Heraeus VACUUM HEATING User Manual

VACUUM HEATING AND
DRYING OVENS
VACUUM HEATING AND
DRYING OVENS
Gentle and safe
Quality Products – Lifetime Care
VACUTHERM®6000 – USER FRIENDLY AS NEVER BEFORE
02
VACUTHERM®6000 – USER FRIENDLY AS NEVER BEFORE
The intelligent, modular system: three sizes and two types of heating
Series 6000 vacutherm
®
ovens uncompromisingly meet all demands relating to heat treatment in vacuum, whether simple routines or complicated processes up to 400 °C are involved. Starting with high quality standard models, application specific configu­rations can be realised through selection from a wide range of equipment options.
User comfort
With the inert gas connection incorporating a precision valve, process gas is dispensed accurately. Drying times are there­fore reduced and condensation is prevented. Furthermore, the precision valve can safely prevent blowing of powders when the vacuum chamber is ventilated.
Cleaning
The vacuum chamber has electro­polished surfaces and rounded corners, and is therefore easy-to­clean.
Corrosion resistance
The vacuum chamber is made of high quality stainless steel (1.4571) with outstanding corrosion resistance.
Economic viability
With their high quality standard features, extreme reliability and state of the art safety concepts, vacutherm®ovens offer the best price/performance ratio.
Safety tested
Kendro has set new safety stan­dards with Heraeus®vacutherm
®
6000 Vacuum Drying Ovens. With the double-pane door made of safety glass, for instance, im­plosion protection is guaranteed throughout the equipment's working life. The glass cannot be­come brittle or dull as with plastic. Special versions are available for drying applications that involve flammable solvents.
Process safety
With heating systems that have been tried and tested for decades, uniform and reproducible drying and heat treatment is ensured.
Time saving
Jacket- or shelf-heating results in reduced heating-up times. Process times are up to six times faster than in conventional Vacuum Drying Ovens.
High tech equipment
Water: Lower pressure means lower boiling point
DIN EN ISO 9000
Vacuum applications offer many benefits:
Gentle drying of heat sensitive
materials
Significantly reduced drying
times
Residue free drying of intricately
designed parts
Elimination of oxidation
associated with heat treatment
Safe drying of flammable
solvents
Targeted recovery of degassed
products
3
10
2
10
1
10
0
Pressure [mbar]
10
-1
10
-2
10
-3
10
-60 -40 -20 0
vaporization
20 40 60 80
Temperature in °C
gaseousliquidsolid
100
Features
Modular design
Two types of heating
Temperatures to 200, 300
and 400 °C
Total volumes of 53 and 128 l
Standard features
User friendly Kelvitron
®
t micro­processor controller for jacket heated ovens and Digicon
®
multi-channel Controller for shelf heated ovens
Upper limit cut-out for oven and
product protection
Certified safety (GS-mark)
Vacuum chamber made of
stainless steel (1.4571), electropolished, 100 % rounded corners, easy-to-clean and corrosion resistant
Stainless steel vacuum fittings,
tubing and ball valve
Analogue pressure display
Rapid ventilation valve for quick
ventilation of the chamber
Additional precision valve for
gentle ventilation
Inert gas connection for con-
trolled atmosphere. A safety valve prevents overpressure inside the vacuum chamber
DN 25 access port in the rear
wall
Two types of heating
The vacutherm®6000 series is available with two different types of heating:
model M, jacket heating:
Heat transfer from the vacuum chamber via the shelves to the load
model P, shelf heating:
The shelves incorporate heating coils. Heat is transferred directly to the load.
The benefits of shelf heating
The direct energy transportation ensures rapid heating-up and process times. Drying process times can be reduced as much as 6 fold compared to standard drying methods.
Type Total volume Order no.
VT 6060 M 53 litres, jacket heating 51014539 VT 6130 M 128 litres, jacket heating 51014541 VT 6060 P 53 litres, shelf heating 51014542 VT 6130 P 128 litres, shelf heating 51014543
vacutherm®6000 Order numbers
GENTLE, FAST AND EXTREMELY VERSATILE
GENTLE, FAST AND EXTREMELY VERSATILE
A well thought-out concept – Heraeus®vacutherm®VT 6060 and VT 6130
MODEL P, SHELF HEATING
Rated temperature of 300/400 °C
Rapid heating-up times
Direct heat transfer ensures short
process times
Separate temperature control and
overtemperature protection for each shelf
MODEL M, JACKET HEATING
Rated temperature of 200 °C
The large direct contact heating
elements are reinforced at the front and therefore compensate natural loss
03
EVERYTHING THAT'S NEEDED
04
EVERYTHING THAT'S NEEDED
Options and accessories for the unique vacutherm®6000
Accessories for vacutherm
®
Order no.
Support stand, 780 mm height
for VT 6060 M/P 50029890 for VT 6130 M/P 50029597
Additional shelf (incl. 2 shelf supports)
for VT 6060 M 50043975 for VT 6130 M 50043976
Tray for VT 6060 M/P made of stainless steel 50048621
for VT 6060 M/P made of aluminium 50048620 for VT 6130 M/P made of stainless steel 50048619
for VT 6130 M/P made of aluminium 50048618 Stainless steel vacuum connection kit for tubing with a diameter of 10 mm 50046860
Option for rated temperature of 400 °C
As an option the ovens vacutherm
®
6060 P and 6130 P can operate at temperatures up to 400 °C. These vacuum ovens come standard with a door without an inspection window.
VITON door gasket
Compared to standard door gaskets VITON provides increased resistance to highly caustic sub­stances.
VT 6130 with direct measure­ment of sample temperature
Vacuum chamber with 100 % rounded corners
This model has rounded corners at the sides as well as at the rear of the vacuum chamber, making the inner casing even easier to clean.
Accessories
For powders or granules, trays are available as accessories.
Accessories
Options for vacutherm®6000 M/P Order no.
RS 232 computer interface for Kelvitron®controller 51900284 Digital pressure display 51900069 Pressure controller with solenoid valve 51900193 VITON door gasket for VT 6060 M 51900071 VITON door gasket for VT 6130 M 51900072 Daily program timer, mechanical 51900205 24 hour timer (20 h at 60 Hz) 51900073 Weekly program timer, mechanical 51900008 Weekly program timer, digital 51900161 Digital sample temperature display with flexible Pt 100 temperature sensor and socket for external data recorder 51900074 Thermicon
®
P temperature program controller (for M-models only) 51900209 Eurotherm 2404/P4 temperature controller with RS 232 interface (for M-models only) 51900297 Eurotherm 2404/P4 temperature controller with RS 422/485 interface (for M-models only) 51900298 Digicon
®
S temperature controller with analog interface 0-20 mA/0-10 V
(200 ºC): VT 6060 M and VT 6130 M 51900194 (300 ºC): VT 6060 P and VT 6130 P 51900195 (400 ºC): VT 6060 P 51900196
VT 6130 P 51900197
Rated temperature of 400 °C, (door without inspection window)
for VT 6060 P 51900079
for VT 6130 P 51900080 Central monitoring connection 51900081 Vacuum chamber with rounded corners at the rear;
for VT 6060 M 51900075
for VT 6060 P 51900077
for VT 6130 M 51900076
for VT 6130 P 51900078 Temperature recorder with flexible Pt 100 temperature sensor (not in combination with the 400 °C model) 51900291
Options
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