Hitachi B13F User Manual

HITACHI

Model Modèle Modelo

B13F

Bench Drill Press Perceuse d’établi Prensa Taladradora de Banco

INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS

WARNING

Improper and unsafe use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual before operating the power tool. Please keep this manual available for others before they use the power tool.

Hitachi Koki

MANUEL D’INSTRUCTIONS ET CONSIGNES DE SÉCURITÉ

AVERTISSEMENT

L’utilisation inadéquate et non sécuritaire de cet outil électrique peut entraîner la mort ou des blessures graves! Ce manuel contient des informations importantes sur la sécurité. Veuillez lire et comprendre ce manuel avant d’utiliser l’outil électrique. Veuillez garder ce manuel disponible pour les autres utilisateurs, avant qu’ils utilisent cet outil électrique.

MANUAL DE INSTRUCCIONES E INSTRUCCIONES DE SEGURIDAD

ADVERTENCIA

¡El uso inadecuado y no seguro de esta herramienta eléctrica puede ocasionar la muerte o lesiones corporales graves! Este manual contiene información importante sobre la seguridad del producto. Por favor lea y entienda este manual antes de usar la herramienta eléctrica. Por favor mantenga disponible este manual para que otros puedan leerlo antes de usar la herramienta eléctrica.

SECTION Page

Product Specifications..........................................................3

Safety ...................................................................................4

Accessories and Attachments ..............................................7

Carton Contents ...................................................................7

Know Your Drill Press ...........................................................9

Glossary of Terms...............................................................10

SECTION Page

Assembly and Adjustments ................................................11

Operation............................................................................15

Maintenance.......................................................................18

Troubleshooting Guide........................................................19

Parts List.............................................................................55

TABLE OF CONTENTS

HITACHI AUTHORIZED SERVICE CENTERS

Service under this warranty is available from Hitachi Koki U.S.A., Ltd. at:

IN THE U.S.A.

3950 Steve Reynolds Blvd., Norcross, GA 30093 9409 Owensmouth Ave., Chatsworth, CA 91311 OR CALL: (800) 546-1666 for a service center nearest you.

IN CANADA

6395 Kestrel Road, Mississauga, ON L5T 1Z5

OR CALL: (800) 970-2299 for a service center nearest you.

English

SECTION Page

Spécifications du produit ....................................................20

Sécurité ..............................................................................21

Accessoires et équipements...............................................24

Contenu du carton..............................................................24

Connaître sa scie à ruban ..................................................26

Glossaire des termes .........................................................27

SECTION Page

Assemblage et ajustements ...............................................28

Fonctionnement..................................................................32

Entretien .............................................................................35

Guide de dépannage..........................................................36

Liste des pièces..................................................................55

TABLE DES MATIÈRES

CENTRES DE SERVICE AUTORISÉS D’HITACHI

Le service en vertu de cette garantie est disponible de Hitachi Koki U.S.A., Ltd, aux emplacements suivants :

AUX É-U

3950 Steve Reynolds Blvd., Norcross, GA 30093 9409 Owensmouth Ave., Chatsworth, CA 91311 OU APPELER : (800) 546-1666 pour contacter un centre de service le plus près de votre domicile.

AU CANADA

6395 Kestrel Road, Mississauga, ON L5T 1Z5

OU APPELER : (800) 970-2299 pour contacter un centre de service le plus près de votre domicile.

Français

SECCION Página

Especificaciones del producto............................................37

Seguridad ...........................................................................38

Accesorios y aditamentos ..................................................41

Contenido de la caja...........................................................41

Conozca su sierra de banda...............................................43

Glosario de términos ..........................................................44

SECCION Página

Montaje y ajustes................................................................45

Operación...........................................................................49

Mantenimiento....................................................................52

Guía de identificación de problemas ..................................53

Lista de partes....................................................................55

CONTENIDO

CENTROS DE SERVICIO AUTORIZADO DE HITACHI

El servicio de mantenimiento y reparación bajo esta garantía está disponible a través de Hitachi Koki U.S.A., Ltd. en:

EN EE.UU.

3950 Steve Reynolds Blvd., Norcross, GA 30093 9409 Owensmouth Ave., Chatsworth, CA 91311 O LLAME AL: (800) 546-1666 para averiguar cuál es el centro de servicio más cercano a usted.

EN CANADA

6395 Kestrel Road, Mississauga, ON L5T 1Z5

O LLAME AL: (800) 970-2299 para averiguar cuál es el centro de servicio más cercano a usted.

Español

– 2 –

PRODUCT SPECIFICATIONS

MOTOR

Power Source...................115 V, 60 HZ, 3.5 AMPS.

Speeds.............................5 - 680~3000 RPM

(Revolutions Per Minute)

Horsepower......................1/3 HP (Continuous Duty)

Capacity

Chuck Size.......................1/2″

Spindle Travel...................2 1/2″

Throat ..............................5″

Table

Size..................................7 13/16″ x 7 13/16″

Tilt ....................................45° Right or Left

Dimensions

Base Size.........................8 1/16″ x 13 3/16″

Height ..............................28″

NET WEIGHT............................61 LB (27.5 kg)

To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a separate electrical circuit for your tools. Your Drill Press is wired at the factory for 115V operation. Connect to a 115V, 15 AMP branch circuit and use a 15 Amp time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

WARNING

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks, cement and other masonry products

• Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles.

WARNING

SAVE THESE INSTRUCTIONS

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English

SAFETY

– 4 –

English

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THE DRILL PRESS

Safety is a combination of common sense, staying alert and knowing how to use this Drill Press.

To avoid mistakes that could cause serious injury, do not plug the Drill Press in until you have read and understood the following:

1. READ and become familiar with the entire Operator’s Manual. LEARN the tool’s application, limitations and possible hazards.

2. KEEP GUARDS IN PLACE and in working order.

3. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.

4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

5. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.

6. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from work area.

7. MAKE WORKSHOP CHILDPROOF with padlocks, master switches, or by removing starter keys.

8. DON’T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.

10. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power that will cause the tool to overheat. The table on page 6 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

12. ALWAYS WEAR EYE PROTECTION. Any Drill Press

can throw foreign objects into the eyes that could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety Standard Z87.1. Everyday eyeglasses have only impact-resistance lenses. They ARE NOT safety glasses. Safety Goggles are available at HITACHI. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury.

13. SECURE WORK. Use clamps or a vise to hold work

when practical. It’s safer than using your hand and it frees both hands to operate tool.

14. DISCONNECT TOOLS before servicing; when changing

accessories such as blades, bits, cutters, and the like.

15. REDUCE THE RISK OF UNINTENTIONAL STARTING.

Make sure switch is in OFF position before plugging in.

16. USE RECOMMENDED ACCESSORIES. Consult the

Operator’s Manual for recommended accessories. The use of improper accessories may cause serious injury.

17. NEVER STAND ON TOOL. Serious injury could occur if

the tool is tipped or if the cutting tool is unintentionally contacted.

18. CHECK FOR DAMAGED PARTS. Before further use of

the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER “OFF”. Don’t leave tool until it comes to a complete stop.

20. DON’T OVERREACH. Keep proper footing and balance at all times.

21. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

22. DO NOT use power tools in the presence of flammable liquids or gases.

23. DO NOT OPERATE the tool if you are under the influence of any drugs, alcohol or medication that could affect your ability to use the tool properly.

24.

ALWAYS operate the Drill Press in a well-ventilated area and provide for proper dust removal. Use dust collection systems whenever possible. Dust generated from certain materials can be hazardous to your health.

WARNING

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English

SPECIFIC SAFETY INSTRUCTIONS FOR THE DRILL PRESS

For your own safety, do not try to use your drill press or plug it in until it is completely assembled and installed according to the instrucitons, and until you have read and understood this intstruction manual.

1. THIS DRILL PRESS is intended for use in dry

conditions, indoor use only.

2. WEAR EYE PROTECTION. USE a face or dust mask

along with safety goggles if drilling operation is dusty. USE ear protectors, especially during extended periods of operation.

3. DO NOT wear gloves, neckties, or loose clothing.

4. DO NOT try to drill material too small to be securely held.

5. ALWAYS keep hands out of the path of a drill bit. Avoid

awkward hand positions where a sudden slip could cause your hand to move into the drill bit.

6. DO NOT install or use any drill bit that exceeds 175mm

(7″) in length or extends 150mm (6″) below the chuck jaws. They can suddenly bend outward or break.

7. DO NOT USE wire wheels, router bits, shaper cutters,

circle (fly) cutters, or rotary planers on this drill press.

8. WHEN cutting a large piece of material, make sure it is

fully supported at the table height.

9. DO NOT perform any operation freehand. ALWAYS hold

the workpiece firmly against the table so it will not rock or twist. Use clamps or a vise for unstable workpieces.

10. MAKE SURE there are no nails or foreign objects in the

part of the workpiece to be drilled.

11. CLAMP THE WORKPIECE OR BRACE IT against the

left side of the column to prevent rotation. If it is too short or the table is tilted, clamp it solidly to the table and use the fence provided.

12. IF THE WORKPIECE overhangs the table such that it will

fall or tip if not held, clamp it to the table or provide auxiliary support.

13. SECURE THE WORK. Use clamps or a vise to hold the

work when practical. It’s safer than using your hand and it frees both hands to operate tool.

14. MAKE SURE all clamps and locks are firmly tightened

before drilling.

15. SECURELY LOCK THE HEAD and table support to the

column, and the table to the table support before operating the drill press.

16. NEVER turn your drill press ON before clearing the table

of all objects (tools, scraps of wood, etc.).

17. BEFORE STARTING the operation, jog the motor switch

to make sure the frill bit does not wobble or vibrate.

18. LET THE SPINDLE REACH FULL SPEED before

starting to drill. If your drill press makes an unfamiliar noise or if it vibrates excessively, stop immediately, turn the drill press OFF and unplug. Do not restart the unit until the problem is corrected.

19. DO NOT perform layout assembly or set up work on the

table while the drill press is in operation.

20. USE THE RECOMMENDED SPEED for any drill press

accessory and for different workpiece material. READ THE INSTRUCTIONS that come with the accessory.

21. WHEN DRILLING large diameter holes, clamp the

workpiece firmly to the table. Otherwise, the bit may grab and spin the workpiece at high speeds. DO NOT USE fly cutters or multiple-part hold cutters, as they can come apart or become unbalanced in use.

22. MAKE SURE the spindle has come to a complete stop

before touching the workpiece.

23. TO AVOID INJURY from accidental starting, always turn

the switch OFF and unplug the drill press before installing or removing any accessory or attachment or making any adjustment.

24. KEEP GUARDS IN PLACE and in working order.

25.

USE ONLY THE SELF-EJECTING TYPE CHUCK KEY

as provided with the drill press.

26. AVOID DIRECT EYE EXPOSURE when using the laser

guide.

27. ALWAYS ENSURE THE LASER BEAM IS AIMED AT A

SURFACE WITHOUT REFLECTIVE PROPERTIES.

Shiny reflective materials are not suitable for laser use.

WARNING

ELECTRICAL REQUIREMENTS

POWER SUPPLY AND MOTOR SPECIFICATIONS

To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a separate electrical circuit for your tools. Your drill press is wired at the factory for 115V operation. Connect to a 115V, 15 Amp circuit and use a 15 Amp time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately.

GROUNDING INSTRUCTIONS

This tool must be grounded while in use to protect the operator from electrical shock.

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN,

grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment-grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician.

IMPROPER CONNECTION of the equipment-grounding conductor can result in risk of electric shock. The conductor with green insulation (with or without yellow stripes) is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment-grounding conductor to a live terminal.

CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.

USE ONLY 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug. Repair or replace damaged or worn cord immediately.

Use a separate electrical circuit for your tools. This circuit must not be less than #12 wire and should be protected with a 15 Amp time delay fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.

This tool is intended for use on a circuit that has a receptacle like the one illustrated in Figure A showing a 3-prong electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (Figure B) can be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The adapter (Figure B) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded

receptacle box. THE TEMPORARY ADAPTER SHOULD BE USED ONLY UNTIL A QUALIFIED ELECTRICIAN CAN INSTALL A PROPERLY GROUNDED OUTLET. The Canadian Electrical Code prohibits the use of adapters.

CAUTION: In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

This Drill Press is for indoor use only. Do not expose to rain or use in damp locations.

GUIDELINES FOR EXTENSION CORDS

USE PROPER EXTENSION CORD. Make sure your extension

cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and cause overheating. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord.

Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

MINIMUM GAUGE FOR EXTENSION CORDS (AWG)

(When using 120 Volt only)

Ampere Rating Total length in feet

More Than

Not

More Than

25′ 50′ 100′ 150′

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12 Not Applicable

WARNING

Properly Grounded

3-Prong Receptacle

Grounding Prong

3-Prong Plug

Grounding Lug

Adapter

3-Prong Plug

Make Sure This is Connected to a Known Ground

2-Prong Receptacle

Fig. A

Fig. B

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English

ACCESSORIES AND ATTACHMENTS

RECOMMENDED ACCESSORIES

To avoid injury:

• Use only accessories recommended for this Drill Press.

• Follow instructions that accompany accessories. Use of improper accessories may cause hazards.

• Use only accessories designed for this Drill Press to avoid injury from thrown broken parts or workpieces.

• Do not use any accessory unless you have completely read the instruction or operator’s manual for that accessory.

WARNING

CARTON CONTENTS

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English

UNPACKING AND CHECKING CONTENTS

Carefully unpack the Drill Press and all its parts, and compare against the illustration following. Place the saw on a secure surface and examine it carefully.

• To avoid injury from unexpected starting, do not plug the power cord into a power source receptacle during unpacking and assembly. This cord must remain unplugged whenever you are assembling or adjusting the drill press.

• If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is replaced, and assembly is complete.

• To protect the drill press from moisture, a protective coating has been applied to the machined surfaces. Remove this coating with a soft cloth moistened with kerosene or WD-40.

To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the drill press.

TABLE OF LOOSE PARTS

ITEM DESCRIPTION QUANTITY

DRILL PRESS: A. Head Assembly 1

B. Table 1 C. Base 1 D. Column Assembly 1 E. Feed Handle 3 F. Crank Handle 1 G. Batteries 2

LOOSE PARTS BAG: H. Hex Bolts 4

I. Hex Wrench 1 J. Flat Washers 4

BOX: K. Chuck Key 1

L. Chuck 1

WARNING

UNPACKING YOUR DRILL PRESS

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English

KNOW YOUR DRILL PRESS

Belt Guard Cover

Cover Knob

Table Support Lock

Motor

Belt Pulleys

Spindle

Quill

Chuck

Chuck Key

Spring Cover

Feed Spring

Table Assembly

Belt Tension Lock Knob

Head Locking Set Screw

ON/OFF Switch

Chuck

Column Collar

Laser Guide Feed Handles

Rack

Table Support

Table Crank

Column Support

Base

Bevel Scale

Table Bevel Lock

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English

GLOSSARY OF TERMS

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English

DRILL PRESS TERMS

BASE GUIDES – Supports drill press. For additional stability,

holes are provided in base to bolt drill press to bench.

BACKUP MATERIAL – A piece of scrap wood placed between the workpiece and table. The backup board prevents wood in the workpiece from splintering when the drill passes through the backside of the workpiece. It also prevents drilling into the table top.

BELT GUARD ASSEMBLY – Covers the pulleys and belt during operation of the drill press.

BELT TENSION – Refer to the Assembly Section, “Installing and Tensioning Belt”.

BELT TENSION LOCK KNOBS – Tightening the knobs locks the motor bracket support and the belt tension handle, maintaining correct belt distance and tension.

BEVEL SCALE – Shows degree of table tilt for bevel operations. The scale is mounted on the side of the table bracket.

CHUCK – Holds a drill bit or other recommended accessory to perform desired operations.

CHUCK KEY – A self-ejecting chuck key which will pop out of the chuck when you let go of it. This action is designed to help prevent throwing of the chuck key from the chuck when the power is turned ON. Do not use any other key as a substitute; order a new one if Damaged or Lost.

COLUMN – Connects the head, table, and base on a one piece tube for easy alignment and movement.

COLUMN COLLAR – Holds the rack to the column. The rack remains movable in the collar to permit table support movements.

COLUMN SUPPORT – Supports the column, guides the rack and provides mounting holes for the column to the base.

DEPTH SCALE STOP NUTS – Lock the spindle to a selected depth.

DEPTH SCALE – Indicates depth of hole being drilled.

DRILL BIT – The cutting tool used in the drill press to make

holes in a workpiece.

DRILL ON/OFF SWITCH – Has a locking feature. This feature is intended to help prevent unauthorized and possible hazardous use by children and others. Insert the key into the switch to turn the drill press on.

DRILLING SPEED – Changed by placing the belt in any of the steps (grooves) in the pulleys. See the Spindle Speed Chart inside belt guard or in the manual.

FEED HANDLE – Moves the chuck up or down. If necessary, one or two of the handles may be removed whenever the workpiece is of such unusual shape that it interferes with the handles.

RACK – Combines with gear mechanism to provide easy elevation of the table by the hand operated table crank.

RPM – Revolutions per minute. The number of turns completed by a spinning object in one minute.

SPINDLE SPEED – The RPM of the spindle.

SPRING CAP – Adjusts the quill return spring tension.

TABLE SUPPORT LOCK – Tightening locks the table

support tot he column. Always have it locked in place while operating the drill press.

TABLE – Provides a working surface to support the workpiece.

TABLE ARM – Extends beyond the table support for mounting and aligning the table.

TABLE BEVEL LOCK – Locks the table in any position from 0° to 45°.

TABLE CRANK – Elevates and lowers the table. Turn clockwise to elevate the table. Support lock must be released before operating the crank.

TABLE LOCK – Locks the table after it is rotated to various positions.

TABLE SUPPORT – Rides on the column to support the table arm and table.

WORKPIECE – Material being drilled.

ESTIMATED ASSEMBLY TIME 20-40 MINUTES

ASSEMBLY INSTRUCTIONS

For your safety, never connect plug to power source receptacle until all assembly and adjustment steps are completed, and you have read and understood the safety and operating instructions.

TOOLS NEEDED

The Drill Press is very heavy and MUST be assembled with the help of 2 PEOPLE OR MORE, to safely assemble it.

COLUMN SUPPORT TO BASE (Fig. A)

1. Position the base (1) on floor or bench.

2. Place the column (2) on the base, aligning the holes in

the column support with the holes in the base.

3. Locate the four long hex bolts (3) and washers (4) from

the loose parts bag.

4. Place a bolt in each hole through the column support and

the base. Tighten with an adjustable wrench.

INSTALLING THE TABLE (Fig. B and C)

1. Loosen set screw (1). Remove rack (2) and retaining ring (3) from column (4).

2. Place rack inside table assembly bracket (5) with large, unmachined portion of rack to the top. Slide rack into slot in bracket so that teeth of reack engage pinion gear in bracket.

3. Slide table assembly with rack over column. Place bottom end of rack inside beveled edge of column flange.

4. (Fig. C) Slide rack retaining ring (3) over column with beveled edge down. Position ring against top of rack so that rack is in beveled edge of ring. Secure ring with set screw (1).

5. Rotate table assembly around column. Adjust rack retaining ring as necessary to prevent binding of rack.

6. Attach crank handle (6) to shaft (7), rotate to remove slack, and shoulder crank handle against table bracket. Secure handle with screw (8).

7. Tighten table bracket locking handle (9) to secure table assembly.

WARNING

ASSEMBLY AND ADJUSTMENTS

Slotted Screwdriver

Combination Wrench

Framing Square

8″ & 10″ Adjustable Wrench

Combination Square

Mallet

Fig. A

Fig. B

Fig. C

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English

INSTALLING BATTERY FOR LASER GUIDE (Fig. C-1)

1. Open the cover (1) of battery compartment by sliding cover towards switch.

2. Install 2 pieces of 1.5V batteries into the battery compartment according to the polarity indicated on compartment.

3. Close the cover

4. Turn on the switch (3) to check the LASER GUIDE OPERATION.

NOTE: Replace the batteries with batteries that have a reating of 1.5 volts (Number 4 sereis and AAA size or equivalent). When replacing the batteries, the laser guide should be thoroughly cleansed. Use a soft paintbrush or similar device, to remove all sawdust and debris.

INSTALLING THE HEAD (Fig. D)

The Drill Press head is very heavy and MUST be lifted witht he help of 2 PEOPLE OR MORE to safely assemble the Drill Press head on the column.

1. Carefully lift the head (1) above the column (2) and slide it onto the column. Make sure the head slides down over the column as far as possible. Align the head with the base.

2. Using the hex wrench, tighten the two head lock set screws (3).

INSTALLING FEED HANDLES (Fig. E)

1. Locate the three feed handles in the loose parts bag.

2. Screw the feed handles (1) into the threaded holes (2) in the hub (3). Tighten.

INSTALLING THE CHUCK (Fig. F and G)

Before any assembly of the chuck and arbor to the drill press head, clean all mating surfaces with a non-petroleum based product; such as alcohol or lacquer thinner. Any oil or grease used in the packing of these parts must be removed, otherwise the chuck may come loose during operation.

1. Open the jaws of the chuck (1) by rotating the chuck sleeve clockwise. To prevent damage, make sure the jaws are completely receded into the chuck.

2. Push the chuck (1) onto the spindle (2).

NOTE: Clean the spindle taper with a non-alcohol based cleaner before inserting it into the chuck.

3. Using a rubber mallet, plastic-tipped hammer, or a block of wood and a hammer, firmly tap the chuck upward into position on the spindle shaft.

WARNING

Fig. E

Fig. F

Fig. G

Fig. D

Fig. C-1

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English

DRILL PRESS ADJUSTMENTS

CAUTION: All the adjustments for the operation of the drill

press have been completed at the factory. Due to normal wear and use, some occasional readjustments may be necessary.

To prevent personal injury, always disconnect the plug from the power source when making any adjustment.

TILTING THE TABLE (Fig. H) NOTE: The bevel scale has been included to measure

approximate bevel angles. if precision is necessary, a square or other measuring tool should be used to position the table. To use the bevel scale (1):

1. Remove pin and nut (2). Tighten nut until pin slips out.

2. Loosen the large hex head bevel locking bolt (3).

To prevent injury, be sure to hold the table assembly, so it will not swivel or tilt.

3. Tilt the table, aligning the desired angle measurement to the zero line scribed on the table opposite the bevel scale (1).

4. Tighten the bevel locking bolt (3).

5. To return the table to its original position, loosen the bevel locking bolt (3). Realign the bevel scale (1) to the 0 scribed line on the table.

6. Back nut out several turns, reinsert pin and nut into table, and tap into place with hammer.

7. Tighten the bevel locking bolt.

NOTE: The table has been removed from the illustration for clarity.

To prevent personal injury, always disconnect the plug from the power source when making any adjustment.

SPINDLE / QUILL (Fig. I)

Rotate the feed handles counterclockwise to lower spindle to its lowest position. Hand support the spindle securely and move it back and forth around the axis. If there is play, do the following:

1. Loosen the lock nut (1).

2. Turn the screw (2) clockwise to eliminate the play, but without obstructing the upward movement of the spindle.

3. Tighten the lock nut (1).

To prevent personal injury, always disconnect the plug from the power source when making any adjustment.

QUILL RETURN SPRING (Fig. J)

The quill return spring may need adjustment if the tension causes the quill to return too rapidly or too slowly.

1. Lower the table for additional clearance.

2. Place a screwdriver in the lower front notch (1) of the spring cap (2). Hold it in place while loosening and removing only the outer jam nut (3).

3. With the screwdriver still engaged in the notch loosen the inner nut (4) just until the notch (5) disengages from the boss (6) on the drill press head.

CAUTION: DO NOT REMOVE THIS INNER NUT, because the spring will forcibly unwind.

4. Carefully turn the spring cap (2) counterclockwise with the screwdriver, engaging the next notch.

5. Lower the quill to the lowest position by rotating the feed handle in a counterclockwise direction while holding the spring cap (2) in position.

WARNING

Fig. H

Fig. I

Fig. J

– 13 –

English

6. If the quill moves up and down as easily as you desire, tighten the inner nut (4) with the adjustable wrench. If too loose, repeat steps 2 through 4 to tighten. If too tight, reverse steps 3 and 4. DO NOT OVERTIGHTEN and restrict quill movement.

7. Replace the jam nut (3) and tighten against the inner nut (4) to prevent the inner nut from reversing.

To avoid injury from an accidental start, ALWAYS make sure the switch is in the OFF position, the switch key is removed, and the plug is not connected to the power source outlet before making belt adjustments.

BELT TENSION (Fig. K)

1 To release the belt tension, turn the belt tension lock

knob (1) on the right side of the drill press head counterclockwise.

2. To tighten the belts, push the motor mounting plate (2) toward the rear (motor) end.

3. To loosen the belts, pull the motor mounting plate (2) toward the front (switch) end.

4. Lock the belt tension lock knob (1) by turning clockwise.

NOTE: Belt tension is correct if the belt deflects approximately 1/2 inch when pressed at its center.

THE LASER GUIDE

Your tool is equipped with our latest innovation, the Laser Guide, a battery powered device using Class IIIa laser beams. The laser beams will enable you to preview the drill bit path on the workpiece to be drilled before you begin your operation.

AVOID DIRECT EYE CONTACT

A Laser light is radiated when the laser guide is turned on. Avoid direct eye contact. Always turn off the laser and unplug the drill press from the power source before making any adjustments.

• A laser pointer is not a toy and should not come into hands of children. Misuse of this appliance can lead to irreparable eye injuries.

• Any adjustments to increase the laser power is forbidden.

• When using the laser pointer, do not point the laser beam towards people and / or reflecting surfaces. Even a laser beam of lower intensity may cause eye damage. Therefore, do not look directly into the laser beam.

• If the laser pointer is stored for more than three months without use, please remove the batteries to avoid damage from possibly leaking batteries.

• The laser pointer includes no user serviceable components. Never open the housing for repair or adjustments.

• On units equipped with the Laser-Guide attachment, repairs shall only be carried out by the laser manufacturer or authorized agent.

• Laser Warning label: Max output <5mW DIODE LASER: 630-660nm, Complies with 21CFR 1040.10 and 1040. 11.

ADUSTING THE LASER LINES (Fig. L) How to check and adjust the Laser Beam Alignment:

Check the laser beam alignment to ensure the intersection of the laser lines precisely at the spot where the drill bit meets the workpiece. If it is not, the laser lines should be adjusted using the laser adjustment knobs located on the opposite sides of the head assembly.

1. Mark an “X” on a piece of scrap wood.

2. Insert a small drill bit into the chuck and align its tip to the intersection of the lines of the “X”.

3. Secure the board to the table.

4. Turn on the laser (3) and verify the laser lines align with the “X” on the workpiece.

5. If the laser lines do not align, loosen knobs (2) on each side of the laser module and rotate the lasers (4) until the lines meet in the center of the “X”. Retighten the knobs to secure.

DANGER

WARNING

Fig. K

Fig. L

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English

BASIC DRILL PRESS OPERATIONS

SPEEDS AND BELT PLACEMENT (Fig. M)

This drill press has 5 speeds, as listed below:

680 RPM; 1160 RPM; 1780 RPM; 2380 RPM; 3000 RPM

See the inside of the pulley guard for same chart as shown in Figure M.

To avoid possible injury, keep the guard closed, in place, and in proper working order while the tool is in operation.

ON/OFF SWITCH (Fig. N)

The keyed switch is intended to prevent unauthorized use of the drill press.

1. To turn the drill press ON (I) insert the yellow key (1) into the key slot in the center of the switch.

2. Push the key firmly into the slot, then push switch to the ON position to start the drill press.

3. To turn the drill press OFF (O) push the switch to the down position.

4. Remove the yellow switch key, when the drill press has come to a complete stop, by gently pulling it outward.

Remove the switch key whenever the drill press is not in use. Place it in a safe place and out of reach of children.

ALWAYS lock the switch OFF when the drill press is not in use. Remove the key and keep it in a safe place. In the event of power failure, blown fuse, or tripped circuit breaker, turn the switch OFF and remove the key, preventing an accidental startup when power comes on.

LASER ON / OFF SWITCH (Fig. L)

To turn the laser ON or OFF, press the rocker switch (3)

Laser is radiated when laser guide is turned on. Avoid direct eye exposure. Always un-plug drill press from power source before making any adjustment.

INSTALLING A DRILL BIT IN THE CHUCK (Fig. O)

1 With the switch “OFF” and the yellow switch key

removed, open the chuck jaws (1) using the chuck key (2). Turn the chuck key counterclockwise to open the chuck jaws (1).

2. Insert the drill bit (3) into the chuck far enough to obtain maximum gripping by the jaws, but not far enough to touch the spiral grooves (flutes) of the drill bit when the jaws are tightened.

3. Make sure that the drill is centered in the chuck.

4. Turn the chuck key clockwise to tighten the jaws.

To avoid injury or accident by the chuck key ejecting forcibly from the chuck when the power is turned ON, use only the self-ejecting chuck key supplied with this drill press. ALWAYS recheck and remove the chuck key before turning the power ON.

WARNING

DANGER

WARNING

OPERATION

Fig. M - SPEED CHART

Fig. N

Fig. O

– 15 –

English

Spindle Motor

5 4

3 2 1

Belt Location

5-5 4-4 3-3 2-2 1-1

RPM 3000

2380 1780 1160

680

5 4

3 2 1

English

– 16 –

To prevent the workpiece or backup material from being torn from your hands while drilling, you MUST position the workpiece against the LEFT side of the column. If the workpiece or backup material is not long enough to reach the column, clamp them to the table. Failure to secure the workpiece could result in personal injury.

DRILLING TO A SPECIFIC DEPTH (Fig. P)

1. Mark the depth (1) of the hole on the side of the workpiece.

2. With the switch OFF, bring the drill bit down until the tip is even with the mark.

3. Hold the feed handle (2) at this position.

4. Turn the depth scale ring (3) clockwise, until it is against the depth stop.

5. Lock scale ring in place with depth knob (4).

6. The drill bit will stop after traveling the distance selected on the depth scale.

LOCKING THE CHUCK AT THE DESIRED DEPTH (Fig. Q)

1. With the switch OFF, turn the feed handles until the chuck (1) is at the desired depth. Hold the feed handles at this position.

2. Turn the depth scale ring (3), clockwise, until it is against the depth stop.

3. Lock scale ring in place with depth knob (2).

4. The chuck will now be held at this position when the feed handles are released.

REMOVING CHUCK AND ARBOR (Fig. R)

1. With the switch OFF and the unit unplugged, adjust the depth stop screw (10 to hold the drill at a depth of three inches. (See instructions for “LOCKING CHUCK AT DESIRED DEPTH“).

2. Insert a wedge (2) between chuck and quill.

3. Tap wedge (2) lightly with a plastic tipped hammer, until the chuck falls away from the spindle.

NOTE: Place one hand below the chuck to catch it when it falls out.

BASIC OPERATION ISTRUCTIONS

To get the best results and minimize the likelihood of personal injury, follow these instructions for operating your drill press.

For your own safety, always observe the SAFETY INSTRUCTIONS listed here and on pages 3, 4 & 5 of the instruction manual.

YOUR PROTECTION

To avoid being pulled into the power tool, do not wear loose clothing, gloves, neckties or jewelry. Always tie back long hair.

1. If any part of your drill press is missing, malfunctioning, damaged or broken, stop operation immediately until that part is properly repaired or replaced.

2. Never place your fingers in a position where they could contact the drill bit or other cutting tool. The workpiece may unexpectedly shift, or your hand could slip.

3. To avoid injury from parts thrown by the spring, follow instructions exactly when adjusting the spring tension of the quill.

4. To prevent the workpiece from being torn from your hands, thrown, spun by the tool, or shattered, always properly support your workpiece as follows: a. Always position BACKUP MATERIAL (used beneath

workpiece) so that it contacts the left side of the column, or use the fence provided and a clamp to brace a small workpiece.

b. Whenever possible, position the WORKPIECE to

contact the left side of the column. If it is too short or the table is tilted, use the fence provided or clamp it solidly to the table, using the table slots.

c. When using a drill press vise, always fasten it to the

table.

WARNING

Fig. P

Fig. Q

Fig. R

d. Never do any work freehand (hand-holding the

workpiece rather than supporting it on the table), except when polishing.

e. Securely lock the head and support to the column, the

table arm to the support, and the table to the table

arm, before operating the drill press. f. Never move the head or table while the tool is running. g. Before starting an operation, jog the motor switch to

make sure the drill or other cutting tool does not

wobble or cause vibration. h. If a workpiece overhangs the table so it will fall or tip if

not held, clamp it to the table or provide auxiliary

support. i. Use fixtures for unusual operations to adequately hold,

guide, and position workpieces. j. Use the SPINDLE SPEED recommended for the

specific operation and workpiece material. Check the

panel on the inside pulley cover or the chart below for

drilling speed information. For accessories, refer to the

instructions provided with each accessory.

5. Never climb on the drill press table, it could break or pull the entire drill press down on you.

6. Turn the motor switch “OFF”, and put away the switch key when leaving the drill press.

7. To avoid injury from thrown work or tool contact, do not perform layout, assembly, or set up work on the table while the cutting tool is rotating.

POSITIONING THE TABLE AND WORKPIECE (Fig. S and T)

1. Lock the table (1) to the column (2) at a position so the tip of the drill bit (3) is just above the top of the workpiece (4).

2. ALWAYS place BACK-UP MATERIAL (scrap wood) on the table beneath the workpiece. This will prevent splintering or heavy burring on the underside of the workpiece. To keep the back-up material from spinning out of control, it MUST contact the LEFT side of the column.

To prevent the workpiece or back-up material from being torn from your hands while drilling, you MUST position it against the LEFT side of the column. If the workpiece or the back-up material is not long enough to reach the column, use the fence provided with the drill press to brace the workpiece. Failure to do this could result in personal injury.

3. For small pieces that cannot be clamped to the table, use a drill press vise (optional accessory)

The drill press vise MUST be clamped or bolted to the table to avoid injury from a spinning workpiece, or damaged vise or bit parts. Remove the drill press fence when it interferes with other drill press accessories.

To avoid injury from spinning work or tool breakage, always clamp workpiece and back-up material securely to the table before operating the drill press with the table tilted.

FEEDING

1. Pull down the feed handles with only enough effort to allow the drill bit to cut.

2. Feeding too slowly might cause the drill bit to burn. Feeding too rapidly might stop the motor, cause the belt or drill to slip, or tear the workpiece loose and break the drill bit.

3. When drilling metal, it may be necessary to lubricate the drill bit tip with motor oil, to prevent burning.

WARNING

English

– 17 –

Fig. S

Fig. T

DRILLING SPEED TABLE (RPM )

Drill Bit Diam. (Inches)

Material

Wood

Aluminum

Plastic

Mild Steel

Stainless

1/32

3000 3000 3000 3000 3000

1/16

1780 2380

1/8

1780 2380

1160 1160

3/16

1160 1160

680 680

1/4

1780 2380

5/16

680 680

3/8

1160 1160

7/16

1780 2380

1/2

680 680

9/16

5/8

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