Henny penny EEG-244, EEG-241, EEG-243, EEG-242 User Manual

TECHNICAL

MANUAL

Evolution Elite™ Gas Open Fryer

MODEL

EEG-241 EEG-242 EEG-243 EEG-244

Model EEG-241, 242, 243, 244

Aug. 2014

TABLE OF CONTENTS

Section Page

Section 1. TROUBLESHOOTING ................................................................................... 3

1-1 Introduction .................................................................................................. 3

1-2 Safety ............................................................................................................ 3

1-3 Troubleshooting ............................................................................................ 4

1-4 Error Code Table ..........................................................................................7

Section 2. INFO & FILTER BUTTON STATS ................................................................. 10

2-1 INFO Button Stats ........................................................................................ 10

2-2 FILTER Button Stats .................................................................................... 10

Section 3. INFORMATION MODE ............................................................................... 11

3-1 Information Mode Details .............................................................................11

Section 4. PRODUCT PROGRAM MODE ................................................................... 17

4-1 Modifying Product Settings ........................................................................... 17

Section 5. LEVEL 2 PROGRAMMING ........................................................................... 20

5-1 Special Program Mode ...................................................................................20

5-2 Clock Set ........................................................................................................ 29

5-3 Data Logging, Heat Control, Tech, Stat & Filter Control Modes .................. 29

5-4 Tech Mode ...................................................................................................... 30

5-5 Stats Mode ...................................................................................................... 36

5-6 Do Not Disturb ...............................................................................................37

Section 6. MAINTENANCE SECTION ...................................................................................... 38

6-1 Introduction .............................................................................................................. 38

6-2 Maintenance Hints ................................................................................................... 38

6-3 Preventive Maintenance ........................................................................................... 38

6-4 Control Panel and Menu Card Replacement ............................................................ 39

6-5 High Temperature Limit Control ............................................................................. 40

6-6 Main Power switch................................................................................................... 41

6-7 Probe Replacement .................................................................................................. 42

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Aug. 2014

TABLE OF CONTENTS

Section Page

Section 6. MAINTENANCE SECTION (Continued)

6-8 Solenoid Valves .............................................................................................. 45

6-9 Filter Pump & Motor ...................................................................................... 48

6-10 JIB Pump ........................................................................................................ 50

6-11 Blower Replacement ...................................................................................... 51

6-12 Filter Beacon .................................................................................................. 52

6-13 Air Pressure Switches ..................................................................................... 53

6-14 Pilot Replacement .......................................................................................... 54

Section 7. PARTS SECTION

7-1 Parts ................................................................................................................ 63

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Aug. 2014

SECTION 1. TROUBLESHOOTING

1-1. INTRODUCTION

1-2. SAFETY

This section provides troubleshooting information in the form of an easy to read table.

If a problem occurs during the rst operation of a new fryer,

recheck the installation per the Installation Section of this manual.

Before troubleshooting, always recheck the operation procedures per Section 3 of this manual.

Where information is of particular importance or safety related, the words DANGER, WARNING, CAUTION, and NOTICE are used. Their usage is described below.

SAFETY ALERT SYMBOL is used with DANGER,

WARNING, or CAUTION which indicates a personal injury type hazard.

NOTICE is used to highlight especially important

information.

CAUTION used without the safety alert symbol indicates a

potentially hazardous situation which, if not avoided, may result in property damage.

CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate injury.

WARNING indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

DANGER INDICATES AN IMMINENTLY

HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

Model EEG-241, 242, 243, 244

Aug. 2014

1-3. TROUBLESHOOTING

To isolate a malfunction, proceed as follows:

1. Clearly dene the problem (or symptom) and when it occurs.

2. Locate the problem in the Troubleshooting table.

3. Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved.

4. Refer to the maintenance procedures in the Maintenance Section to safely and properly make the checkout and repair needed.

If maintenance procedures are not

followed correctly, injuries and/or

property damage could result.

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Aug. 2014

7-1. TROUBLE SHOOTING (Continued)

Problem Cause Correction

POWER switch ON

• Open circuit • Plug fryer in but fryer completely inoperative

“E-10”

• Hight limit

• Check breaker or fuse at supply box

Let unit cool down (15-20 minutes), push up on metal reset button under right side of the controls; if high limit does not reset, high limit must be replaced

Vat is under-lled • JIB is low or empty

• JIB oil line is clogged or

collapsed

• Filter pan needs cleaned

• Fill the JIB

• Check JIB line

• Clean lter pan and change paper or

pad

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Aug. 2014

7-1. TROUBLE SHOOTING (Continued)

Problem Cause Correction

Oil foaming or boiling over top of vat

Oil will not drain from vat • Drain valve clogged with

Filter motor runs but pumps oil slowly

Bubbles in oil during entire

ltering process

Filter motor will not run • The thermal reset button on

• Water in oil

• Improper or bad oil

• Improper ltering

• Improper rinsing after

cleaning the vat

crumbs

• Drain trough clogged

• Filter line connections loose

• Filter paper or pad clogged

• Filter not reassembled

correctly

• Filter pan not completel engaged

• Filter pan clogged

• Damaged O-ring on lter line

receiver on fryer

the rear of the pump motor is tripped

• Drain and clean oil

• Use recommended oil

• Refer to ltering procedures

• Clean and rinse vat and then dry thoroughly

• Open valve, force cleaning brush through

drain

• Remove right side panel and remove plug from end of trough and clean trough

• Tighten all lter line connections

• Change lter paper or pad

• Refer to assembly instructions on inside door

• Make sure lter pan return line is pushed

completely into the receiver on the fryer

• Clean pan and change paper or pad

• Change O-ring

• Allow time for the motor to cool and

then, using a screwdriver, press hard against the button until it clicks

To prevent burns caused by

splashing shortening, turn

the unit’s POWER switch

to the OFF position before

resetting the lter pump

motor’s manual reset

protection device.

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Aug. 2014

1-4. ERROR CODES

In the event of a control system failure, the digital display shows an error message. The message codes are shown in the DISPLAY column below. A constant tone is heard when an error code is displayed, and to silence this tone, press any button.

DISPLAY CAUSE CORRECTION

“E-4”

• Control board overheating

Turn switch to OFF position, then turn switch back to ON; if display shows “E-4”, the control board is getting too hot; check the louvers on each side of the unit for obstructions

“E-5”

“E-6A”

“E-6B”

“E-10”

• Oil overheating

• Temperature probe

open

• Temperature probe shorted

• Hight limit

Turn switch to OFF position, then turn switch back to ON; if display shows “E-5”, the heating circuits and temperature probe should be checked

Turn switch to OFF position, then turn switch back to ON; if display shows “E-6A”, the temperature probe should be checked

Turn switch to OFF position, then turn switch back to ON; if display shows “E-6B”, the temperature probe should be checked

Let unit cool down (15-20 minutes), push up on metal reset button under right side of the controls; if high limit does not reset, high limit must be replaced

“E-15” • Drain switch Make sure drain knob is completely pushed-in; if E-15

persists, have drain switch checked

“E-18-A” “E-18-B” “E-18-C”

• LH level sensor open

• RH level sensor open

• Both sensors open

Turn switch to OFF position, then turn switch back to ON; if display still indicates a failed sensor, have the connectors checked at the control board; have sensor checked & replace if necessary

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Aug. 2014

1-4. ERROR CODES (Continued)

“E-20-A”

“FAN SENSOR

STUCK

CLOSED”

“E-20-B”

“NO DRAFT”

“CHECK FAN”

“E-20-D”

“IGNITION”

“FAILURE”

• Pressure Switch failure

• Wiring problem

• I/O board failure

• Pressure switch

failure/ hose loose

• Draft fan failure/ low voltage

• Flue or hood obstruction

• Failure to ignite/ no ame sense

• Plugged atmospheric

equalization hole in regulator cap resulting in pilot

ame slowly fading

• If fan is not running, have pressure switch checked; should be open circuit if no air pressure

• If fan is running, wiring error, or relay on I/O board closed

• Press power button to vat off and back on again, if E-20-B persists, have pressure switch checked; should be open circuit if no air pressure; make sure hose is connected to fan and pressure switch

• Have draft fan checked; low voltage going to fan

• Check the fryer ue and hood system for obstructions

• Press power button to vat off and back on again, if

E-20-D persists, check gas line connections; check gas shutoff valve; check ignition module; check gas

valve; check ame sensor gap; check gas valve, and

check ignition module wiring

• Clear obstruction from hole

“E-21”

“E-22”

“NO HEAT”

“CHECK GAS

VALVE”

“E-41 “ / “E-46”

“E-47”

“E-48”

“E-54-C”

• Slow heat recovery • Have a certied service technician check the fryer for correct voltage to the unit; have heat circuit checked; have unit checked for loose or burnt wire

• Burner not igniting

• Have gas valve and heat circuit checked

• Programming failure • Press power button to vat off and back on again, if any of the error codes, have the controls reinitialized; if error code persists, have the control board replaced

• Analog converter

chip or 12 volt supply failure

• Press power button to vat off and back on again, if “E-47” persists, have the I/O board, or the PC board replaced; if speaker tones are quiet, probably I/O board failure; have the I/O board replaced

• Input system error

• Temperature input

error

• Have PC board replaced

• Turn switch to OFF, then back to ON; have

control PC board replaced if “E-54C” persists

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Aug. 2014

1-4. ERROR CODES (Continued)

“E-60”

“FILTER IN USE”

“E-70C”

“E-83-A”

“E-83-B”

“E-83-C”

“E-83-D”

“E-83-E”

“E-83-J”

“E-83-R”

“E-93-1”

“24 VDC SUPPLY

TRIPPED”

• AIF PC board not communitcating with control PC board

• Press power button to turn vat off, wait 15 seconds, and turn back on again. If “E-60” persists, have connector between the PC boards checked; replace AIF PC board or control PC board, if necessary

• Drain valve jumper wire missing or

• Have the jumper wire checked on the PC board at drain switch interlock position

disconnected

• Pressure too high • Check lter system in Vat #1

• Pressure too high

• Check lter system in Vat #2

• Pressure too high • Check lter system in Vat #3

• Pressure too high

• Check lter system in Vat #4

• Pressure too high • Check lter system in Vat #5

• Bulk JIB FILL

• CheckJIBllvalves

switch ON when pressure too high

• Bulk Dispose switch ON when pressure

• Check Bulk Dispose quick-disconnect behind fryer

too high

• Autolift motor malfunction or

• If AutoLift feature is not operating, have each of the AutoLift motors checked.

failure

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Aug. 2014

SECTION 2. INFO & FILTER BUTTON STATS

2-1. INFO BUTTON STATS

Actual Oil Temperature

1. Press and the actual oil temperature shows in the display, for each vat.

Set-point Temperature

1. Press twice and SP shows in the display, along with the set-point (preset) temperature of each vat.

Recovery Information for each Vat

1. Press 3 times and REC shows in the left display and the recovery time that oil temperature went from 250°F (121°C) to 300°F (149°C) shows in the right display. For example, means it took 5 minutes and

REC 5:30

30 seconds for the oil temperature to recover to 300°F (149°C) from 250°F (121°C).

If no buttons are pressed within 5 seconds in

any of stats modes, the controls revert back to

normal operation.

2-2. FILTER BUTTON STATS

Cook Cycles Remaining before Filtering

1. Press and release either button and the left display shows “COOKSREMAINING” and the right display shows

the number of cook cycles before the next auto lter. For

example.

REMA INING

3 6

means after 3 more cook cycles on the left vat, the controls

asks the operator if they are ready to lter or not. But, 6

more cook cycles remain on the right vat.

Time and Date

2. Press either twice and ‘FILTERED” shows in the diplays, along with the time-of-day and date of the last lter.

Filter Pad Hours

3. Press either three times and ‘FLTR PAD XX HRS” shows in the diplays.

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SECTION 3. INFORMATION MODE

This historic information can be recorded and used for operational and technical help and allows you to view the following:

• 1. E-LOG • 9. CPU TEMP

• 2. LAST LOAD • 10. COMMUNICATION INFO

• 3. DAILY STATS • 11. ANALOG INFO

• 4. OIL STATS • 12. ACTIVITY LOG

• 5. REVIEW USAGE • 13. OIL LEVELS

• 6. INPUTS • 14. PUMP VALVE INFO

• 7. OUTPUTS • 15. AIF INFO

• 8. OIL TEMP

Not all Information Mode functions are discussed in this

section. To ensure proper operation of fryer, please consult

Henny Penny Corp. before changing any of these settings. For

more information on these functions, contact Technical Support

at 1-800-417- 8405, or 1-937-456-8405.

3-1. INFORMATION MODE DETAILS

1. E-LOG (error code log)

Press and buttons at the same time and “*INFO MODE*” shows in the display, followed by “1. E-LOG”.

Press and to exit Information Mode at any time.

Press ▼ and “A. (date & time) *NOW* show in displays.

This is the present date and time.

Press ▼ and if a error was recorded, “B. (date, time, and

error code information)” shows in display. This is the latest error code that the controls recorded.

Press ▼ and the next latest error code information can be seen.

Up to 10 error codes (B to K) can be stored in the E-LOG section.

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Aug. 2014

3-1. INFORMATION MODE DETAILS (Continued)

2. LAST LOAD (Information on recent cook cycles)

Press ► and “2. LAST LOAD” show in displays.

Press a timer button or for the product you want to

view the cook data and the LED ashes.

Press ▼ button to start viewing the cook data.

For example, if the left LED is ashing, “PRODUCT FRY L1” show in displays.

If the right LED is ashing, “PRODUCT FRY R2” show in displays.

Press ▼ button to start viewing the cook data.

FUNCTION DISPLAY EX:

Product (Last product cooked) PRODUCT FRY L1 Time of day the last Cook Cycle was started STARTED FEB 4 2:25P Actual Elapsed cook Time (Real seconds) ACTUAL TIME 1:06 Programmed cook Time PROG TIME 1:00 Max Temp during Cook Cycle MAX TEMP 350°F Min Temp during Cook Cycle MIN TEMP 313°F Avg Temp during Cook Cycle AVG TEMP 322°F Heat On (percentage) during Cook Cycle HEAT ON 45% Ready? (Was fryer Ready before start?) READY? YES When Cook Cycle was stopped: Early QUIT AT 0:10 REM After complete Cook Cycle OR *DONE* +6 SEC Difference (%) between actual and ACT/PROG 1% programmed cook time

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3-1. INFORMATION MODE DETAILS (Continued)

3. DAILY STATS (Operational info of fryer for last 7 days)

Press ► and “3. DAILY STATS” show in displays.

Press ▼ button to start viewing the cook data.

Press the right to view data for other days of week.

FUNCTION DISPLAY EX:

Day this data was recorded for APR-30 TUE* Number of Hours:Minutes the fryer was on (L/R) ON HRS TUE* 3:45

Number of times ltered (L/R) FILTERED TUE* 4 Number of times lter skipped (L/R) SKIPPED TUE* 4

Number of times oil added (L/R) ADD OIL TUE* 4 Number of times oil discarded (L/R) DISPOSE TUE* 0 Oil temperature recovery time (L/R) RECOVERY TUE*1:45 Total number of cook cycles that day (L/R) TOT CK TUE* 38 Number of cycles stopped before *DONE* QUIT CK TUE* 2

Cook Cycles for Product #1 TUE* COOK -1- 17 Cook Cycles for Product #2 TUE* COOK -2- 9 Cook Cycles for Product #3 TUE* COOK -3- 5 Cook Cycles for Product #4 TUE* COOK -4- 0 Cook Cycles for Product #5 TUE* COOK -5- 0 Cook Cycles for Product #6 TUE* COOK -6- 6 Cook Cycles for Product #7 TUE* COOK -7- 0 Cook Cycles for Product #8 TUE* COOK -8- 0 Cook Cycles for Product #9 TUE* COOK -9- 1 Cook Cycles for Product #0 TUE* COOK -0- 0

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3-1. INFORMATION MODE DETAILS (Continued)

4. OIL STATS

(info of current oil and avg. of last 4 batches of oil)

Press ► and “4. OIL STATS” show in displays.

Press ▼ button to start viewing the cook data.

FUNCTION DISPLAY EX:

Start date of new oil NEW OIL MAR-23 Number of days oil in use (L/R) OIL USE 4 DAYS

Number of lters on this oil (L/R) FILTERED 4 Number of times lter skipped (L/R) SKIPPED 0

Number of cook cycles on this oil (L/R) TOT CK 38 Average number of days per oil change (L/R) AVG DAYS PER OIL CHANGE 13.8 DAYS Average number cook cycles per oil change (L/R) AVG CKS PER OIL CHANGE 388 CKS

Press and hold a product button (1 to 4) to view the data from one of the previous 4 batches of oil used.

Press to view oldest oil data: Ex: OIL-4 14 DAYS

Press to view 3rd oldest oil data: Ex: OIL-3 12 DAYS

Press to view 2nd oldest oil data: Ex: OIL-2 15 DAYS

Press to view previous batch of oil: Ex: OIL-1 13 DAYS

To obtain the most accurate oil information, use the “3.DISPOSE” step in the Filter Menu (press

and hold ) to drain the oil from the vat.

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3-1. INFORMATION MODE DETAILS (Continued)

Day the usage data was previously reset SINCE APR-19 3:00P Number of Hours the fryer was on (L/R) ON HRS 4

Number of times ltered (L/R) FILTERED 4 Number of times lter skipped (L/R) SKIPPED 0

Number of times oil added (L/R) ADD OIL 4 Number of times oil discarded (L/R) DISPOSE 1 Total number of cook cycles (L/R) TOT CK 38 Number of cycles stopped before *DONE* QUIT CK 2

Cook Cycles for Product #1 COOK -1- 17 Cook Cycles for Product #2 COOK -2- 9 Cook Cycles for Product #3 COOK -3- 5 Cook Cycles for Product #4 COOK -4- 0 Cook Cycles for Product #5 COOK -5- 0 Cook Cycles for Product #6 COOK -6- 6 Cook Cycles for Product #7 COOK -7- 0 Cook Cycles for Product #8 COOK -8- 0 Cook Cycles for Product #9 COOK -9- 1 Cook Cycles for Product #0 COOK -0- 0

Reset usage data: Enter the Usage Code - 1, 2, 3 RESET USAGE / on this step to zero out all the ENTER CODE -----usage information

5. REVIEW USAGE

(accumulated info since the data was reset)

Press ► and “5. REVIEW USAGE” show in displays.

Press ▼ button to start viewing the cook data.

FUNCTION DISPLAY EX:

Model EEG-241, 242, 243, 244

Aug. 2014

3-1. INFORMATION MODE DETAILS (Continued)

6. INPUTS

Press ► and “6. INPTS” and “HDF” show in displays.

H = HIGH LIMIT - If “H” is present, the high limit is good. If “-” shows then the high limit is tripped out (overheated) or discon nected. D = DRAIN SWITCH - If “D” is present, the drain handle (when applicable) is closed. If “-” shows then the drain is open or the switch is faulty. F =FAN (PRESSURE SWITCH) - If “F” is present, the pressure switch is good. If “-” shows in the display, the switch is faulty.

Press ▼ button and an underscore (“_”) indicates the input is not

presently detected. A Checkmark (“ detecting a normal input. A blinking (“X”) indicates the signal is presently detected, but is detected as a half-wave (partially failed) input.

The H, D, F signals above are wired in series. The rst signal missing out of this sequence l generally causes all signals to the right of it to be missing as well.

√” ) indicates the signal is

7. OUTPUTS

Press ► and “7. OUTP” and “F-S-I-H-” show in displays.

F = FAN (PRESSURE SWITCH)- Press or to open and close the pressure switches

S = SAFETY GAS VALVE (if available) - Press or to open and close the gas safety valves

I = IGNITION MODULE - Press or to open and close the outputs on the ignition modules

H = HEAT OUTPUTS - Press or to turn on and off the heating outputs (ex: gas valve)

8. OIL TEMPERATURE

Press ► and “8.OIL TMP” shows in the left display and the oil

temperature shows in the right display.

9. CPU TEMPERATURE

Press ► and “9.CPU TMP” shows in the left display and the

current PC board temperature shows in the right display.

Model EEG-241, 242, 243, 244

Aug. 2014

SECTION 4. PRODUCT PROGRAM MODE

This mode allows you to program the following:

• Change Product Name

• Assign Button

• Change Times & Temp

• Change Cook ID

• Alarms

• Quality Timers

• Include in Filter Count (Global)

• Filter at X no. of loads (Mixed)

• Load Compensation

• Load Compensation Reference

• Full Heat

• PC Factor

4-1. MODIFYING PRODUCT SETTINGS

1. Press and hold button until “PROG” shows in the display, followed by “ENTER CODE”.

2. Enter code 1, 2, 3 (rst 3 product buttons). “PRODUCT” and “PROGRAM” show in the displays, followed by “SELECT PRODUCT’ and “-P 1-” (ex: NUG).

Change Product Names

3. Use the ▲and ▼ buttons to scroll through the 40 products, or press the desired product button.

4. Press ►button and “NAME” shows in the left display and the product (ex: NUGGETS) shows in the right display.

5. Press √ button and the rst letter in the name ashes.

Press a product button and the ashing letter changes to the rst letter under the product button that was pressed.

For example, if is pressed, the ashing letter changes to an “A”.

Press the same button again and the ashing letter changes to a “B”. Press it again and the ashing letter changes to

a “C”. Once the desired letter shows in the display, press

► button to continue to the next letter and repeat the

procedure.

Press and hold the right X button to exit Program Mode, or

press ► button to continue on to “COOK TIME”.

Assign Button

6. Press ► button until “ASSIGN BTN” shows in the display, along with the product (ex: NUGGETS). If this product already has a product button assigned to it, that LED will be lit. To assign other product buttons to that product, press and hold the product button for 3 seconds and that LED stays lit. To remove a product from a button, press and hold the product button with a lit LED and the LED goes out.

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Aug. 2014

4-1. MODIFYING PRODUCT SETTINGS (Continued)

To Change Times and Temperatures

7. Press ► button until “COOK TIME” shows in the display, and then use the product buttons, or the ▲ and ▼buttons,

to change the time in minutes and seconds, to a maximum of 59:59.

8. Press ► button and “TEMP” shows in the display, along with the preset temperature on the right side of the display.

Press the product buttons, or the ▲ and ▼ buttons, to

change the temperature. The temperature range is 190°F (88°C) to 375°F (191°C).

Cook ID Change

9. Press ► button until “COOK ID” shows in the display along with the product ID. For example, NUG would be

the ID for nuggets. Use the product buttons, or the ▲ and ▼ buttons, to change the ID.

Alarms (1 & 2)

10. Press ► button until “ALRM 1” shows in the left display, and an alarm time in the right display. Press the product

buttons, or the ▲ and ▼buttons, to set an alarm.

Ex., If a Cook Cycle was set at 3 minutes, and an alarm was to go off after 30 seconds into the Cook Cycle, “2:30” would be set in the display at this time. When the timer counts down to 2:30 the alarm sounds.

After the alarm time is set, press ► button and “ALRM

2” shows in the display, and a second alarm can be programmed.

Quality Timer (hold time)

11. Press ► button until “QUAL TMR” shows in the display along with the preset holding time. Press the product

buttons, or the ▲ and ▼ buttons,to adjust holding time, up

to 59:59.

Global Filter Tracking

Include in Filter Count

12. Press ► button until “INCL IN FLTR CNT” ashes in the display along with “YES” or “NO”. Using ▲ and ▼

buttons, change the display to “YES” if that product’s Cook

Cycles are to be counted as part of the recommended lter

process. Set to “NO” if it is not to be included. Mixed Filter Tracking

+ 46 hidden pages