Hitachi 25PB User Manual
Model Rotary Hammer
Modèle Marteau rotatif
Modelo Martillo giratorio
DH 25PB
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily
injury!
This manual contains important information about product safety. Please read and
understand this manual BEFORE operating the power tool. Please keep this manual
available for other users and owners before they use the power tool. This manual should
be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la
mort ou de sérieuses blessures corporelles!
Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce
produit. Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil
motorisé. Garder ce mode d’emploi à la disponibilité des autres utilisateurs et propriétaires
avant qu’ils utilisent l’outil motorisé. Ce mode d’emploi doit être conservé dans un
endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede
resultar en lesiones de gravedad o la muerte!
Este manual contiene información importante sobre la seguridad del producto. Lea y
comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual
para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este
manual debe ser guardado en un lugar seguro.
DOUBLE INSULATION
DOUBLE ISOLATION
AISLAMIENTO DOBLE
English
IMPORTANT SAFETY INFORMATION ................ 3
MEANINGS OF SIGNAL WORDS ........................ 3
SAFETY ...................................................................... 4
GENERAL SAFETY RULES ................................... 4
SPECIFIC SAFETY RULES AND SYMBOLS ......... 6
DOUBLE INSULATION FOR SAFER
OPERATION ................................................... 8
FUNCTIONAL DESCRIPTION .................................... 9
NAME OF PARTS .................................................. 9
SPECIFICATIONS .................................................. 9
CONTENTS
Page Page
ASSEMBLY AND OPERATION ............................... 10
APPLICATIONS ................................................... 10
PRIOR TO OPERATION ....................................... 10
HOW TO USE ...................................................... 12
HOW TO USE THE CORE BIT
(FOR LIGHT LOAD) ...................................... 15
MAINTENANCE AND INSPECTION ....................... 17
ACCESSORIES ......................................................... 19
STANDARD ACCESSORIES ............................... 19
OPTIONAL ACCESSORIES ................................. 19
Français
INFORMATIONS IMPORTANTES DE
SÉCURITÉ ..................................................... 25
SIGNIFICATION DES MOTS
D’AVERTISSEMENT .................................... 25
SECURITE ................................................................ 26
REGLES GENERALE DE SECURITE ................... 26
REGLES DE SECURITE SPECIFIQUES ET
SYMBOLES .................................................. 28
DOUBLE ISOLATION POUR UN
FONCTIONNEMENT PLUS SUR ................. 30
DESCRIPTION FONCTIONNELLE ........................... 31
NOM DES PARTIES ............................................ 31
SPECIFICATIONS ................................................ 31
TABLE DES MATIERES
Español
INFORMACIÓN IMPORTANTE SOBRE
SEGURIDAD ................................................. 47
SIGNIFICADO DE LAS PALABRAS DE
SEÑALIZACIÓN ............................................ 47
SEGURIDAD ............................................................. 48
NORMAS GENERALES DE SEGURIDAD ........... 48
NORMAS Y SÍMBOLOS ESPECÍFICOS DE
SEGURIDAD ................................................. 50
AISLAMIENTO DOBLE PARA OFRECER UNA
OPERACIÓN MÁS SEGURA ........................ 52
DESCRIPCIÓN FUNCIONAL .................................... 54
NOMENCLATURA ............................................... 54
ESPECIFICACIONES ............................................ 54
Page Page
ASSEMBLAGE ET FONCTIONNEMENT ................ 32
APPLICATIONS ................................................... 32
AVANT L’UTILISATION ...................................... 32
UTILISATION ....................................................... 34
COMMENT UTILISER LA COURONNE
(POUR UNE CHARGE LEGERE) .................. 37
ENTRETIEN ET INSPECTION .................................. 39
ACCESSOIRES ......................................................... 41
ACCESSOIRES STANDARD ............................... 41
ACCESSOIRES SUR OPTION ............................. 41
ÍNDICE
Page Page
MONTAJE Y OPERACIÓN ...................................... 55
APLICACIONES ................................................... 55
ANTES DE LA OPERACIÓN ................................ 55
COMO SE USA .................................................... 57
MODO DE USAR LA BARRENA TUBULAR
(PARA CARGAS LIGERAS) .......................... 60
MANTENIMIENTO E INSPECCIÓN ........................ 63
ACCESORIOS ........................................................... 65
ACCESORIOS ESTÁNDAR ................................. 65
ACCESORIOS OPCIONALES .............................. 65
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English
IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in
the Instruction Manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the
failure to observe basic safety rules or precautions. An accident can often be avoided by
recognizing a potentially hazardous situation before it occurs, and by observing appropriate
safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual
and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by
WARNINGS on the power tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by
HITACHI.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in
death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in
minor or moderate injury, or may cause machine damage.
NOTE emphasizes essential information.
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English
SAFETY
GENERAL SAFETY RULES
WARNING: Read and understand all instructions.
Failure to follow all instructions listed below, may result in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
1. Work Area
(1) Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
(2) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the
dust of fumes.
(3) Keep bystanders children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
2. Electrical Safety
(1) Double Insulated tools are equipped with a polarized plug (one blade is wider than
the other.) This plug will fit in a polarized outlet only one way. If the plug does not
fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified
electrician to install a polarized outlet. Do not change the plug in any way. Double
Insulation
grounded power supply system.
(2) Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
(3) Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
(4) Do not abuse the cord. Never use the cord to carry the tools or pull the plug from
a receptacle. Keep cord away from heat, oil, sharp edges or moving parts. Replace
damaged cords immediately. Damaged cords increase the risk of electric shock.
(5) When operating a power tool outside, use an outdoor extension cord marked “W-
A” or “W”. These cords are rated for outdoor use and reduce the risk of electric
shock.
3. Personal Safety
(1) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power tools may result in
serious personal injury.
(2) Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
(3) Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools
with your finger on the switch or plugging in tools that have the switch on invites
accidents.
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eliminates the need for the three wire grounded power cord and
English
(4) Remove adjusting keys or wrenches before turning the tool on. A wrench or a key
that is left attached to a rotating part of the tool may result in personal injury.
(5) Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
(6) Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
4. Tool Use and Care
(1) Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead
to loss of control.
(2) Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.
(3) Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
(4) Disconnect the plug form the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures reduce
the risk of starting the tool accidentally.
(5) Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
(6) Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools, with sharp cutting edges are less likely to bind and are easier to control.
(7) Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tools operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
(8) Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may become hazardous when used
with another tool.
5. Service
(1) Tool service must be performed only by a qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
(2) When servicing a tool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to
follow Maintenance Instruction may create a risk of electric shock or injury.
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English
SPECIFIC SAFETY RULES AND SYMBOLS
1. Hold tools by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will
make exposed metal parts of the tool “live” and shock the operator.
2. ALWAYS wear ear protectors when using the tool for extended periods.
Prolonged exposure to high intensity noise can cause hearing loss.
3. NEVER touch the tool bit with bare hands after operation.
4. NEVER wear gloves made of stuff liable to roll up such as cotton, wool, cloth or string,
etc.
5. ALWAYS attach the side handle and securely grip the Rotary Hammer.
6. NEVER touch moving parts.
NEVER place your hands, fingers or other body parts near the tool’s moving parts.
7. NEVER operate without all guards in place.
NEVER operate this tool without all guards or safety features in place and in proper
working order. If maintenance or servicing requires the removal of a guard or safety
feature, be sure to replace the guard or safety feature before resuming operation of the
tool.
8. Use right tool.
Don’t force small tool or attachment to do the job of a heavy-duty tool.
Don’t use tool for purpose not intended —for example— don’t use circular saw for
cutting tree limbs or logs.
9. NEVER use a power tool for applications other than those specified.
NEVER use a power tool for applications other than those specified in the Instruction
Manual.
10. Handle tool correctly.
Operate the tool according to the instructions provided herein. Do not drop or throw
the tool. NEVER allow the tool to be operated by children, individuals unfamiliar with
its operation or unauthorized personnel.
11. Keep all screws, bolts and covers tightly in place.
Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.
12. Do not use power tools if the plastic housing or handle is cracked.
Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not
be used until repaired.
13. Blades and accessories must be securely mounted to the tool.
Prevent potential injuries to youself or others. Blades, cutting implements and
accessories which have been mounted to the tool should be secure and tight.
14. Keep motor air vent clean.
The tool’s motor air vent must be kept clean so that air can freely flow at all times.
Check for dust build-up frequently.
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English
15. Operate power tools at the rated voltage.
Operate the power tool at voltages specified on its nameplate.
If using the power tool at a higher voltage than the rated voltage, it will result in
abnormally fast motor revolution and may damage the unit and the motor may burn
out.
16. NEVER use a tool which is defective or operating abnormally.
If the tool appears to be operating unusually, making strange noises, or otherwise
appears defective, stop using it immediately and arrange for repairs by a Hitachi
authorized service center.
17. NEVER leave tool running unattended. Turn power off.
Don’t leave tool until it comes to a complete stop.
18. Carefully handle power tools.
Should a power tool be dropped or struck against hard materials inadvertently, it may
be deformed, cracked, or damaged.
19. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may
damage and crack plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry
thoroughly.
20. ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI
Standard Z87.1.
21. ALWAYS be careful with buried object such as an underground wiring.
Touching these active wiring or electric cable with this tool, you may receive an electric
shock.
Confirm if there are any buried object such as electric cable within the wall, floor or
ceiling where you are going to operate here after.
22. Definitions for symbols used on this tool
V ............volts
Hz .......... hertz
A ............ amperes
o ........... no load speed
n
W ........... watt
........... Class II Construction
---/min ... revolutions per minute
.......... Alternating current
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English
DOUBLE INSULATION FOR SAFER OPERATION
To ensure safer operation of this power tool, HITACHI has adopted a double insulation
design. “Double insulation “ means that two physically separated insulation systems have
been used to insulate the electrically conductive materials connected to the power supply
from the outer frame handled by the operator. Therefore, either the symbol “
words “Double insulation” appear on the power tool or on the nameplate.
Although this system has no external grounding, you must still follow the normal electrical
safety precautions given in this Instruction Manual, including not using the power tool in
wet environments.
To keep the double insulation system effective, follow these precautions:
䡬 Only HITACHI AUTHORIZED SERVICE CENTER should disassemble or assemble this
power tool, and only genuine HITACHI replacement parts should be installed.
䡬 Clean the exterior of the power tool only with a soft cloth moistened with soapy water,
and dry thoroughly.
Never use solvents, gasoline or thinners on plastic components; otherwise the plastic
may dissolve.
” or the
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO
OTHER USERS
AND
OWNERS OF THIS TOOL!
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English
FUNCTIONAL DESCRIPTION
NOTE: The information contained in this Instruction Manual is designed to assist you in
the safe operation and maintenance of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read
and understood all safety instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that
differ from those on your own power tool.
NAME OF PARTS
Drill bit
Front cap
Stopper
Side
handle
Grip
Nameplate
Housing
Fig. 1
Trigger
Handle
Change lever
Brush cap
SPECIFICATIONS
Motor Single-Phase, Series Commutator Motor
Power Source Single-Phase, 120V 60Hz
Current 5.7A
Capacity Concrete: 1/8" – 1" (3.4mm – 25mm)
Steel: 1/2"(13mm)
Wood: 1-1/4" (32mm)
No-Load Speed 0 – 1100/min.
Full-load Impact Rate 0 – 4000/min.
Weight 7.5 lbs (3.4 kg)
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English
ASSEMBLY AND OPERATION
APPLICATIONS
Rotation and striking function
䡬 Drilling anchor holes
䡬 Drilling holes in concrete
䡬 Drilling holes in tile
Rotation only function
䡬 Drilling in steel or wood (with optional accessories).
䡬 Tightening machine screws, wood screws (with optional accessories).
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms to the power source requirements
specified on the product nameplate.
2. Power switch
Ensure that the switch is in the OFF position. If the plug is connected to a receptacle
while the switch is in the ON position, the power tool will start operating immediately
and can cause serious injury.
3. Extension cord
When the work area is far away from the power source, use an extension cord of
sufficient thickness and rated capacity. The extension cord should be kept as short as
practicable.
WARNING:
Damaged cord must be replaced or repaired.
4. Check the receptacle
If the receptacle only loosely accepts the plug, the receptacle must be repaired. Contact
a licensed electrician to make appropriate repairs.
If such a fautly receptacle is used, it may cause overheating, resulting in a serious
hazard.
5. Confirming condition of the environment:
Confirm that the work site is placed under appropriate conditions conforming to
prescribed precautions.
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English
6. Mounting the drill bit (Fig. 2)
(1) To attach a drill bit (SDS-plus shank), fully pull
the grip in the direction of the arrow as shown
in Fig. 2 and insert the drill bit as far as it will
go while manually turning.
(2) By releasing the grip, the drill bit will be
secured.
(3) To remove the drill bit, fully pull the grip in
the direction of the arrow and pull out the drill
bit.
7. Installation of dust cup or dust collector
(B) (Optional accessories) (Fig. 3, Fig. 4)
When using a rotary hammer for upward
drilling operations attach a dust cup or dust
collector (B) to collect dust or particles for easy
operation.
䡬 Installing the dust cup
Use the dust cup by attaching to the drill bit a
shown in Fig. 3.
When using a bit which has big diameter,
enlarge the center hole of the dust cup with
this rotary hammer.
䡬 Installing dust collector (B)
When using dust collector (B), insert dust
collector (B) from the tip of the bit by aligning
it to the groove on the grip (Fig. 4)
Part of SDS-plus
Front cap
shank
Grip
Drill bit
Fig. 2
Dust cap
Fig. 3
Dust collector (B)
CAUTION:
䢇 The dust cup and dust collector (B) are for
exclusive use of concrete drilling work. Do not
use them for wood or metal drilling work.
䢇 Insert dust collector (B) completely into the
chuck part of the main unit.
䢇 When turning the rotary hammer on while dust collector (B) is detached from a concrete
surface, dust collector (B) will rotate together with the drill bit. Make sure to turn on
the switch after pressing dust cup on the concrete surface. (When using dust collector
(B) attached to a drill bit that has more than 7-15/32" (190 mm) of overall length, dust
collector (B) cannot touch the concrete surface but rotates. Therefore please use dust
collector (B) by attaching to drill bits which have 6-17/32" (166 mm), 6-19/64" (160
mm) and 4-21/64" (110 mm) overall length.
䢇 Dump particles after every two or three holes when drilling.
䢇 Please replace the drill bit after removing dust collector (B).
Fig. 4
8. Selecting the driver bit
Screw heads or bits will be damaged should an inappropriate bit for the screw diameter
be employed to drive in the screws.
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HOW TO USE
CAUTION:
䢇 To prevent accidents, make sure to turn the
switch off and disconnect the plug from the
receptacle when the drill pits and other
various parts are installed or removed. The
power switch should also be turned off during
a work break and after work.
Change
lever
1. Switch operation
The rotation speed of the drill bit can be
controlled steplessly by varying the amount
that the trigger switch is pulled. Speed is low
when the trigger switch is pulled slightly and
increases as the switch is pulled more.
2. Rotation + Striking
This rotary hammer can be set to rotation and
striking mode by turning the change lever fully
counterclockwise to mark. (Fig. 5)
(1) Mount the drill bit.
(2) Pull the trigger switch after applying the drill
bit tip to the drilling position (Fig. 6)
(3) Pushing the rotary hammer forcibly is not
necessary at all. Pushing slightly so that drill
dust comes out gradually is just sufficient.
CAUTION:
䢇 When the drill bit touches an iron reinforcing
rod, the bit will stop immediately and the
rotary hammer will react to revolve. Therefore
please grip the side handle and handle tightly
as shown in Fig. 6.
3. Rotation only
This rotary hammer can be set to rotation only
mode by turning the change lever fully
clockwise to mark. (Fig. 7)
To drill a wood or metal material using the
separately sold drill chuck and chuck adaptor,
proceed as follows. Installing drill chuck and
chuck adaptor (Fig. 8):
(1) Mount the drill chuck to the chuck
adaptor.
(2) The part of the SDS-plus shank is the same as
the drill bit. Therefore, refer to the item of
“Mounting the drill bit” for attaching it.
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Drill
chuck
Chuck
adaptor
Fig. 5
Fig. 6
Fig. 7
Front cap
Part of SDSplus shank
Fig. 8
Change
lever
Grip
English
CAUTION:
䢇 Application of force more than necessary will not only reducing drilling efficiency at
all, but will deteriorate the tip edge of the drill bit and reduce the service life of the
rotary hammer in addition.
䢇 Drill bit may snap off while disengaging the rotary hammer from the jammed hole. For
disengaging, it is important to use a pushing motion or turn the drill bit
counterclockwise.
䢇 Do not attempt to drill anchor holes or holes in concrete with the main unit in the
rotation only function.
䢇 Do not attempt to use the rotary hammer in the rotation and striking function with
the drill chuck and chuck adaptor attached. This would seriously shorten the service
life of every components of the machine.
Bit
4. When driving machine screws (Fig. 9)
First, insert the bit into the socket in the end
of chuck adaptor (D).
Next, mount chuck adaptor (D) on the main
unit using procedures described in 6 (1), (2),
(3), put the tip of the bit in the slots in the head
of the screw, grasp the main unit and tighten
the screw.
CAUTION:
䢇 Exercise care not to excessively prolong
driving time, otherwise, the screws may be
damaged by excessive force.
䢇 Apply the rotary hammer perpendicularly to the screw head when driving a screw;
otherwise, the screw head or bit will be damaged, or driving force will not be fully
transferred to the screw.
䢇 Do not attempt to use the rotary hammer in the rotation and striking function with
chuck adaptor (D) and bit attached.
Socket
Chuck
adaptor (D)
Front cap
Grip
Fig. 9
5. When driving wood screws (Fig. 9)
(1) Selecting a suitable driver bit
Employ phillips screws, if possible, since the driver bit easily slips off the heads of
slotted-head screws.
(2) Driving in wood screws
䡬 Prior to driving in wood screws, make pilot holes suitable for them in the wooden
board. Apply the bit to the screw head grooves and gently drive the screws into the
holes.
䡬 After rotating the rotary hammer at low speed for a while until a wood screw in partly
driven into the wood, squeeze the trigger more strongly to obtain the optimum driving
force.
CAUTION:
䢇 Exercise care in preparing a pilot hole suitable for the wood screw taking the hardness
of the wood into consideration. Should the hole be excessively small or shallow,
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English
requiring much power to drive the screw into it, the thread of the wood screw may
sometimes be damaged.
6. Using the stopper (Fig. 10)
(1) Loosen the knob on the side handle, and insert
the stopper into the mounting hole on the side
handle.
(2) Adjust the stopper position according to the
depth of the hole and tighten the knob
securely.
7. How to use the drill bit (taper shank) and
the taper shank adaptor.
(1) Mount the taper shank adaptor to the rotary
hammer. (Fig. 11)
(2) Mount the drill bit (taper shank) to the taper
shank adaptor. (Fig. 11)
(3) Turn the switch ON, and drill a hole in
prescribed depth.
(4) To remove the drill bit (taper shank), insert
the cotter into the slot of the taper shank
adaptor and strike the head of the cotter with
a manual hammer supporting on the rests.
(Fig. 12)
Stopper
Drill bit
Taper shank
adaptor
Mounting
hole
Fig. 10
Front cap
Side handle
Grip
8. Using the side handle
When you wish to change a position of the
side handle, turn grip of the side handle
counterclockwise to loosen it, and then fasten
it firmly.
Fig. 11
CAUTION:
When boring a hole, there can be a case where
the machine attempts to rotate by the
reaction at the time of penetrating a concrete
wall and/or when a tip of the blade comes in
contact with the rebar.
Firmly fasten the side handle and hold the
machine with both of your hands. Unless you
hold it securely, an accident can occur.
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Cotter
Taper shank adaptor
Rests
Fig. 12
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HOW TO USE THE CORE BIT (FOR LIGHT LOAD)
When boring penetrating large hole use the core bit (for light load). At that time use with
the center pin and the core bit shank provided as optional accessories.
1. Mounting
CAUTION:
䢇 Be sure to turn power OFF and disconnect the plug from the receptacle.
(1) Mount the core bit to the core bit shank.
(Fig. 13)
Lubricate the thread of the core bit shank to
facilitate disassembly.
(2) Mount the core bit shank to the rotary
hammer. (Fig. 14)
(3) Insert the center pin into the guide plate until
it stops.
(4) Engage the guide plate with the core bit, and
turn the guide plate to left or right so that it
does not fall even if it faced downward.
(Fig. 15)
Core bit
Thread
Core bit shank
Fig. 13
Guide plate
Center pin
Core bit
Fig. 14
Core bit tip
Fig. 15
2. How to bore (Fig. 16)
(1) Connect the plug to the power source.
(2) A spring is installed in the center pin. Push it
lightly to the wall or the floor perpendicularly.
Connect all over the surface of the core bit tip
and start operating.
(3) When boring about 3/16" (5 mm) in depth the
position of the hole will establish. Bore after
that removing the center pin and the guide
plate from core bit.
(4) Application of excessive force will not only expedite the work, but will deteriorate the
tip edge of the drill bit, resulting in reduced service life of the rotary hammer.
Fig. 16
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CAUTION:
䢇 When removing the center pin and the guide plate, turn OFF the switch and disconnect
the plug form the receptacle.
3. Dismounting. (Fig. 17)
Remove the core bit shank from the rotary
hammer and strike the head of the core bit
shank strongly two or three times with the
manual hammer holding the core bit, then the
thread becomes loose and the core bit can be
removed.
Core bit shank
Fig. 17
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MAINTENANCE AND INSPECTION
WARNING: Be sure to switch power OFF and disconnect the plug from the
receptacle during maintenance and inspection.
1. Inspecting the drill bits
Since use of a dull tool will cause motor malfunctioning and degraded efficiency, replace
the drill bit with a new one or resharpening without delay when abrasion is noted.
2. Inspecting the screws
Regularly inspect all screws and ensure that they are properly tightened. Should any of
the screws be loosened, retighten them immediately.
WARNING: Using this rotary hammer with loosened screws is extremely
dangerous.
3. Maintenance of the motor
The motor unit winding is the very “heart” of the power tool. Exercise due care to
ensure the winding does not become damaged and/or wet with oil or water.
4. Inspecting the carbon brushes: (Fig. 18)
The motor employs carbon brushes which are consumable parts. When they become
worn to or near “wear limit”, it could result in motor trouble. When an auto-stop carbon
brush is equipped, the motor will stop automatically. At that time, replace both carbon
brushes with new ones which have the same carbon brush Nos. shown in the figure.
In addition, always keep carbon brushes clean and ensure that they slide freely within
the brush holders.
CAUTION:
Using this rotary hammer with a carbon brush which is worn in excess of the wear
limit will damage the motor.
Wear limit
a
carbon brush
Usual carbon 0.2"
brush (5 mm)
No. of carbon brush
a
0.47"
(12 mm)
Fig. 18
NOTE: Use HITACHI carbon brush No. indicated in Fig. 18.
Auto-stop
carbon brush
— 70
No. of
21
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䡬 Replacing carbon brushes:
(For parts name, refer to Fig. 1)
Loosen the two set screws and remove the tail cover. Remove the brush caps and
carbon brushes. After replacing the carbon brushes, tighten the brush caps securely
and to install the tail cover with securely tightening two set screws.
5. How to replase grease
This machine is full air-tight construction to protect against dust and to prevent lubricant
leakage. Therefore, the machine can be used without lubrication for long periods.
Replace the grease as described below.
䡬 Grease replacement period
You should look at the grease when you change the carbon brush. (See item 4 in the
section MAINTENANCE AND INSPECTION.) Ask for grease replacement at the nearest
HITACHI Authorized Service Center. Proceed for replacement of grease.
䡬 Grease replenishment
CAUTION:
Before replenishing the grease, turn the
power off and pull out the power plug.
(1) Disassemble the oil cap and thoroughly wipe
off the old grease inside. (FIg. 19)
(2) Supply 17.5g (the standard volume to cover
the connecting rod) of Hitachi Electric Hammer
Grease A in the crank case.
(3) After replacing the grease, reassemble the oil
cap securely. At this time, do not damage or
lose the O-Ring.
NOTE: The HITACHI Electric Hammer Grease A is of the lower viscosity type. When the
supplied grease tube is consumed, purchase from a HITACHI Autorized Service
Center.
Oil cap
Fig. 19
6. Service and repairs
All quality power tools will eventually require servicing or replacement of parts because
of wear from normal use. To assure that only authorized replacement parts will be
used, all service and repairs must be performed by a HITACHI AUTHORIZED SERVICE
CENTER, ONLY.
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English
ACCESSORIES
WARNING: ALWAYS use Only authorized HITACHI replacement parts and
accessories. NEVER use replacement parts or accessories which are
not intended for use with this tool. Contact HITACHI if you are not sure
whether it is safe to use a particular replacement part or accessory
with your tool.
The use of any other attachment or accessory can be dangerous and
could cause injury or mechanical damage.
NOTE: Accessories are subject to change without any obligation on the part of the HITACHI.
STANDARD ACCESSORIES
(1) Case (Molded plastic) (Code No. 318307).......................................................................1
(2) Side Handle (Code No. 980939).......................................................................................1
(3) Stopper (Code No. 980906)..............................................................................................1
(4) Dust Cup (Code No. 971787)............................................................................................1
OPTIONAL ACCESSORIES........ sold separately
1. Drilling anchor holes (Rotation + Striking)
䡬 Drill Bit (Slender shaft)
(1) Drill Bit
(Slender Shaft)
(1) Drill Bit (Slender Shaft)
Outer diameter Effective Length Overall Length Code No. Code No.
1/8" 1-25/32" 3-35/64"
(3.4mm) (45mm) (90mm)
9/64" 1-25/32" 3-35/64"
(3.5mm) (45mm) (90mm)
(2) Adaptor for slender
shaft (SDS-plus
shank)
(2) Adaptor for
Slender Shaft
306369
306370
306368
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䡬 Drill Bit (Taper shank) and taper shank adaptor
(1) Drill Bit (Taper
Shank)
(2) Taper Shank Adaptor
(SDS-plus shank)
Cotter (Code No. 944477)
External dia. Code No.
7/16"
(11 mm)
31/64"
(12.3 mm)
1/2"
(12.7 mm)
9/16"
(14.3 mm)
73/128"
(14.5 mm)
11/16"
(17.5 mm)
27/32"
(21.5 mm)
944460
944461
993038
944462
944500
944463
944464
Taper mode Code No. Applicable drill bit
7/16" (11 mm)
31/64" (12.3 mm)
1/2" (12.7 mm)
9/16" (14.3 mm)
73/128" (14.5 mm)
11/16" (17.5 mm)
Morse taper
(No. 1)
Morse taper
(No. 2)
A-taper 303619
B-taper 303620
303617
303618 27/32" (21.5 mm)
Drill bit
(Taper
shank)
Drill bit
(Taper
shank)
Taper shank adaptor formed Ataper or B-taper is provided as
an optional accessory, but drill
bit for it is not provided.
䡬 1/2" (13 mm) Hammer Drill chuck and Chuck wrench
For drilling operations when using a straight shank bit for impact driling with a rotary
hammer
Impact Drill
Application
Straight shank Bit
Name Code No.
1/2" (13 mm) Hammer Drill Chuck 303332
Chuck wrench 303334
Rubber Cap 303335
20
1/2" (13 mm) Hammer Drill
Chuck (SDS-plus shank)
(includes Chuck wrench)
Chuck wrench
2. Knock-in anchor (Rotation + Striking)
Anchor Setter
(for anchor setting)
(SDS-plus shank)
<Outer wedge type with the female screw>
nchor size
A
Overall Length
Code No. 302976 302975 303621 302974
W 1/4" W 5/16" W 3/8"
(6.3 mm) (8 mm) (9.5 mm)
10-15/64" 10-15/64" 6-19/64" 10-15/64"
(260 mm) (260 mm) (160 mm) (260 mm)
<Inner wedge type with the headless screw>
nchor size
A
Overall Length
Code No. 302979 302978 303622 302977
W 1/4" W 5/16" W 3/8"
(6.3 mm) (8 mm) (9.5 mm)
10-15/64" 10-15/64" 6-19/64" 10-15/64"
(260 mm) (260 mm) (160 mm) (260 mm)
English
Anchor setting adaptor
(for manual hammer)
<Outer wedge type with
the female screw>
Anchor size Code No.
W1/4"
(6.3 mm)
W5/16"
(8 mm)
W3/8"
(9.5 mm)
W1/2"
(12.7 mm)
W5/8"
(15.9 mm)
971794
971795
971796
971797
971798
<Inner wedge type with
the headless screw>
Anchor size Code No.
W1/4"
(6.3 mm)
W5/16"
(8 mm)
W3/8"
(9.5 mm)
W1/2"
(12.7 mm)
W5/8"
(15.9 mm)
971799
971800
971801
971802
971803
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3. Large hole boring (Rotation + Striking)
Guide
Center pin
Plate
Center
Code No.
pin
––
(A) 982684 1-3/8" (35 mm) 982675 11-13/18"
(B) 982685 (B) 2-9/16" (65 mm) 982679 (B)
Core Bit
Core bit Shank
(SDS-plus shank)
Core bit (outer diameter) Core bit shank
63/64"(25 mm) 982672 Overall length
1-9/64" (29 mm) 982673 4-1/8" 303625
(A) 1-1/4" (32 mm) 982674 (A) (105 mm)
1-1/2" (38 mm) 982676 (300 mm)
1-25/32" (45 mm) 982677
1-31/32" (50 mm) 982678
3-5/32" (80 mm) 982680
3-17/32" (90 mm) 982681
Code No. Code No.
Guide plate
Core bit
(outer diameter)
1-1/4" (32 mm)
1-3/8" (35 mm)
1-1/2" (38 mm)
1-25/32" (45 mm)
Code No.
982686
982687
982688
982689
Core bit
(outer diameter)
1-31/32" (50 mm)
2-9/16" (65 mm)
3-5/32" (80 mm)
3-17/32" (90 mm)
Code No.
982690
982691
982692
982693
11-13/18"
(300 mm)
303626
303627
4. Demolishing operation (Striking only)
Bull point (Round type) (SDS-plus shank)
Code No. 303046
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