Henny Penny EEG-252 User Manual

TECHNICAL
MANUAL
Wendy’s Evolution Elite™ Gas Open Fryer
MODEL
EEG-252 EEG-253 EEG-254
REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
SECTION 1. TROUBLESHOOTING
Model EEG- 252, 253, 254
1-1. INTRODUCTION
1-2. SAFETY
If a problem occurs during the rst operation of a new fryer,
recheck the installation per the Installation Section of this manual.
Before troubleshooting, always recheck the operation
procedures per Section 3 of this manual.
Where information is of particular importance or safety related, the words DANGER, WARNING, CAUTION, and NOTICE are used. Their usage is described below.
SAFETY ALERT SYMBOL is used with DANGER,
WARNING, or CAUTION which indicates a personal
injury type hazard.
NOTICE is used to highlight especially important
information.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
DANGER INDICATES AN IMMINENTLY
HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
3Oct 2014
Model EEG- 252, 253, 254
1-3. TROUBLESHOOTING
To isolate a malfunction, proceed as follows:
1. Clearly dene the problem (or symptom) and when it occurs.
2. Locate the problem in the Troubleshooting table.
3. Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved.
4. Refer to the maintenance procedures in the Maintenance Section to safely and properly make the checkout and repair needed.
If maintenance procedures are not
followed correctly, injuries and/or
property damage could result.
4Oct 2014
7-1. TROUBLE SHOOTING (Continued)
Problem Cause Correction
POWER switch ON
Open circuit Plug fryer in but fryer completely inoperative
“E-10”
Hight limit
Model EEG- 252, 253, 254
Check breaker or fuse at supply box
Let unit cool down (15-20 minutes), push up on metal reset button under right side of the controls; if high limit does not reset, high limit must be replaced
Vat is under-lled JIB is low or empty
JIB oil line is clogged or
collapsed
Filter pan needs cleaned
5Oct 2014
Fill the JIB
Check JIB line
Clean lter pan and change paper or pad
7-1. TROUBLE SHOOTING (Continued)
Problem Cause Correction
Oil foaming or boiling over
top of vat
Oil will not drain from vat Drain valve clogged with
Filter motor runs but pumps oil slowly
Bubbles in oil during entire
ltering process
Filter motor will not run The thermal reset button on
Water in oil
Improper or bad oil
Improper ltering
Improper rinsing after cleaning the vat
crumbs
Drain trough clogged
Filter line connections loose
Filter paper or pad clogged
Filter not reassembled correctly
Filter pan not completel engaged
Filter pan clogged
Damaged O-ring on lter line receiver on fryer
the rear of the pump motor is tripped
Model EEG- 252, 253, 254
Drain and clean oil
Use recommended oil
Refer to ltering procedures
Clean and rinse vat and then dry thoroughly
Open valve, force cleaning brush through drain
Remove right side panel and remove plug from end of trough and clean trough
Tighten all lter line connections
Change lter paper or pad
Refer to assembly instructions on inside door
Make sure lter pan return line is pushed completely into the receiver on the fryer
Clean pan and change paper or pad
Change O-ring
Allow time for the motor to cool and
then, using a screwdriver, press hard
against the button until it clicks
To prevent burns caused by
splashing shortening, turn
the unit’s POWER switch
to the OFF position before
resetting the lter pump
motor’s manual reset
protection device.
6Oct 2014
Model EEG- 252, 253, 254
1-4. ERROR CODES
In the event of a control system failure, the digital display shows an error message. The message codes are shown in the DISPLAY column below. A constant tone is heard when an er­ror code is displayed, and to silence this tone, press any button.
DISPLAY CAUSE CORRECTION
“E-4”
Control board overheating
Turn switch to OFF position, then turn switch back to ON; if display shows “E-4”, the control board is getting too hot; check the louvers on each side of the unit for obstructions
“E-5”
Oil overheating
Turn switch to OFF position, then turn switch back to ON; if display shows “E-5”, the heating circuits and temperature probe should be checked
“E-6A”
Temperature probe open
Turn switch to OFF position, then turn switch back to ON; if display shows “E-6A”, the temperature probe should be checked
“E-6B”
Temperature probe shorted
Turn switch to OFF position, then turn switch back to ON; if display shows “E-6B”, the temperature probe should be checked
“E-10”
Hight limit
Let unit cool down (15-20 minutes), push up on metal reset button under right side of the controls; if high limit does not reset, high limit must be replaced
“E-15” Drain switch Make sure drain knob is completely pushed-in; if E-15
persists, have drain switch checked
“E-18-A” “E-18-B” “E-18-C”
LH level sensor open
RH level sensor open
Both sensors open
Turn switch to OFF position, then turn switch back to ON; if display still indicates a failed sensor, have the
connectors checked at the control board; have sensor checked & replace if necessary
7Oct 2014
1-4. ERROR CODES (Continued)
Model EEG- 252, 253, 254
“E-20-A”
“FAN SENSOR
STUCK
CLOSED”
“E-20-B”
“NO DRAFT”
“CHECK FAN”
“E-20-D”
“IGNITION”
“FAILURE”
Pressure Switch failure
Wiring problem
I/O board failure
Pressure switch failure/ hose loose
Draft fan failure/ low voltage
Flue or hood obstruction
Failure to ignite/ no
ame sense
Plugged atmospheric equalization hole in regulator cap resulting in pilot
ame slowly fading
If fan is not running, have pressure switch checked; should be open circuit if no air pressure
If fan is running, wiring error, or relay on I/O board closed
Press power button to vat off and back on again,
if E-20-B persists, have pressure switch checked; should be open circuit if no air pressure; make sure hose is connected to fan and pressure switch
Have draft fan checked; low voltage going to fan
Check the fryer ue and hood system for obstructions
Press power button to vat off and back on again, if
E-20-D persists, check gas line connections; check gas shutoff valve; check ignition module; check gas valve; check ame sensor gap; check gas valve, and check ignition module wiring
Clear obstruction from hole
“E-21”
“E-22”
“NO HEAT”
“CHECK GAS
VALVE”
“E-41 “ / “E-46”
“E-47”
“E-48”
“E-54-C”
Slow heat recovery Have a certied service technician check the fryer for correct voltage to the unit; have heat circuit checked; have unit checked for loose or burnt wire
Burner not igniting
Have gas valve and heat circuit checked
Programming failure Press power button to vat off and back on again, if any of the error codes, have the controls re-
initialized; if error code persists, have the control
board replaced
Analog converter
chip or 12 volt supply failure
Press power button to vat off and back on again, if “E-47” persists, have the I/O board, or the PC board replaced; if speaker tones are quiet, probably I/O board failure; have the I/O board replaced
Input system error
Temperature input error
Have PC board replaced
Turn switch to OFF, then back to ON; have control PC board replaced if “E-54C” persists
8Oct 2014
1-4. ERROR CODES (Continued)
Model EEG- 252, 253, 254
“E-60”
“FILTER IN USE”
“E-70C”
“E-83-A”
“E-83-B”
“E-83-C”
“E-83-D”
“E-83-E”
“E-83-J”
“E-83-R”
“E-93-1”
“24 VDC SUPPLY
TRIPPED”
AIF PC board not communitcating with control PC board
Press power button to turn vat off, wait 15 seconds, and turn back on again. If “E-60” persists, have connector between the PC boards checked; replace AIF PC board or control PC board, if necessary
Drain valve jumper wire missing or
Have the jumper wire checked on the PC board at drain switch interlock position
disconnected
Pressure too high Check lter system in Vat #1
Pressure too high
Check lter system in Vat #2
Pressure too high Check lter system in Vat #3
Pressure too high
Check lter system in Vat #4
Pressure too high Check lter system in Vat #5
Bulk JIB FILL
Check JIB ll valves
switch ON when
pressure too high
Bulk Dispose switch
ON when pressure
Check Bulk Dispose quick-disconnect behind fryer
too high
Autolift motor malfunction or
If AutoLift feature is not operating, have each of the
AutoLift motors checked.
failure
9Oct 2014
SECTION 2. INFO & FILTER BUTTON STATS
Model EEG- 252, 253, 254
2-1. INFO BUTTON STATS
Actual Oil Temperature
1. Press and the actual oil temperature shows in the display, for each vat.
Set-point Temperature
1. Press twice and SP shows in the display, along with the set-point (preset) temperature of each vat.
Recovery Information for each Vat
1. Press 3 times and REC shows in the left display and the recovery time that oil temperature went from 250°F (121°C) to 300°F (149°C) shows in the right display. For example, means it took 5 minutes and
REC 5:30
30 seconds for the oil temperature to recover to 300°F (149°C) from 250°F (121°C).
If no buttons are pressed within 5 seconds in
any of stats modes, the controls revert back to
normal operation.
2-2. FILTER BUTTON STATS
Cook Cycles Remaining before Filtering
1. Press and release either button and the left display
shows “COOKSREMAINING” and the right display shows the number of cook cycles before the next auto lter. For example.
REMA INING
3 6
means after 3 more cook cycles on the left vat, the controls asks the operator if they are ready to lter or not. But, 6
more cook cycles remain on the right vat.
Time and Date
2. Press either twice and ‘FILTERED” shows in the diplays, along with the time-of-day and date of the last lter.
Filter Pad Hours
3. Press either three times and ‘FLTR PAD XX HRS” shows in the diplays.
10Oct 2014
SECTION 3. INFORMATION MODE
This historic information can be recorded and used for
operational and technical help and allows you to view the following:
• 1. E-LOG • 9. CPU TEMP
• 2. LAST LOAD • 10. COMMUNICATION INFO
• 3. DAILY STATS • 11. ANALOG INFO
• 4. OIL STATS • 12. ACTIVITY LOG
• 5. REVIEW USAGE • 13. OIL LEVELS
• 6. INPUTS • 14. PUMP VALVE INFO
• 7. OUTPUTS • 15. AIF INFO
• 8. OIL TEMP
Not all Information Mode functions are discussed in this
section. To ensure proper operation of fryer, please consult
Henny Penny Corp. before changing any of these settings. For
more information on these functions, contact Technical Support
at 1-800-417- 8405, or 1-937-456-8405.
Model EEG- 252, 253, 254
3-1. INFORMATION MODE DETAILS
1. E-LOG (error code log)
Press and buttons at the same time and “*INFO MODE*” shows in the display, followed by “1. E-LOG”.
Press and to exit Information Mode at any time.
Press ▼ and “A. (date & time) *NOW* show in displays.
This is the present date and time.
Press ▼ and if a error was recorded, “B. (date, time, and error code information)” shows in display. This is the latest
error code that the controls recorded.
Press ▼ and the next latest error code information can be seen.
Up to 10 error codes (B to K) can be stored in the E-LOG
section.
11Oct 2014
Model EEG- 252, 253, 254
3-1. INFORMATION MODE DETAILS (Continued)
2. LAST LOAD (Information on recent cook cycles)
Press ► and “2. LAST LOAD” show in displays.
Press a timer button or for the product you want to view the cook data and the LED ashes.
Press ▼ button to start viewing the cook data.
For example, if the left LED is ashing, “PRODUCT FRY L1” show in displays.
If the right LED is ashing, “PRODUCT FRY R2” show in displays.
Press ▼ button to start viewing the cook data.
FUNCTION DISPLAY EX:
Product (Last product cooked) PRODUCT FRY L1 Time of day the last Cook Cycle was started STARTED FEB 4 2:25P Actual Elapsed cook Time (Real seconds) ACTUAL TIME 1:06 Programmed cook Time PROG TIME 1:00 Max Temp during Cook Cycle MAX TEMP 350°F Min Temp during Cook Cycle MIN TEMP 313°F Avg Temp during Cook Cycle AVG TEMP 322°F Heat On (percentage) during Cook Cycle HEAT ON 45% Ready? (Was fryer Ready before start?) READY? YES When Cook Cycle was stopped: Early QUIT AT 0:10 REM After complete Cook Cycle OR *DONE* +6 SEC Difference (%) between actual and ACT/PROG 1%
programmed cook time
12Oct 2014
Model EEG- 252, 253, 254
3-1. INFORMATION MODE DETAILS (Continued)
3. DAILY STATS (Operational info of fryer for last 7 days)
Press ► and “3. DAILY STATS” show in displays.
Press ▼ button to start viewing the cook data.
Press the right to view data for other days of week.
FUNCTION DISPLAY EX:
Day this data was recorded for APR-30 TUE* Number of Hours:Minutes the fryer was on (L/R) ON HRS TUE* 3:45 Number of times ltered (L/R) FILTERED TUE* 4 Number of times lter skipped (L/R) SKIPPED TUE* 4 Number of times oil added (L/R) ADD OIL TUE* 4 Number of times oil discarded (L/R) DISPOSE TUE* 0 Oil temperature recovery time (L/R) RECOVERY TUE*1:45 Total number of cook cycles that day (L/R) TOT CK TUE* 38 Number of cycles stopped before *DONE* QUIT CK TUE* 2 Cook Cycles for Product #1 TUE* COOK -1- 17 Cook Cycles for Product #2 TUE* COOK -2- 9 Cook Cycles for Product #3 TUE* COOK -3- 5 Cook Cycles for Product #4 TUE* COOK -4- 0 Cook Cycles for Product #5 TUE* COOK -5- 0 Cook Cycles for Product #6 TUE* COOK -6- 6 Cook Cycles for Product #7 TUE* COOK -7- 0 Cook Cycles for Product #8 TUE* COOK -8- 0 Cook Cycles for Product #9 TUE* COOK -9- 1 Cook Cycles for Product #0 TUE* COOK -0- 0
13Oct 2014
Model EEG- 252, 253, 254
3-1. INFORMATION MODE DETAILS (Continued)
4. OIL STATS
(info of current oil and avg. of last 4 batches of oil) Press ► and “4. OIL STATS” show in displays.
Press ▼ button to start viewing the cook data.
FUNCTION DISPLAY EX:
Start date of new oil NEW OIL MAR-23 Number of days oil in use (L/R) OIL USE 4 DAYS Number of lters on this oil (L/R) FILTERED 4 Number of times lter skipped (L/R) SKIPPED 0 Number of cook cycles on this oil (L/R) TOT CK 38 Average number of days per oil change (L/R) AVG DAYS PER OIL CHANGE 13.8 DAYS Average number cook cycles per oil change (L/R) AVG CKS PER OIL CHANGE 388 CKS
Press and hold a product button (1 to 4) to view the data from
one of the previous 4 batches of oil used.
Press to view oldest oil data: Ex: OIL-4 14 DAYS
Press to view 3rd oldest oil data: Ex: OIL-3 12 DAYS
Press to view 2nd oldest oil data: Ex: OIL-2 15 DAYS
Press to view previous batch of oil: Ex: OIL-1 13 DAYS
To obtain the most accurate oil information, use the “3.DISPOSE” step in the Filter Menu (press
and hold ) to drain the oil from the vat.
14Oct 2014
Model EEG- 252, 253, 254
3-1. INFORMATION MODE DETAILS (Continued)
Day the usage data was previously reset SINCE APR-19 3:00P Number of Hours the fryer was on (L/R) ON HRS 4 Number of times ltered (L/R) FILTERED 4 Number of times lter skipped (L/R) SKIPPED 0 Number of times oil added (L/R) ADD OIL 4 Number of times oil discarded (L/R) DISPOSE 1 Total number of cook cycles (L/R) TOT CK 38 Number of cycles stopped before *DONE* QUIT CK 2 Cook Cycles for Product #1 COOK -1- 17 Cook Cycles for Product #2 COOK -2- 9 Cook Cycles for Product #3 COOK -3- 5 Cook Cycles for Product #4 COOK -4- 0 Cook Cycles for Product #5 COOK -5- 0 Cook Cycles for Product #6 COOK -6- 6 Cook Cycles for Product #7 COOK -7- 0 Cook Cycles for Product #8 COOK -8- 0 Cook Cycles for Product #9 COOK -9- 1 Cook Cycles for Product #0 COOK -0- 0
Reset usage data:
Enter the Usage Code - 1, 2, 3 RESET USAGE / on this step to zero out all the ENTER CODE ------
usage information
5. REVIEW USAGE
(accumulated info since the data was reset) Press ► and “5. REVIEW USAGE” show in displays.
Press ▼ button to start viewing the cook data.
FUNCTION DISPLAY EX:
15Oct 2014
Model EEG- 252, 253, 254
3-1. INFORMATION MODE DETAILS (Continued)
6. INPUTS
Press ► and “6. INPTS” and “HDF” show in displays.
H = HIGH LIMIT - If “H” is present, the high limit is good. If “-” shows then the high limit is tripped out (overheated) or discon-
nected.
D = DRAIN SWITCH - If “D” is present, the drain handle (when applicable) is closed. If “-” shows then the drain is open or the switch is faulty. F =FAN (PRESSURE SWITCH) - If “F” is present, the pressure switch is good. If “-” shows in the display, the switch is faulty.
Press ▼ button and an underscore (“_”) indicates the input is not presently detected. A Checkmark (“
detecting a normal input. A blinking (“X”) indicates the signal is presently detected, but is detected as a half-wave (partially failed)
input.
The H, D, F signals above are wired in series. The rst signal miss-
ing out of this sequence l generally causes all signals to the right of it
to be missing as well.
” ) indicates the signal is
7. OUTPUTS
Press ► and “7. OUTP” and “F-S-I-H-” show in displays.
F = FAN (PRESSURE SWITCH)- Press or to open and close the pressure switches
S = SAFETY GAS VALVE (if available) - Press or to
open and close the gas safety valves
I = IGNITION MODULE - Press or to open and close the outputs on the ignition modules
H = HEAT OUTPUTS - Press or to turn on and off the heating outputs (ex: gas valve)
8. OIL TEMPERATURE
Press ► and “8.OIL TMP” shows in the left display and the oil temperature shows in the right display.
9. CPU TEMPERATURE
Press ► and “9.CPU TMP” shows in the left display and the current PC board temperature shows in the right display.
16Oct 2014
SECTION 4. PRODUCT PROGRAM MODE
This mode allows you to program the following:
• Change Product Name
• Assign Button
• Change Times & Temp
• Change Cook ID
• Alarms
• Quality Timers
• Include in Filter Count (Global)
• Filter at X no. of loads (Mixed)
• Load Compensation
• Load Compensation Reference
• Full Heat
• PC Factor
Model EEG- 252, 253, 254
4-1. MODIFYING PRODUCT SETTINGS
1. Press and hold button until “PROG” shows in the display, followed by “ENTER CODE”.
2. Enter code 1, 2, 3 (rst 3 product buttons). “PRODUCT” and “PROGRAM” show in the displays, followed by “SELECT PRODUCT’ and “-P 1-” (ex: NUG).
Change Product Names
3. Use the ▲and ▼ buttons to scroll through the 40 products, or press the desired product button.
4. Press ►button and “NAME” shows in the left display
and the product (ex: NUGGETS) shows in the right display.
5. Press button and the rst letter in the name ashes. Press a product button and the ashing letter changes to the rst letter under the product button that was pressed. For example, if is pressed, the ashing letter changes to an “A”.
Press the same button again and the ashing letter changes to a “B”. Press it again and the ashing letter changes to a “C”. Once the desired letter shows in the display, press ► button to continue to the next letter and repeat the
procedure.
Press and hold the right X button to exit Program Mode, or
press ► button to continue on to “COOK TIME”.
Assign Button
6. Press ► button until “ASSIGN BTN” shows in the display, along with the product (ex: NUGGETS). If this product already has a product button assigned to it, that LED will be lit. To assign other product buttons to that product, press and hold the product button for 3 seconds and that LED stays lit. To remove a product from a button, press and hold the product button with a lit LED and the LED goes out.
17Oct 2014
Model EEG- 252, 253, 254
4-1. MODIFYING PRODUCT SETTINGS (Continued)
To Change Times and Temperatures
7. Press ► button until “COOK TIME” shows in the display, and then use the product buttons, or the ▲ and ▼buttons, to change the time in minutes and seconds, to a maximum of 59:59.
8. Press ► button and “TEMP” shows in the display, along with the preset temperature on the right side of the display.
Press the product buttons, or the ▲ and ▼ buttons, to change the temperature. The temperature range is 190°F (88°C) to 375°F (191°C).
Cook ID Change
9. Press ► button until “COOK ID” shows in the display along with the product ID. For example, NUG would be the ID for nuggets. Use the product buttons, or the ▲ and ▼ buttons, to change the ID.
Alarms (1 & 2)
10. Press ► button until “ALRM 1” shows in the left display,
and an alarm time in the right display. Press the product
buttons, or the ▲ and ▼buttons, to set an alarm.
Ex., If a Cook Cycle was set at 3 minutes, and an alarm was to go off after 30 seconds into the Cook Cycle, “2:30” would be set in the display at this time. When the timer counts down to 2:30 the alarm sounds.
After the alarm time is set, press ► button and “ALRM 2” shows in the display, and a second alarm can be
programmed.
Quality Timer (hold time)
11. Press ► button until “QUAL TMR” shows in the display along with the preset holding time. Press the product buttons, or the ▲ and ▼ buttons,to adjust holding time, up to 59:59.
Global Filter Tracking
Include in Filter Count
12. Press ► button until “INCL IN FLTR CNT” ashes in the display along with “YES” or “NO”. Using ▲ and ▼ buttons, change the display to “YES” if that product’s Cook Cycles are to be counted as part of the recommended lter process. Set to “NO” if it is not to be included. Mixed Filter Tracking
18Oct 2014
Model EEG- 252, 253, 254
4-1. MODIFYING PRODUCT SETTINGS (Continued)
Filter After X Number of Loads
13. Press ► button until “FILTER AFTER...” ashes in the left display along, and the number of cook cycles between lters shows in the right display. Press the product buttons, or the ▲ and ▼ buttons, to change this value of 0 to 99
loads. This needs set for each product.
>Load Compensation, Load Compensation Reference, Full Heat, PC Factor<
14. Press ► button until “LD COMP” shows in the display, along with the load compensation value. This
automatically adjusts the time to account for the size and temperature of the cooking load.
Press the product buttons, or the ▲ and ▼ buttons, to change this value of 0 to 20.
15. Press ► button until “LCMP REF” shows in the display along with the load compensation average temperature. (if load compensation is set to “OFF”, then “_ _ _” shows in display and setting cannot be programmed) This is the
average cooking temperature for each product. The timer
speeds up at temperatures above this setting and slows down at temperatures below this setting. Press the product button, or the ▲ and ▼ buttons, to change this value.
16. Press ► button until “FULL HT” shows in the display along with the full heat value in seconds, which means the heat is on as soon as a timer button is pressed, for the programmed length of time. Press the product buttons, or the ▲ and ▼ buttons, to change this value of 0 to 90
seconds.
17. Press ► button until “PC FACTR” shows in the display along with the proportional temperature, which helps to keep the oil from over-shooting the setpoint temperature. Press the product buttons, or the ▲ and ▼ buttons, to change this value of 0 to 50 degrees.
Use ◄ button to go back to previous menu items.
Press ► button when nished with the current
product, to return to the “SELECT PRODUCT”
step.
Press and hold button to exit PRODUCT
PROGRAM Mode.
19Oct 2014
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