Henny Penny EEG-163 Operators Manual

TECHNICAL

MANUAL

Evolution Elite™

MODEL

EEG-163
EEG-164

REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM

SECTION 1: INTRODUCTION

1-1

SAFETY

The instructions in this manual have been prepared to aid you
in learning the proper procedures for your equipment. Where
information is of particular importance or is safety related, the
words NOTICE, CAUTION, or WARNING are used. Their usage
is described below.

If a problem occurs during the first operation of a new unit,
recheck the Installation Section of the Operator’s Manual.

Before troubleshooting, always recheck the Operation
Section of the Operator’s Manual.

Where information is of particular importance or is safety related,
the words DANGER, WARNING, CAUTION, or NOTICE are

used. Their usage is described as follows:

SAFETY ALERT SYMBOL is used with DANGER, WARNING
or CAUTION which indicates a personal injury type hazard.

NOTICE is used to highlight especially important information.

CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may result
in property damage.

CAUTION used with the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, could result
in minor or moderate injury.

WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.

DANGER INDICATES AN IMMINENTLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN
DEATH OR SERIOUS INJURY.

Sept. 2013

2

1-2.

SAFETY

(CONT.)

Equipotential Ground Symbol

Waste Electrical and Electronic Equipment (WEEE) Symbol

OR

OR

Shock Hazard Symbols

Hot Surface Symbols

Sept. 2013

3

2-1.

TROUBLE

SHOOTING GUIDE

Problem Cause Correction

POWER switch ON
but fryer completely
inoperative

Control error code “E­10”

SECTION 2: TROUBLESHOOTING

• Open circuit • Plug fryer in

• Check breaker or fuse at supply

box

• Oil temperature too
high

• Let unit cool down (15-20
minutes), push up on metal reset
button under right side of the
controls; if high limit does not
reset, high limit must be replaced

Vatisunder-lled • JIB is low or empty

• JIB oil line is clogged

or collapsed

• Filter pan needs
cleaned

• Fill the JIB

• Check JIB line

• Cleanlterpanandchange

paper or pad

Sept. 2013

4

2-1.

TROUBLE

SHOOTING GUIDE

(CONT.)

Problem Cause Correction

Oil foaming or boiling
over top of vat

Oil will not drain from vat • Drain valve clogged with

Filter motor runs but
pumps oil slowly

Bubbles in oil during en-

tirelteringprocess

Filter motor will not run • The thermal reset button

• Water in oil

• Improper or bad oil

• Improperltering

• Improper rinsing after

cleaning the vat

crumbs

• Drain trough clogged

• Filter line connections

loose

• Filter paper or pad
clogged

• Filter not reassembled
correctly

• Filter pan not completely
engaged

• Filter pan clogged

• DamagedO-ringonlter

line receiver on fryer

on the rear of the pump
motor is tripped

• Drain and clean oil

• Use recommended oil

• Refertolteringprocedures

• Clean and rinse vat and then dry thor-

oughly

• Open valve, force cleaning brush
through drain

• Remove right side panel and remove
plug from end of trough and clean trough

• Tightenalllterlineconnections

• Changelterpaperorpad

• Refer to assembly instructions on inside

door

• Makesurelterpanreturnlineispushed

completely into the receiver on the fryer

• Clean pan and change paper or pad

• Change O-ring

• Remove the right side panel and

allow time for the motor to cool and
then, using a screwdriver, press hard
against the button until it clicks

Sept. 2013

To prevent burns caused
by splashing shortening,

turn the unit’s POWER

switch to the OFF position

before resetting the lter

pump motor’s manual

reset

protection device.

5

2-2.

ERROR CODES

DISPLAY CAUSE CORRECTION

• Control board

“E-4”

overheating

In the event of a control system failure, the digital display shows
an error message. The message codes are shown in the DISPLAY
column below. A constant tone is heard when an error code is dis­played, and to silence this tone, press any button.

Turn switch to OFF position, then turn switch back to ON; if
display shows “E-4”, the control board is getting too hot; check
the louvers on each side of the unit for obstructions

• Oil overheating Turn switch to OFF position, then turn switch back to ON; if

“E-5”

display shows “E-5”, the heating circuits and temperature probe
should be checked

“E-6A”

“E-6B”

“E-10”

• Temperature probe

open

• Temperature probe

shorted

Turn switch to OFF position, then turn switch back to ON; if
display shows “E-6A”, the temperature probe should be checked

Turn switch to OFF position, then turn switch back to ON; if
display shows “E-6B”, the temperature probe should be checked

• Hight limit Let unit cool down (15-20 minutes), push up on metal reset

button under right side of the controls; if high limit does not
reset, high limit must be replaced

“E-15”

“E-18-A”
“E-18-B”
“E-18-C”

Sept. 2013

• Drain switch Make sure drain knob is completely pushed-in; if E-15 persists,

have drain switch checked

• LH level sensor open

• RH level sensor open

• Both sensors open

Turn switch to OFF position, then turn switch back to ON;
if display still indicates a failed sensor, have the connectors
checked at the control board; have sensor checked & replace if
necessary

6

2-2.

ERROR CODES

(CONT.)

DISPLAY CAUSE CORRECTION

“E-20-A”

“FAN SENSOR

STUCK

CLOSED”

“E-20-B”

“NO DRAFT”

“CHECK FAN”

“E-20-D”
IGNITION
FAILURE”

• Pressure Switch failure

• Wiring problem

• I/O board failure

• Pressure switch failure/

hose loose

• Draft fan failure/ low

voltage

• Flue or hood

obstruction

• Failure to ignite/ no

flame sense

• If fan is not running, have pressure switch checked; should

be open circuit if no air pressure

• If fan is running, wiring error, or relay on I/O board closed

• Press power button to vat off and back on again, if E-20-B

persists, have pressure switch checked; should be open
circuit if no air pressure; make sure hose is connected to fan
and pressure switch

• Have draft fan checked; low voltage going to fan

• Check the fryer flue and hood system for obstructions

• Press power button to vat off and back on again, if E-20-D

persists, check gas line connections; check gas shut-off valve;
have ignition module checked; gas valve checked; flame
sensor gap checked; gas valve and ignition module wiring
checked

• Slow heat recovery • Have a certified service technician check the fryer for correct

“E-21”

“E-22”

“NO HEAT”

“CHECK GAS

VALVE”

• Burner not igniting • Have gas valve and heat circuit checked

voltage to the unit; have heat circuit checked; have unit
checked for loose or burnt wire

• Programming failure • Press power button to vat off and back on again, if any of

“E-41 “ / “E-46”

“E-47”

“E-48”

“E-54-C”

“E-60”

“FILTER IN

USE”

“E-70C”

“E-83-A”

“E-83-B”

• Analog converter

chip or 12 volt supply
failure

• Input system error • Have PC board replaced

• Temperature input

error

• AIF PC board not

communicating with
control PC board

• Drain valve jumper

wire missing or
disconnected

• Pressure too high • Check filter system in Vat #1

• Pressure too high • Check filter system in Vat #2

the error codes, have the controls re-initialized; if error code
persists, have the control board replaced

• Press power button to vat off and back on again, if “E-47”

persists, have the I/O board, or the PC board replaced; if
speaker tones are quiet, probably I/O board failure; have the
I/O board replaced

• Turn switch to OFF, then back to ON; have control PC board

replaced if “E-54C” persists

• Press power button to turn vat off, wait 15 seconds, and turn

back on again. If “E-60” persists, have connector between
the PC boards checked; replace AIF PC board or control PC
board, if necessary

• Have the jumper wire checked on the PC board at drain

switch interlock position

Sept. 2013

7

2-2.

ERROR CODES

(CONT.)

DISPLAY CAUSE CORRECTION

“E-83-C” • Pressure too high • Check filter system in Vat #3

“E-83-D”

“E-83-E”

“E-83-J”

“E-83-R”

“E-93-1”

“24 VDC

SUPPLY

TRIPPED”

• Pressure too high • Check filter system in Vat #4

• Pressure too high • Check filter system in Vat #5

• Bulk JIB FILL switch

ON when pressure too
high

• Bulk Dispose switch

ON when pressure too
high

• Autolift motor

malfunction or failure

• Check JIB fill valves

• Check Bulk Dispose quick-disconnect behind fryer

• If AutoLift feature is not operating, have each of the AutoLift

motors checked.

Sept. 2013

8

DIAG-120/230/1-EEG FF CONFIG

Sept. 2013

9

1.

SECTION 3: PARTS

2.

3.

4.

5.

10.

Item No. Part No. Description Quantity

9.

11.

8.

6.

7.

1 152508 HANGER-BASKET-EEGXX4 ............................................... 1/ 4-well

1 152793 HANGER-BASKET-EEGXX3 ............................................... 1/ 3-well

2 76555 WELD ASSY-COVER FULL ................................................. 1/vat

3 81980 LED-5MM BLUE ................................................................... 1/vat

4 -------- DRAIN KNOB ASSEMBLY................................................... 1/vat

--See DRAIN KNOB drawing for breakdown

5 77575 CASTER-SWIVEL W/ BRAKE (front) .................................. 2

6 77679 CASTER-SWIVEL W/O BRAKE (back) ............................... 2

7 151704 STUD ASSY-JIB SHELF ........................................................ 1

8 52224 COVERED POWER SWITCH ............................................... 1

9 81915 BASKET-1/2 SIZE BLK FRONT SUPP ................................. A/R

9 85136 BASKET-FULL SIZE BLACK FR SPRT ............................... A/R

10 152634 DRAIN PAN ASSY ................................................................. 1

11 96687 ASSY-CHILI CONTROL-EEX16X ....................................... 1/well

11 96862 ASSY-MAGGIANO CONTROL-EEX16X ............................ 1/well

Recommend Parts: A=Truck Stock/B=Dist. Stock / *not shown/ A/R=As Required

Sept. 2013

10

10.

1.

2.

3.

4.

5.

6.

8. 9.

7.

Item No. Part No. Description Quantity

1 152634 ASSY-EEG-16X DRAIN PAN W/ CASTER.......................... 1

2 152635 --ASSY-EEG-16X DRAIN PAN COVER .............................. 1

3 85507 --WELD ASSY-CRUMB CATCHER ..................................... 1

4 85503 --WELD ASSY-FILTER WEIGHT ......................................... 1

5 85519 --FILTER SECTION ............................................................... 1

6 95842 --ASSY-DRAIN PAN .............................................................. 1

7 19004 ----CASTER-SWIVEL 2IN ..................................................... 4

8 SC01-009 ----SCREW 1/4-20 X 1/2 THD ............................................... 4/wheel

9 NS04-005 ----LOCKNUT1/4-20 .............................................................. 4/wheel

10 86349 O-RING-116 SUCTION LINE ............................................... 3

Recommend Parts: A=Truck Stock/B=Dist. Stock / *not shown/ A/R=As Required

Sept. 2013

11

1.

2.

Item No. Part No. Description Quantity

A 1 92717 THERMOCOUPLE- HIGH LIMIT ........................................ 1/vat

2 87739 ASSY-PROBE ......................................................................... 1/well

150300

ASSY-LH DOOR

(long)

ASSY-LH DOOR

Door

150300 93370 93369 150624 39752

93355 93370 93369 85409 39752

93355 93370 93369 85409 39752

93356 93369 93370 150625 39752

150300

(long)

EEG-164 Door Break Down

93355

ASSY-LH DOOR

(short)

EEG-163 Door Break Down

ASSY-LH DOOR

Door Hinge Chart

Top Hinge

(Door)

ASSY-LH DOOR

93355

(short)

Bottom Hinge

(Door)

93355

(short)

ASSY-RH DOOR

Bottom Hinge

(Frame)

93356

ASSY-RH DOOR

93356

Bushing

Recommend Parts: A=Truck Stock/B=Dist. Stock / *not shown/ A/R=As Required

Sept. 2013

12

1.

8.

4.

2.

3.

7.

5.

Item No. Part No. Description Quantity

B 1 87648-001 ASSY-GAS VALVE FULL NAT ............................................. 1/vat

B 1 87663-003 ASSY-GAS VALVE FULL LP ................................................ 1/vat

2 152899 BURNER-PILOT .................................................................... 1/ 2-well

3 PILOT KIT (See next page for kit numbers)

3 152747-001 --INLET-FITTING PILOT ORIFICE (NAT) .......................... 1/vat

3 152747-002 --INLET-FITTING PILOT ORIFICE (LP) ............................. 1//vat

4 76921-001 ORIFICE - BURNER (NAT)................................................... 4/burner

4 76921-002 ORIFICE - BURNER (LP) ...................................................... 4/burner

5 ------ FLEX TUBE (see flex tube chart for length/part number) ...... --

6 84391 ASSY-TRANSFORMER-120V .............................................. 1/well

7 82491 TUBE-1/4 X 12 FLEX SS PILOT ........................................... 1/ 2-well

8 89624-001 CONTROL-WATLOW HL ..................................................... 1/vat

9* 84987 SWITCH-HL ........................................................................... 1/well

10* 76978 SENSOR-FLAME ................................................................... 1/vat

6.

Recommend Parts: A=Truck Stock/B=Dist. Stock / *not shown/ A/R=As Required

May2014

13

Kit Number Description

140282 KIT-EEG16X OIL TST/BOILOUT PKT

140283 KIT-EEG16X FRYER SUPPLY (Chili's)

140289 KIT-REPL FULL POT ASSY-EEG2XX

140290 KIT-NAT TO LP F UP TO 5000 FT

140291 KIT-LP TO NAT F UP TO 5000 FT

140295 KIT-EEG16X FRYER SPLY-MAGGIANO

140296 KIT-EEG16X/2XX NAT BASO PILOT

140297 KIT-EEG16X/2XX LP BASO PILOT

140307 KIT-EEG16X BULK DISPOSE/FILL

Sept. 2013

14

1. 2.

5.

3. 4.

Item No. Part No. Description Quantity

1 79213 TRANSDUCER-PRESSURE 30 PSI...................................... 1

2 92963-001 BLOWER MOTOR-FLUE EXHAUST 115V ........................ 1/well

3 ------ FLEX TUBE (see flex tube chart for length/part number) ...... --

4 152902-001 CORD-POWER ....................................................................... 1

5 151744 VALVE-120V SOLENOID 1/2NPT ........................................ 1/vat

6* 151725 ASSY-POT CHECK VALVE .................................................. 1/vat

7* 73473 PUMP-OIL TOP OFF 120V .................................................... 1

Recommend Parts: A=Truck Stock/B=Dist. Stock / *not shown/ A/R=As Required

April2014

15

1. 2.

3. 4.

5.

6. 7.

8.

Item No. Part No. Description Quantity

1 151727 VALVE-DRAIN 1 1/2 NPT & CAM LOCK ........................... 1/vat

2 NS03-103 NUT-CASTLE 1/2-20 18-8 STEEL ........................................ 1/vat

17255 --PIN-COTTER ....................................................................... 1/vat

3 76948 O-RING -325 ........................................................................... 1/vat

4 151106 ARM-PIVOT ........................................................................... 1/vat

5 PN01-012 CLEVIS PIN 1/4 X 1 IN. SS ................................................... 1/vat

6 151156 PIVOT BUSHING ROD LINKAGE ...................................... 1/vat

7 150181 SPACER-DRAIN ROD LINKAGE ........................................ 1/vat

8 PN01-039 PIN-COTTER .......................................................................... 1/vat

9* 50764 MICROSWITCH-RIGID LEVER .......................................... 1/var

Recommend Parts: A=Truck Stock/B=Dist. Stock / *not shown/ A/R=As Required

April2014

16

FLEX TUBE NUMBERS

Part Number

Flex Tube Length

77523-001 12.0

77523-002 18.0

77523-003 24.0

77523-004 30.0

77523-005 36.0

77523-006 42.0

77523-007 48.0

77523-008 7.0

77523-009 13.0

77523-010 54.0

77523-011 10.0

77523-012 13.0

77523-013 14.0

77523-014 28.0

77523-015 32.0

77523-016 16.0

(in.)

3.

1.

2.

Item No. Part No. Description Quantity

1 151534-001 ASSY-FILTER PUMP MOTOR EEG16X 60HZ .................... 1

67583 --MOTOR-1/2 HP FILTER PUMP .......................................... 1

17437 --ASSY-SUB PUMP 5 GPM ................................................... 1

17476 --SEAL KIT ............................................................................. 1

2 87511 SWITCH-DRAIN PAN ........................................................... 1

3 151686-002 HOSE-OIL DISPOSE (34in) ................................................... 1

4* 90506-001 VALVE-CHECK SAE 12-3PSI ............................................... A/R

5* FP01-256 FTG-12 SAE 1/2 NPT ............................................................. A/R

6* FP01-283 FTG-12 SAE 8 45 DEG FLARE SWVL ................................. A/R

Recommend Parts: A=Truck Stock/B=Dist. Stock / *not shown/ A/R=As Required

May2014

17

1. 2. 3. 4. 5.

Item No. Part No. Description Quantity

1 ME90-008 P&B T92 RELAY 12VDC COIL 30AMP ............................... 1

2 84454 ASSY-EVOLUTION ELITE AIF PCB ................................... 1

3 77992 SWITCH-PRESSURE 0.80 ..................................................... 1/vat

4 77839 MODULE-IGNITION NON CE ............................................. 2/well

5 60818 RELAY - 24VAC COIL ........................................................... 1/well

Recommend Parts: A=Truck Stock/B=Dist. Stock / *not shown/ A/R=As Required

Sept. 2013

18