Hitachi C 8FSC Handling Instructions Manual

Slide Compound Miter Saw Model C 8FSC
Handling instructions
NOTE:
Before using this Power Tool, carefully read through these HANDLING INSTRUCTIONS to ensure efficient, safe operation. It is recommended that these INSTRUCTIONS be kept readily available as an important reference when using this power tool.
CONTENTS
PAGE
IMPORTANT SAFETY
INFORMATION .............................................. 2
MEANINGS OF SIGNAL WORDS ................... 2
SAFETY ............................................................... 3
IMPORTANT SAFETY INSTRUCTIONS FOR
USING ALL POWER TOOLS ......................... 3
REPLACEMENT PARTS .................................... 6
DOUBLE INSULATION FOR SAFER
OPERATION ................................................... 7
OPERATION AND MAINTENANCE ................ 8
NAME OF PARTS .............................................. 8
SPECIFICATIONS .............................................. 9
ACCESSORIES ................................................. 10
APPLICATIONS ............................................... 10
PREPARATION BEFORE OPERATION .......... 11
BEFORE USING ................................................ 13
BEFORE CUTTING ........................................... 14
PRACTICAL APPLICATIONS ......................... 17
SAW BLADE MOUNTING AND
DISMOUNTING ........................................... 23
MAINTENANCE AND INSPECTION ............. 25
SERVICE AND REPAIRS ................................. 27
PARTS LIST ...................................................... 28
PAGE
IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by HITACHI.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in
death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in
minor or moderate injury, or may cause machine damage.
NOTE emphasizes essential information.
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SAFETY
IMPORTANT SAFETY INSTRUCTIONS FOR USING ALL POWER TOOLS
READ ALL OF THE WARNINGS AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING OR MAINTAINING THIS TOOL:
WARNING: When using this electric tool, take all necessary precautions to minimize
the risk of electric shock or other personal injury. In particular, always comply with the following safety rules:
1. ALWAYS KEEP GUARDS IN PLACE and in working order.
2. ALWAYS REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING TOOL.
Always confirm that all keys and adjusting wrenches have been removed from the tool before it is turned on.
3. ALWAYS KEEP WORK AREA CLEAN. Avoid injuries by not cluttering the work areas and work benches.
4. NEVER USE TOOL IN HAZARDOUS ENVIRONMENTS. Never use the power tool in damp or wet places and never expose it to rain. Always keep the work area well lighted.
5. NEVER PERMIT CHILDREN OR OTHERS TO LOITER NEAR THE WORK AREA. Keep all people (especially children) away from the work area. Always unplug unattended tools and keep the work place tamper-proof by installing locks on the doors and on the master switches. Always remove the lock-off button from the tool and store it in a secure place, when the tool is not in use.
6. NEVER FORCE THE TOOL. It will do the job better and more safely if it is operated at the rate for which it was designed.
7. ALWAYS USE THE RIGHT TOOLS. Never force a tool or an attachment to do a job for which it was not designed.
8. ALWAYS WEAR PROPER APPAREL WHEN WORKING WITH THE TOOL. Never wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in the moving parts. Always wear non-slip footwear, preferably with steel toes. Wear protective hair covering to contain long hair.
9. ALWAYS USE EYE PROTECTION WHEN WORKING WITH THE TOOL TO PREVENT EYE INJURY. Ordinary eyeglasses do not provide adequate protection because the lenses
are not made of safety glass. Also, use a face mask for additional safety and wear a dust mask if the cutting operation produces dust.
10. ALWAYS SECURE THE WORKPIECE TO THE FENCE OR THE TABLE. Use clamps or a vise to hold the workpiece in place. It is safer than using your hand and it frees both hands to operate the tool.
11. NEVER OVERREACH. Always keep proper footing and balance when working with the tool.
12. ALWAYS MAINTAIN TOOLS WITH CARE. Always keep tools sharp and clean for the best and safest performance. Always follow instructions for lubricating the tool and for changing accessories.
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13. ALWAYS DISCONNECT THE TOOL before servicing and before changing blades or other accessories.
14. NEVER RISK UNINTENTIONAL STARTING WHEN PLUGGING IN THE TOOL. Always confirm that the switch is in the OFF position before inserting the power plug into the receptacle.
15. ALWAYS USE RECOMMENDED ACCESSORIES ONLY WHEN OPERATING THIS TOOL.
Consult this instruction manual for descriptions of recommended accessories. To avoid personal injuries, use only recommended accessories in conjunction with this tool.
16. NEVER STAND ON THE TOOL. Prevent serious injury by not tipping the tool and by not risking unintentional contact with the saw blade.
17. ALWAYS CHECK FOR DAMAGED PARTS BEFORE USING THE TOOL. Always check the guard and all other components for damage before using the tool to assure that they will function properly. Check all moving parts for proper alignment, freedom from binding and other conditions that might affect proper operation. Always repair or replace any damaged guards or other damaged components before using the tool.
18. ALWAYS CONFIRM THE ROTATION DIRECTION OF THE BLADE BEFORE USING THE TOOL. Always feed work into the tool against the rotation direction of the blade in
order to prevent possible injury.
19. NEVER LEAVE THE TOOL RUNNING WHILE UNATTENDED. TURN POWER OFF. Do not leave tool until it comes to a complete stop. Always turn the power off when the tool is not in use. Always unplug the power cord when the tool is not in use.
20. This tool was not designed to be used for mass-production applications and should not be used in mass-production environments.
21. When servicing this tool, use only authorized replacement parts.
22. Apply 240 volts AC only to this tool. Applying the wrong voltage or applying DC power
can cause the POWER TOOL to operate improperly and cause serious personal injury or damage to the tool.
23. Never raise the saw blade from the workpiece until it has first come to a complete stop.
24. Always use outboard stands to provide support for long workpieces that overhang the
table of the slide compound miter saw.
25. Always return the carriage to the full rear position after each crosscut operation in order to reduce the risk of injury.
Specific Safety Rules for Use of this Power Tool
WARNING: The following specific operating instructions must be observed when
using this POWER TOOL in order to avoid injury:
DO’s
ALWAYS OBSERVE THE FOLLOWING RULES TO ASSURE SAFE USE
OF THIS TOOL:
1. Review this Handling instruction and familiarize yourself with the safety rules and
operating instructions for this POWER TOOL before attempting to use it.
2. Always confirm that the POWER TOOL is clean before using it.
3. Always wear snug-fitting clothing, non-skid footwear (preferably with steel toes) and
eye protection when operating the POWER TOOL.
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4. Always handle the POWER TOOL carefully. If the POWER TOOL falls or strikes against a hard object, it might become deformed or cracked or sustain other damage.
5. Always cease operating the saw at once, if you notice any abnormality whatsoever.
6. Always confirm that all components are mounted properly and securely before using
the tool.
7. When replacing the saw blade, always confirm that the rpm rating of the new blade is correct for use on this tool.
8. Always shut off the power and wait for the saw blade to completely stop rotating before doing any maintenance or adjustments.
9. During slide cutting, always push the saw blade away from the operator.
10. Always clamp or otherwise secure the workpiece to the fence; otherwise the workpiece
might be thrust form the table and cause bodily harm.
11. During miter or bevel cutting, always wait for the rotation of the blade to stop completely before lifting the saw blade.
12. Always make a trial run first before attempting any new use of the saw.
13. Always handle the saw blade with care when dismounting and mounting it.
14. Always confirm that the workpiece is free of nails or other foreign objects before
beginning a cut.
15. Always keep your hands out of the path of the saw blade.
16. Always confirm that the safety cover is in the proper place before using the saw.
17. Always confirm that the safety cover does not obstruct the sliding motion of the saw
before attempting slide cutting.
18. Inspect the tool power cords periodically.
19. Always confirm that the proper lengths and types of extension cords are being utilized,
if necessary, before starting the tool.
20. Always confirm that the motor air vents are fully open before using the tool.
21. Always wait until the motor has reached full speed before starting a cut.
22. Always keep the handles dry, clean and free of oil and grease. Hold the tool firmly
when in use.
23. Always use outboard stands to provide support for long workpieces that overhang the table of the slide compound miter saw.
24. Always operate the tool after ensuring the workpiece is fixed properly with a vise assembly.
DON’Ts
NEVER VIOLATE THE FOLLOWING RULES TO ASSURE SAFE USE
OF THIS TOOL:
1. Never operate the POWER TOOL unless you fully understand the operating instructions
contained in this Handling instruction.
2. Never leave the POWER TOOL unattended without first unplugging the power cord.
3. Never operate the POWER TOOL when you are tired, after you have taken any
medications, or have consumed any alcoholic beverages.
4. Never use the POWER TOOL for applications not specified in the Handling instruction.
5. Never operate the tool while wearing loose clothing, a necktie or jewelry, or while your
hair is uncovered, to protect against getting caught in the moving machinery.
6. Never reach around the saw blade.
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7. Never touch any moving parts, including the blade, while the saw is in use.
8. Never remove any safety devices or blade guards; use of the tool without them would
be hazardous.
9. Never lock the safety cover; always confirm that it slides smoothly before using the tool.
10. Never damage the power cord of the tool.
11. Never attempt to move a plugged-in POWER TOOL while your finger is on the starting
switch.
12. Never use the POWER TOOL if the starting switch does not turn on and off properly.
13. Never use the POWER TOOL if the plastic housing or the handle is cracked or deformed.
14. Never use the POWER TOOL near flammable liquids or gases because sparking can
cause an explosion.
15. Never clean plastic components with solvents because the plastic may dissolve.
16. Never operate the saw unless all the blade guards are in place.
17. Never raise the saw blade from the workpiece until it has first come to a complete stop.
18. When slide cutting, never pull the handle toward the operator, since this could cause
the saw blade to kick up from the workpiece. Always push the handle away from the operator in a single, smooth motion.
19. Never place your limbs inside of the line while the tool is being operated. This may cause hazardous conditions.
20. Never use abrasive type blades on this saw.
21. Never expose to rain or use in damp locations.
WARNING
FOR YOUR OWN SAFETY READ THIS HANDLING INSTRUCTIONS
BEFORE OPERATING THE SLIDE COMPOUND MITER SAW
1. Always wear eye protection when using the slide compound miter saw.
2. Always keep hands out of the path of the saw blade.
3. Never operate the saw without the guards in place.
4. Never perform any freehand operation with the slide compound miter saw.
5. Never reach around the saw blade.
6. Always turn off tool and wait for saw blade to stop before moving workpiece or changing
settings.
7. Always disconnect power before changing blade or servicing.
8. Saw blade diameter is 216mm (8-1/2").
9. No load speed is 4900/min.
REPLACEMENT PARTS
When servicing use only identical replacement parts. Repairs should be conducted only by a Hitachi authorized service center.
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DOUBLE INSULATION FOR SAFER OPERATION
To ensure safer operation of this power tool, HITACHI has adopted a double insulation design. “Double insulation” means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator. Therefore, either the symbol “ words and “Double insulation” appear on the power tool or on the nameplate. Although this system has no external grounding, you must still follow the normal electrical safety precautions given in this Instruction Manual, including not using the power tool in wet environments. To keep the double insulation system effective, follow these precautions: * Only HITACHI AUTHORIZED SERVICE CENTER should disassemble or assemble this
power tool, and only genuine HITACHI replacement parts should be installed.
* Clean the exterior of the power tool only with a soft cloth moistened with soapy water
and dry thoroughly.
* Never use solvents, gasoline or thinners on plastic components; otherwise the plastic
may dissolve.
” or the
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO
OTHER USERS
AND
OWNERS OF THIS TOOL!
7
OPERATION AND MAINTENANCE
NOTE: The information contained in this Handling instructions is designed to assist you
in the safe operation and maintenance of the power tool. Some illustrations in this Handling instructions may show details or attachments that differ from those on your own power tool.
NAME OF PARTS
Holder
Holder (A)
6mm knob bolt
Screw holder
Fence (B)
Vise assembly
Saw cover
Spindle cover
Dust bag
Hinge
Knob
Guard
Fig. 1
Gear case
Indicator
Handle
Washer (C)
Bolt
Sub cover
Safety cover
Fence (A)
Stopper
Base
Table insert
Turntable
Side handle
8
Spindle lock
Nameplate
Lock lever
Trigger switch
8mm depth adjustment bolt
Locking pin
Slide pipe (B)
6mm knob bolt
Indicator
Slide pipe (A)
Clamp lever
Fig. 2
SPECIFICATIONS
Item Model C8FSC
Motor Type Series commutator motor
Power source Single-phase AC 50Hz
Voltage (Volts) 240
Full-load current (Amp) 4.6
Applicable Outside Dia. 216mm (8-1/2")
saw blade Hole Dia. 30mm (1-3/16)
No load speed 4900/min
Bevel 0°
Max. sawing Miter 45° Max. Height 65mm (2-9/16") Width 220mm (8-21/32")
dimension
Miter sawing range Left 0° – 45° Right 0° – 57° (Bevel 45°, Left and Right 0° – 45° )
Bevel sawing range Left 0° – 45°
Net weight 17.5 kg (38.6 lbs)
Cord 2 Conductor type cable 2.5m (8ft.)
Bevel 45°
Miter 0°
Miter 0° Max. Height 39mm (1-9/16") Width 305mm (12")
Miter 45° Max. Height 39mm (1-9/16") Width 220mm (8-21/32")
Max. Height 65mm (2-9/16") Max. Height 75mm (2-15/16") Max. Width 305mm (12") Max. Width 280mm (11")
()
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ACCESSORIES
WARNING: Accessories for this power tool are mentioned in this Handling
instructions. The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.
STANDARD ACCESSORIES
1 Dust bag (1 piece)
2 Holder (2 pieces)
3 Stopper (1 piece)
For how to use, refer to page 23.
4 Vise assembly w/knob
bolt (1 piece)
For how to use, refer to page 18.
For how to use, refer to page 16.
5 Collar (1 piece)
Outside dia. 30mm (1 -3/16")
For how to use, refer to page 24.
For how to use, refer to page 16.
6 10mm box wrench (1 piece)
Fig. 3
OPTIONAL ACCESSORIES...sold separately
1 Extension Holder and Stopper (Fig. 1) (Code No. 998866) 2 Saw blade 216mm (8-1/2") TCT Saw blade (Total teeth: 24) (Code No. 998859)
NOTE: Accessories are subject to change without any obligation on the part of the
HITACHI.
APPLICATIONS
Wood and aluminum sash.
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