Hitachi CH 22ECP2, CH 22EAP2, CH 22EBP2 User Manual

Designed for operating in USA & Canada only. When this product is used in areas other than the USA & Canada, we cannot guarantee the product quality and performance.
Model Modèle Modelo
CH 22EAP2 (50ST)/CH 22EBP2 (62ST) CH 22ECP2 (62ST)/CH 22ECP2 (78ST)
CH22ECP2(62ST)
Hedge Trimmer Taille-Haies Cortasetos
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort ou de sérieuses blessures corporelles ! Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit. Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede provocar lesiones graves o la muerte! Este manual contiene información importante sobre la seguridad del producto. Lea y comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe ser guardado en un lugar seguro.
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MEANINGS OF SYMBOLS
NOTE: Some units do not carry them.
Symbols
WARNING The following show symbols used for the machine. Be sure that you understand their meaning before use.
It is important that you read, fully understand and observe the following safety precautions and warnings. Careless or improper use of the unit may cause serious or fatal injury.
Read, understand and follow all warnings and instructions in this manual and on the unit.
Always wear eye, head and ear protectors when using this unit.
Choke - Run position (Open) Hot surface
Off /Stop
Emergency stop
Fuel and oil mixture
Choke - Choked position (Closed)
On/Start
Contents
WHAT IS WHAT? ................................................... 3
WARNINGS AND SAFETY INSTRUCTIONS ......... 4
SPECIFICATIONS .................................................. 6
OPERATING PROCEDURES ................................. 6
MAINTENANCE ..................................................... 8
TROUBLESHOOTING.......................................... 11
Before using your machine
• Read the manual carefully.
• Check that the cutting equipment is correctly assembled and adjusted.
• Start the unit and check the carburetor adjustment. See “MAINTENANCE”.
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WHAT IS WHAT?
Since this manual covers several models, there may be some diff erence between these illustrations and your unit. Use the instructions that apply to your unit.
1. Recoil starter
2. Fuel tank
3. Throttle lever lockout
4. Throttle lever
5. Front handle
6. Rear handle
7. Spark plug
8. Hand guard
9. Cutting blade
10. Air cleaner
11. Stop switch
12. Blade guide
13. Gear case
14. Choke lever
15. Lock lever
16. Priming pump
17. Blade case
18. Combi box spanner
19. Handling instructions
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5
8
12
9
14
13
19
16
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11
3
6
2
4
CH22EAP2 (50ST), CH22EBP2 (62ST) CH22ECP2 (62ST), CH22ECP2 (78ST)
17
15
7
18
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WARNINGS AND SAFETY INSTRUCTIONS
WARNING
The engine exhaust from this product contains chemical known to the State of California to cause cancer, birth defects or other reproductive harm.
Keep for future reference.
THIS HEDGE TRIMMER CAN CAUSE SERIOUS INJURIES. Read the instructions carefully for the correct handling, preparation, maintenance, starting and stopping of the hedge trimmer. Become familiar with all controls and the proper use of the hedge trimmer.
Operator safety
Always wear a safety face shield or goggles. Always wear heavy, long pants, boots and
gloves. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair so it is above shoulder length.
Do not operate this tool when you are tired,
ill or under the infl uence of alcohol, drugs or medication.
Never let a child or inexperienced person operate
the machine.
Beware of overhead power lines. Wear hearing protection. Never start or run the engine inside a closed
room or building. Breathing exhaust fumes can kill.
Keep handles free of oil and fuel. Keep hands away from cutting equipment. Do not grab or hold the unit by the cutting
equipment.
When the unit is turned off , make sure the cutting
attachment has stopped before the unit is set down.
When operation is prolonged, take a break from
time to time so that you may avoid possible Hand-Arm Vibration Syndrome (HAVS) which is caused by vibration.
If the cutting mechanism strikes any foreign object
or the hedge trimmer starts making any unusual noise or vibration, shut off the power source and allow the hedge trimmer to stop. Disconnect the spark plug wire from the spark plug and take the following steps:
• Inspect for damage;
• Check for, and tighten, any loose parts;
• Have any damaged parts replaced or repaired with parts having equivalent specifi cations.
WARNING
Antivibration systems do not guarantee that you will not sustain Hand-Arm Vibration Syndrome or carpal tunnel syndrome. Therefore, continual and regular users should monitor closely the condition of their hands and fi ngers. If any symptoms of the above appear, seek medical advice immediately.
If you are using any medical electric/ electronic devices such as a pacemaker, consult your physician as well as the device manufacturer prior to operating any power equipment.
When a foreign object is caught in the blade, turn off the engine, and remove the foreign object carefully using a plier etc., after the hedge trimmer has been cooled down. Be careful when removing the foreign object, since the blade may move because of the backlash.
Unit/machine safety
Inspect the entire unit/machine before each use.
Replace damaged parts. Check for fuel leaks and make sure all fasteners are in place and securely tightened.
Replace parts that are cracked, chipped or
damaged in any way before using the unit/machine.
Keep others away when making carburetor
adjustments.
Use only accessories as recommended for this
unit/machine by the manufacturer.
WARNING
Never modify the unit/machine in any way.
Do not use your unit/machine for any job except that for which it is intended.
Fuel safety
Mix and pour fuel outdoors and where there are
no sparks or fl ames.
Use a container approved for fuel. Never remove the fuel cap or add fuel with the
power source running. Allow engine and exhaust components to cool down before refuelling.
Do not smoke or allow smoking near fuel or the
unit/machine or while using the unit/machine.
Never refuel indoors. Wipe up all fuel spills before starting engine. Move at least 3 m away from fueling site before
starting engine.
Stop engine before removing fuel cap. Empty the fuel tank before storing the unit/
machine. It is recommended that the fuel be emptied after each use. If fuel is left in the tank, store so fuel will not leak.
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Store unit/machine and fuel in area where fuel
vapors cannot reach sparks or open fl ames from water heaters, electric motors or switches, furnaces, etc.
WARNING
Fuel is easy to ignite or get explosion or
inhale fumes, so that pay special attention when handling or fi lling fuel.
Cutting safety
Do not cut any material other than plant hedge. Inspect the area to be cut before each use.
Remove objects which can be thrown or become entangled.
For respiratory protection, wear an aerosol
protection mask when cutting the grass after insecticide is scattered.
Keep others including children, animals,
bystanders and helpers outside the 15 m hazard zone. Stop the engine immediately if you are approached.
Hold the unit/machine rmly with both hands. Keep rm footing and balance. Do not over-
reach.
Keep all parts of your body away from the muffl er
and cutting attachment when the engine is running.
Keep cutting tool below shoulder level. NEVER
operate unit from a ladder, while in a tree or from any unstable support.
When relocating to a new work area, be sure to
shut off the machine and ensure that all cutting attachments are stopped.
Never place the machine on the ground when
running.
Always carry a fi rst-aid kit when operating any
power equipment.
Never start or run the engine inside a closed
room or building and/or near the infl ammable liquid. Breathing exhaust fumes can kill.
Maintenance safety
Maintain the unit/machine according to
recommended procedures.
Disconnect the spark plug before performing
maintenance except for carburetor adjustments.
Keep others away when making carburetor
adjustments.
Use only genuine Hitachi replacement parts as
recommended by the manufacturer.
When the hedge trimmer is stopped for servicing,
inspection or storage, shut off the power source, disconnect the spark plug wire from the spark plug and make sure all moving parts have come to a stop.
Allow the hedge trimmer to cool before making
any inspection, adjustment, etc.
Transport and storage
Carry the unit/machine by hand with the engine
stopped and the muffl er away from your body.
Allow the engine to cool, empty the fuel tank,
and secure the unit/machine before storing or transporting in a vehicle.
Empty the fuel tank before storing the unit/
machine. It is recommended that the fuel be emptied after each use. If fuel is left in the tank, store so fuel will not leak.
Store unit/machine out of the reach of children. Clean and maintenance the unit carefully and
store it in a dry place.
Make sure engine switch is off when transporting
or storing.
When transporting in a vehicle or storage, cover
blade with blade cover.
If situations occur which are not covered in this manual, take care and use common sense. Contact your Hitachi dealer if you need assistance. Pay special attention to statements preceded by the following words:
WARNING
Indicates a strong possibility of severe
personal injury or loss of life, if instructions are not followed.
CAUTION
Indicates a possibility of personal injury or
equipment damage, if instructions are not followed.
NOTE
Helpful information for correct function and use.
CAUTION
Do not disassemble the recoil starter. You
may get a possibility of personal injury with recoil spring.
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SPECIFICATIONS
MODEL
Engine Size (cu. in.) 1.34 (21.1 ml) Spark Plug Champion CJ 6 Fuel Tank Capacity (fl . oz) 10.1 (0.30 l) Dry Weight (lbs) 9.5 (4.3 kg) 10.4 (4.7 kg) 11.0 (5.0 kg) 11.5 (5.2 kg) Overall blade length (in.) 19.7 (500 mm) 24.4 (620 mm) 24.4 (620 mm) 30.7 (780 mm) Blade type Double-sided Sound pressure level
LpA (dB(A)) (ISO 10517) 97
Sound power level
Lw measured (dB (A)) (2000/14/EC, ISO 10517)
LwA (dB (A)) 104
Vibration level (m/s (ISO 10517)
Front handle Rear handl
NOTE
Equivalent noise level/vibration level are calculated as the time-weighted energy total for noise/vibration
levels under various working conditions with the following time distribution: ISO 10517.....1/5 idle, 4/5
racing. 2000/14/EC.....only racing.
* All data is subject to change without notice.
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OPERATING PROCEDURES
Fuel (Fig. 1)
WARNING
The hedge trimmer is equipped with a two-
stroke engine. Always run the engine on fuel, mixed with oil.
Provide good ventilation, when fueling or
handling fuel.
Fuel
Always use branded 89 octane unleaded
gasoline.
Use genuine two-cycle oil or use a mix between
25:1 to 50:1, please consult the oil bottle for the ratio or Hitachi dealer.
Only for the state of California at 50:1. If genuine oil is not available, use an anti-oxidant
added quality oil expressly labeled for air-cooled 2-cycle engine use (JASO FC GRADE OIL or ISO EGC GRADE). Do not use BIA or TCW (2-stroke water-cooling type) mixed oil.
Never use multi-grade oil (10W/30) or waste oil. Always mix fuel and oil in a separate clean
container.
CH22EAP2 (50ST) CH22EBP2 (62ST) CH22ECP2 (62ST) CH22ECP2 (78ST)
102
)
7.0
7.5
9.1
9.1
Always start by fi lling half the amount of fuel, which is to be used. Then add the whole amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of fuel. Mix (shake) the fuel-mix thoroughly before fi lling the fuel tank.
Fueling
WARNING (Fig. 2)
Always shut o the engine before refueling.
Slowly open the fuel tank (1), when lling
up with fuel, so that possible over-pressure disappears.
Tighten the fuel cap carefully, after fueling.
Always move the unit at least 10 ft (3 m) from
the fueling area before starting.
2.8
3.4
A
Fig. 1
2.8
2.8
B
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1
Fig. 2
Before fueling, clean the tank cap area carefully, to ensure that no dirt falls into the tank. Make sure that the fuel is well mixed by shaking the container, before fueling.
Starting
CAUTION
Before starting, make sure the cutting
attachment does not touch anything.
1. Set stop switch (2) to ON position (A). (Fig. 3) 2
3
A
Fig. 3
* Push priming pump (4) several times so that fuel
ows through the pump or return pipe. (Fig. 4)
4
Fig. 4
2. Set choke lever (5) to CLOSED position (B). (Fig. 5)
B
C
5
Fig. 5
3. Pull recoil starter briskly, taking care to keep the handle in your grasp and not allowing it to snap back. (Fig. 6)
Fig. 6
4. When you hear the engine attempts to start, return choke lever to RUN position (open) (C). Then pull recoil starter briskly again.
NOTE
If engine does not start, repeat procedures from 2
to 3.
5. After starting engine, allow the engine about 2-3 minutes to warm up before subjecting it to any load.
Cutting
When cutting, operate engine at full throttle as this maintains proper blade speed. When trimming top of hedge, hold trimmer so blades are between 15 and 30 degrees from a horizontal position and swing trimmer in an arc toward edge of hedge to sweep cuttings off . When trimming sides of hedge, hold blade vertically and swing unit in an arc.
NOTE Multi-position twist handle (Fig. 7)
The rear control handle turns 90 degrees to
provide comfortable use while accommodating a variety of cutting angles. The handle allows for ve diff erent locking positions. Before attempting to adjust rear handle, make sure the machine is at idle or engine is shut off .
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The throttle lever cannot be engaged if the handle
is not secured (the lock lever is pressed).
To rotate the handle; push the lock lever (6)
allowing the handle to turn. Rotate the handle to the desired 0°, 45° or 90° locking position and release the lock lever (6) to lock the handle in
place. D: LOCK E: UNLOCK
E
6
D
Fig. 7
Stopping (Fig. 8)
Decrease engine speed, and push stop switch to stop position (F).
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F
Fig. 8
NOTE
If the engine does not stop, it can be forced to
stop by rotating the choke lever to the choked
position. Before restarting the engine, ask Hitachi
Authorized Service Centers for repairs.
MAINTENANCE
MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEM MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL.
Carburetor adjustment (Fig. 9)
WARNING
The cutting attachment may be spinning
during carburetor adjustments.
Never start the engine without the complete
clutch cover. Otherwise the clutch can come
loose and cause personal injuries.
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In the carburetor, fuel is mixed with air. When the engine is test run at the factory, the carburetor is adjusted. A further adjustment may be required, according to climate and altitude. The carburetor has one adjustment possibility:
T = Idle speed adjustment screw.
T
Fig. 9
Idle speed adjustment (T)
Check that the air fi lter is clean. When the idle speed is correct, the cutting attachment will not rotate. If adjustment is required, close (clockwise) the T-screw, with the engine running, until the cutting attachment starts to rotate. Open (counter-clockwise) the screw until the cutting attachment stops. You have reached the correct idle speed when the engine runs smoothly in all positions well below the rpm when the cutting attachment starts to rotate. If the cutting attachment still rotates after idle speed adjustment, contact Hitachi dealer.
Air fi lter (Fig. 10)
The air fi lter must be cleaned from dust and dirt in order to avoid:
Carburetor malfunctions. Starting problems. Engine power reduction. Unnecessary wear on the engine parts. Abnormal fuel consumption.
Clean the air fi lter daily or more often if working in exceptionally dusty areas.
Fig. 10
Cleaning the air fi lter
Remove the cleaner cover and the fi lter. Rinse it in warm soap suds. Check that the fi lter is dry before reassembly. An air fi lter that has been used for some
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time cannot be cleaned completely. Therefore, it must regularly be replaced by a new one. A damaged lter must always be replaced.
NOTE
Saturate the element in 2-cycle oil or the
equivalent. Squeeze the element to distribute the
oil completely and to remove any excess oil.
Spark plug (Fig. 11)
The spark plug condition is infl uenced by:
An incorrect carburetor setting. Wrong fuel mixture (too much oil in the gasoline). A dirty air lter. Hard running conditions (such as cold weather).
These factors cause deposits on the spark plug electrodes, which may result in malfunction and starting diffi culties. If the engine is low on power, diffi cult to start or runs poorly at idling speed, always check the spark plug fi rst. If the spark plug is dirty, clean it and check the electrode gap. Readjust if necessary. The correct gap is 0.024״ (0.6 mm). The spark plug should be replaced after about 100 operation hours or earlier if the electrodes are badly eroded.
When clearance is too small
The blades do not move properly and the sliding surfaces may seize.
When clearance is too large
The blades are poor in sharpness.
To adjust the blade clearance
1. Loosen the blade fi xing nuts.
2. Fully tighten the blade fi xing bolts and then loosen them approx. 5/8 turn.
3. With the bolts set at that position, tighten the blade fi xing nuts.
Be sure to replace blade guide fi xing bolts when they are loosened, worn or damaged. Also be sure to replace damaged cutter blade.
Lubricating the blade (Fig. 13)
During trimming, sap adhering to the blade edge will increase load. Use machine oil (or bicycle oil or the like) to lubricate the blade and wipe the blade with a cloth. To prevent the blade from rusting, be sure to lubricate the blade after use and when it will not be used for an extended period of time before placing it in the blade case.
0.024״ (0.6 mm)
Fig. 11
NOTE
In some areas, local law requires using a resistor
spark plug to suppress ignition signals. If this machine was originally equipped with resistor spark plug, use the same type of spark plug for replacement.
Cutting blade (Fig. 12)
The blades are installed to the blade guide with the four, fi ve or six bolts. Those bolts are tightened with a clearance so that the blades can move smoothly.
Fig. 12
Fig. 13
Gear case (Fig. 14)
Apply a good quality lithium based grease through the grease fi tting until a small amount comes out between the cutting blades and the gear case. Lubricate the grease from the grease nipple (indicated by an arrow) next to the gear case using a commercially available cartridge grease gun.
Fig. 14
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NOTE
Lubrication should be applied 3g at 20 hour
intervals and more frequently with heavy use.
Fuel fi lter (Fig. 15)
Remove the fuel fi lter from the fuel tank and thoroughly wash it in solvent. After that, push the fi lter into the tank completely.
Fig. 15
NOTE
If the fi lter is hard due to dust and dirt, replace it.
Cleaning the cylinder fi ns (Fig. 16)
When leaves get caught between cylinder fi ns (7), the engine may overheat, resulting in lower output. To avoid this, always keep cylinder fi ns and cylinder cover clean. Every 100 operating hours, or once a year (more often if conditions require), clean fi ns and external surfaces of engine of dust, dirt and oil deposits which can contribute to improper cooling.
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Fig. 16
Cleaning the muffl er (Fig. 17)
Remove the muffl er and spark arrestor (if so equipped), and clean out any excess carbon from the exhaust port or muffl er inlet every 100 hours of operation.
Fig. 17
For long-term storage
Drain all fuel from the fuel tank. Start and let engine run until it stops. Repair any damage which has resulted from use. Clean the unit with a clean rag, or high pressure air hose. Put a few drops of two­cycle engine oil into the cylinder through the spark plug hole, and spin the engine over several times to distribute oil. Cover the unit and store it in a dry area.
Maintenance schedule
Below you will fi nd some general maintenance instructions. For further information please contact your Hitachi dealer.
Daily maintenance
Clean the exterior of the hedge trimmer. Check the blade guide for damage or cracks.
Change the guard in case of impacts or cracks.
Check that the blade is sharp, and without cracks. Check that the blade nut is su ciently tightened. Make sure that the blade blunt guard is
undamaged and that it can be securely fi tted.
Check that nuts and screws are suffi ciently
tightened.
Weekly maintenance
Check the starter, especially cord and return
spring.
Clean the exterior of the spark plug. Remove it and check the electrode gap. Adjust it
to 0.024״ (0.6 mm), or change the spark plug.
Clean the cooling fi ns on the cylinder and check
that the air intake at the starter is not clogged.
Check gear case is lled with grease. Clean the air lter.
Monthly maintenance
Rinse the fuel tank with gasoline. Clean the exterior of the carburetor and the space
around it.
Clean the fan and the space around it.
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TROUBLESHOOTING
Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, consult your dealer or the Hitachi Authorized Service Center.
Symptom Possible cause Remedy
Tool Does not operate. Foreign matter is lodged in the
The tool does not trim well.
blade.
The blade stopped because it was used to cut a branch whose width exceeded the blade’s cutting capacity.
NOTE
Work that will repeatedly
cause the blade to stop will eventually damage the tool.
When there is foreign matter in the blade, use a pair of tongs or similar tool to remove it. Take great care since the tool may start operating when the foreign matter has been removed. Sap or rust may also prevent the blade from operating. Use a wire brush or similar tool to remove sap or rust.
Some garden trees have wood that is very hard and may be beyond the capacity of the tool even if it is of a width that is within normal capacity. Use a pair of pruning shear to remove thick branches before starting work.
An oblique cut may also exceed the capacity of the tool since the length of the cut increases. Be sure to trim thick branches
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