Hioki BT3563-01, BT3562-01, BT3562, BT3563 User Manual

Instruction Manual

BT3562

BT3562-01
BT3563
BT3563-01

BATTERY HiTESTER

November 2010 Edition 1 BT3562A981-00 10-11H

Contents

Introduction.................................................................................1

7

10

11

12

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1

Verifying Pac ka g e Con te n ts............... ................ ................. .......1

Safety Informa tion ............. .. ... .. .. ................................................2

Operating Precautions 4

Chapter 1

Overview___________________________________ 7

1.1 Product Overview ................................................................7

1.2 Features ........................................................ ...................... 8

1.3 Names and Functions of Parts ............................................9

1.4 Menu Display Sequence (SHIFT

1.5 Measurement Flowchart ...................................................14

→ ENTER) .....................13

Chapter 2

Measurement Preparations___________________ 15

2.1 Preparation Flowchart .......................................................15

Connecting the power cord. ................................................15

Connect the test leads to the instrument. ............................15

Connect the EXT I/O connector and interface connector. ...15

Turn the power on............................................................... 15

Set measurement settings. .................................................15

Start measurement. .............................................................15

2
3

4
5
6

8

2.2 Connecting the Power Cord.............................................. 16

2.3 Connecting the Optional Test Leads................................. 17

2.4 Turning the Power On and Off ..........................................18

2.5 Selecting the Line Frequency ...........................................20

Chapter 3

Measurement ______________________________ 21

3.1 Pre-Operation Inspection ..................................................21

3.2 Basic Measurement Example ...........................................22

Preparations ........................................................................22

Instrument Settings............................................................. 23

Zero-Adjustment.................................................................. 24

Measurement ......................................................................25

3.3 Selecting Measurement Mode ..........................................26

3.4 Setting Measurement Range ............................................27

Resistance measurement range .........................................27

Voltage measurement range ...............................................28

Auto-Ranging ......................................................................29

9

ii

Contents

3.5 Setting Sampling Rate ......................................................30

3.6 Zero-Adjust Function ........................................................31

Wiring Method for Zero-Adjustment ....................................31

Executing Zero-Adjustment ........................................ ..... ...31

3.7 Displaying Measurement Results .....................................34

Measurement Fault Detection ............................................ 35

Overflow Display .................................................................36

Chapter 4

Applied Measurement _______________________37

4.1 Comparator Function ........................................................38

Comparator Setting Example 1

(Upper and Lower Threshold Judgment) ............................39

Comparator Setting Example 2

(Reference Value and Tolerance Judgment) ......................43

Comparator Judgment Beeper Setting............................... 48

Comparator Execution Mode Setting ..................................48

Comparator Threshold Method Selection ................... ..... ...49

Upper and Lower Thresholds Setting

(by Reference Value and Tolerance) ..................................50

Configuring the Absolute Value Judgment Function

(Voltage) .............................................................................51

Enabling and Disabling the Comparator Function ..............52

Comparator Judgment Results ...........................................53

Switching Between Measurement Value and Comparator

Setting Displays ..................................................................54

4.2 Trigger Function ................................................................55

Trigger Source Settings ......................................................55

Trigger Delay Settings ........................................................56

4.3 Measurement Current Pulse Output Function ..................57

4.4 Averaging Function ...........................................................59

4.5 Statistical Calculation Functions .......................................60

4.6 Memory Function ..............................................................64

4.7 Key-Lock Function ............................................................66

4.8 Panel Save Function .........................................................67

4.9 Panel Load Function .........................................................68

4.10 Self-Calibration .................................................................69

4.11 Measurement Value Output Function ...............................70

4.12 Key Beeper Setting ...........................................................71

4.13 Reset Function ..................................................................72

Chapter 5

External Control (EXT I/O)__________________ __75

5.1 Overview........................................................................... 75

5.2 Signal Descriptions ...........................................................76

Pinout ..................................................................................76

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d

e

x

Input Signals .......................................................................77

Output Signals .....................................................................78

ERR Output .........................................................................79

Instrument Settings .............................................................80

iii

Contents

1

5.3 Timing Chart .....................................................................81

5.4 Internal Circuitry ................................................................83

5.5 External Control Q&A ........................................................86

Chapter 6

Printer (Optional) ___________________________ 87

6.1 Connecting the Printer ......................................................88

Connecting the 9670 PRINTER to the Instrument ..............89

Loading Recording Paper................................................... 90

Charging the Battery Pack...................................................91

Installing the Battery Pack in the Printer .............................91

6.2 Selecting the Interface ......................................................92

6.3 Setting of the 9670 Printer ................................................92

6.4 Printing .......................................................... .................... 93

Chapter 7

Analog Output _____________________________ 95

7.1 Connecting Analog Output ................................................95

2
3
4
5
6
7

7.2 Analog Output Specifications ............................................96

Chapter 8

RS-232C/GP-IB Interfaces ____________________ 97

8.1 Overview and Features .....................................................97

8.2 Specifications ............................................................ ........ 98

RS-232C Specifications ......................................................98

GP-IB Specifications (Model BT3562-01 only) ....................98

8.3 Selecting the Connections and Protocol ..........................99

Attaching the Connector...................................................... 99

Selecting the Interface...................................................... 101

8.4 Communication Methods ................................................102

Message Format ............................................ ...................102

Output Queue and Input Buffer .........................................106

Status Byte Register .........................................................107

Event Registers ...................... ..... ..... .... .............................109

Initialization Items ..............................................................112

Local Function ...................................................................112

8.5 Message List ...................................................................113

Standard Commands ..................................... .... ...............113

Device-Specific Commands ......................................... .... .114

8
9

10

10
11
12

Appendix

8.6 Message Reference ........................................................119

iv

Contents

Standard Commands ........................................................120

Device-Specific Commands .............................................124

Measurement Value Formats ...........................................152

Command Compatibility with the Model 3560 AC

mΩ HiTESTER ..................................................................153

8.7 Basic Data Importing Methods ........................................158

8.8 Sample Programs ...........................................................159

To be prepared in Visual Basic 5.0/6.0 .............................159

To be prepared in Visual Basic 2005 ................................169

Creation Procedure(Visual Basic 2005) ...........................169

Sample Programs(Visual Basic 2005).............................. 171

Chapter 9

Specifications_____________________________173

9.1 Basic Specifications ........................................................173

9.2 Accuracy ......................................................................... 178

9.3 General Specifications ....................................................179

Chapter 10

Maintenance and Service ___________________181

10.1 Troubleshooting .............................................................. 181

10.2 Cleaning .................................................... ......................183

10.3 Error Display ...................................................................183

Appendix ________________________________ A 1

Appendix 1 Precautions for Making Custom Test Leads ...............A 1

Appendix 2 AC Four-terminal Method............................................A 4

Appendix 3 Measurement values when using four-terminal

measurement (Differences in measurement values

due to measurement leads used)................................A 5

Appendix 4 Synchronous Detection System ..................................A 6

Appendix 5 Configuration and Extension of the Test Leads ..........A 7

Appendix 6 Effect of Eddy Currents...............................................A 8

Appendix 7 Calibration Procedure..................................................A 9

Appendix 8 Zero Adjustment........................................................A 10

Appendix 9 Test Lead Options.....................................................A 15

Appendix 10Rack Mounting..........................................................A 16

Appendix 11Dimensional Diagram................................................A 18

Index _________________________________ Index i

1

Confirm that these contents are provided. (One each)

 Model BT3562/ Model BT3562-01

(GP-IB version) BATTER Y HiTESTE R
Model BT3563/ Model BT3563-01
(GP-IB version) BATTER Y HiTESTE R

 Power Cord

 Instruction Manual

Introduction

Introduction

Thank you for purchasing the HIOKI “Model BT3562, BT3562-01, BT3563, BT3563-01 BATTERY
HiTESTER.” To obtain maximum performance from the instrument, please read this manual first,
and keep it handy for future reference.

This manual uses the following conventions:
The Model BT3562, BT3562-01, BT3563, and BT3563-01 are referred to as "the instrument."
Unless otherwise note d, the Model BT3562 and BT35 62-01 are referred to collec tively as "Model BT3562,"
while the Model BT3563 and BT3563-01 are referred to collectively as "Model BT3563."

Verifying Package Contents

When you receive the instrument, inspect it carefully to ensure that no damage occurred during
shipping. In particular, check the accessori es, panel swit ches, and con nectors. If damage is evide nt,
or if it fails to operate according to the specifications, contact your dealer or Hioki representative.
Use the original packing materials when transporting the instrument, if possible.

Options  Model 9287-10 CLIP TYPE LEAD (70 VDC or less)

 Model 9453 FOUR TERMINAL LEAD (60 VDC or less)
 Model 9467 LARGE CLIP TYPE LEAD (50 VDC or less)
 Model 9770 PIN TYPE LEAD (70 VDC or less)
 Model 9771 PIN TYPE LEAD (70 VDC or less)
 Model L2100 PIN TYPE LEAD (600 VDC or less)
 Model 9454 ZERO ADJUSTMENT BOARD
 Model 9637 RS-232C CABLE (9-pin to 9-pin/cross cable)
 Model 9638 RS-232C CABLE (9-pin to 25-pin/cross cable)
 Model 9151-02 GP-IB CONNECTOR CABLE (2 m)
 Model 9670 PRINTER

(BL-80RS II, made by SANEI ELECTRIC INC.)

 Model 9671 AC ADAPTER

(

for the 9670, BL-100W, made by SANEI ELECTRIC INC.)

 Model 9672 BATTERY PACK

(for the 9670, UR-100 or UR-121, made by SANEI ELECTRIC INC. )

 Model 9673 BATTERY CHARGER

(for the 9672, NC-LSC01, made by SANEI ELECTRIC INC.)

 Model 9237 RECORDING PAPER

(80 mm x 25 m, 4 rolls, for the 9670)

2

Safety Information

Safety Information

This instrument is desig ned to comply with IEC 61010 Safety Standards, and
has been thoroughly tested for safety prior to sh ipm ent . However, mishandling
during use could result in in ju ry or dea th, as wel l as damage to the inst ru men t.
Be certain that you understand the instruction s and prec autions in the manual
before use. We disclaim any responsibility for accidents or injuries not resulting
directly from instrument defects.

This manual contain s information and warnings essential for safe operation of
the instrument and for ma intainin g it in safe ope rating conditi on. Before using it,
be sure to carefully read the following safety precautions.

In the manual, the symbol indicates particularly important information
that the user should read before using the instrument.

The symbol printed on the instrument indicates that the user should
refer to a corresponding topic in the manual (marked with the symbol)

before using the relevant function.

The following symbols in this manual indicate the relative importance of cautions
and warnings.

Symbols for Various Standards

Other Symbols

Indicates a grounding terminal.

Indicates DC (Direct Current).

Indicates the ON side of the power switch.

Indicates the OFF side of the power switch.

Indicates that incorrect operation presents an extreme hazard that
could result in serious injury or death to the user.

Indicates that incorrect oper ation prese nts a significant hazard that
could result in serious injury or death to the user.

Indicates that incorrect operation presents a possibility of injury to
the user or damage to the instrument.

Indicates advisory items related to performance or correct opera­tion of the instrument.

This symbol indicates that the product conforms to safety regulations set
out by the EC Directive.

Indicates a prohibited action.

(.p)

*

Indicates the location of reference information.

Indicates quick references for operation and remedies for troubleshoot­ing.

Indicates that descriptive information is provided below.

3

Safety Information

Screen display

The screen of this instrument displays characters in the following manner.

Measurement categories (Overvoltage categories)

This instrument complies with CAT I safety requirements.
To ensure safe operati on of measurement instruments, IEC 6 1010 establishes
safety standards for various electrical environments, categorized as CAT I to
CAT IV, and called measurement categories.

CAT I

CAT II

Secondary electrical circ uits connec ted to an AC ele ctrical o utlet throug h a
transformer or similar device.

Primary electrical circ uits in equi pment conne cted to an AC el ectrical outl et
by a power cord (portable tools, household appliances, etc.)
CAT II covers directly measuring electrical outlet receptacles.

Accuracy

CAT III

CAT IV

Using a measurement instrument in an environment designated wit h a higher­numbered category th an that for which the in strument is rated c ould result in a
severe accident, and must be carefully avoided.

We define measurement tolerances in terms of f.s. (full scale), rdg. (reading) and
dgt. (digit) values, with the following meanings:

Primary electrical circuits of heavy equipment (fixed installations) connect­ed directly to the distri but ion pa nel, an d feede rs from the dis tributi on pan el
to outlets.

The circuit from th e servi ce drop to the serv ice e ntranc e, and to t he po wer
meter and primary overcurrent protection device (distribution panel).

(maximum display value)

f.s.

The maximum displayable value. This is usually the name of the currently
selected range.

(reading or displayed value)

rdg.

The value currently being measured and indicated on the measuring instru­ment.

(resolution)

dgt.

The smallest displayable unit on a digital measuring instrument, i.e., the
input value that causes the digital display to show a "1" as the least-signifi­cant digit.

4

Instrument Install ation and Operating Environment

The instrument can be used with the stand. ( p.12)
It can also be rack-mounted. Appendix (

 p.A16)

50 mm or more

10 mm or more

Rear

50 mm or more

Safety Information

Operating Precautions

Follow these precauti ons to ensure s afe opera tion and to obtai n the ful l bene fits
of the various functions.

Operating temperature and humidity:
0 to 40°C (32 ± 104°F), 80%RH or less (non-condensating)
Temperature and humidity range for guaranteed accuracy:
23 ± 5°C (73 ± 9°F), 80% RH or less (non-condensating)

Avoid the following locati ons that could cause an acc ident or damage to the
instrument.

Exposed to direct sun­light
Exposed to high tem­perature

In the presence of cor­rosive or explosiv e gas­es

To av oid electr ic shock, do n ot remov e the instrum ent's cas e. The inter nal com­ponents of the instrume nt carry high voltages a nd may become ve ry hot during
operation.

Avoid using near electrically noisy devices, as the noise may impinge upon the
test object and cause unreliable measurements.

Installation Precautions

• The instrument should be operated only with the bottom downwards.

• Do not place the instrument on an unstable or slanted surface.

Exposed to water, oil,
other chemicals, or
solvents
Exposed to high hu­midity or condensa­tion

Exposed to high lev­els of particulate dust

Exposed to strong elec­tromagnetic fields
Near electromagnetic
radiators

Subject to vibration

5

Preliminary Checks

Measurement Precautions

Safety Information

Before using the instrument the first time, verify that it operates normally to
ensure that the no damage oc curred during stor age or shipping. If you fi nd any
damage, contact your dealer or Hioki representative.

Before using the instrument, make sure that the insulation on the power cord
and test leads is undamaged and that no bare conductors are improperly
exposed. Using the instrument in such conditions could cause an electric
shock, so contact your dealer or Hioki representative for replacements.

• To a void electri cal shock, be ca reful to avoid shorting l ive lines wit h the test
leads.

• To avoid inju ry or damage to the instr ument, do n ot attempt to measure AC
voltage and AC current, or DC voltage exceed ing
(BT3563).

• The maximum rated voltage betwee n input terminals and ground is
DC. Attempting to measure voltages exceeding 70 V (BT3562), 300 V
(BT3563) with respect to ground cou ld damage the instrum ent and result in
personal injury.

• Never connect a bat tery cell or module to a motor or other load while it is
being measured. Doing so may result in a surge voltage, which may damage
the instrument or cause injury.

± 60 V (BT3562), 300 V

± 70 V

• To prevent electrical shock, verify the ratings of the measurement leads
before measurement and exercise care not to measure voltages that exceed
those ratings.

• Do not touch the metallic tip of probes after measuring high-voltage batte r­ies. Doing so may resu lt in electr ical shock si nce inte rnal ins trume nt compo­nents could retain a charge unde r thos e c ond iti on s. (Int er nal di schar ge tim e:
Approx. 20 sec.)

• To av oi d sho rt-c irc ui t ac ciden ts, co nne ct the probe's banana term ina ls to t he
instrument before connecting the probes to the battery.

6

Before Connecting and Powering On

Handling the Instru m en t

Handling the Test Leads and Cables

Safety Information

• Use only the specified test leads and cables. Using a non-specified cable may
result in incorrect measurements due to poor connection or other reasons.

• To ens ure cert ified mea suremen t accurac y, allow at least 30 minutes warm­up. After warm-up, be sure to execute self-calibration.

See "4.10 Self-Calibration" ( p.69).

• The input circuit ry includes a protecti ve fuse. Measuremen t is not possible
when the fuse is blown.

• This instrument internally stores (backs up) all settings (except memory func­tion and measurement values), such as measurement range, comparator
settings and etc., but only when no operation is performed for a certain time.
Therefore, to preserve settings, do not turn the power off for a short time
(about five seconds) after changing a setting. However, measurement set­tings made through the RS-232C or GP-IB interface and measurement set­tings loaded by LOAD

• Select an appropriate measurement range when measuring batteries. Using
a low range such as 3 mΩ to measure a button cell or other battery that has
high internal resistance may result in an open-terminal voltage (approx. 4
V), causing the battery to be charged.

signals of the EXT I/O connector are not memorized.

• Before turning the instrument on, make sure the supply voltage matches that

indicated on the i ts powe r con nec to r. Connection to an im pr op er su ppl y vo lt­age may damage the instrument and present an electrical hazard.

• To avoid electrical accidents an d to maintain th e safety spec ifications of this

instrument, connect the power cord only to a 3-contact (two-conductor +
ground) outlet.

To suppress noise, the in strument needs to be set to matc h the frequency of
the power source. Before operating, set the instrument to the frequency of your
commercial power . If the supp ly freque ncy is not set prope rly, measur ements
will be unstable.

See "2.5 Selecting the Line Frequency" ( p.20).

Make sure the power is turned off before connecting or disconnecting the
power cord.

• To avoid damage to the instrument, protect it from physical shock when

transporting and handling. Be especially careful to avoid physical shock from
dropping.

• Do not apply heavy d ownward pres sure wit h the stand exte nded. The stand

could be damaged.

• T o avoid breaking the test leads and cables, do not bend or pull them.

• Avoid stepping on o r pin ching ca ble s, whi ch co uld dam age the cable insul a-

tion.

7

1.1 Product Overview

1

Overview Chapter 1

1.1 Product Overview

The Model BT3562, BT3563 Battery Hitester measure battery internal resistance
using a four-terminal, 1-kHz AC method, while simultaneously measuring DC
voltage (electromoti ve force [emf]). The high-precision, fas t measurement per­formance and extensive interface capabilities make these models ideal for incor­porating into battery testing production lines.

Chapter 1 Overview

8

1.2 Features

1.2 Features

Simultaneously Measures Battery Internal Resistance and Volt­age

The four-terminal AC method measures resistance and DC voltage simulta­neously, so battery internal resistance and emf are measured and judged at
once.

High-Precision Measurements

The instrument provide s high-resolution resistance (0.1 μ
surements (10 μV). High precision (

measurements.

± 0.01% rdg.) ensures accurate voltage

Ω) and voltage mea-

High-Speed Meas urements

Simultaneous resis tance and voltage measur ements can be performed as fast
as once every 20 ms.
(Response time of approx. 10 ms + sampling time of approx. 8 ms)

High-voltage measurement

The Model BT3563 supports measurement of high-voltage batteries of up to 300
V (the Model BT3562 supports measurement of up to 60 V).

Comparator Functions

Resistance and volt age measur ement va lues ar e judged in three ca tegor ies (Hi,
IN and Lo), with results clearly di splayed. A compara tor judgment beeper a lso
provides distinc t sounds to indicate pass/fail judgm ents and to faci litate correct
recognition of judgment results.

Statistical Calc ulation Functions

Maximum, minimum and av erag e measurement values, standard dev ia tio n, pr o­cess capability indices and other values can be automatically calculated for
applications such as production management. Calculation results can also be
applied as comparator setting values.

Measurement Value Memory Function

The instrument incl udes a Memory function and storage capacity for up to 400
pairs of measurement val ues. When making many sequential me asurements at
high speed and sendin g the me asur ed values to a PC a fter each measu remen t,
the time to switch te st objects can become unsatisfacto rily long. The Memory
function can avoid th e slow-down by sending stor ed measurements in batches
during idle times.

EXT I/O Interface

EXT I/O and RS-232C inter faces are equip ped as standard, supp orting transfer
rates up to 38,400 bps. Model BT3562-01 and BT3563 -01 also supports GP -IB
and analog output.

Printing Measurement Values and Statistical Results

Connect the optional Model 9670 Pr inter (option) to print measurement values
and statistical calculation results.

9

Front Panel

POWER Switch

Turns the instrument on and off (Standby).
Turns the power on and off (standby).
Off (standby) R On (cancel standby)
On (press and hold for 1 second) R Off (standby)
(The main power switch is located on the back of the
instrument.)

Input Terminals (INPUT)

Connect the optional test leads.

See

"2.3 Connecting the Optional T est Leads" ( p.17).

Operating Keys

( p.11)

Sub Display

( p.10)

SOURCE-H

SOURCE-L

SENSE-H

SENSE-L

Main Display

( p.10)

See

"2.4 T u rn ing the P ow e r O n an d Off" ( p.18)

1.3 Names and Functions of Parts

1.3 Names and Functions of Parts

1

Chapter 1 Overview

10

Lit when measuring
voltage.

Indicates percentage
units during relative
value com parator op­eration.

Shows measured
value or setting item.

Main Display

(Upper row)

AUTO

Lit when measuring with Auto-Ranging.

EX.FAST, FAST, MED, SLOW

The selected Sampling Rate is lit.

0 ADJ

Lit when measuring in a range for
which Zero-Adjustment has been per­formed.

MEM

Lit when the Memory function is en­abled.

EXT TRIG

Lit when the External Trigger function
is enabled.

(Lower row)

ΩV

Lit when the ΩV (Resistance and
Voltage measurement) mode is se­lected.

STAT

Lit when the Statistical Calcula tion
function is enabled.

AVG

Lit when measuring with the Averag­ing setting enabled.

LOCK

Lit when the keys are locked.

REMOTE

Lit during communications.

The current measu rement mode is indicated wh ile measuring, and the setti ng item is displayed while
making settings .

Shows Comparator Decision Result.

Hi

Indicates that the measured value is
above the upper threshold.

IN

Indicates that the m e as ure d value is be­tween the upper an d l ower thresholds.

Lo

Indicates that the m eas ure d v al ue is be­low the lower threshold.

Units of displayed measuremen t

V

Unit of voltage

Ω

Unit of resistance (lit w hen the 3
Ω to 3000 Ω range is selected)

mΩ

Unit of resistance (lit w hen the 3
mΩ το 300 mΩ range is select­ed)

Indicates Voltage mea­surement mode

Indicates percentage
units during relative value
comparator operation

While measuring, indi­cates the Comparator
function is enabled.

HIGH, LOW Indicates that absolute value comparator operation is enabled

(while measuring), and also when setting.

REF, % Indicates that relative value comparator operation is enabled

(while measuring), and also when setting.

V Indicates voltage measurement units.

Upper and lower thresholds and other settings are displayed (when set).

Sub Display

1.3 Names and Functions of Parts

Operating Keys

To use a function marked on a
key, just press the key.

To use a function printed un­der a key (blue letter), press
the SHIFT key first (and con­firm the SHIFT lamp is lit),
and then the key.

SHIFT Lamp

Use as ten-keys to
enter numer ic al val­ues.
(Numerical values
can be used with
the RANGE key.)

[ ]: Enabled after pressing the SHIFT key (SHIFT lamp lit ).

Operating
Key

Description

ΩV/ Ω/ V

Selects Measurement mode.
(Resistance and voltage measure­ment, Resistance measur ement or
Voltage measurement)

[0 ADJ]

Executes Zero-Adjustment.

LOAD

Loads a saved measurement configu­ration (Panel settings).

[SAVE]

Saves the current measurement con­figuration (Panel settings).

TRIG

Executes a Manual Trigger event.

[INT/EXT ]

Selects internal/external triggering.

VIEW

Switches the view mode of the ΩV
mode.

STAT

Displays and sets Statistical Calcula­tion results.

[DELAY]

Sets the Trigger Delay.

SMPL

Selects the Sampling Rate.

[AVG]

Activates Averaging function settings.

COMP

Switches the Comparator function on
and off.

[SET]

Activates Comparator function setting.

LOCAL

Cancels remote control (RMT) and re­enables key operations.

Operating
Key

Description

PRINT

Sends measurement values and statis­tical calculation results to the printer.

AUTO

Switches between Auto and Manual
range selection.

[LOCK]

Switches the Key-Lock function on and
off.

ENTER

Applies settings.

[MENU]

Selects various operating functions
and settings.

Ω RANGE

Up/Down:
Changes setting value or numerical
value, and sets the resistance mea­surement range.
Left/Right:
Moves the setting item or digit.

[V
RANGE]

Up/Down:
Sets voltage measurement range.

SHIFT

• Enables the functions of the operat­ing keys marked in blue.
The lamp is lit when the SHIFT
state is active.

• Cancels settings in various setting
displays. (Returns to the Measure­ment display without applying set­tings.) However, this does not apply
to Menu display. However, from a
menu item display, changed set­tings are not canceled, but
accepted as the display returns to
measurement display (except after
Zero-Adjustment clear or resetting).

11

1.3 Names and Functions of Parts

1

Chapter 1 Overview

12

EXT I/O Connector

Connect here to use the EXT I/O interface.

GP-IB Connector (Model BT3562-01,
BT3563-01 only)

Connect here to use the GP-IB interface.

See " Attaching the Connector" ( p.99).

Power Inlet

Connect the supplied power cord here.

See "2.2 Connecting the Power Cord" ( p.16).

RS-232C Connector

Connection for the printer or RS-232C
interface.

See

" Attaching the C onne ctor" ( p.99).

* The illustration shows the Model BT3563-01 Battery Hitester (GP-IB version).

See "Chapter 5 External Control (EXT I/O)" ( p.75 )

Rear Panel

Analog output connector
(Model BT3562-01, BT3563-01 only).

Connect when using analog output (of resis­tance measured values).

See "Chapter 8 RS-232C/GP-IB Inter fac es"

( p.97)

Main power switch

: Main power off
:Main power on

See "2.4 Turning the

Power On and Off"
( p.18)

Side View

Stand

Can be opened to tilt the
front panel upwards.

1.3 Names and Functions of Parts

Do not apply heavy downward pressure with the stand e xtended. The stand
could be damaged.

13

ERR Output Selection

display (

 p.80)

Zero-Adjustment Clear

display (

 p.31)

Interface Selection

display (

 p.101)

Self-Calibration setting

display (

 p.69)

Measurement Value Output

function setting display

( p.70)

Key Beeper setting

display (

 p.71)

Line Frequency set-

ting display

(

 p.20)

Measurement Current

Pulse Output

display(

 p.57)

(SHIFT Lamp lit)
The Menu display appears.

(Main Display)

The up/down RANGE key change s the setting

shown on the Sub Display.

Pressing this key returns to the
previous item display.

EOM-signal setup dis-

play (

 p.80)

Configuring the Absolute

Value Judgment display

( p.51)

Reset display

(

 p.72)

1.4 Menu Display Sequence (SHIFT → ENTER)

1.4 Menu Display Sequence (SHIFT → ENTER)

Various auxiliary settings can be performed from the menu item displays.

1

Chapter 1 Overview

Settings on the menu item displays are applied and saved internally when
changed.

14

Selecting the line frequency ( p.20)

Turning the power on ( p.18)

Connecting the test leads ( p.17)

Connecting the power cord ( p.16)

Selecting sampling rate ( p.30)

Selecting measurement range ( p.27)

Selecting measurement mode ( p.26)

Executing zero-adjustment

Short the test leads together ( p.31)

Measurement Preparations

Instrument’s Settings

Zero-Adjustment

Read the measured value ( p.34)

Connect the test leads to a test object.

Measurement Start

1.5 Measurement Flowchart

1.5 Measurement Flowchart

The basic measurement process flow is as follows:

For details about the fun ction s that can be appl ied to m easurem ent val ues suc h
as comparator, trigger and averaging functions, refer to "Chapter 4 Applied
Measurement" ( p.37).

2.1 Preparation Flowchart

Rear Panel

2

1

4

( p.17)( p.16)

( p.18)

3

5

Front Panel

Measurement
Preparations Chapter 2

2.1 Pre paration Flowchart

This procedure de scr ib es inst ru me nt pr e par at ions such as making connect io n s and tu r ni ng po we r on.

15

2

Chapter 2 Measurement Preparations

1

2

3

4

5

6

Connecting the power cord.

Connect the test leads to the instrument.

Connect the EXT I/O connector and inter­face connector.

Turn the power on.

Set measurement settings.

Start measurement.

Verify that the instrument’ s line frequency is correctly set w hen using it for the
first time and after initialization following repair or recalibration.

See "2.5 Selecting the Line Frequency" ( p.20).

( p.16)

( p.17)

( p.99)

( p.18)

( p.21)

16

12

Rear Panel

1. Confirm that the instrument's Main power

switch (rear panel) is OFF(

).

2. Check that the power supply voltage ( 100

V to 240 V) is correct, and connect the
power cord to the power inlet socket on
the rear of the instrument.

3. Plug the power cord into the AC outlet.

2.2 Connecting the Power Cord

2.2 Connecting the Power Cord

To a void electrical accidents and t o maintain the safety speci fications of this
instrument, connect the power cord only to a 3-contact (two-conductor +
ground) outlet.

To avoid damaging the power cord, grasp the plug, not the cord, when unplug­ging it from the power outlet.

To suppress noise, the instrument needs to be set to match the line frequency.
Before operating, set the instrument to the frequency of your commercial
power. If the supply frequency is not set properly, measurements will be unsta­ble.

See "2.5 Selecting the Line Frequency" ( p.20).

Make sure the power is turned off before connecting or disconnecting the
power cord.

2.3 Connecting the Optional Test Leads

Plug the mark on the red lead into the
red marked jack on the instrument,
and plug the mark on the black lead int o
the black marked jack on the instrument.

Example: Optional model 9287-10 CLIP TYPE LEAD

Black Lead

Red Lead

1. Confirm that the instrument's Power

switch is OFF.

2. Verify that nothing is connected to the tips

of the four-terminal measurement leads.

3. Connect four-terminal test leads such as

the 9287-10 CLIP TYPE LEAD to INPUT
A.

SOURCE

SENSE

SENSE

SENSE
SOURCE

SOURCE

SOURCE

SENSE

Red

Black

Red

Black

The side with “V” mark is SENSE.

When clippi ng a t hi n li ne
(Clip the line at the tip,
serrated part of the
jaws.)

When clipping a thick line
(Clip the line at the
deep, non-serrated part
of the jaws.)

2.3 Connecting the Optional Test Leads

• To prevent an accident caused by short-ci rcuiting the bat tery, be sure to verify
that nothing is connected to the tips of the measurement leads before connect­ing the leads to or discon necting them from the instrument. ( Contact between
the banana terminals while the tips of the measurement leads are connected
to the battery will short-circuit the battery, possibly resulting in serious injury.)

• To prevent electrical shock, verify the ratings of the measurement leads before
measurement and ex ercise care not to measure voltages that exceed those
ratings.

Test leads are not included as standard accessor ies with the instrument, so the
appropriate options need to be purchased separately or constructed according to
the user’s application requirements. To constr uct custom test leads, ref er to "Pre-



cautions for Making Custom Test Leads"(
terminals on this instrument consist of four separate banana jacks.

See "Appendix 1 Precautions for Making Custom Test Leads"( p.A1).

p.A1). The resistance measurement

17

2

Chapter 2 Measurement Preparations

About Test Leads ______________________________________________

(Example: Model 9287-10 CLIP TYPE LEAD)

18

Turn on the main power switch on ( ) the rear of the instrument.
The instrument will st art up i n the standby state in which it was last

turned off. (The instrument ships in the standby state.)

Turning On ( ) the Main Power Switc h (Rear of In strument)

Power ON

Turn off the main power switch on the rear of the instrument.( ).

Turning the Power Off

Power OFF

2.4 Turning the Power On and Off

2.4 Turning the Power On and Off

Before turning the ins trument on, make su re the supply voltage m atches that
indicated on the its power co nnector. Connection to an improper supply volt­age may damage the instrument and pres ent an electr ical haza rd .

• The measurement setting state is the same as when the power was previ­ously turned off (backup).
To preserve changes to settings, wait a short time (about five seconds) after
changing a setting before turning power off.

• However, measurement settings made through the RS-232C or GP-IB inter­face and meas ur eme nt s etti ngs l oad ed by LO AD
nector are not memorized.

• Before starting to measure, allow 30 minutes for warm-up.
After warm-up, be sure to perform a self-calibration.

See "4.10 Self-Calibration" ( p.69).

signals of the EXT I/O con-

19

Press the power switch on the front of the instrument while it is in the
standby state.

Cancelling the Standby State

(Main Display)
Software version

(Sub Display)
Line frequency

Interface

(Main Display)
Model name

The measurement display appears.

Press and hold the power switch on the front of the instrument for
approximately 1 second while it is in the operating state.

Placing the Instrument in the Standby State

2.4 Turning the Power On and Off

2

Chapter 2 Measurement Preparations

20

(Main Display)

(Sub Display)

(Main Display)

(Sub Display)

(Main Display)
(Sub Display) flashing

2.5 Selecting the Line Frequency

2.5 Selecting the Line Frequency

The instrument's power supply frequency must be set in order to eliminate noise.
Although the power sup ply frequency setting is co nfigured automatica lly ("AUTO") by defaul t, it can also be
set manually. Measured values will not stabilize if the power supply frequency is not set properly.

1

2

3

(The SHIFT indicator lights up.)
The Menu display appears.

Select the Line Frequency setting display.

See "1.4 Menu Display Sequence (SHIFT → ENTE R ) " (  p.13 ).

Select the frequency of the AC mains supply being used.

4

AUTO.... Automatic configuration of power supply frequency

50..........50 Hz

60..........60 Hz

Applies settings and returns to the Measurement displ ay.

• When set to aut omatic configuratio n (AUTO), a power supply frequency of
either 50 Hz or 60 Hz will b e automatically detected whenever the instr u­ment is turned on or reset.

• Changes in the p ower supply frequency occurrin g at other times w ill not be
detected.

• The power supply fr equen cy will be se t to eit her 50 Hz or 60 Hz, wh ichever
is closer.

3.1 Pre-Operation Inspection

Before using the instrument for the first time, verify that it operates normally to ensure that no damage
occurred during storage or shipping. If you find any damage, contact your dealer or Hioki representative.

Measurement Chapter 3

Before starting measurement, please read Operating Precautions (Page 4) and
"Chapter 2 Measurement Preparations" ( p.15).

• To a void electri cal shock, be ca reful to avoid shorting l ive lines wit h the test
leads.

• To avoid inju ry or damage to the instr ument, do n ot attempt to measure AC
voltage and AC current, or DC voltage exceedi ng
(BT3563).

• The maximum rated voltage betwee n input terminals and ground is
DC (BT3562 (-01)),

ages exceeding 70 V with res pect to ground could damage the instrument
and result in personal injury.

± 300 V DC (BT3563 (-01)). Attempting to measure volt-

± 60 V (BT3562), ± 300 V

21

3

Chapter 3 Measurement

± 70 V

To prevent electrical shock, verify the ratings of the measurement leads before
measurement and ex ercise care not to measure voltages that exceed those
ratings.

3.1 Pre-Operation Inspection

Before using the i nstrument, p erform the f ollowing inspection to ensure th at it is
operating properly.

Check Point Check Contents

Instrument Chassis
(both front and rear pan­els)

Test Leads and Power
Cord

• No damage or cracks

• No internal circuitry is exposed

• Metal parts that should be insulated are not
exposed

Good Test Sample • Measures as good and displays the correct

measurement value

Bad Test Sample • Measures as bad and displays the correct

measurement value

If the inspection reveals a defect, stop using the instrument and contact your
dealer or Hioki representative.

22

Required items: Lithium-ion battery (30 mΩ)

Test leads: Model 9770 PIN TYPE LEAD are used here.

Measurement
conditions:

Measurement mode.................. ΩV (Resistance and Voltage measurement)

Range....................................... 30 m

Ω, 6 V

Sampling rage .......................... SLOW

Zero adjustment........................ Enabled

3

1

Power ON

2

4

Black Lead

Red Lead

Example: Model 9770

3.2 Basic Measurement Example

3.2 Basic Measurement Example

The following example describes the measurement process.

Example: Measuring resistance and voltage of a 30 mΩ lithium-ion battery

Preparations

1

2

Connect the power cord.

See "2.2 Connecting the Power Cord" ( p.16).

Connect the test leads.

See "2.3 Connecting the Optional Test Leads" ( p.17).

3

4

Turn the main power switch on.

See "2.4 Turning the Power On and Off" ( p.18).
See "2.5 Selecting the Line Frequency" ( p.20).

Cancel the standby state.

See "2.4 Turning the Power On and Off" ( p.18).

Instrument Settings

SHIFT not lit

The measurement mode changes each time
you press this key. Select Ω to measure only
resistance, or V to measure only voltage.

ΩV

Ω

V

ΩV lit

Increase the resistance measurement range.

Decrease the resistance measurement range.

mΩ lit

Increase the voltage measurement range.

Decrease the voltage measurement range.

V lit

23

3.2 Basic Measurement Example

5

6

Confirm the SHIFT lamp is not lit.

If this is lit, press the SHIFT key to turn it off.

3

Chapter 3 Measurement

Select the Resistance Measurement mode.
(Here, resistance and voltage measurement is selected.)

See "3.3 Selecting Measurement Mode" ( p.26).

7

8

Set the measurement range. (Here, 30 mΩ range is selected.)

See "3.4 Setting Measurement Range" ( p.27).

(SHIFT Lamp lit)

Set the voltage measurement range. (Here, the 6 V setting has been selected.）

See "Voltage measurement range" ( p.28)

24

The sampling rate changes each time you
press this key.

EX.FAST

FAST

SLOW

MED

SLOW lit

Bring the pins into contact at 3 points.

• Internal conductor and internal condu cto r

• Internal conductor and external cond uct or

• External conductor and external conductor

Model 9770

Internal
conductor

External
conductor

0ADJ lit

3.2 Basic Measurement Example

9

Set the sampling rate. (Here, SLOW is selected.)

See "3.5 Setting Sampling Rate" ( p.30).

Zero-Adjustment

10

Short the test leads together.

Proper Zero-Adjustment is not possible with incorrect wiring.

See "3.6 Zero-Adjust Function" ( p.31).

Example: Model 9770 Pin Type Lead

11

(The SHIFT indicator lights up.)
Execute Zero-Adjust.

After zero-adjustment, the display returns to the measurement mode.

“Err.02” appears if Zero-Adjustment fails. Verify that the test lead tips are properly shorted,
and try zero-adjustment again.