Henny Penny HB-11 Service Manual

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Henny Penny
Hand Breader/Sifter
Model HB-11
TECHNICAL MANUAL
Page 2
TABLE OF CONTENTS
Section 1. MAINTENANCE ..................................................................................................... 1-1
1-1. Introduction...................................................................................................... .1-1
1-2. Safety ............................................................................................................... 1-1
1-3. Replacement of Belt ..........................................................................................1-2
1-4. Replacement of Mandrel.................................................................................... 1-2
1-5. Replacement of Motor....................................................................................... 1-3
1-6. Replacement of Switch ..................................................................................... 1-4
1-7. Replacement of Rod End Bearing .................................................................... 1-5
1-8. Replacement of Push Rod Bearing ................................................................... 1-6
1-9. Replacement of Sifter Bearing ......................................................................... 1-6
1-10. Wiring Diagrams............................................................................................. 1-7
Section 2. PARTS INFORMATION ......................................................................................... 2-1
2-1. Introduction....................................................................................................... 2-1
2-2. Genuine Parts ................................................................................................... 2-1
2-3. How to Find Parts ............................................................................................ 2-1
2-4. How to Order Parts ......................................................................................... .2-1
2-5. Prices................................................................................................................ 2-1
2-6. Delivery ........................................................................................................... 2-1
2-7. Warranty .......................................................................................................... 2-1
2-8. Recommended Spare Parts for Distributors..................................................... 2-1
FM07-763-B
06/15/12
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1-1. INTRODUCTION
1-2. SAFETY
The only way to ensure safe operation of the Henny Penny Hand
Electrical and mechanical components which may require servicing
are contained beneath the cover plate assembly. Outlined below are step by step procedures when replacing parts becomes necessary. Refer to exploded drawing in this manual.
Breader/Sifter is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or is safety related, the words
NOTICE, CAUTION or WARNING are used. Their usage is described below:
SAFETYALERT SYMBOL is used with DANGER, WARNING, or CAUTION which indicates a personal injury type hazard.
NOTICE is used to highlight especially important information.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
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1-3. REPLACEMENT OF BELT 1. Remove all equipment (breading lugs, back splash, dip pot, etc.)
from top of unit.
2. Remove top (28) by lifting from unit.
3. Using a #2 Phillips screwdriver, remove two screws (17) from cover plate assembly (16), and slide cover plate assembly out towards the sifter basket.
4. Using a 1/2” wrench, loosen the hex nuts on the adjustable foot
(10) so that the motor (8) can be moved to loosen the belt (1).
5. Replace belt and adjust tension.
Proper tension is achieved when belt deflects approximately 1/2” (12.7 mm).
1-4. REPLACEMENT OF
MANDREL
To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
1. Remove all equipment from top of unit.
2. Remove top (28) by lifting from unit.
3. Remove two screws (17) from cover plate assembly (16) and slide assembly out towards the sifter basket.
1-2
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1-4. REPLACEMENT OF 4. Loosen hex nuts on the adjustable foot (10), move motor,
MANDREL (Continued) and loosen belt. Remove belt.
5. Using a 5/16" Allen wrench, remove set screw (62) from driven
pulley and remove pulley (53).
6. Turn mandrel shaft (52) until the eccentric (49) and rod end
bearing (46) are accessible.
7. Remove shoulder screw (51) and washers (48-43) and allow rod
end bearing (46) and push rod assembly (44) to fall free.
8. Remove four bolts (5) holding mandrel to mounting bracket and
remove.
9. Remove eccentric (49) and eccentric spacer (57) by moving
eccentric clockwise.
The eccentric has left hand threads. Move the eccentric clockwise or threads of eccentric could be damaged.
1-5. REPLACEMENT OF MOTOR
To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
1. Remove all equipment from top of unit.
2. Remove top (28) by lifting from unit.
3. Remove two screws (17) from cover plate assembly
(16) and slide assembly out towards the sifter basket.
4. Remove nut (50) from cord clamp (26), and pull cord from clamp.
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1-5. REPLACEMENT OF
MOTOR (Continued)
5. Loosen the hex nuts on the adjustable foot (10), loosen belt, and
then remove belt.
6. Remove the hinge pin from hinge (7) and remove motor (8).
7. Remove the wiring cover plate from the motor and disconnect wires
from motor.
When wiring new motor leads, refer to the wiring diagram in this manual. The motor must rotate in a counterclockwise direction, or
damage to the unit could result.
8. Transfer bolts (5), nuts (2), lockwashers (3), and hinge to new
motor and install.
9. Reassemble in reverse order of above procedures.
To avoid loose connections and possible component damage, wire nut connections must be tight and secured with electrical tape.
1-6. REPLACEMENT OF
SWITCH
1-4
To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
1. Remove all equipment from top of unit.
2. Remove top (28) by lifting from unit.
3. Remove two screws (17) from cover plate assembly.
4. Remove the switch mounting nut, switch on/off plate and switch
guard.
5. Place wires on new switch exactly as on old switch.
6. Replace switch nut, on/off plate, and switch guard, and tighten.
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1-7. REPLACEMENT OF
ROD END BEARING
To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
1. Remove all equipment from top of unit.
2. Remove top (28) by lifting from unit.
3. Remove two screws (17) from cover plate assembly (16) and slide assembly out towards the sifter basket.
4. Turn mandrel shaft (52) until eccentric (49) and rod end bearing (46) are accessible.
5. Remove shoulder screw (51), nut and washers (48-43), and allow rod end bearing (46) and push rod assembly (44) to fall free.
6. Remove spring retainer (38) and lift push rod (44) off basket holder (39).
7. Remove push rod assembly from unit and measure the distance from the end of the rod end bearing (46) to the locking nut (45).
8. Using two 9/16” wrenche, loosen locking nut (45) and unthread rod end bearing from push rod (44).
9. Install locking nut (45) to new rod end bearing in same position as old rod end bearing.
10. Snug locking nut and install push rod assembly to basket holder (39) and eccentric (49), and tighten with 9/16” wrench.
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1-8. REPLACEMENT OF
PUSH ROD BEARING
1-9. REPLACEMENT OF
SIFTER BEARING
To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
1. Remove all equipment from top of unit.
2. Remove spring retainer (38) from basket holder (39).
3. Lift end of push rod (44) from basket holder.
4. Replace push rod bearing (42).
To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
1. Remove all equipment from top of unit.
2. Remove spring retainer (38) from basket holder (39).
3. Lift end of push rod (44) from basket holder.
4. Remove basket (40-41) and basket holder (39) from unit.
5. Replace sifter bearing (37).
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1-10.WIRING DIAGRAMS
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1-7
Page 10
LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original
purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. Baskets will be repaired or replaced for ninety (90) days from date of original installation. Lamps and fuses are not covered under this Limited Warranty. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
FILTER SYSTEM unapproved filters is not
REPLACEMENT PARTS: material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and
maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.
The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in
: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or other
covered under this Limited Warranty.
Any appliance replacement part, except lamps and fuses, which proves to be defective in
Henny Penny will replace any frypot that fails due to manufacturing or
During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no
3 TO 7 YEARS: charge for the frypot only. Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDYAGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES) SHALL BE AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITYAND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TOASSUME FOR ITANY OTHER OBLIGATION OR LIABILITY.
1-8 207
During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no
Revised 01/01/07
Page 11
2-1. INTRODUCTION
2-2. GENUINE PARTS
2-3. HOW TO FIND PARTS
This section identifies and lists the replaceable parts of the Henny Penny
Use only genuine Henny Penny parts in your unit. Using a part of lesser
To find items you want to order from the Parts List, proceed as follows:
2-4. HOW TO ORDER PARTS
2-5. PRICES
Your distributor has a price parts list and will be glad to inform you of the
HB-121 Hand Breader/Sifter.
quality or substitute design may result in unit damage or personal injury.
1. Refer to the exploded drawing in this section to identify the part
needed.
2. Use the item number from the exploded drawing to locate the
corresponding part in the parts list in this section. In this list will be the Henny Penny part number and description of the part.
Once the part you want to order has been found in the Part List, write down
the following information:
1. From the exploded drawing and Parts List (Sample)
Item Number Part Number Description
2. From the data plate (Sample)
Product Number HB11.100 Serial Number Voltage 240 V
cost of yours parts order.
2-6. DELIVERY
Commonly replaced items are stocked by your independent Henny Penny
distributor and will be sent out when your order is received. Other parts will be ordered by the distributor from Henny Penny Corporation. Normally, these will be sent to your distributor within three working days.
2-7. WARRANTY
All replacement parts (except lamps and fuses) are covered under warranty
for 90 days against manufacturing defects and workmanship. If damage occurs during shipping, notify the carrier at once so that a claim may be properly filed. Refer to the warranty in this manual for other rights and limitations.
3-7. RECOMMENDED
SPARE PARTS FOR DISTRIBUTORS
Recommended replacement parts, stocked by your distributor, are indicated
with
in the parts lists. Please use care when ordering recommended parts, because all voltages and variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory.
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EXPLODED VIEW OF HB11 HAND BREADER/SIFTER
206 2-2
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HAND BREADER/SIFTER HB-11
No. Part No. Description Qty.
1 93856 BELT-A28 1
2 SC06-090
3 25695
4 93800
5 93717
6 93746
7 SC06-088
8 NS01-041
9
LW01-004 LOCKWASHER SPLIT RING 5/16 C
10 WA01-002
11 93718
12 SC06-087
13 93713
14 93801
15 93797
16 NS01-040
17 LW01-019
18 93723
19 93724
20 NS01-040
21 93712
22 93714
23 93716
24 93721
25 93722
26
SC06-089 SCREW-METRIC M8X45
27 93720
28 88034
29 88476
30 76629
31 93410
32 91574
33 88140
34 LW01-002
35 SC01-074
36 EF02-016
37 NS02-002
38 15702
39 88569
40 15349 41 15893
SCREW-METRIC M5X12 WASHER KEY-A5X20 PULLEY-DRIVER MOTOR-HB11 SCREW-METRIC M8X30 NUT -M8 LOCK
WASHES 1/4 TYPE A-SERIES W HINGE SCREW-METRIC M8X25 BRACKET -DRIVE MOUNTING TERMINAL CONNECTION CAPACITOR- 8UF 500V NUTS-METRIC M10X1.5 LOCKWASHER SPLIT RING 10MM ECCENTRIC ROD END BEARING NUTS-METRIC M10X1.5 SHAFT-HB11 HANDLE-SHAFT PULLEY-DRIVEN PILLOW BLOCK BEARING-6202
SHAFT SIFTER BASKET HOLDER_BASKET ASSY-POWER CORD 240/16A STR SPRING-BUSHING RETAINER FLANGE BEARING BAFFLE PANEL LOCKWASHER SPLIT RING 1/4 S SCREW #10-32 X 1/2 PH THD S STRAIN RELIEF SQUEEZE 3/8 NUT KEPS 1/4-20 C GUARD - DRIVE PANEL-ACCESS B OTTOM SPACER MOTOR BRKT MTG
PLATE-MOTOR COVER
2
2
1
1
1
4
11
11
22
1
3
1
1
1
1
1
1
1
2
1
1
1
2
2
4
1
1
1
1
1
1
1
1
1
1
6
1
1
2 1
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N
HAND BREADER/SIFTER HB-11
o. Part No. Description Qty.
42 SC04-003
43 86895
44 70046
45 15302
46 22197
SCREW #8-32 X 3/8 PH PHD S DIP BASKET SWITCH-POWER GUARD - SWITCH ON/OFF SWITCH PLATE
2
1
1
1
1
47 86896
48 86893
49 86894
50 88058
51 86897
52 88057
53 88259
54 NS03-003
55 88260
56 88263
57 88056 58 88261
59
15899
60 88033
61 15253
62 86892
63 80539
64 SC03-005
65
15560
66 88272
67 15891
68 15887
69 15888
70 15232
71 93799
DIP POT BREADING LUG-PLASTIC SCRAPER- PLASTIC BOTTOM PLUG FOR LUG BASKET-SQUARE ANTI VIBRATION RUBBER STUD ASSY-SPLASH GUARD NUT WING #10-24 GUSSET-SPLASH GUARD R.H. GUIDE-PAN SMALL GN PAN
GUSSET-SPLASH GUARD L.H. COUNTERTOP
SUPPORT-TRAY
BUN PAN SUPPORT
CASTER 3.5 W/BRAKE CONNECTION-CASTER SCREW SD #8 X 1/2 PH PHD SLIDE - COVER PARTITION-STUD ASSY CLAMP-BOOT CLAMP-BOOT BOOT-HAND BREADER PUSH ROD
SIFTER BEARING KEY-C5X15
1
2
1
2
1
2
1
10
1
2
1 1
1
1
1
4
4
4
2
1
2
2
1
1
1
recommended parts
206 2-4
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