Henny Penny HI-3 Service Manual

FMO

I-

Henny Penny

LIMITED WARRANTY FOR HENNY PENNY APPLIANCES

Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the

original purchaser only for Henny Penny appliances and replacement parts:

NEW EQUIPMENT: defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.

REPLACEMENT PARTS: be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.

The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel or other expenses incidental to the repair or replacement of a part.

EXTENDED FRYPOT WARRANTY: workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.

0 TO 3 YEARS: issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.

3 TO 7 YEARS: issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.

Any part of a new appliance, except lamps and fuses, which proves to be

Any appliance replacement part, except lamps and fuses, which proves to

Henny Penny will replace any frypot that fails due to manufacturing or

During this time, any frypot that fails due to manufacturing or workmanship

Any claim must be represented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.

THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES) SHALL BE AVAILABLE.

The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.

Section 1. INTRODUCTION

l-l. l-2. l-3. l-4. l-5.

Island Warmers ..........................................................................................................

Features .....................................................................................................................

Assistance.. ................................................................................................................

Model Variations .......................................................................................................

Safety

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l-l l-l l-l l- 1 l-l

l-2

Section 2. INSTALLATION

2-l. 2-2. 2-3. 2-4.

Section 3. OPERATION

3-1. 3-2. 3-3. 3-4. 3-5.

Section 4. TROUBLESHOOTING

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Set tion 5. MAINTENANCE

4-l. 4-2. Troubleshooting

5-1. 5-2. 5-3. 5-4. 5-5. 5-6. 5-7. 5-8. 5-9, 5- 10. 5- 11. 5- 12. 5-13. Contactor

ntroduction ...............................................................................................................

Unpacking

Electrical Connection ................................................................................................

Electrical Data Table .................................................................................................

Introduction ...............................................................................................................

start-up .....................................................................................................................

Operating with Product Shut Down and Clean Up

Operating Controls ....................................................................................................

Introduction ...............................................................................................................

Test Instruments ........................................................................................................

Fuse ...........................................................................................................................

Radiant Heaters ...................................................

Light Socket ..............................................................................................................

Air Heaters ................................................................................................................

Power Switch .............................................................................................................

Infinite Regulator ......................................................................................................

High Limit .................................................................................................................

Front Glass Removal .................................................................................................

Slide Glass Removal .................................................................................................

Cooling Fans .............................................................................................................

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2-l 2- 1 2-l 2-2 2-2

3-l 3-l 3- 1 3-1 3-2 3-2

4-1 4-l 4-1

5-l 5- 1 5-l 5-l

5-2 5-3 5-3 5-4 5-5 5-6 5-7 5-7 5-8

Section 6. PARTS INFORMATION .......................................................................................................

6-l. 6-2. 6-3. 6-4. Prices 6-5. 6-6.

Introduction Genuine Parts When Ordering Parts

Delivery Warranty

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Henny Penny Model HI-3/5

SECTION 1. INTRODUCTION

1-1. ISLAND WARMERS The Henny Penny Island Warmer is a basic unit of food pro-

cessing equipment used to display the food product and maintain the temperature of hot foods in a commercial food service operation. Henny Penny’s even heat process creates the ideal environment to maintain the taste and quality of freshly-cooked foods.

1-2. FEATURES • Radiant heat over each well

• Air heating elements under pans

• Incandescent lighting for attractive food presentation

• Self-service access to both sides

1-3. ASSISTANCE Should you require outside assistance, just call your local,

independent distributor maintained by Henny Penny Corporation. In addition, feel free to contact our corporate headquarters in Eaton, Ohio. Dial 1-800-417-8405 or 937-456-8405.

1-4. MODEL VARIATIONS This manual covers the HI-3, three well island warmer, and the

HI-5, five well island warmer.

Model Number Product Number

HI-3 05696 HI-5 05695

498 1-1

The only way to ensure safe operation of the Henny Penny Island Warmers is to fully understand the proper installation, operation and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or is safety related, the words NOTE, CAUTION, or WARNING are used. Their usage is described below.

The word NOTE is used

light especially

important information.

The word CAUTION is used to alert you to a procedure that, if not performed properly, may damage the unit.

word WARNING is used to alert you to a :edure that, if not performed properly, may cause onal injury.

1-2

Henny Penny Model HI-3/5

SECTION 2. INSTALLATION

2-1. INTRODUCTION This section provides the installation instructions for the Henny

Penny Island Warmer.

NOTE

Installation of this unit should be performed only by a qualified service technician.

Do not puncture the skin or glass of the Island Warmer with drills or screws, as component damage or electrical shock could result.

2-2. UNPACKING The Henny Penny Island Warmer is tested, inspected and

expertly packed to insure arrival at its destination in the best possible condition. The unit has been bolted to a wooden skid. All items have been packed and taped inside of the unit. The warmer is then packed inside a triple wall corrugated carton with sufficient padding to withstand normal shipping treatment. Any shipping damages should be noted in presence of delivery agent and signed prior to his or her departure.

To remove the Island Warmer from the carton, you should:

1. Carefully cut banding straps.

2. Open flaps of carton and remove packing.

3. Lift carton from unit.

4. Remove four bolts mounting the warmer to the skid.

5. If installing the unit to a base, use the bolts provided, to mount the unit to the base.

6. Unpack doors, and pan supports and install.

7. The Island Warmer is now ready for location and set-up.

498 2-1

-he Island Warmer is available from the factory wired or 120/208-240 volts (domestic), or 230 volt and 400 rolt (international), single or three phase, 3 or 4 wire 11~s ground (includes neutral). The proper power ervice cable is provided with domestic units, but not In international units.

Yhe unit must be adequately and safely grounded. Lefer to local electrical codes for correct grounding brocedures.

i separate disconnect switch with proper capacity uses or breakers must be installed at a convenient ocation between the unit and the power source.

vlodel--- -

HI-3 HI-3 HI-3 HI-3 HI-5 HI-5

I-5 HI-5 HI-3 HI-5

Volts

120/208 120/208 1201240 120/240 120/208 1201208 1201240 120/240

230 400

Phase Watts Amps Wires

2400

3 2400

1 2600

3 2600

1 3900

3 3900

4200

2600

1 3 4200

11.0 3+G

8.0 4+G

11.0 3+G

7.5 4+G

18.0 3+G

13.0 4+G

17.5 3+G

12.0 4+G

11.3 4+G

7.8 4+G

,.,\.

rhis section provides the daily operating procedure for rour Island Warmer. Read Section 1 and this Section yefore operating the cabinet. Also, refer to Section 2 o be sure the cabinet has been properly installed. The trrangement of this Section is:

s Illustrations and explanation of all operating

controls. 8 Step-by-step operating procedures. m Daily maintenance procedures.

3efore using, the Henny Penny Island Warmer should >e thoroughly cleaned as indicated in the cleaning section of this manual.

Vormal Operation

1. Turn Power Switch to “ON” position.

2. Insert pans into pan supports.

3. Turn the air and radiant heat infinite regulators to

the desired settings.

4. Allow approximately 30 minutes preheat time.

1. Rotate food from front to back.

2. When using prepackaged foods, place containers

directly under upper heating elements for maximum

holding time. Upper heat may need to be increased

slightly.

3. Foods that do not hold heat as well as others include

items like chicken and noodles, Salisbury steak, escalloped apples and small sized fried food (fried mushrooms, french fries and some types of cheese sticks).

4. Foods that hold heat better than others include lasagna, fruit cobblers and some types of macaroni and cheese.

Holding properties of a given food vary according to quality and recipe brand, but it is recommended

that

no food products be held for over 2 hours.

1. Remove all power from unit by unplugging the cord or turning off the wall circuit breaker.

2. Allow unit to cool before cleaning.

3. Remove well cover, and clean with soap and water at sink.

4. Clean all surfaces with a soft cloth, soap, and water. DC NOT USE ABRASIVE CLEANERS.

5. Clean around electrical controls and components with a damp cloth.

6. Clean glass with a non-streaking liquid glass cleaner. DO NOT USE ABRASIVE CLEANER.

3-l

3-1

3-2

Contactor

Air Heaters

High Limit Thermostat The high limit thermostat is a safety device in

Radiant Heaters

Light Bulbs

Lamp Socket

7 Power Switch

This is the relay that directs power to the heaters.

The air heaters are located in the base of the unit, and are regulated by an infinite switch.

case of over-heating, mounted to the base, behind the control panels and access panels.

The radiant heaters are short tubular heaters

mounted in reflectors in ceiling panel.

The light bulb is a 60 watt rated bulb that is Teflon coated.

The lamp socket is a high temperature ceramic socket for holding the light bulb.

The power switch is used to turn on the light bulbs.

lighting and heating circuit. The fuse is a 15

limit will open shutting off the heat. The access panel must be removed and the high

rhis section provides troubleshooting information in he form of an easy to read table.

f a problem occurs during the first operation of a new :abinet, recheck the installation, see Section 2 of this nanual .

3efore troubleshooting always recheck the operating Jrocedure per Section 3 of this manual. To isolate a malfunction proceed as follows:

1. Clearly defme the problem (or symptom).

2. Locate the problem in the troubleshooting table.

3. Review all possible causes, then one-at-a time work through the list of corrections until the problem is solved.

Refer to maintenance procedures in Section 5 to safely

Product not holding temperature

A. Lights will not turn on

I* Product held too long

4 Radiant heat too low 0 Radiant heat not working

* Air heat too low 8 Air heaters not working

0 High limit opened

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0 Defective fuse 0 Faulty switch

0 No neutral supplied in field

wiring

e Loose or defective wiring

B Only hold product for

recommended times * Turn to a higher setting * Check radiant heaters as per

maintenance section on radiant

heaters * Turn to a higher setting Q Check air heaters as per

maintenance section on air heaters. a Check cooling fans e Check high limits

c Check fuse and replace if necessary 0 Check switch and replace if

necessary

a Check field wiring to be sure a true

neutral has been connected

e Check wiring and repair or replace

if necessary

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