Hilti TE 905 User Manual

TE905
Operating instructions Mode d’emploi Manual de instrucciones
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255223
General safety rules
1. WARNING! Read and understand all instructions.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
2. Work Area
2.1 Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
2.2 Do not operate power tools in explosive atmos-
pheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
2.3 Keep bystanders, children and visitors away while operating a power tool. Distractions can cause you to lose control.
3. Electrical Safety
3.1 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the ground­ing prong or modify the plug in any way. Do not use any adaptor plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away from the user.
Applicable only to Class I (grounded) tools.
3.2 Double insulated tools are equipped with a polar-
ized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way.
Double insulation Z eliminates the need for the three-wire grounded power cord and grounded power supply sys­tem.
Applicable only to Class II tools.
3.3 Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if your body is ground­ed.
3.4 Don’t expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock. This instruction need not be provided for tools classified watertight or splashproof.
3.5 Do not abuse the cord. Never use the cord to car-
ry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords
increase the risk of electric shock.
3.6 When operating a power tool outside, use an out- door extension cord marked «W-A» or «W». These cords are rated for outdoor use and reduce the risk of electric shock.
4. Personal Safety
4.1 Stay alert, watch what you are doing and use com­mon sense when operating a power tool. Do not use a tool while tired or under the influence of drugs, alco­hol, or medication. A moment of inattention while operat-
ing power tools may result in serious personal injury.
4.2. Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
4.3 Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.
4.4 Remove adjusting keys or wrenches before turn- ing the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.
4.5 Do not overreach. Keep proper footing and bal- ance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
4.6 Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat or hearing protection must be used for appropriate conditions.
5. Tool Use and Care
5.1 Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding
the workpiece by hand or against your body is unstable and may lead to loss of control.
5.2 Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
5.3 Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dan­gerous and must be repaired.
5.4 Disconnect the plug from the power source
before making any adjustments, changing acces­sories, or storing the tool. Such preventive safety mea-
sures reduce the risk of starting the tool accidentally.
5.5 Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
5.6 Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.
5.7 Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused
by poorly maintained tools.
5.8 Use only accessories that are recommended by the manufacturer for your model. Accessories that may
be suitable for one tool may become hazardous when used on another tool.
6. Service
6.1 Tool service must be performed only by qualified repair personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury.
6.2 When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or fail-
ure to follow Maintenance Instructions may create a risk of electric shock or injury.
Additional Specific Safety Rules:
101 Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a
«live» wire will make exposed metal parts of the tool «live» and shock the operator. 102 Wear ear protectors when using the tool for extended periods. Prolonged exposure to high intensity noise can cause hearing loss.
Hilti TE 905 breaker
Kit supplied with the machine
Plastic toolbox, cleaning cloth, Hilti insert tool grease and operating instructions
Technical data
Power input: 1550 W Voltage (versions): 120 V Frequency: 50–60 Hz Machine weight: 11.3 kg Dimensions: 680×11 0×180 mm Hammering speed under load: 2200 blows/min. Single impact energy: 20 joules Chiselling performance in
medium-hard concrete: 1300 cm
3
Chisels: Pointed, flat, wide flat, asphalt and flexible chisels
Bushing, tamping and ground-rod ramming tools Chuck: TE-S Permanent lubrication Adjustable side handle Foam-rubber padded grip and side handle Automatic cut-out carbon brushes Electronic speed (r.p.m.) limitation On/off switch Vibration reduction with built-in AVR system Service indicator LED Protection class I (grounded tool)
Right of technical modifications reserved
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Do not use this product in any way other than as directed by these operating instructions.
Observe the national regulations applicable to the operation of this machine.
The operating instructions should always be kept with the machine!
Eye protection must be worn
Ear protection must be worn
Safety gloves must be worn
Protective earthing
This Product is
UL listed and CSA certified
R
Chisel grinding angles
Pointed chisel
Flat chisel
Wide flat chisel
Operating the TE905 breaker
Before starting work
Read the safety precautions. The machine should be used only for the ap­plications for which it is intended, i.e. chis­elling, bushing, packing, cutting and driving in mineral materials such as concrete, ma­sonry and asphalt etc. It is not suitable for use on metal surfaces. The breaker must be in good working order and used as directed (side handle firmly tight­ened in the correct position and chisel se­cured properly in the chuck). The electric mains supply must correspond to the information printed on the rating plate. The machine is double insulated. Earthing /
grounding of this machine is not per­mitted.
Fig. 1: Cleaning chisel connection ends
The chuck is not incorporated in the machine’s lubrication system. The connection ends of chisels and other tools must therefore be cleaned regularly and lubricated with Hilti grease. Use a dust shield on the chisel.
Starting time at low temperatures
The starting time (until the hammering action begins to operate) can be reduced by jolting the chisel against the working surface as the machine is switched on.
Operation
While working, hold the machine securely with both hands, using the grip and side handle. Check the security of the stance or position from which you are working at regular inter­vals (ladders do not provide a secure stance and present an accident hazard). Do not apply excessive pressure – this will not increase the machine’s performance. Simply position and guide the chisel.
Fig. 2: Inserting a chisel
Insert the chisel by pushing it into the chuck in the desired position, against spring pres­sure, until it locks automatically. To remove the chisel, pull back the locking sleeve and pull out the chisel.
Figure 3: Side handle
Move the side handle to the desired position and clamp it securely by tightening the knob.
Fig. 4: Beginning work
Switch on the breaker and bring the blade of the chisel into contact with the work sur­face. It is not necessary to apply constant fin­ger pressure to the switch as it remains in the ON position for sustained operation.
Servicing
The TE905 is equipped with a service indi­cator LED and automatic cut-out carbon brushes. When the LED lights or when the automatic cut-out brushes subsequently break the power circuit, the machine must be serviced by Hilti. Failure to observe this point could result in expensive consequen­tial damage to the machine. Electric tools must comply with the applica­ble safety regulations. Servicing, therefore, may be carried out only by recognised elec­trical specialists. The use of original Hilti parts ensures optimum safety.
Insert tool reconditioning
Insert tool reconditioning should be car­ried out only by authorised specialists.
If the blade of a pointed, flat or wide-flat chis­el is only slightly worn, it can be resharp-
ened by grinding. Note: Ensure that the sur­face of the chisel does not overheat when grinding (no discoloration!). If the blade of a pointed or flat chisel is badly worn, it requires to be reforged. Heat the tip of the chisel (approx. 80 mm) to approx. 1000–1100°C (bright yellow-red to yellow) and forge to shape. Allow the chisel to cool slowly to room temperature (avoid draughts!). Do not reharden and temper
the chisel.
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