vision IF amplifier with high sensivity and good differential gain and
phase. Multistandard FM demodulator(4.5MHz to 6.5MHz) Integrated chrominance trap and band pass filter Integrated luminance delay line PAL/NTSC color decoder with automatically search system. supply voltage 8V,shrink 52 pin.
2.Pinning and description
audio deemphasis
1
ripple filter
52
tank coil
2
audio mute
51
tank coil
3
audio adjust
50
nc
4
AGC adjust
49
sif in,(volume)
5
IF AGC
48
external aud. in
6
AGC out
47
video det. out
7
IF in
46
ripple filter
8
IF in
45
GND
9
AFT
44
+
8 V
10
VD
43
GND
11
VRAMP
42
decoupling
12
VFB
41
CVBS in
13
phase1 filter
40
ident
14
phase2 filter
39
ext CVBS
15
sandcastle
38
A/V switch
16
H out
37
bright control
17
H osc
36
B - out
18
X 4.43
35
G - out
19
X 3.58
34
R - out
20
H det
33
FB - in
21
x - osc out
32
R - in
22
B - Y out
31
G - in
23
R - Y out
30
B - in
24
R - Y in
29
contrast control
25
B - Y in
28
color control
26
tint control
27
TDA8362B
USING DEVICES AND DESCRIPTION
Page 17
17
3. Block diagram
4. FUNCTIONAL DESCRIPTION
1. Sound circuit
The sound bandfilter and trap filters have to be connected externally. The filtered intercarrier signal is fed to a limiter circuit and is
demodulated by means of a PLL demodulator. PLL circuit tunes itself automatically to the incoming signal,consequently, no adjustment is required.
2. Synchronization generation circuit.
The sync separator is preceded by a voltage controlled amplifier which adjusts the sync pulse amplitude to a fixed level.(50%)
3. Integrated video filters
The circuit contains a chrominance BPF and trap circuit.
4. Color decoder
The color decoder in the various ICs contains an alignment-free crystal oscillator,a color killer circuit and color difference demodulator.
Page 18
5. RGB output circuit
The fast blanking pin has a second detection level at 3.5V When this level is exceeded the RGB outputs are blanked so that
"on screen display"signals can be applied to the outputs
The output signal has an amplitude of approximately 4V,black to white,
with nominal control setting.
The nominal black level is 1.3V.
BASE BAND DELAYLINE : TDA4665
1.FEATURE
Two combfilters,using the switched-capacitor technique, for one
line delay time(64uS)
Adjust free application Clamping of AC-coupled input signals. Output buffer amplifier.
2. Pinning and description
3. BLOCK DIAGRAM
The TDA 4665 is an integrated baseband delay line circuit with one line delay. It is suitable for decorders with color-difference signal outputs
(R-Y) and (B-Y).
18
digital supply +5V
1
(R-Y) in
16
NC
2
NC
15
digital ground
3
(B-Y) in
14
internal connected
4
NC
13
sandcastle in
5
(B-Y) out
12
NC
6
(R-Y) out
11
internal connected
7
analog ground
10
internal connected
8
analog supply +5V
9
TDA4665
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VIDEO SWITCH: GL3820
1. FEATURE
2 input 1 output 1 switched video output 2Vpp crosswalk:50dB Short circuit protection of inputs and output. Output buffer amplifier.
2. Pinning and description
External Video will be selected in case that the voltage of the switch
is higher than 7V, and Interner Video seiected in case lower than 7V.
3. BLOCK DIAGRAM
AUDIO OUTPUT :KA2201
1. FEATURE
Wide operating supply voltage : Vcc=3V~14V Medium output power. Low quiescent circuit current. Good ripple rejection. Minimum number of external parts required.
19
GND
1
8
75
video input
2
7
internal video input
3
6
NC
4
5
GL3820
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20
2. Pinning and block diagram.
VERTICAL OUTPUT: TDA 3654(TDA 3653)
1. FEATURE
Direct drive to the deflection coil. Internal blanking guard circuit Internal voltage stabilizer. Max output voltage : 60V Output current : 3Ap-p(TDA3653: 1.5Ap-p) Pin to pin with TDA3653
2. BLOCK DIAGRAM
POWER CIRCUIT(STR5707)
1. DESCRIPTION
STR-S5707 has a power transistor and hybrid IC(playback converter type, with internal control circuit for power switching). Its size is small and standardized due to the reduced parts count and simplified circuit design.
2. Features
COLD SMPS DIRECT FEED-BACK TYPE Reduced external parts - Simple power switching design.
pin description
descriptionpin
CB1 NF2
INPUT3
GND4
OUTPUT5
Vcc6
BOOTSTRAP7
RIPPLE8
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21
3.BLOCK DIAGRAM
4.PIN FUNCTION
5.SPECIAL FUNCTION.
1) OVP function(Overvoltage protection) The over voltage protection is performed by the pulse by pulse system witch directly detects the collector voltage of power transistor.
2)Latch circuit
The overvoltage protection circuit OVP or the (overheat protection circuit)
stops the operation of the power circuit by holding the oscillator output low.
The latch circuit current resistor 500uA MAX when the VIN port voltage
registers 5.8V;at this time,if the current through the driving resistor is grater than 500uA to VIN port then the power circuit remains in stop mode.
3)OHP(OVERHEAT PROTECTION) CIRCUIT
It activates the latch circuit when the HIC frame temperature goes over 150'c(typ);the actual temperature is detected by the control circuit. But, the power transistor and the control circuit are prevented from overheating because they are built in the same frame.
TER-NAME SYMBOL TERMINAL NAME FUNCTION
1 C OCLLECTOR TERMINAL POWER TR COLLECTOR 2 GND GROUND TERMINAL GROUND(POWER TR EMITTER) 3 B BASE TERMINAL POWER TR BASE 4 SINK SINK TERMINAL BASE CURRENT(Is) INPUT 5 OCP OVER CURRENT TERMINAL O/C DETECT SIGNAL INPUT 6 INH INHIBIT TERMINAL STOP OSCILLATION(LATCH) 7 F/B FEED BACK TERMINAL VOLT REG CONTROL INPUT 8 DRIVE DRIVE TERMINAL BASE OPERATING CURRENT 9 VIN POWER IN TERMINAL CONTROL CIRCUIT VCC IN
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The following chart is for a trouble shooting which will assist you in finding out a fault and lead you to the correct stage. In order to utilize the chart(fault tree), first establish the complaint point(for example, No Raster, No Sound). Locate the position of the complaint point and keep track of the arrow and progress though the various alternatives until a final block indicates the defective components or stage.
1. NO POWER ON AND NO RASTER
checked when power sw on.
22
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
TROUBLESHOOTING GUIDE
LED illuminant?
Check C831
normally 13VDC
Check/ replace D830
Check the
voltage Q801
Check and replace F801 D801
Check C419
normally 8V
Replace D813, Q806
Check the voltage at pin 9 of Q801 normally about 6V DC
F.S. circuit check
Check and replace Q802,Q803 D808,D809 D810,D811
Check pin 17 of Q501 normally 3.93V DC
check and
Replace
Q501
Check the PIN 7
of the Q801
Replace
D807
Check emitter of Q402 normally 9V DC
check and
Replace
Q402
Replace after check Q801
Check base of Q404 normally over 0.6V DC
Replace T401
Replace T461,Q404
Check at C822
normally 135V DC
Page 23
2. NO RASTER (SOUND OK)
3. NO SOUND (PICTURE OK)
Do the volume control in max before check this routine.
23
YES
NO
NO
NO
YES
YES
Check whether the Click sound occur when touching the pin 3 and 4 of Q601
Check the pin 5 of Q501 normally 4V DC
Check/Replace C614, R602 R606, R607 Replace above parts lt’s OK
Check and Replace Q661
Check/replace P601, SPEAKER
replace Q601
Check voltage at Q601 pin 11 normally 11V DC
Check/replace R601, L806 D822
YES
NO
NO
NO
NO
YES
Check and Replace Q501
YES
YES
Check C281 normally 170 to 190V DC
Check the Q502, Q901, Q902,
Q903, Q904, Q905, Q906
Check the heater voltage
normally 6.1V AC
Check and Replace CPT
Check/replace D281
Check/replace Q502, Q901, Q902, Q903, Q904, Q905, Q906
Check and Replace R999,
D911
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CHASSIS BLOCK DIAGRAM
No. 0416
CPX1402MS Block Diagram
HITACHI
Page 25
PCB LAYOUTS
Control PCB
25
Page 26
Page 27
P881
S801
CAMERA IN
P101 DC­2700K
P151 DC­2700K
VIDEO OUT
PMEZ01-2
POWER CORD AC 90-260V
P802
PMEZ01-3
KSB2178A
L901
M150 2P 2P
P150
CAMERA V-IN
PMEC01
RB26
7.5K
P803
C802
0.47u
AC 275V
P801
9 OHM
S102
KSA-2273S
RV49
82
RB25
7.5K
RB56 510
RB062RB05
R910
C801
0.47u
275Vac
C803-C806 2KV 2200
D801
D3SBA60
2R 22K
L801 DMF-2854
R880 1/2S
4.7M
F801
250V 3.15A
1 2
M503
RB24 36K
3 4
C804
R802
STR-S5707
P503
RB55
9.1K
C806
C805
~~+
C803
TINT
876
8
RB04
12
-
2R 22K
Q801
BRIGHT
COLOR
6 5 4 3 2 1
7
RB34 10K
RB44
3.3K
RB23 15K
RB54 820
RB03
R840
SHARP
CONT8VVOL OUT
5 4 3 2 1
RB33
9.1K
RB
RB32
43
12K
51K
RB51
RB22
10K
11K
RB53
2.7K
RB02
CONTBRICOLORTINT VOLSHARP
RB01 RB02:10K VR12H01C-020FBRB03-RB06:10K VR12H01C-120FB
R801
R811
C807
5W 1
270K
400V 220u
1/2S
R810 100K
C811
16V
220u
9
START
O V P
UP
1 PRE PEG
2
THERMAL O S C
7
GND
RB01
LATCH PROPORTIONAL
3
CPT BOARD
D901 902 903
1N4148*3
M501
R663
R220 10K
1N4148
220K
R665
18K
R661 12K
8
C209 100u
16V
7
6543
VOLUME CONTROL
C607
C606
10u
4.7u
CF87
3.3u
C201 104M
L502
10u
C203 16V 470u
C230
AX 104
C202 470u 16V
R219 10K
D204
R210
2.2K
R209
3.6K
L009
KRF
9200B
BGR
12
R211
100
R501
100
R502
100
R503
100
R217 82K
R606
20K
C603 332M
C604 10V 1000u
(NON IND)
R215 100K
C212
0.47u
R213 12K
C614
1u
R602
10K
4 3 2 1
KA2201N
C610
R604
10V
1
47u
C605 104M
H
G
C204
224EB
C206 10u
C208
1u
R228 82k
Q601
R607
1K
R605
3.3
1/2R
DF03
1N4148
V
P901
VOLUME
RV10 1K
CF90
3.3u
RF40 100K
QF87
GL3820
1
2
S101
S/VHS SWHS
KSA-2273S
L503
4.7u
C599 104
M
+33V
SHARPNESS
C598
103
M
BW-H
BRIGHT
C250 AX 100
R234
4.7K
R251
50KB FBB
SUB-BRIGHT
CONTRAST
COLOR
TINT
AUDIO OUT
R043 18K 2R
C042
D009
104M
KA33
R231
R232
R233
3.3K*3
C511
C512
C513
220pF*3
P501
W661 SPK1203 8ohm
RF85 10K
RF97
RF96
10K
47K
QF84
KRC111M
QF85
KRC111M
RB21
3.6K
C834
1000u
3
Q806
135V
KLG114E
PMEZ01-4
13V
RS01
QS03
7.5K
KTC3198Y
16V
D116
RS03 200K
RS09
2.2K
CS04
16V 10u
DS01
RS07
9.1B
1K
RS08
DS02
10K
9.1B
R088 470
PV01
P116
M116
A.OUT
RS06 1K
CS01
QS02
10u
C3198Y
16V
RS02
4.7K
CS03 10u 16V
CV02
22u 25V
CV04 1000
LV01
RV09
56u
75
Y IN
C IN
P661
S-VHS IN
M661
PV02
A.IN
KPW-1142
T801
R803
221/2R
Q802
Q803 C3228Y
C815
4.7u
C3228Y
DRIVE
FET
6
D807
1N4937
D808
R804
1N4937
47
R805
C810 10u
10K
D809 MTZ
7.5B
D811
D814
EU1ZV
EU1ZV
R809
1/2R 27R
8
4
C814
R814
16V
1/2
330u
0.33
3
L803
BFS3565
1
D812
EH1ZV1
L804
BFS3565
5
R807
1/2W(PRN)
0.22
R806
C813
102
1K
18
1
17
6
7
D810
EU1Z
8
R808
2.7K
C890 400V
4700
C812
1.6KV 2200
C830 500V 2200
16
15
L823
D830 UF156
BFS
3550
C831 25V 1000u
14
C820 2KV 2200
L821 BFS3565
114
D820 RU3C
C891 400V 4700
C821 200V 100u
Q805
KIA7805P R823 2R 10
1
L822 KRF G028
R820
2
C832
390
25V 1000u
KTC3198Y
R821
330
D813 MTZ8.2B
L820
KRF
G028
C822 200V 47u
8V
Q501
TDA8362B
DE­EMPHASIS
1
2
IF DEM
3
IDENT
4
SIF-IN
3.34
VOL-CONT
5
3.93
EXAU-IN
6
V-OUT
7
1.71
DECOUP
8
9
VCC
7.84
(+8V)
10
11
3.59
DECOUP
12
CVBS IN
13
2.94
14
EXT
3.51
CVBS
15
CHROMA
0.33
A/V IN
16
3.93
BRIGHT
17
2.76
B-OUT
18
2.75
G-OUT
19
2.72
R-OUT
20
RGB IN
21
R-IN
22
G-IN
23
B-IN
24
2.52
CONT
25
1.67
COLOR TINT
C213 1u
D202 1N 4148
R601
430
C602 10V 47u
8765
C613 10V 100u
C611 16V 1000u
RF06 47K
QF02
KTC3198Y
RF07
4.7K
VIDEO­IDET
DEMODULATOR
LIMITER
SWITCH
VOLUME
COINCIDENCE DETECTOR
PLL
VIDEO
-AMP
NOISE
DETECTOR
LINE OSC
TUNING
PHASE1
TRAP
BYPASS
PEAKING
LUMINANCE SWITCH
CHROM
SWITCH
CHROM BANDPASS
ACC AMP
COLOR
OUTPUT STAGES
LUMINANCE
MATRIX
3
CLAMP
SWITCH
3
PWLY DELAY
MATRIX
THERMAL PROTECT
DRIVER
IN OUT
C601
2
1 9
103M
2.14 14.8 27.1 5.30 26.8
C301 103M
+135V
RF05 10K
QF01 KTA1266Y
DF02 MTZ 12B
CF01
RF04
104M
10K
**NOTES**
1. The unit of all resistors is the "OHM" unless otherwise listed.
K=1,000 M=1,000,000 1/2S:SOLID 1/2W
1/2R:Metal or Metal Oxide 1/2W 5W:Cement Resistor
KILLER
OUT STAGE PROTECT
IN
RF02 1K
AFC
SYSTEM
MANAGER
DEMODU LATOR
YX
RF01
4.7K
RF03
4.7K
SUPPLY
PREAMP/ MUTE
AGC
H/V
SEPAR
VERT
DRV
TUING
PHASE
DETECTOR
3
CLAMPS
2
TINT CONTROL
VERTICAL DEFLECTION
Q301
OUT STAGE
C302 510
1N4148
6.70
52
4.21
51
AU
3.47
OUT
50
49
C106
2.2u
48
AGC OUT
47
IF-AMP
46
IF IN
45
AFC
44
3.60
VD
43
2.84
VRAMP
42
OUT
2.43 R419
VFB
41
15K
POWER
RESET
4.0
40
3.60
39
PHASE2
0.47
SND
38
0.35
HD
37
7.31
HOSC
36
X503
4.433619
2.60
4.43
35
XTAL
OSCVERT
SET
3.58
DET
XOUT
B-Y OUT
R-Y OUT
R-Y IN
B-Y IN
R511 51K
X502
3.579545
34
4.74
33
1.54
32
1.55
31
1.55
30
3.96
29
3.96
28
2.65
2726
TDA3654
FLYBACK
VOLTAGE
GENERATOR
STABILIZER
GUARD
CIRCUIT
8
543
6
7
D302
1N4937
C303 100u
R302
470
1/2S
C304 223M
C483 16V 1000u
R409
100
1/2R
R401
100
DF01
C3228Y
2. All capacitors are the 50V Ceramic ones of which the unit
is " pF" unless otherwise listed.
= PLASTIC CONDENSER
M
C105
2.2u
C402
472M
C401 472M
KIA7808PI
Q401
R301
2.7K
Q482
8V REG
C403
1u
CF19 200
CF18 100
R504 100K
(NON IND)
(NON IND)
C216
4.7u
C305 104M
V-OUT
C473 47u 35V
L481
KRF
9200B
PK : PEAKING COIL
AU OUT
VD
R303
C306
3.3M
104M
33V
C308 472M
R418
3.3
C419 10V 100u
C506 102M
C418 16V
C505
47u
104M
C502 104EB
C501
104EB
R474 100K
H-SIZE
R475 50KB
R473 10K
R476 100
185V VIDEO
+135V
HEATER
26V VER
C413
10u
R406
T401
100
KLN
2019
C412 500V 2200
R
G
D901
B
12
D903
D902
G
R403 820K
R416
4.7K
D505
R505
MTZ
5.1B
47
C414
0.22uF
D403 1N4148
R410 15K
D404
8.2B
C421 223M
R477 1/2R
2.7K
Q412
A1275Y
D472 1N4148
C482 16V 1000u
R411 1
1/2R
R407
27
3. The voltage and waveform is measured between the indicated point
and the chassis ground with the DVM AND THE OSCILOSCOPE.
The input signal is a color bar one with all picture controls at standard.
R478 1/2R 1K
D471 1N4148
KTD2059Y
C050 16v 470u
S201
SERVICE SW
R479 1/2R 330
R472 1/2R
1.2
Q411
C382 35V 1000u
C481 500V 1000
L402
KC5-035
Q404
HOR OUT
KTD2499
R330
C381 500V 1000
C3229
R907
C905
220
102
Q904
C3198Y
R903 2K
R901
6.8K R902
330
R904
100
Q902
R917
C915
C3229
102
220
Q905
C3198Y
R913
390
R911
6.8K R912 330
R914
100
C925
Q903
R927
102
C3229
220
Q906
C3198Y R923 2K
R921
R922
6.8K 330
R924 100
HRS
R451 5KB
C503 102M
1.41
Vi(R-Y)
1.40
C504 102M
2.95
Vi(B-Y)
2.97
C509
R507
16V
10
47uF
C510 103M
D203
1K
R309
1N4148
30K
R310 15K
R352
R312
100
56
V-SIZE
R483 1R 10K
C408 200V
L411
624J
HW-VN
L413
L412
KLN
KLN
3041
3041
C407
C492
200V
50V NP
184J
10u
R281
D281
11/2R
1N4937
C281 250V 33u
D911
1N4937
R381
D381
2F 1
1N4937
R480
D481
2F
1N4937
2.7
D411
C405
RU4DS
752M
1.6KV
C406 630V
D412
104M
RU4DS
Q901
C911 560
C921 560
16
15
14
13
12
11
10
9
C311
0.47u
C901 560
1H DELAY LINE
Vo(B-Y)
Vo(R-Y)
LINE.LOCKED PLL/ PULSE PROCESSING
R308
6.8K
L902 150u
1/2R 15K
R905 200
1/2R 15K
R916
2.2K
R915 220
1/2R 15K
R926
2.2K
R925 220
Q502
TDA4665
LINE DELAY
+
R307 1/2R
2.2
C409 200V 184J
R481 1/2S 300K
R908
R906
2.2K
L912 150u
R918
L922 150u
R928
LINE DELAY
+
VCO
R306 30K
C312 25V 2200u
1
3
2
9
7
10
7
6
PMEZ01-1
R940
2R 20K
R970
L901
2R 20K
150u
R909
1/2S 1KS
R957 5K
R919
1/2S 1KS
L911
R920
2R 20K
150u
R950
2R 20K
R958 5K
R929
1/2S 1KS
R930
2R 20K
R960
2R 20K
R959 5K
5.2
1
2
3
4
SAND
5
0.47
6
7
8
R305
270
1/2S
VRS
R351 500B
R304
240 1/2R
R311
270
1/2S
L401 KLN2061
R408 1/2R 1K
C410
500V
2200
T461
MCG-14A35
3000
C207 200V 223M
S/S : A34KQV42X01
LG : A34KPU02XX
L921 150u
C307 104M
L491 6800uH
C491 160V 1u
R412 1/2R 560
H
12
F
S
11
8
4
5
R482 1K 1/2R
HG
P401
V901 CPT
C935
222 2KV
R999 1/2R
1.5
23
22
21
20
V
M901
V901L
DSE-1420 OR KYS-60159 OR SHO-M1422
DY C OIL
HV
F
S
No. 0416
CPX1402MS Schematic Diagram
27
HITACHI
Page 28
THE UPDATED PARTS LIST
FOR THIS MODEL IS
AVAILABLE ON ESTA
Page 29
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