Henny Penny OE-100 General Manual

Henny Penny
LIMITED WARRANTY FOR HENNY PENNY APPLIANCES
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the
original purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
REPLACEMENT PARTS: be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel or other expenses incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.
Any part of a new appliance, except lamps and fuses, which proves to be
Any appliance replacement part, except lamps and fuses, which proves to
Henny Penny will replace any frypot that fails due to manufacturing or
During this time, any frypot that fails due to manufacturing or workmanship
During this time, any frypot that fails due to manufacturing or workmanship
Any claim must be represented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES) SHALL BE AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.
Section 1. INTRODUCTION
l-l. Open Fryer with Dual Timer l-2. Features
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l-3. Proper Care 1-4. Assistance 1-5. Safety
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l-l l-l
l-l
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l-2
Section 2. INSTALLATION
2-l. Introduction 2-2. Unpacking 2-3. Fryer Location
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2-4. LevelingofFryer 2-5. Ventilation
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2-6. Electrical Requirements 2-7.
Fryer Dimensions
Section3. OPERATION
3-1. Introduction
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3-2. Operating Controls 3-3. Filling or Adding Shortening 3-4. Operating Controls and Procedures 3-5. Usage Review Operation. 3-6. Usage Review Reset Operation 3-7. Filtering of Shortening 3-8. Filter Pump Problem. 3-9. Changing the Filter Envelope 3-10. Changing the Charcoal Filter. 3-11. Cleaning the Frypot
Section 4. TROUBLESHOOTING
4- 1. Introduction
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4-2. Troubleshooting
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2-l 2-1 2-1 2-2 2-3 2-3 2-3 2-4
3-1 3-l
3-8 3-8 3-10
3-11 3-13 3-14 3-16
4-l 4- 1
4-l
Section 5. MAINTEN~CE
5-1. Introduction 5-2. Test Instruments 5-3. Removing the Control Panel 5-4. Thermal Sensor 5-5. High Temperature Limit Control. 5-6. Heating Elements 5-7. Contactors
5.8. Fan
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5.9. Cook/Pump Switch 5-10. Fuses
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5-1
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5-3 5-5
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5-9 5-10
5-11. Drain Switch 5-12. Filter Heater Switch 5-13. Filter Heater 5-14. Filtering System 5-15.
Filter Valve
5-16. Filter Pump Repair 5-17. Pump Removal
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5-18. Pump and Motor Replacement. 5-19. Fan Maintenance
Wiring Diagrams
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5-10 5-11 5-12 5-13 5-14 5-14 5-15 5-16 5-17 5-17
Section 6. PROGRAMMING
6-1. Low Level Program Mode
6-2. High Level Program Mode
6-3. Idle Programming 6-4. Special Program Mode
Section 7. PARTS INFORMATION.
7-l. Introduction
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7-2. GenuineParts ......................................................
7-3. When Ordering Parts
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7-4. Prices .............................................................
7-5. Delivery ...........................................................
7-6. Warranty ..........................................................
ExplodedViews ....................................................
Henny Penny Distributor List (Domestic and International)
6-1 6-1 6-2
6-3 6-4
7-l 7-l 7-l 7-l 7-l 7-l 7-l 7-2
n Fryer with Dual Timer is a basic unit
signed to cook foods better and easier.
icrocomputer based design helps make this possible.
Easily cleaned. 65 lb. shortening capacity.
15 lb. product capacity.
icrocomputer controls.
Stainless steel construction.
anual reset high limit control.
Self-diagnostic system built into controls. Built-in melt cycle. Digital display - continuous countdown of time during cook
cycle or display of fry pot temperature. Dual timers for independently controlled cooking cycles.
Built-in filtering system.
As in any food service equipment, the Benny Penny OE-100 does require care and maintenance. Suggestions for the proper
care and maintenance are contained in this manual. For your convenience, this manual consists of the following
sections:
Table of Contents Maintenance Introduction
Wiring Diagrams Installation Parts List Operation
Distributor List
Troubleshooting
The conscientious use of the recommended procedures, coupled with regular maintenance, will result in few repairs to the equipment. When such repairs become necessary, they may
be accomplished by following the repair steps contained in this
manual.
Henny Penny Model OE-100
1-4. ASSISTANCE Should you require assistance, just call your local independent
Henny Penny distributor (refer to distributor list in rear of this manual).
In addition, feel free to contact our corporate headquarters in Eaton, Ohio. Dial 1-800-417-8405 toll free, or 937-456-8405.
1-5. SAFETY The only way to ensure safe operation of the Henny Penny
OE-100 is to fully understand the proper installation, operation and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or is safety related, the words NOTE, CAUTION, or WARNING are used. Their usage is described below.
NOTE
The word NOTE is used to highlight especially important information.
The word CAUTION is used to alert you to a procedure that, if not performed properly, may damage the unit.
The word WARNING is used to alert you to a procedure, that if not performed properly, may cause personal injury.
1-2 1295
provides the installation instructions for the
Installation of this unit should be performed only by
a qualified service technician.
Do not puncture the open fryer with any objects such as drills or screws as component damage or electrical shock could result.
The Henny Penny OE-100 has been tested, inspected, and
expertly packed to ensure arrival at its destination in the best possible condition. The unit is bolted to a wooden skid and then packed inside a heavy cardboard carton with sufficient padding to withstand normal shipping treatment.
Any shipping damage should be noted in the presence of the delivey agent and signed prior to his or her departure.
1. Carefully cut bands from cardboard.
2. Lift carton from fryer.
3. Titling unit, remove leg bolts holding skid to unit.
Care should be taken when tilting unit to prevent personal injury.
4. Remove packing and casters from frypot and thread into leg inserts.
5. Remove filter drain pan and filter screen assembly from box and slide underneath fryer. Connect drain union to
the standpipe assembly.
6. Remove baskets (if present) and brush set from box and install baskets into the fryer pot.
7. Unit is now ready for location and set-up.
The proper location of the fryer is very important for operation, speed, and convenience. Choose a location which will provide easy loading and unloading without interfering with the final assembly of food orders. Operators have found that frying from raw to finish, and holding the product in warmers, provides fast continuous service. Keep in mind the best efficiency will
be obtained by a straight line operation, i.e. raw in one side
and finished out the other side. Order assembly can be moved away with only a slight loss of efficiency.
For proper operation, the fryer should be level from side to side and front to back. Using a level placed on the flat areas around the frypot collar, adjust the casters until the unit is level.
The fryer should be located with provision for venting into an adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the frying odors. We recommend you consult a local ventilation or heating company to help in designing an adequate system.
Ventilation must conform to local, state, and national codes. Consult your local fire department or other authorities.
The OE-100 is available from the factory wired for 208 or 480 volts, three phase, 50 or 60 hertz service. Refer to the table below for supply wiring and fusing.
o1ts
480 415 380
240
208
480
415
380
240 208
ase
3 3 3 3 3 3 3 3 3 3
13.5
13.5
13.5
13.5
13.5 22 22 22 22 22
S
18
20 15 15 39 28 33 35 58 61
This fryer must be adequately and safely grounded. Refer to local electrical codes for correct grounding
procedures. If fryer is not adequately grounded,
electrical shock could result.
use
30A 30A 30A 30A 50A 40A 40A 50A 70A 90A
A separate disconnect switch with proper capacity fuses or
breakers must be installed at a convenient location between
the fryer and the power source.
-
. .
This section provides operating procedures for the Henny Penny OE-100. Sections 1, 2, and 3 should be read and all instructions should be followed before operating the fryer.
Figures 3-1 through 3-8 identify and describe the function of all operating controls and components.
3-l
Cook/Off/Pump
Filter Heaters
Digital Display
This three position rocker type switch controls the power to the fryer when in the cook position. When in the pump position, power is then applied to the filter pump motor.
This machine is equipped with an optional strip heater that the operator must manually turn on and off. The indicator will illuminate when power is applied and will melt any solidified shortening that may have accumulated in the titer pump lines.
Strip heater must not be left unattended. Use only long enough to melt the solidified shortening in lines.
The digital display is to show the shortening temperature, as
t
well as the timer countdown in the frying cycle. The temperature of the shortening can be determined by depressing the temperature switch. If the temperature is below 250”F, the digital display will read “LO”. If the temperature exceeds 390 “F, the display will read “HI”. Any temperature between these two settings will be displayed.
Timer Switch
The right timer can be activated or reset by gently depress­ing the timer switch. The same holds true for the left timer switch. The left display shows the left timer information and the right display shows the information for the right timer.
Set Switch
Exit Melt Switch
Temperature Switch
Melt LED
The set switch is used to set the cooking cycles and to enter the special program modes.
The exit melt switch is used to bypass the melt cycle. By press­ing and holding the exit melt switch for five seconds, the heat will come on continuously.
By pressing the temperature switch (indicated by thermo­meter), the actual shortening temperature will show on the left display and the setpoint temperature on the right display.
When the melt LED is flashing, the fryer is in the melt cycle. When the temperature of the shortening reaches approxi­mately 250”F, the melt LED will go off and automatically switch to the heat cycle.
Beady LED
Heat LED
When using solid shortening, it is recommended to melt the shortening on an outside heating source before placing shortening in the cookpot. Heating elements must be completely submerged in shortening. Fire could result, or damage to the cookpot.
The ready LED illuminates when the temperature of the shortening is near the setpoint temperature. (It will illuminate if the temperature is 5°F more than the setpoint temperature.)
The heat LED illuminates when the heat comes on.
ese
Usage LED
Product LED
Time LED
Temperature LED
Alarm LED
The usage LED flashes slowly when the set switch is pressed
and held for two seconds. The number of loads cooked of a selected product can be obtained at this time. If the set switch
is pressed and held for ten seconds the usage LED flashes at
a fast rate and the usage can be reset to zero by pressing the
timer switch for the desired side.
The product LED flashes while in the program modes, and a new product can be selected at this time.
The time LED flashes while in the program mode and a new fry time can be programmed.
The temperature LED flashes while in the program mode and the setpoint temperature can be programmed.
The alarm LED flashes while the program mode. Up to four
alarms can be programmed in a cook cycle.
3-l
3-l
3-l
16
17
18
Other LED
Idle LED
Up and Down
Switches
The other LED flashes while in the high level program mode and special program modes only. Several parameters can be
programmed at this time.
The idle LED illuminates when the right timer up and down
switch is pressed for two seconds. The indicator passes through the other product LEDs to the idle LED. The control will then regulate the shortening temperature at a lower programmed temperature.
Two sets of up and down switches (denoted as triangles) are on the control. These switches are used in programming and product selection. A product is selected by pressing and holding either the up or down switch for two seconds. To select both the right and left products at the same time the programmed setpoint temperatures must be the same.
3-2
Fuses
The fuses, located on the panel behind door, are protective devices that break the circuit when the current exceeds the rated value. The fuses provide an overload protection for the control panel.
3-2
23
24
High Limit Reset Lever
Contactors
Fan
Thermal Sensor
Drain Interlock (Hidden behind bracket)
This manual reset lever, located on panel behind door, must be pushed down in the event the high limit trips. This lever will manually reset the high limit.
The contactors are the relays that route power to the heating elements. One relay coil is in series with the high limit temperature control, and the other relay coil is in series with the heat control circuit.
The fan’s function is to eliminate any heat build-up behind the control panel,
The thermal sensor, located behind the control panel, deter­mines the shortening temperature.
The drain interlock switch is a microswitch that provides protection for the heating elements in the event an operator drains shortening from the frypot while the power switch is on. The drain switch is designed to automatically shut off the control system when the drain valve is opened.
Is is recommended to turn all power off before opening drain valve.
25
Drain Valve
The drain valve is a two-way ball valve and is normally in the closed position. Turn the handle to the open position to drain the shortening from the frypot.
26
27
28
Filter Valve
Filter Union
Filter Drain Pan
Open the drain
ate splashing of
hot shortening. Severe burns could result.
The filter valve is a two-way ball valve which operates in conjunction with the filtering system. With the handle in the open position and the main power switch in the pump position, this valve directs the filtered shortening from the drain pan back into the frypot.
The filter union connects the filter assembly to the filter pump.
It is easily disconnected to allow removal of the filter and filter
drain pan.
The removable filter drain pan houses the filter and catches the shortening when it is drained from the frypot. It is used to remove and discard the shortening when the shortening needs replaced.
Use extreme care when handling the drain pan or any metal which comes in contact with hot shortening. Severe burns could result. It is recommended to use
gloves.
Filter Rinse Hose and Quick Disconnect
The filter rinse hose is used to rinse food particles from the
frypot into the filter drain pan. This hand held hose is attached
to a quick disconnect.
Use extreme caution when operating the filter rinse hose. Refer to “Filtering Procedures” in this manual for proper operation.
593
\
\
READY
\
TEMPERATURE
./”
27
Q
It is recommended that a high quality frying shortening be used
in the OE-100. Some low grade shortenings have a high
moisture content and will cause foaming and boiling over.
The Henny Penny OE-100 requires 65 pounds of shortening.
It has a level indicator line inscribed on the rear of the pot wall, which shows then the heated shortening is at the proper
level. Cold shortening should be below the bottom of the level
indicator. The shortening will expand when heated.
Shortening level must be maintained or fire could result. It is also recommended to use gloves when in contact with hot oil. Oil and all metal parts that are in contact with the oil are extremely hot.
The Henny Penny Open Fryer with dual timers contains a solid state control of both cooking temperature and time. The follow­ing is a brief description of the operating procedure.
1. Be sure the drain valve and filter valve are in the closed position.
2. Fill frypot with shortening.
When using solid shortening it is recommended to melt the shortening on an outside heating source before placing it in the cookpot. Heating elements must be completely submerged in shortening. Fire could result, or damage to the cookpot.
3. Move power switch to the POWER position. Unit will
automatically go into the melt cycle. When shortening temperature has reached approximately 250”F, melt light will extinguish and unit will go into heat cycle.
The melt cycle may be bypassed, if desired, by press­ing and holding the Exit Melt switch for 5 seconds. The control will go directly to the heat cycle.
DO
ing has melted to
e
enough shorten-
all of the heating elements. If melt cycle is bypassed before all heating elements are covered, excessive smoking of the shortening or a fire will result.
The temperatures and times are preset from the factory and the two timers operate independently. They may be set, started, or stopped without affecting each other.
4. Thoroughly stir shortening to stabilize the temperature throughout the frypot.
5. When shortening temperature has reached set point , ready light will illuminate, indicating to the operator they
may drop product.
6. Lower basket with product into frypot and lightly depress
timer switch. Countdown will begin.
7. When frying cycle is complete, an alarm will sound and the display will flash “done”. Press timer switch to stop alarm.
8. Lift basket to allow product to drain.
9. If a hold time is programmed, and the timer switch is pushed, the timers will automatically start counting down in a hold cycle.
10. At the end of the hold cycle an alarm will sound, and press­ing the timer switch stops the alarm.
: h
/I
Usage review enables the operator to review the number of
loads of the products cooked, either daily or accumulated count.
1. Push the Set Switch for two seconds until the Usage LED flashes.
2. The LED beside the selected product shows the operator which product to be reviewed. To select a product press the up and down switches. When all LEDs are lit all
product usages are shown.
3. The left display shows either “daily” or “accu”. The right display shows the usage. Push the Set Switch to change between daily or accumulated.
4. Push and hold Set Switch to exit usage review.
1. Press and hold the Set Switch for ten seconds. The control will beep three times and the Usage LED will flash at a fast rate.
2. Select product and daily, or accumulated type as described above. Push right timer switch to clear displayed usage count. Daily usage is automatcially cleared when power is turned off.
3. Push and hold Set Switch to exit usage review.
,
Frying breaded food requires frequent filtering. Taste the cold shortening every day for flavor. Watch the shortening for foaming during frying cycles. Discard the shortening as soon as it shows signs of foaming. Clean the frypot as follows each time the shortening is changed or filtered.
1. Turn the main power switch to the OFF position. Remove and clean the fry basket in soap and water. Rinse thoroughly.
The best results are obtained when the shortening is filtered at the normal frying temperature.
2. Use a metal spatula to scrape any build-up from the sides of the frypot. Do not scrape heating element.
The filter pan must be in the proper position beneath the drain valve. This will prevent the splashing of shortening on the floor. This splashing could result in severe burns.
3. Open the drain valve very slowly, half a turn at first and then slowly to the full open position. This will prevent excessive splashing of the hot shortening as it drains into
the filter drain pan.
4. As the shortening drains from the frypot, use brushes to scrape and clean the sides of the frypot and the heating elements.
5. When all of the shortening has drained, scrape or brush
the sides and the bottom of the frypot.
6. Rinse the frypot as follows:
a. Close the drain valve. b. Open the filter valve. c.
ove the main power switch to the
Fill frypot l/3 full, then turn off pump.
P position.
If there are air bubbles coming up in the shortening, it is possible that the filter connection at the union on the filter tube line is not tightened properly. If so, turn
off the pump and use gloves to tighten the union. This union will be hot. Severe burns could result.
d. Wash down and scrub the sides of the frypot. e. After the sides and bottom are cleaned, open the drain
valve.
7. When using the filter rinse hose on your fryer, the follow­ing cleaning procedure may be used:
a. Attach the filter rinse hose with its quick disconnect
fitting to the male fitting inside the door next to the filter valve handle. To do this, slide back the spring ring on the female side of the quick disconnect fitting and let it snap into place over the male half of the fitting.
b. Make sure the hose nozzle is pointed down into the
bottom of the frypot. Close the filter valve and move the main power switch to the PUMP position, Hold nozzle carefully to avoid excessive splashing.
Use caution to prevent burns by splashing of hot shortening.
c. Rinse the frypot interior. Especially work on hard to
clean areas, like the frypot bottom. Clean around heating elements.
d. After sufficient rinsing with shortening, close the drain
valve.
e. Turn the main power switch to the OFF position.
Only connect and disconnect the filter rinse hose when the main power switch is in the OFF position. Also, use a dry cloth or glove to avoid burns. Failure to do this could result in severe burns from hot shortening spraying from the male fitting.
f. Detach the hose. Raise the fitting end of the hose high
for a minute to allow the remaining shortening in the hose to drain into the frypot.
8. Pump all of the shortening out of the filter pan and back into the frypot.
9. When the pump is pumping air only, the shortening in the frypot will appear to be boiling. Close the filter valve first and then move the main power switch from PUMP to OFF. This will keep the filter pump and lines from filling up with shortening.
Check the level of the shortening in the frypot. Add fresh
10. shortening if necessary, until it reaches the level indicator line on the rear wall of the frypot.
Approximately 10 to 12 filterings can be made with one filter paper envelope, depending on several conditions; the quantity and type of product fried and filtered, the type of breading used, and the amount of crumb accumulation left inside the filter drain pan. When the filter screen assembly and filter paper become clogged
and the pumping flow rate slows down, clean the screen
assembly and change the filter envelope.
11. If frying is to be continued at this time, move the main power switch back to the POWER position, and allow time
for reheating of the shortening.
The following steps will help prevent filter pump problems:
1. Make certain the filter paper envelope is properly installed over the filter screens. Make sure the open end of the evelope is properly folded over and clamped in place with the retaining clips so that the envelope is sealed and crumbs cannot enter.
2. Make sure the filter valve is kept closed at all times during frying.
3. Make sure all the shortening has been pumped from the filter lines and the pump by allowing the filter pump motor to run until the shortening in the frypot appears to be bubbling or boiling.
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