Henny penny EEG-144, EEG-143, EEG-142 User Manual

Reduced Oil Capacity Open Fryers
(Split Vat & Full Vat– Gas)
Henny Penny
Evolution Elite
Model EEG-142
Model EEG-143
Model EEG-144
TECHNICAL MANUAL
TABLE OF CONTENTS
Section Page
Section 1. TROUBLESHOOTING ................................................................................... 1-1
1-1 Introduction .................................................................................................. 1-1
1-2 Safety ............................................................................................................ 1-1
1-3 Troubleshooting ............................................................................................ 1-2
1-4 Error Code Table .......................................................................................... 1-7
Section 2. INFO & FILTER BUTTON STATS ................................................................. 2-1
2-1 INFO Button Stats ........................................................................................ 2-1
2-2 FILTER Button Stats .................................................................................... 2-1
Section 3. INFORMATION MODE ............................................................................... 3-1
3-1 Information Mode Details .............................................................................3-1
Section 4. Product Program Mode ................................................................................. 4-1
4-1 Modifying Product Settings ........................................................................... 4-1
Section 5. LEVEL 2 PROGRAMMING ........................................................................... 5-1
5-1 Special Program Mode ...................................................................................5-1
5-2 Clock Set ........................................................................................................ 5-10
5-3 Data Logging, Heat Control, Tech, Stat & Filter Control Modes ..................5-10
5-4 Tech Mode ...................................................................................................... 5-11
5-5 Stats Mode ...................................................................................................... 5-17
Section 6. MAINTENANCE SECTION ...................................................................................... 6-1
6-1 Introduction .............................................................................................................. 6-1
6-2 Maintenance Hints ................................................................................................... 6-1
6-3 Preventive Maintenance ........................................................................................... 6-1
6-4 Control Panel and Menu Card Replacement ............................................................ 6-2
6-5 High Temperature Limit Control ............................................................................. 6-3
6-6 Main Power switch................................................................................................... 6-5
6-7 Probe Replacement .................................................................................................. 6-6
FM06-040
Revised 3-17-14
iNov. 2009
TABLE OF CONTENTS
Section Page
Section 6. MAINTENANCE SECTION (Continued)
6-8 Solenoid Valves .............................................................................................. 6-9
6-9 Oil Channel Clean-Out ................................................................................... 6-11
6-10 Filter Pump & Motor ...................................................................................... 6-12
6-11 JIB Pump ........................................................................................................ 6-14
6-12 Express Filter PC Board ................................................................................. 6-14
6-13 Transformers .................................................................................................. 6-15
6-14 Filter Motor Relay .......................................................................................... 6-16
6-15 Gas Control Valves ......................................................................................... 6-16
6-16 Blower Motor ................................................................................................. 6-18
6-17 Drain Pan Switch ............................................................................................ 6-19
6-18 Filter Beacon .................................................................................................. 6-20
6-19 Air Pressure Switches ..................................................................................... 6-21
6-20 Ignitor & Flame Sensor Assembly ................................................................. 6-22
6-21 Ignition Modules ............................................................................................ 6-23
6-22 Pressure Transducer ........................................................................................ 6-24
Wiring Diagrams & Schematics
Section 7. PARTS SECTION
7-1 Introduction .................................................................................................... 7-1
7-2 Genuine Parts ................................................................................................. 7-1
7-3 How To Order ................................................................................................. 7-1
7-4 Prices .............................................................................................................. 7-1
7-5 Delivery .......................................................................................................... 7-1
7-6 Warranty ......................................................................................................... 7-1
iiNov. 2009
SECTION 1. TROUBLESHOOTING
1-1. INTRODUCTION
1-2. SAFETY
This section provides troubleshooting information in the form of an easy to read table.
If a problem occurs during the rst operation of a new fryer,
recheck the installation per the Installation Section of this manual.
Before troubleshooting, always recheck the operation procedures per Section 3 of this manual.
Where information is of particular importance or safety related, the words DANGER, WARNING, CAUTION, and NOTICE are used. Their usage is described below.
SAFETY ALERT SYMBOL is used with DANGER,
WARNING, or CAUTION which indicates a personal injury type hazard.
NOTICE is used to highlight especially important
information.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
DANGER INDICATES AN IMMINENTLY
HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
1-1Aug. 2007
1-3. TROUBLESHOOTING
To isolate a malfunction, proceed as follows:
1. Clearly dene the problem (or symptom) and when it
occurs.
2. Locate the problem in the Troubleshooting table.
3. Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved.
4. Refer to the maintenance procedures in the Maintenance Section to safely and properly make the checkout and repair needed.
If maintenance procedures are not
followed correctly, injuries and/or
property damage could result.
1-2Aug. 2007
7-1. TROUBLE SHOOTING (Continued)
Problem Cause Correction
POWER switch ON but fryer completely
Open circuit Plug fryer in
Check breaker or fuse at supply box
inoperative Control error code “E-10” Oil temperature too high Let unit cool down (15-20 minutes),
push up on metal reset button under right side of the controls; if high limit does not reset, high limit must be replaced
Vat is under-lled JIB is low or empty
JIB oil line is clogged or
collapsed
Filter pan needs cleaned
1-3July 2008
Fill the JIB
Check JIB line
Clean lter pan and change paper or
pad
7-1. TROUBLE SHOOTING (Continued)
Problem Cause Correction
Oil foaming or boiling over top of vat
Oil will not drain from vat Drain valve clogged with
Filter motor runs but pumps oil slowly
Bubbles in oil during entire
ltering process
Filter motor will not run The thermal reset button on
Water in oil
Improper or bad oil
Improper ltering
Improper rinsing after
cleaning the vat
crumbs
Drain trough clogged
Filter line connections loose
Filter paper or pad clogged
Filter not reassembled
correctly
Filter pan not completel
engaged
Filter pan clogged
Damaged O-ring on lter line
receiver on fryer
the rear of the pump motor is tripped
Drain and clean oil
Use recommended oil
Refer to ltering procedures
Clean and rinse vat and then dry thoroughly
Open valve, force cleaning brush through
drain
Remove right side panel and remove plug
from end of trough and clean trough
Tighten all lter line connections
Change lter paper or pad
Refer to assembly instructions on inside door
Make sure lter pan return line is pushed
completely into the receiver on the fryer
Clean pan and change paper or pad
Change O-ring
Remove the right side panel and allow
time for the motor to cool and then, using a screwdriver, press hard against the button until it clicks
To prevent burns caused by
splashing shortening, turn
the unit’s POWER switch
to the OFF position before
resetting the lter pump
motor’s manual reset
protection device.
1-4July 2008
1-4. ERROR CODES
In the event of a control system failure, the digital display shows an error message. The message codes are shown in the DISPLAY column below. A constant tone is heard when an er­ror code is displayed, and to silence this tone, press any button.
DISPLAY CAUSE CORRECTION
“E-4”
Control board
overheating
Turn switch to OFF position, then turn switch back to ON; if display shows “E-4”, the control board is getting too hot; check the louvers on each side of the unit for obstructions
“E-5”
Oil overheating
Turn switch to OFF position, then turn switch back to ON; if display shows “E-5”, the heating circuits and temperature probe should be checked
“E-6A”
Temperature probe
open
Turn switch to OFF position, then turn switch back to ON; if display shows “E-6A”, the temperature probe should be checked
“E-6B”
Temperature probe
shorted
Turn switch to OFF position, then turn switch back to ON; if display shows “E-6B”, the temperature probe should be checked
“E-10”
Hight limit
Let unit cool down (15-20 minutes), push up on metal reset button under right side of the controls; if high limit does not reset, high limit must be replaced
“E-15” Drain switch Make sure drain knob is completely pushed-in; if E-15
persists, have drain switch checked
“E-18-A” “E-18-B” “E-18-C”
LH level sensor open
RH level sensor open
Both sensors open
Turn switch to OFF position, then turn switch back to ON; if display still indicates a failed sensor, have the connectors checked at the control board; have sensor checked & replace if necessary
1-5Sept. 2009
1-4. ERROR CODES (Continued)
“E-20-A”
“FAN SENSOR
STUCK
CLOSED”
“E-20-B”
“NO DRAFT”
“CHECK FAN”
“E-20-D”
IGNITION
FAILURE”
“E-21”
“E-22”
“NO HEAT”
“CHECK GAS
VALVE”
“E-41 “ / “E-46”
“E-47”
“E-48”
“E-54-C”
“E-60”
“FILTER IN USE”
“E-70C”
“E-83-A”
• Pressure Switch failure
Wiring problem
I/O board failure
• If fan is not running, have pressure switch checked; should be open circuit if no air pressure
If fan is running, wiring error, or relay on I/O board closed
Pressure switch
failure/ hose loose
Draft fan failure/ low
voltage
Flue or hood
obstruction
Failure to ignite/ no ame sense
Press power button to vat off and back on again,
if E-20-B persists, have pressure switch checked; should be open circuit if no air pressure; make sure hose is connected to fan and pressure switch
Have draft fan checked; low voltage going to fan
Check the fryer ue and hood system for obstructions
Press power button to vat off and back on again, if
E-20-D persists, check gas line connections; check gas shut-off valve; have ignition module checked;
gas valve checked; ame sensor gap checked; gas
valve and ignition module wiring checked
Slow heat recovery Have a certied service technician check the fryer for
correct voltage to the unit; have heat circuit checked; have unit checked for loose or burnt wire
Burner not igniting
• Have gas valve and heat circuit checked
Programming failure Press power button to vat off and back on again,
if any of the error codes, have the controls re­initialized; if error code persists, have the control board replaced
Analog converter chip or 12 volt supply failure
• Press power button to vat off and back on again, if “E-47” persists, have the I/O board, or the PC board replaced; if speaker tones are quiet, probably I/O board failure; have the I/O board replaced
Input system error
Temperature input
error
AIF PC board not
communitcating with control PC board
• Have PC board replaced
• Turn switch to OFF, then back to ON; have
control PC board replaced if “E-54C” persists
Press power button to turn vat off, wait 15 seconds, and turn back on again. If “E-60” persists, have connector between the PC boards checked; replace AIF PC board or control PC board, if necessary
Drain valve jumper
wire missing or
Have the jumper wire checked on the PC board at drain switch interlock position
disconnected
Pressure too high Check lter system in Vat #1
1-6Sept. 2009
1-4. ERROR CODES (Continued)
“E-83-B”
“E-83-C”
“E-83-D”
“E-83-E”
“E-83-J”
“E-83-R”
“E-93-1”
“24 VDC SUPPLY
TRIPPED”
Pressure too high
Check lter system in Vat #2
Pressure too high Check lter system in Vat #3
Pressure too high
Check lter system in Vat #4
Pressure too high Check lter system in Vat #5
Bulk JIB FILL
• CheckJIBllvalves
switch ON when pressure too high
Bulk Dispose switch
ON when pressure
• Check Bulk Dispose quick-disconnect behind fryer
too high
Autolift motor
malfunction or
If AutoLift feature is not operating, have each of the AutoLift motors checked.
failure
1-7Aug. 2012
SECTION 2. INFO & FILTER BUTTON STATS
2-1. INFO BUTTON STATS
Actual Oil Temperature
1. Press and the actual oil temperature shows in the display, for each vat.
Set-point Temperature
1. Press twice and SP shows in the display, along with the set-point (preset) temperature of each vat.
Recovery Information for each Vat
1. Press 3 times and REC shows in the left display and the recovery time that oil temperature went from 250°F (121°C) to 300°F (149°C) shows in the right display. For example, means it took 5 minutes and
REC 5:30
30 seconds for the oil temperature to recover to 300°F (149°C) from 250°F (121°C).
If no buttons are pressed within 5 seconds in
any of stats modes, the controls revert back to
normal operation.
2-2. FILTER BUTTON STATS
Cook Cycles Remaining before Filtering
1. Press and release either button and the left display shows “COOKSREMAINING” and the right display shows
the number of cook cycles before the next auto lter. For
example.
REMA INING
3 6
means after 3 more cook cycles on the left vat, the controls
asks the operator if they are ready to lter or not. But, 6
more cook cycles remain on the right vat.
Time and Date
2. Press either twice and ‘FILTERED” shows in the diplays, along with the time-of-day and date of the last
lter.
2-1Nov. 2009
SECTION 3. INFORMATION MODE
This historic information can be recorded and used for operational and technical help and allows you to view the following:
• 1. E-LOG • 9. CPU TEMP
• 2. LAST LOAD • 10. COMMUNICATION INFO
• 3. DAILY STATS • 11. ANALOG INFO
• 4. OIL STATS • 12. ACTIVITY LOG
• 5. REVIEW USAGE • 13. OIL LEVELS
• 6. INPUTS • 14. PUMP VALVE INFO
• 7. OUTPUTS • 15. AIF INFO
• 8. OIL TEMP
Not all Information Mode functions are discussed in this
section. To ensure proper operation of fryer, please consult
Henny Penny Corp. before changing any of these settings. For
more information on these functions, contact Technical Support
at 1-800-417- 8405, or 1-937-456-8405.
3-1. INFORMATION MODE DETAILS
1. E-LOG (error code log)
Press and buttons at the same time and “*INFO MODE*” shows in the display, followed by “1. E-LOG”.
Press and to exit Information Mode at any time.
Press ▼ and “A. (date & time) *NOW* show in displays.
This is the present date and time.
Press ▼ and if a error was recorded, “B. (date, time, and
error code information)” shows in display. This is the latest error code that the controls recorded.
Press ▼ and the next latest error code information can be seen.
Up to 10 error codes (B to K) can be stored in the E-LOG section.
3-1Nov. 2009
3-1. INFORMATION MODE DETAILS (Continued)
2. LAST LOAD (Information on recent cook cycles)
Press ► and “2. LAST LOAD” show in displays.
Press a timer button or for the product you want to
view the cook data and the LED ashes.
Press ▼ button to start viewing the cook data.
For example, if the left LED is ashing, “PRODUCT FRY L1” show in displays.
If the right LED is ashing, “PRODUCT FRY R2” show in displays.
Press ▼ button to start viewing the cook data.
FUNCTION DISPLAY EX:
Product (Last product cooked) PRODUCT FRY L1 Time of day the last Cook Cycle was started STARTED FEB 4 2:25P Actual Elapsed cook Time (Real seconds) ACTUAL TIME 1:06 Programmed cook Time PROG TIME 1:00 Max Temp during Cook Cycle MAX TEMP 350°F Min Temp during Cook Cycle MIN TEMP 313°F Avg Temp during Cook Cycle AVG TEMP 322°F Heat On (percentage) during Cook Cycle HEAT ON 45% Ready? (Was fryer Ready before start?) READY? YES When Cook Cycle was stopped: Early QUIT AT 0:10 REM After complete Cook Cycle OR *DONE* +6 SEC Difference (%) between actual and ACT/PROG 1% programmed cook time
3-2Nov. 2009
3-1. INFORMATION MODE DETAILS (Continued)
3. DAILY STATS (Operational info of fryer for last 7 days)
Press ► and “3. DAILY STATS” show in displays.
Press ▼ button to start viewing the cook data.
Press the right to view data for other days of week.
FUNCTION DISPLAY EX:
Day this data was recorded for APR-30 TUE* Number of Hours:Minutes the fryer was on (L/R) ON HRS TUE* 3:45
Number of times ltered (L/R) FILTERED TUE* 4 Number of times lter skipped (L/R) SKIPPED TUE* 4
Number of times oil added (L/R) ADD OIL TUE* 4 Number of times oil discarded (L/R) DISPOSE TUE* 0 Oil temperature recovery time (L/R) RECOVERY TUE*1:45 Total number of cook cycles that day (L/R) TOT CK TUE* 38 Number of cycles stopped before *DONE* QUIT CK TUE* 2
Cook Cycles for Product #1 TUE* COOK -1- 17 Cook Cycles for Product #2 TUE* COOK -2- 9 Cook Cycles for Product #3 TUE* COOK -3- 5 Cook Cycles for Product #4 TUE* COOK -4- 0 Cook Cycles for Product #5 TUE* COOK -5- 0 Cook Cycles for Product #6 TUE* COOK -6- 6 Cook Cycles for Product #7 TUE* COOK -7- 0 Cook Cycles for Product #8 TUE* COOK -8- 0 Cook Cycles for Product #9 TUE* COOK -9- 1 Cook Cycles for Product #0 TUE* COOK -0- 0
3-3Nov. 2009
3-1. INFORMATION MODE DETAILS (Continued)
4. OIL STATS
(info of current oil and avg. of last 4 batches of oil)
Press ► and “4. OIL STATS” show in displays.
Press ▼ button to start viewing the cook data.
FUNCTION DISPLAY EX:
Start date of new oil NEW OIL MAR-23 Number of days oil in use (L/R) OIL USE 4 DAYS
Number of lters on this oil (L/R) FILTERED 4 Number of times lter skipped (L/R) SKIPPED 0
Number of cook cycles on this oil (L/R) TOT CK 38 Average number of days per oil change (L/R) AVG DAYS PER OIL CHANGE 13.8 DAYS Average number cook cycles per oil change (L/R) AVG CKS PER OIL CHANGE 388 CKS
Press and hold a product button (1 to 4) to view the data from one of the previous 4 batches of oil used.
Press to view oldest oil data: Ex: OIL-4 14 DAYS
Press to view 3rd oldest oil data: Ex: OIL-3 12 DAYS
Press to view 2nd oldest oil data: Ex: OIL-2 15 DAYS
Press to view previous batch of oil: Ex: OIL-1 13 DAYS
To obtain the most accurate oil information, use the “3.DISPOSE” step in the Filter Menu (press
and hold ) to drain the oil from the vat.
3-4Nov. 2009
3-1. INFORMATION MODE DETAILS (Continued)
Day the usage data was previously reset SINCE APR-19 3:00P Number of Hours the fryer was on (L/R) ON HRS 4
Number of times ltered (L/R) FILTERED 4 Number of times lter skipped (L/R) SKIPPED 0
Number of times oil added (L/R) ADD OIL 4 Number of times oil discarded (L/R) DISPOSE 1 Total number of cook cycles (L/R) TOT CK 38 Number of cycles stopped before *DONE* QUIT CK 2
Cook Cycles for Product #1 COOK -1- 17 Cook Cycles for Product #2 COOK -2- 9 Cook Cycles for Product #3 COOK -3- 5 Cook Cycles for Product #4 COOK -4- 0 Cook Cycles for Product #5 COOK -5- 0 Cook Cycles for Product #6 COOK -6- 6 Cook Cycles for Product #7 COOK -7- 0 Cook Cycles for Product #8 COOK -8- 0 Cook Cycles for Product #9 COOK -9- 1 Cook Cycles for Product #0 COOK -0- 0
Reset usage data: Enter the Usage Code - 1, 2, 3 RESET USAGE / on this step to zero out all the ENTER CODE -----­usage information
5. REVIEW USAGE
(accumulated info since the data was reset)
Press ► and “5. REVIEW USAGE” show in displays.
Press ▼ button to start viewing the cook data.
FUNCTION DISPLAY EX:
3-5Nov. 2009
3-1. INFORMATION MODE DETAILS (Continued)
6. INPUTS
Press ► and “6. INPTS” and “HDF” show in displays.
H = HIGH LIMIT - If “H” is present, the high limit is good. If “-” shows then the high limit is tripped out (overheated) or discon­ nected. D = DRAIN SWITCH - If “D” is present, the drain handle (when applicable) is closed. If “-” shows then the drain is open or the switch is faulty. F =FAN (PRESSURE SWITCH) - If “F” is present, the pressure switch is good. If “-” shows in the display, the switch is faulty.
Press ▼ button and an underscore (“_”) indicates the input is not
presently detected. A Checkmark (“ detecting a normal input. A blinking (“X”) indicates the signal is presently detected, but is detected as a half-wave (partially failed) input.
The H, D, F signals above are wired in series. The rst signal miss­ing out of this sequence l generally causes all signals to the right of it to be missing as well.
” ) indicates the signal is
7. OUTPUTS
Press ► and “7. OUTP” and “F-S-I-H-” show in displays.
F = FAN (PRESSURE SWITCH)- Press or to open and close the pressure switches
S = SAFETY GAS VALVE (if available) - Press or to open and close the gas safety valves
I = IGNITION MODULE - Press or to open and close the outputs on the ignition modules
H = HEAT OUTPUTS - Press or to turn on and off the heating outputs (ex: gas valve)
8. OIL TEMPERATURE
Press ► and “8.OIL TMP” shows in the left display and the oil
temperature shows in the right display.
9. CPU TEMPERATURE
Press ► and “9.CPU TMP” shows in the left display and the
current PC board temperature shows in the right display.
3-6Nov. 2009
SECTION 4. PRODUCT PROGRAM MODE
This mode allows you to program the following:
• Change Product Name
• Assign Button
• Change Times & Temp
• Change Cook ID
• Alarms
• Quality Timers
• Include in Filter Count (Global)
• Filter at X no. of loads (Mixed)
• Load Compensation
• Load Compensation Reference
• Full Heat
• PC Factor
4-1. MODIFYING PRODUCT SETTINGS
1. Press and hold button until “PROG” shows in the display, followed by “ENTER CODE”.
2. Enter code 1, 2, 3 (rst 3 product buttons). “PRODUCT” and “PROGRAM” show in the displays, followed by “SELECT PRODUCT’ and “-P 1-” (ex: NUG).
Change Product Names
3. Use the ▲and ▼ buttons to scroll through the 40 products, or press the desired product button.
4. Press ►button and “NAME” shows in the left display and the product (ex: NUGGETS) shows in the right display.
5. Press button and the rst letter in the name ashes.
Press a product button and the ashing letter changes to the rst letter under the product button that was pressed.
For example, if is pressed, the ashing letter changes to an “A”.
Press the same button again and the ashing letter changes to a “B”. Press it again and the ashing letter changes to
a “C”. Once the desired letter shows in the display, press
► button to continue to the next letter and repeat the
procedure.
Press and hold the right X button to exit Program Mode, or
press ► button to continue on to “COOK TIME”.
Assign Button
6. Press ► button until “ASSIGN BTN” shows in the display, along with the product (ex: NUGGETS). If this product already has a product button assigned to it, that LED will be lit. To assign other product buttons to that product, press and hold the product button for 3 seconds and that LED stays lit. To remove a product from a button, press and hold the product button with a lit LED and the LED goes out.
4-1Nov. 2009
4-1. MODIFYING PRODUCT SETTINGS (Continued)
To Change Times and Temperatures
7. Press ► button until “COOK TIME” shows in the display, and then use the product buttons, or the ▲ and ▼buttons,
to change the time in minutes and seconds, to a maximum of 59:59.
8. Press ► button and “TEMP” shows in the display, along with the preset temperature on the right side of the display.
Press the product buttons, or the ▲ and ▼ buttons, to
change the temperature. The temperature range is 190°F (88°C) to 375°F (191°C).
Cook ID Change
9. Press ► button until “COOK ID” shows in the display along with the product ID. For example, NUG would be
the ID for nuggets. Use the product buttons, or the ▲ and ▼ buttons, to change the ID.
Alarms (1 & 2)
10. Press ► button until “ALRM 1” shows in the left display, and an alarm time in the right display. Press the product
buttons, or the ▲ and ▼buttons, to set an alarm.
Ex., If a Cook Cycle was set at 3 minutes, and an alarm was to go off after 30 seconds into the Cook Cycle, “2:30” would be set in the display at this time. When the timer counts down to 2:30 the alarm sounds.
After the alarm time is set, press ► button and “ALRM
2” shows in the display, and a second alarm can be programmed.
Quality Timer (hold time)
11. Press ► button until “QUAL TMR” shows in the display along with the preset holding time. Press the product
buttons, or the ▲ and ▼ buttons,to adjust holding time, up
to 59:59.
Global Filter Tracking
Include in Filter Count
12. Press ► button until “INCL IN FLTR CNT” ashes in the display along with “YES” or “NO”. Using ▲ and ▼
buttons, change the display to “YES” if that product’s Cook
Cycles are to be counted as part of the recommended lter
process. Set to “NO” if it is not to be included. Mixed Filter Tracking
4-2Nov. 2009
4-1. MODIFYING PRODUCT SETTINGS (Continued)
Filter After X Number of Loads
13. Press ► button until “FILTER AFTER...” ashes in the left display along, and the number of cook cycles between
lters shows in the right display. Press the product buttons, or the ▲ and ▼ buttons, to change this value of 0 to 99
loads. This needs set for each product.
>Load Compensation, Load Compensation Reference, Full Heat, PC Factor<
14. Press ► button until “LD COMP” shows in the display, along with the load compensation value. This automatically adjusts the time to account for the size and temperature of the cooking load.
Press the product buttons, or the ▲ and ▼ buttons, to
change this value of 0 to 20.
15. Press ► button until “LCMP REF” shows in the display along with the load compensation average temperature.
(if load compensation is set to “OFF”, then “_ _ _” shows
in display and setting cannot be programmed) This is the average cooking temperature for each product. The timer speeds up at temperatures above this setting and slows down at temperatures below this setting. Press the product
button, or the ▲ and ▼ buttons, to change this value.
16. Press ► button until “FULL HT” shows in the display along with the full heat value in seconds, which means the heat is on as soon as a timer button is pressed, for the programmed length of time. Press the product buttons,
or the ▲ and ▼ buttons, to change this value of 0 to 90
seconds.
17. Press ► button until “PC FACTR” shows in the display along with the proportional temperature, which helps to keep the oil from over-shooting the setpoint temperature.
Press the product buttons, or the ▲ and ▼ buttons, to
change this value of 0 to 50 degrees.
Use ◄ button to go back to previous menu items.
Press ► button when nished with the current
product, to return to the “SELECT PRODUCT” step.
Press and hold button to exit PRODUCT
PROGRAM Mode.
4-3Nov. 2009
SECTION 5. LEVEL 2 PROGRAMMING
5-1. SPECIAL PROGRAM MODE
Used to access the following:
• Special Program Mode
• Clock Set
• Data Communication
• Heat Control
The Special Program Mode is used to set more detailed programming, such as:
SP-1 • Degrees Fahrenheit or Celsius SP-2 • Language: English, Russian, Swedish (SVENSKT),
German (DEUTSCHE), Portuguese, Spanish (ESPANOL) and French (FRANCAIS)
SP-3 • System Initialization (Factory Presets) SP-4 • Audio Volume SP-5 • Audio Tone
SP-6 Melt Cycle Select - 1.LIQUID; 2.SOLID
SP-7 • Idle Mode Enabled - YES or NO SP-7A • Use “0” for IDLE SP-7B • Auto Idle Minutes SP-7C • Idle Set-point Temperature
SP-8 Filter Tracking Mode - 1.MIXED or 2.GLOBAL SP-8A • Suggest Filter At... - 75% to 100% (MIXED) SP-8B • Filter Lockout Enabled? - YES or NO (MIXED) SP-8A • Left Vat Filter Cycles - 0 to 99 (GLOBAL) SP-8B • Right Vat Filter Cycles - 0 to 99 (GLOBAL) SP-8C • Filter Lockout Enabled? - YES or NO (GLOBAL) SP-9 Polish Duration - X:XX M:SS SP-10 • Change Pad Reminder Time - XX HRS
SP-11 • Clean-Out Time - XX MIN SP-12 • Clean-Out Temperature - XXX
o
F or oC
SP-13 • Cooking User IO - After Cook Cycle, display shows
previous menu item or “----”
SP-14 • Number of Baskets - 2-BASKETS or 4 BASKETS SP-15 • Show Cooking Indicator - YES or NO SP-16 • 2nd Language: English, Russian, Swedish (SVENSKT),
German (DEUTSCHE), Portuguese, Spanish (ESPANOL) and French (FRANCAIS) SP-17 • 2nd AudioVolume
SP-18 • Energy Save Enabled? - YES or NO SP-19 • Fryer Type - GAS or ELECTRIC SP-20 Vat Type - SPLIT or FULL SP-21 • Autolift Enabled? - NO LIFT or YES LIFT SP-22 • Bulk Oil Supply? - YES or NO SP-23 • Bulk Oil Dispose? - YES or NO
SP-24 • Serial No. of Fryer SP-25 • Change Mgr. Code- 1 = YES SP-26 • Change Usage Code - 1 = YES
SP-27 • Dispose Requires Code ? - YES or NO SP-28 • Longer Fill Time Enabled - YES or NO SP-29 • Let User Exit Fill? - YES or NO
5-1Nov. 2009
5-1. SPECIAL PROGRAM MODE (Continued)
Press and hold the button for 5 seconds until “LEVEL 2”followed by, “SP PROG” and “ENTER CODE” show in the display.
Enter code 1,2,3, and “SP-1”, “TEMP”, “FORMAT” show in the displays.
If a bad code is entered, a tone sounds and “BAD CODE” shows on the display. Wait a few seconds, the controls revert back to the cook mode, and repeat the above steps.
To exit from the Special Program Mode at any time, press and hold button for 2 seconds.
Degrees Fahrenheit or Celsius (SP-1)
The left display ashes “SP-1” and “TEMP”, “FORMAT”. Press the ▲ or ▼ buttons to choose ºF or ºC.
Use ◄ button to go back to previous menu items
Press ► button when nished with the current Level 2
step
Language (SP-2)
Press ► button and “SP-2” and “LANGUAGE” ash on the left display. Press the ▲ or ▼ buttons to select the desired
language.
System Initialization (SP-3)
Press button and “SP-3” and “DO SYSTEM INIT” ash in the display, along with “INIT” on the right display. To reset the controls to factory default settings, press and hold button and control counts down “IN 3”, “IN2”, “IN 1”. Once display shows “-INIT-” & *DONE* the controls are reset to factory defaults.
Audio Volume (SP-4)
Press ► button and “SP-4” and “VOLUME” ash in the left display. Press the ▲ or ▲ or use product buttons, to adjust the
volume of the speaker, 10 being the maximum value and 1 the minimum.
5-2Nov. 2009
5-1. SPECIAL PROGRAM MODE (Continued)
Audio Tone (SP-5)
Press ► button and “SP-5” and “TONE” ash in the left display. Press the ▲ or ▼ or use product buttons, to adjust the
tone of the speaker, 2000 being the maximum value and 50 the minimum.
Liquid or Solid Cooking Oil Used (SP-6)
Press button until “SP-6 MELT CYCLE SELECT” scrolls in the left display. Unless solid oil is being used in the vats the right display should show “1.LIQUID”.
If solid oil is used, the unit MUST BE equipped to handle solid
oil. Use the ▲ and ▼buttons to change the right display to
“2.SOLID”
Idle Mode Enabled (SP-7)
An Idle Mode allows the oil temperature to drop to a lower temperature when not in use. This savies on oil and utilities.
Press button and “SP-7” and “IDLE MODE ENABLED?”
ash in the left display. Press the ▲ or ▼ buttons to choose
YES” or “NO”.
With “YES” in the display, press button and “SP-7A” and
“USE ‘0’ FOR IDLE” ash on the left display. Press the ▲ or ▼ buttons to select “YES” or “NO”. If “YES” is selected,
an Idle Mode can be programmed in product button .
Press button and “SP-7B” and “AUTOIDLE MINUTES” ash in the left display. Press the ▲ or ▼, or use product but­tons, to set the time (0 to 60 minutes) fryer stays idle before the auto-idle is enabled.
Ex.,“30” means, if product is not cooked in that vat for 30 min­utes, the control automatically cools the oil down to the idle setpoint temperature
Press button and “SP-7C” and “IDLE SETPT” ash in the
left display. Press the ▲ or ▼ , or use product buttons, to set
o
the idle temperature 200
to 375 oF (93 to 191 oC) .
5-3Nov. 2009
5-1. SPECIAL PROGRAM
MODE (Continued)
Product Cycles Count
Fish 2 1/2 French Fries 8 1/8 Chicken 4 1/4
No. Cook Cycle
Filter Tracking Mode (SP-8)
Filter Tracking signals the operator when the oil needs ltering by counting the number Cook Cycles between lters
Press button and “SP-8” and “FILTER TRACKING
MODE” show in the display. Use the ▲ and ▼ buttons to choose either “1.MIXED” lter tracking or “2.GLOBAL”.
GLOBAL means all the products have the same number
of cook cycles between lters.
MIXED means each product may be set with different number
of cook cycles between lters. The controls adds the cycle
counts (see example at left) and when the counts equal 1 or
greater, ltering is suggested. Ex: 1 load of sh, 2 loads of
french fries, a load of chicken equals 1. 1/2 + 1/8+1/8+1/4=1.
MIXED
If MIXED is selected, press ► button and “SP-8A” and “SUG­GEST FILTER AT …” shows in the left display, and a value
between 75% and 100% shows on the right display. Press the ▲ and ▼ buttons to change this value.
The lower the value, the sooner the control recommends to
lter. Ex: If set to 75%, the control suggest ltering after 3/4
of the programmed cook cycles is met, whereas at 100%, all the cook cycles must be completed before the control suggest
ltering.
Press ► and “SP-8B” and “LOCKOUT ENABLED?” shows in the left display. Press the ▲ and ▼ buttons to choose YES or
NO.
If set to YES, when the controls suggest ltering, “FILTER
LOCKOUT”/”YOU *MUST* FILTER NOW”, shows in the display, and it refuses further cook cycles until the vat is l­tered.
Press ► and “SP-8C” and “LOCKOUT AT...” shows in the
left display and a value between 100% and 250% shows on the
right display. Press the ▲ and ▼ buttons to change this value.
The lower the value, the sooner the “lockout” occurs.
Ex: If set at 100%, “lockout” occurs when the cycle counts reaches 1 or greater. Set at 200%, twice as many cycles are counted before “lockout” occurs. See example above.
5-4Nov. 2009
5-1. SPECIAL PROGRAM
MODE (Continued)
Filter Tracking Mode (SP-8) (Continued) GLOBAL
If GLOBAL is selected, press ► button.
Split Vat If unit is a split vat, “SP-8A” and “LEFT VAT FILTER CYCLES” shows in the left display, and the number of cook
cycles between lters shows on the right display (0 to 99). Use ▲ and ▼ or product buttons to change this number.
Press ► button and “SP-8B” and “RIGHT VAT FILTER CYCLES”
shows in the left display, and the number of cook cycles between
lters shows on the right display (0 to 99).
Press ► button and “SP-8C” and “LOCKOUT ENABLED?” shows in the left display. Press the ▲ and ▼ buttons to choose YES or NO.
If set to YES, press ► button and the left display shows “SP-8D” and
“LEFT VAT LOCKOUT CYCLES” and the number of cook
cycles before lter lock-out shows on the right display (0 to 99). Use ▲ and ▼ or product buttons to change this number.
Press ► button and the left display shows “SP-8E” and “RGHT
VAT LOCKOUT CYCLES” and the number of cook cycles before
lter lock-out shows on the right display (0 to 99). Use ▲ and ▼ or
product numbers to change this number.
Once this number of cook cycles is reached, “FILTER LOCK­OUT”/”YOU *MUST* FILTER NOW”, shows in the display, and it
refuses further cook cycles until the vat is ltered.
Full Vat If unit is a full vat, “SP-8A” and “FULL VAT FILTER CYCLES” shows in the left display, and the number of cook cycles between
lters shows on the right display (0 to 99). Use ▲ and ▼ or product
numbers to change this number.
Press ► button and “SP-8B” and “LOCKOUT ENABLED?” shows in the left display. Press the ▲ and ▼ buttons to choose YES or NO.
If set to YES, press ► button and the left display shows “SP-8C” and
“FULL VAT LOCKOUT CYCLES” and the number of cook cycles
before lter lock-out shows on the right display (0 to 99). Use and
or product buttons to change this number.
Once this number of cook cycles is reached, “FILTER LOCK­OUT”/”YOU *MUST* FILTER NOW”, shows in the display, and it
refuses further cook cycles until the vat is ltered.
5-5Nov. 2009
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