Henny Penny HC-903 Service Manual

TABLE OF CONTENTS
WARRANTY STATEMENT ................................................. PAGE 2
INTRODUCTION ................................................................. PAGE 3
INSTALLATION .................................................................. PAGE 3
PARTS IDENTIFICATION ................................................... PAGE 4
EQUIPMENT SET-UP AND CLOSE PROCEDURES ........ PAGE 10
TROUBLESHOOTING ........................................................ PAGE 12
NON-SCHEDULED MAINTENANCE.................................. PAGE 13
FM01-688
enny Penny Corporation makes the following
limited warranties to the original purchaser only
for Kenny Penny appliances and replacement
parts:
New Equipment except lamps and fuses, which proves to be defective in the material or workmanship within
1 year from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized dis­tributor. To validate this warranty, the registra­tion card for the appliance must be mailed to Henny Penny within 10 days after installation.
Replacement Parts ment part, except lamps and fuses, which proves to be defective in material or workman­ship within 90 days from date of orginal instal­lation will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
This warranty covers only the repair or replace­ment of the defective part and does not include any labor charges for the removal and installa-
tion of any parts, travel or other expenses incidental to the repair or replacement of a part.
-Any part of a new appliance,
- Any appliance replace-
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES) SHALL BE AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WAR­RANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.
Should outside assistance be required, call your
local independent Henny Penny distributor. If additional help is required, contact Henny Penny Corporation direct in Eaton, Ohio.
Any claim must be presented to either Henny Penny or the distributor from whom the appli­ance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the carrier at once so that a claim may be filed.
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INTRODUCTION
INSTALLATION
This staging cabinet is a basic unit of food processing equipment designed to hold hot foods at proper temperature in commercial food operations. This cabinet will keep hot foods humid while maintaining temperature.
Features:
• Easily cleaned
• Front panel programmable time and temperature
• Easy access to Electrical Components
• Moist heat
• Removable control module
• Clear glass front door
• Lift out racks
• Venting system to limit humidity levels in cabinet
WARNING: Do not puncture the skin of the Staging Cabinet with any tools or fastening devices. Electrical shock or component damage could result.
The staging cabinet should be placed on an approved table or shelf to allow easy access for loading and unloading of product. For proper operation, the cabinet must be level.
Electrical Connection
The Staging Cabinet is available from the factory as a 120 VAC unit for domestic use, or as a 240 VAC unit for foreign use. The data plate on the side of the unit will specify the correct electrical supply. The unit requires a grounded receptacle with a separate electrical line protected by a fuse or circuit breaker of the proper rating.
WARNING: The cabinet must be ad­equately and safely grounded according to local electrical codes to prevent the possi­bility of electrical shock.
Hazard Communication Standard (HCS) ­The procedure in this chapter include the use of chemical products. These chemi­cal products. These chemical products will be highlighted with bold face letters followed be the abbreviation (HCS). See the Hazard Communication Standard (HCS) Manual for the appropriate Mate­rial Safety Data Sheet(s) (MSDS).
This piece of equipment is made in America and has American sizes on hardware. All metric conversions are approximate and vary in size.
Cabinet Preparation
When the cabinet is turned on for the first time, you may experience the following:
A. A burning odor.
B. Slight smell of smoke.
This indicates oils used on stainless steel and the new electrical connections are burning off residue.
It will take 3 to 4 hours of burn off to eliminate this inconvenience. The burning off procedure should be done the day before you intend to use the cabinet. It should be done in a venti­lated area away from the kitchen and custom­ers. After the burn off procedure is complete, thoroughly clean the staging cabinet following the daily cleaning procedures.
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1
2 12
3 (2) (4)
A C
14
13
11
10
9
4 (4) (4)
N O
7 (2)
56 8
B
PART
ITEM NO. DESCRIPTION QTY FUNCTION
1 25602 Module Top 1 Covering for components 2 52347 Control Panel Decal 1 Covering for digital display 3 27739 Strike Plate Only 1 Latches door closed
25937 Strike Plate & Latch Assy. 1
4 27154 Caster w/Brake 2 Allows unit to be mobile
27155 Caster 2 5 05030 Bun Pan Grid 5 Supports the product 6 05019 Bun Pan 5 Supports the grid 7 25702 Hinge Assy. 2 Allows the door to swing
27146 Chrome Hinge Cover Only 2 Covers hinge 8 54352 Glass Door Assy. - RH 1 Allows access to interior
54353 Glass Door Assy. - LH
41801 Glass Only 1 Allows viewing to interior 9 25793 Door Gasket 1 Seals the door to the unit
10 25957 Rack/Air Duct Assy. 2 Supports the pans and grids 11 25879 Water Box Assy. 1 Holds water for humidity 12 43768 Rocker Switch 1 Powers the controls 13 38367 Knob - Vented Module 1 Allows opening of vents 14 25704 Module Access Panel 1 Allows access to components
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15
20 (4) 17 (6) 18 (4) 19 16 (2) J D D D
PART
ITEM NO. DESCRIPTION QTY FUNCTION
15 29523 Temperature Probe 1 Senses interior cabinet tem-
perature 16 ME90-003 Relay - 12 volt Coil 1 Routes power to heater 17 51117RB Display PC Board 1 Displays time and tempera-
ture 18 44741RB Control PC Board 1 Powers digital display and
temperature controls 19 40500 Replaceable Beeper 1 Sounds a tone when a button
is pressed and at the end of a
timing cycle 20 51115 Control Panel Weld Assy. 1 Sheet metal panel that control
components attach to
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25 24
26 23
27 (G) 22 (F) 4 4
28
21 (E)
2
PART
ITEM NO. DESCRIPTION QTY FUNCTION
21 TS22-006 Transformer - 115 volt 1 Reduces voltage to 12 volts
28979 Transformer - 240 volt 1 22 25738 Heater - 120 volt - 750 watt 2 Heats the cabinet 23 25964 Intake Hose 1 Pulls outside air into cabinet 24 28155 Vent Cable 1 Opens vents 25 ME50-021 Terminal Block 1 Junction for power cord 26 25963 Exhaust Hose 1 Allows interior cabinet air to
escape 27 18201 Temperature High Limit 2 Safety for overheating 28 25619 Blower Outlet Gasket 1 Seals blower to heater box
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29
30
(4) (4) (4) (4) H I P Q
31
33
32
PART
ITEM NO. DESCRIPTION QTY FUNCTION
29 25706 Fan Blade 2 Cools the components 30 25751 Blower Motor - 120 volt 2 Circulates air in unit
25752 Blower Motor - 240 volt 2
31 25698 Blower Plate Gasket 4 Seals the blower housing to
the blower box 32 25627 Gasket 2 Seals the blower box to the
unit 33 25768 Fan Blade Spacer 2 Keeps fan blade at the correct
spacing on motor shaft
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28 (5)
K
29 (6) (6) A L
30 (4)
M
31
PART
ITEM NO. DESCRIPTION QTY FUNCTION
28 25944 Rear Panel Studweld Assy. 1 Rear components attach to 29 25919 Vent Slide 1 Reduces voltage to 12 volts 30 25954 Outside Panel Assy. 1 Covers rear of unit 31 31584 Power Cord Assy. 1 Provides power to unit
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