Hitachi CD 7 Handling Instructions Manual

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GENERAL OPERATIONAL PRECAUTIONS
WARNING! When using electric tools, basic safety
precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including the following. Read all these instructions before operating this product and save these instructions. For safe operations:
1. Keep work area clean. Cluttered areas and benches invite injuries.
2. Consider work area environment. Do not expose power tools to rain. Do not use power tools in damp or wet locations. Keep work area well lit. Do not use power tools where there is risk to cause fire or explosion.
3. Guard against electric shock. Avoid body contact with earthed or grounded surfaces. (e.g. pipes, radiators, ranges, refrigerators).
4. Keep children away. Do not let visitors touch the tool or extension cord. All visitors should be kept away from work area.
5. Store idle tools. When not in use, tools should be stored in a dry, high or locked up place, out of reach of children.
6. Do not force the tool. It will do the job better and safer at the rate for which it was intended.
7. Use the right tool. Do not force small tools or attachments to do the job of a heavy duty tool. Do not use tools for purposes not intended; for example, do not use circular saw to cut tree limbs or logs.
8. Dress properly. Do not wear loose clothing or jewelry, they can be caught in moving parts. Rubber gloves and non-skid footwears are recommended when working outdoors. Wear protecting hair covering to contain long hair.
9. Use eye protection. Also use face or dust mask if the cutting operation is dusty.
10. Connect dust extraction equipment. If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used.
11. Do not abuse the cord. Never carry the tool by the cord or yank it to disconnect it from the receptacle. Keep the cord away from heat, oil and sharp edges.
12. Secure work. Use clamps or a vise to hold the work. It is safer than using your hand and it frees both hands to operate tool.
13. Do not overreach. Keep proper footing and balance at all times.
14. Maintain tools with care. Keep cutting tools sharp and clean for better and safer performance. Follow instructions for lubrication and changing accessories. Inspect tool cords periodically and if damaged, have it repaired by authorized service center. Inspect extension cords periodically and replace, if damaged. Keep handles dry, clean, and free from oil and grease.
15. Disconnect tools. When not in use, before servicing, and when changing accessories such as blades, bits and cutters.
16. Remove adjusting keys and wrenches. Form the habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
17. Avoid unintentional starting. Do not carry a plugged-in tool with a finger on the switch. Ensure switch is off when plugging in.
18. Use outdoor extension leads. When tool is used outdoors, use only extension cords intended for outdoor use.
19. Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired.
20. Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, free running of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated in this handling instructions. Have defective switches replaced by an authorized service center. Do not use the tool if the switch does not turn it on and off.
21. Warning The use of any accessory or attachment, other than those recommended in this handling instructions, may present a risk of personal injury.
22. Have your tool repaired by a qualified person. This electric tool is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts. Otherwise this may result in considerable danger to the user.
PRECAUTIONS ON USING METAL CUTTER
1. Always use the correct electric power source voltage which is indicated on the name plate on the metal cutter.
2. Do not fix the protective cover permanently in place so that it does not move. Check to see that it moves smoothly.
3. Use the tipped saw by following the use limitations indicated on the name plate. Do not use a tipped saw with bottom blade diameter of 165 mm or less.
4. Place the materials to be cut on a stable table or bench.
5. Just before and after the piece has been cut all the way through, be sure the tipped saw blade does not get caught between the two pieces because of the weight of the cut off portion of the material. Prevent this by supporting the piece being cut off by placing it on a table or bench.
6. If the piece being cut off is large, support it by using a stable table or bench. If the cut is to be made on a work piece lying on a flat surface, keep the tipped saw blade from touching the surface below and causing the saw to move by making sure that the height of the work piece is elevated above the surface under the work piece at least three times the distance that tipped saw blade projects from the saw.
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7. When cutting, hold the body of the metal cutter firmly.
8. While using the metal cutter, keep the tipped saw blade, rotating parts and the saw dust exit aperture away from the hands and face.
9. When making a cut, do not try to pull the metal cutter out of the cut while it is running. Turn off the power switch first and wait until the blade completely stops rotating before taking the metal cutter out of the cut.
10. If the tipped saw does not seem to operate normally or makes abnormal sounds, stop using the tipped saw immediately and contact an
and repair.
11. If the metal cutter is accidentally dropped or bumped, carefully examine the frame, tipped saw, etc. to see that there are no cracks, deformation or any other damage.
12. Make sure that material to be cut is firmly fixed in place.
13. Keep flaminable and easily damaged objects away when cutting metal.
14. Do not use the metal cutter to cut hard metal materials for long continuous periods of time.
15. Do not use cutting oil when cutting materials with the metal cutter.
Authorized Hitachi Service Center for inspection
SPECIFICATIONS
Voltage 110V Power input 1140W No-load speed 4300/min Max. cutting depth 62.5 mm Saw blade 185 mm (external dia.) × 1.6 mm (thickness) × 20 mm (hole dia.) Weight (without cord) 4.4 kg
STANDARD ACCESSORIES
1 Carbide Tipped Saw Blade .................................... 1
(Mounted on the unit)
2 Box Wrench .............................................................. 1
3 Side Handle ............................................................... 1
4 Guide .......................................................................... 1
5 Eye Protection ........................................................... 1
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The 1 tipped saw blade may not be included depending on the prodact type and must be purchased separately.
Standard accessories are subject to change without notice.
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OPTIONAL ACCESSORIES (sold separately)
1. Carbide tipped saw blade: Thin, soft steel material cutting
Use: For cutting soft steel materials.
Dimensions:
Outer Hole Tip
diameter diameter width
185 mm 20 mm 2 mm 1.6 mm 48 teeth
2. Carbide tipped saw blade: Thin, soft steel material cutting (Low noise type)
Use: For cutting soft steel materials.
Dimensions:
Outer Hole Tip
diameter diameter width
185 mm 20 mm 2 mm 1.6 mm 48 teeth
3. Carbide tipped saw blade: Aluminum sash material cutting.
Use: For cutting aluminum sash materials.
Dimensions:
Outer Hole Tip
diameter diameter width
185 mm 20 mm 2 mm 1.5 mm 60 teeth
Thickness of
saw blade
Thickness of
saw blade
Thickness of
saw blade
Number of teeth
Number of teeth
Number of teeth
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4. Carbide tipped saw blade: Stainless steel, soft steel material cutting use.
Uses: For cutting stainless steel/ soft steel materials
Dimensions:
Outer Hol e Tip
diameter diameter width
180 mm 20 mm 2 mm 1.6 mm 48 teeth
Thickness of
saw blade
Number of teeth
Optional accessories are subject to change without notice.
APPLICATIONS
Blades
Soft steel use blade
Standard
accessories
Tipped saw blades: Thin, soft steel material cutting use
Tipped saw blades: Thin, soft steel material cutting use (Low noise type)
Tipped saw blades: Aluminum sash material cutting use
Tipped saw blades: Stainless steel/soft steel materials cutting use.
Optional accessories
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Refer to Page 6: “Selecting the proper tipped saw
blade for different materials”
Uses
For cutting various types of soft steel materials such as flat steel strips, pipe, steel channels (“C” channels, “L” angles, etc.).
Caution: Cannot be used for cutting tempered steel materials.
For cutting aluminum sash materials only.
For cutting various types of soft steel materials such as flat steel sheets, pipe, steel channels, etc. (“C” channels, “L” angles, etc.)
Caution: Cannot be used for cutting tempered steel materials.
For cutting stainless steel materials.
PRIOR TO OPERATION
1. This product has double insulation. However, to
avoid electric shocks, be sure to use a power source that is equipped with a circuit breaker to cope with power leakage and sudden surges.
2. Power source
Ensure that the power source to be utilized conforms to the power requirements specified on the product nameplate.
3. Power switch
Ensure that the power switch is in the OFF position. If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, inviting serious accident.
4. Extension cord
When the work area is removed from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.
5. Preparing a wooden work bench
The outer edge of the tipped saw blade projects
Work piece to be cut
Work bench
Tipped saw blade
from the bottom of the work piece being cut.
Vise
Therefore, the material should be placed on a work bench when cutting. In addition, care should be taken to see that the tipped saw blade and protective cover do not come into
Work piece
Tipped saw blade
Projection distance of the tipped saw blade
contact with the surface below the work piece (e.g., the surface of the work bench or the ground, floor, etc.). To make sure that this does not happen, the work piece (material to be cut) should be at a height above the surface below the work piece that is equal to at least three times the distance (width) that the blade projects below the
bottom of the work piece. In situations like this, it is safer to make sure that the material is firmly secured in place using a vise so that both hands can be used to operate the metal cutter. If the piece to be cut off is large in size, care must be taken to see that the weight of the piece being cut off does not press on the saw blade. To prevent the saw blade from being caught between the two pieces, the piece being cut off should be supported using a stable bench or braced in place using wooden supports. If separate wooden supports are to be used to support the piece being cut off, when cutting at a work bench, they should be positioned on a flat surface and fixed in place. It is dangerous to allow the work bench to wobble or shift position while cutting materials with the metal cutter.
6. Checking to see that the tipped saw blade is attached firmly in position
Always check to see that the tipped saw blade is attached firmly in position. For details, see Page 7: “Attached and removing the tipped saw blade”.
7. Check the lever to see that is properly tightened.
Insufficient tightening of the cutting adjustment lever may cause personal injury (See Fig. 2). Be sure to check that it is firmly tightened.
8. Attaching the side handle
Attach the side handle by screwing it in place in the socket located on the gear cover. (See Fig. 1)
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