Henny Penny HC 900 General Manual

FM01 -286

Revised 7-00

Henny Penny Model HC-900

LIMITED WARRANTY FOR HENNY PENNY APPLIANCES

Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the

original purchaser only for Henny Penny appliances and replacement parts:

NEW EQUIPMENT: Any part of a new appliance, except lamps and fuses, which proves to be defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.

REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.

The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel or other expenses incidental to the repair or replacement of a part.

EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.

0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.

3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only . Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.

Any claim must be represented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.

THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES) SHALL BE AVAILABLE.

The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.

ecti

Section 1.

Section 2.

Section 3.

NTRODUCTION

l-l. ::g*

1-4: 1-5.

eated Holding Cabinet

~,,:::::::::::::::::::::::::::::::::

sistance

Safety

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INSTALLATION.

2-1. 2-2. 2-3. 2-4.

2.5. 2-6.

Introduction Unpacking Location Electrical Connection Cabinet Dimensions. Water Supply Connection.

3-1. 3-2. 3-3.

Introduction Operating Controls and Components Start-Up

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3-4. Operation with 3-5. Cleaning Proce

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1-2 2-l 2-l

2-1 2-2 2-2 2-3 2-4

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3-l 3-4

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3-5

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Section 4.

Section 5.

2:;:

NTENANCE

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ction ................................................

shooting

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duction Instruments

oval of Module Access Panel

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odule Housing

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ights

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5-2 5-2 555-5 5-6

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&acement ....................................

aning Water Strainer

ter Strainer ....................................

ter Valve ater Valve.

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5-23, Wiring Diagram.

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5-5;: 5-10 5-11 5-11 5-13 5-13 5-14 5-15 5-15 5-17

Section 6. PAR

6-7. Warranty.:::::::::::::::::::

6.8. Parts List

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ntroduction .................................................

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arts ...........................................

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Henny Penny Model HC-900

SECTION 1. INTRODUCTION

1-1 HEATED HOLDING The Henny Penny Heated Holding Cabinet is a basic unit

CABINET (HC-900) of food processing equipment designed to hold hot foods at

proper temperature in commercial food operations. This cabinet will keep hot foods humid while maintaining temperature.

This manual covers the following variations of the HC-900:

Product No. 05100 or 05110 Product No. 05101 or 05111

-Full Size Unit -HC-903

-4 Doors -120V/1500 Watt

-120V/2000 Watt -Vented Module

-Right (05100) or -Right (05101) or Left Hand (05110) Left Hand (05111) Hinged Doors Hinged Doors

Product No. 05102 Product No. 05103

-Full Size Unit -HC-903

-Features & Options -Features & Options

Product No. 05203 Product No. 05201

-HC-906 -HC-908

-Full Size 2 door -Single Door

-Vented Module -Vented Module

Some of the instructions and procedures in this manual will not apply to all units.

1-2 FEA TURES • Easily Cleaned

• Adjustable, Thermostatically Controlled Heat

• Lift-off Doors

• Easy Access to Electrical Components

• Moist Heat

• Removable Control Module

• Stainless Steel Construction

• Full Perimeter Magnetic Door Seals

• Lift Out Tray Racks

• UL & NSF Listed

• Venting System to Limit Humidity Levels in Cabinet (Units with vent adjustment).

• Optional Adjustable Legs.

• 200 lbs. (91 kgs) Product Capacity

-Vented Module

601 1-1

Henny Penny Model HC-900

1-3 PROPER CARE As in any unit of food service equipment, the Heated Holding

Cabinet does require care and maintenance. Suggestions for the proper care and maintenance are contained in this manual.

For your convenience, this manual consists of the following sections:

! Table of Contents ! Introduction ! Installation ! Operation ! Troubleshooting ! Maintenance ! Wiring Diagrams ! Part List ! Distributor List

The conscientious use of the recommended procedures, coupled with regular maintenance, will result in few repairs to the equipment. When such repairs are required, they may be accomplished by following the repair steps contained in this manual.

1-4 ASSISTANCE Should you require outside assistance, just call your local indepen-

dent distributor maintained by Henny Penny Corporation.

In addition, feel free to contact our corporate headquarters in Eaton, Ohio. Dial 800-417-8405, toll free or 937-456-8405.

1-5 SAFETY The only way to insure safe operation of the Henny Penny Heated

Display Cabinet is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or is safety related, the words NOTE, CAUTION or WARNING are used. Their usage is described below:

NOTE

The word NOTE is used to highlight especially important information.

1-2 601

Henny Penny Model HC-900

2-3 LOCATION The HC-900 should be placed in an area where the doors can

be opened without interruption and loading and unloading of product is easy. For proper operation, the cabinet must be level.

Do not set anything on top of the cabinet that might close the vent holes.

2-4 ELECTRICAL CONNECTION The Heated Holding Cabinet is available from the factory as a

120 VAC or 240 VAC unit for domestic use and as a 240 VAC unit for foreign use. The data plate, located on the side of the module, will specify the correct electrical supply. The unit requires a grounded receptacle with a separate electrical line protected by a fuse or circuit breaker of the proper rating. For European markets, verify the electrical plug meets the proper electrical rating and country type. See local authorities for proper standards.

The cabinet must be adequately and safely grounded according to local electrical codes to prevent the possibility of electrical shock.

Refer to the table below for electrical ratings for the HC-900.

Product Number Volts Watts Amps

05100 or 0511" 120 2086 17.5 Full Size (Standard) 05101 or 05111 120 1586 13.0 HC-903 (Standard) 05102 Full Size 240 3086 13.0 05102 Full Size 240 2086 9.0 05103 (HC-903) 240 3086 13.0 05103 (HC-903) 240 2086 9.0 05108 (HC-902) stackable 120 1586 13. 0 05203 (HC-906) 120 2086 17.5 05201 (HC-908) 120 2086 17.5

2-2 1098

(62.8

=h”

Cm)

Model Adjust

0 with umidity

Product No. 05148

(181 cm)

The automatic water fill system requires a water supply.

he unit is equipped with a water strainer and clamp for a hose connection. It i nylabraid hose tubing. tion, providing enough tubing to allow movement of the unit for cleaning or maintenance. The use of a water conditioner or filter is recommended. A shut-off valve should be installed in the supply line.

rate this unit without water connected to

mage to components will result.

To install water supply connection, follow these steps:

lush the incoming water line.

2. Slide tubing over end of water strainer.

3. Tighten tubing clamp.

o equipped with an eight foot

the tubing to the cabinet loca-

4. Check for leaks.

This section provides operating procedures for the

C-900. Sections 1, 2 and 3 should be read, and all instructions should be followed before operating the cabinet.

his section contains an explanation of all controls and components and information on operating procedures and daily maintenance.

Figures 3-1 through 3-10 identify and describe the function of all the operating controls and the major

components of the cabinet.

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Fig. No.

Item No.

Description Function

3-l

3-l 4

3-l

3-l 6

3-2

3-2 8

1 Power Switch

The power switch is a toggle switch that switches electrical current to the unit.

Power Light

Water Light When illuminated, the water light indicates the float

Thermometer

Temperature Light

Thermostat Control The thermostat control is an electromechanical device

Blower Motor There are two blower motor assemblies in the HC-900.

Heater There are two heaters in the HC-900. The heaters are

When illuminated, the power light indicates that the power switch is in the “ON” position and the components are energized.

switch is calling for water. The thermometer indicates the air temperature inside

the cabinet. When illuminated, the temperature light indicates that

the thermostat has turned the heaters on.

that controls the temperature inside the cabinet.

The blower motors are used to recirculate the hot humid air throughout the cabinet.

of open-resistance wire type construction.

3-2 9 High Limit The high limit is a safety device mounted next to the

heater which protects the unit from overheating.

3-3

3-4 11 Water Pan The water pan holds the water that, when heated,

3-5 12

3-6 13

3-6 14 Water Strainer

10 Fuse

Water Heater The water heater is a 440 watt cast aluminum heater

Infinite Regulator

The fuse is a protective device that breaks the circuit when current exceeds the rated value. The fuse provides an overload protection for the electrical components. To remove the fuse, twist and pull the cap. (The fuse is used only on the 12OVl1940 Watt units.)

creates humidity in the cabinet.

that heats the water pan to produce humi@y. This control, located on the rear control panel,

regulates the water heater. Counterclockwise rotation increases the amount of humidity, clockwise rotation decreases the amount of humidity within the cabinet.

The water strainer is a filter that prevents particles from entering through the water line and obstructing the water valve.

Fig. No. Item No.

Description

Funtion

Float Switch

Water Valve

Time Delay Relay

efore using the

The float switch is an electro-mechanical level switch that controls water level in the water pan.

The water valve is an electro-magnetic valve that is opened by the float switch. When open, the valve allows water to flow to the water pan.

The time delay relay is an electrical device used to reduce the electrical load on the float switch and

provide an automatic time delay of approximately 10

seconds to prevent overflowing.

Cabinet, the unit should

thoroughly cleaned as described in the “Cleaning

oeedures” section of this manual.

into operation, move the power

99 position. The power light should

d and the blowers should be in

operation.

he unit should take approximately 25-35 minutes to heat to temperature during start up. temperature light goes out before lo

2. The water light should illuminate,

e sure that the ing with product.

i water is flowing into the water pan. is filled to the proper level, the water light will go out and water will stop flowing.

There is a 10 second delay before the float switch will activate the water valve. This is to eliminate over-working the components in the event the cabinet is bumped or moved.

3. The heat light should illuminate indicating the unit is heating. VVhen heat light goes out, the unit has reached proper operating temperature.

4. Although the cabinet and water temperature are factory preset, they are adjustable. If more cabinet temperature is desired, remove the plug button from front of control panel and rotate adjustment shaft

f less cabinet temperature is

tment shaft counter-clockwise. humidity is required, remove the plug button from rear panel and rotate adjustment shaft clockwise to increase humidity and counterclockwise to decrease humidity.

1. Place the hot product on pans and insert between the cabinet racks.

2. Serve the product first that has been in the cabinet the longest.

3. Open the doors only as necessary to load and unload

his will help temperature stay constant and

will save energy.

urn all controls to the “ FF” position.

2. Disconnect the electrical supply to the cabinet.

Allow the unit to cool before cleaning, as the interior of the cabinet may be hot enough to burn.

3. Open the doors and remove all trays from the cabinet.

ake the trays to a sink and clean them thoroughly.

e cleaned with a soft

5. Wipe the control panel with a damp cloth. splash water around the controls.

6. Clean the exterior of the cabinet with a damp cloth.

pen the doors and remove side racks. Clean the

racks with soap and water.

Henny Penny Model HC-900

3-5. CLEANING PROCEDURES 6. Wipe the control panel with a damp cloth. Do not splash (Cont.) water around the controls.

7. Clean the exterior of the cabinet with a damp cloth.

DO NOT use a spray hose to clean the unit. Failure to follow these instructions could cause component damage.

8. Open the doors and remove side racks. Clean the racks with soap and water.

Step 6 9. Clean the interior of the cabinet thoroughly with a cloth

and soap water.

10. Put the side racks and water pan back into the cabinet.

Step 8

11. Leave at least one door open over night to allow the unit to thoroughly dry out.

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