Henny Penny EEG-143, EEG-144, EEG-142, EEG-141 User Manual

Henny Penny

Evolution Elite™

Reduced Oil Capacity Open Fryers

(Split Vat & Full Vat– Gas)

Model EEG-141 Model EEG-142 Model EEG-143 Model EEG-144

OPERATOR’S MANUAL

Model EEG-141, 142, 143, 144

This manual should be retained in a convenient location for future reference.

A wiring diagram for this appliance is located on the inside of the door .

Post in a prominent location, instructions to be followed in event user smells gas. This information shall be obtained by consulting the local gas supplier.

Do not obstruct the flow of combustion and ventilation air . Adequate clearance must be left all around appliance for sufficient air to the combustion chamber .

The Model EEG-10X open fryer is equipped with a continuous pilot. But the open fryer cannot be operated without electric power, and no attempt should be made to operate the fryer during a power outage. The unit will automatically return to normal operation when power is restored.

To avoid a fire, keep appliance area free and clear from combustibles.

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. FIRE OR EXPLOSION COULD RESULT.

FM05-057-C

Revised 5-28-10

Technical Data for CE Marked Products

Nominal Heat Input: Natural (I2H) = 19,8, kW (67,560 Btu/h) (Net) Natural (I2E) = 19.8 kW (67,560 Btu/h)

Natural (I2E+) = 19.8 kW (67,560 Btu/h) Natural (I2L) = 19.8 kW (67,560 Btu/h) Natural (I2HS) = 19.8 kW (67,560 Btu/h) Liquid Propane (I3P) = 19,8, kW (67,560 Btu/h)

Nominal Heat Input: Natural (I2H) = 21,98 kW (75,000 Btu/h) (Gross) Natural (I2E) = 21,98 kW (75,000 Btu/h)

Natural (I2E+) = 21,98 kW (75,000 Btu/h) Natural (I2L) = 21,98 kW (75,000 Btu/h) Natural (I2HS) = 21,98 kW (75,000 Btu/h) Liquid Propane (I3P) = 21,98 kW (75,000 Btu/h)

Supply Pressure: Natural (I2H) = 20 mbar

Natural (I2E) = 20 mbar Natural (I2E+) = 20/25 mbar Natural (I2L) = 25 mbar Natural (I2HS) = 25 mbar Liquid Propane (I3P) = 30/37/50 mbar

Model EEG-141, 142, 143, 144

T est Point Pressure: Natural (I2H) = 8.7 mbar

Natural (I2E) = 8,7 mbar Natural (I2E+) = N/A Natural (I2L) = 8.7 mbar Natural (I2HS) = 8.7 mbar Liquid Propane (I3P) = 25 mbar

Injector Size: Natural (I2H) = 2.08 mm

Natural (I2E) = 2.08 mm Natural (I2E+) = 1.70 mm Natural (I2L) = 2.30 mm Natural (I2HS) = 2.30 mm Liquid Propane (I3P) = 1.30 mm

This appliance must be installed in accordance with the manufacturer’s instructions and the regulations in force and only used in a suitable ventilated location. Read the instructions fully before installing or using the appliance.

LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT

Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original

purchaser only for Henny Penny appliances and replacement parts:

NEW EQUIPMENT : Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor . Baskets will be repaired or replaced for ninety (90) days from date of original installation. Lamps and fuses are not covered under this Limited W arranty. T o validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.

FIL TER SYSTEM: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or other unapproved filters is not covered under this Limited Warranty.

REPLACEMENT P A R TS: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor .

The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and

maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.

The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of a part.

EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.

0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.

3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only . Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.

Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.

THE ABOVE LIMITED WARRANTY SETS FOR TH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF W ARRANTY OR OTHER TERM. BUYER AGREES THA T NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENT AL OR CONSEQUENTIAL DAMAGES) SHALL BE AV AILABLE.

The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSL Y IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANT ABILITY AND FITNESS, AND ALL OTHER W ARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGA TION OR LIABILITY.

Revised 01/01/07

Model EEG-141, 142, 143, 144

TABLE OF CONTENTS

Section Page

Section 1. INTRODUCTION.................................................................................................... 1-1

1-1 Introduction.................................................................................................... 1-1

1-2 Features .........................................................................................................1-1

1-3 Proper Care ................................................................................................... 1-1

1-4 Assistance ..................................................................................................... 1-2

1-5 Safety ............................................................................................................ 1-2

Section 2. INSTALLATION ...................................................................................................... 2-1

2-1 Introduction.................................................................................................... 2-1

2-2 Unpacking .....................................................................................................2-1

2-3 Selecting the Fryer Location ......................................................................... 2- 2

2-4 Leveling the Fryer ......................................................................................... 2-2

2-5 V entilation of Fryer........................................................................................ 2-3

2-6 Gas Supply.....................................................................................................2-3

2-7 Gas Leak Test ............................................................................................... 2-6

2-8 Gas Pressure Regulator Setting .................................................................... 2-6

2-9 Electrical Requirements ................................................................................ 2-6

2-10 Motor Bearings.............................................................................................. 2- 7

2- 1 1 Lighting and Shutdown of the Burners..........................................................2-7

2-12 Dimensions .................................................................................................... 2-8

Section 3. OPERATION ............................................................................................................ 3-1

3-1 Operating Components ..................................................................................3-1

3-2 Set-Up Mode .................................................................................................3-5

3-3 Filling or Adding Oil .......................................................................................3-6

3-4 Morning Start-Up Procedures .......................................................................3-7

3-5 Basic Operation.............................................................................................3-8

3-6 Idle Mode ......................................................................................................3 -8

3-7 Oil Guardian™ (Auto T op-Of f) ....................................................................3-9

3-8 Selecting Product with Different Setpoint .....................................................3 -9

3-9 Replacing the JIB .......................................................................................... 3- 9

3-10 EEG-141 Oil Reservoir.................................................................................. 3-10

3- 11 SmartFilter Express™ ................................................................................... 3- 11

3-12 Daily Filtering ................................................................................................ 3-13

3-13 Discarding Oil from Vat Using Optional Discard Shuttle .............................. 3-15

3-14 Discarding Oil from Vat Using Optional Bulk Oil Dispose System .............. 3-16

3-15 Changing the Filter Pad ................................................................................. 3-17

3-16 Removing and Cleaning Basket Rest ............................................................ 3-19

3-17 Clean-Out Mode............................................................................................ 3-20

3-18 Check/Replace Filter Drain Pan O-Rings .....................................................3-23

3-19 Info Button Stats ........................................................................................... 3-24

3-20 Filter Button Stats.......................................................................................... 3-24

3-21 Preventive Maintenance Schedule ................................................................ 3-25

3-22 Clean Blower & Vents ..................................................................................3-26

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Model EEG-141, 142, 143, 144

T ABLE OF CONTENTS (Continued)

Section Page

Section 4. LEVEL 1 PROGRAMMING ...........................................................................4-1

4-1 Modifying Product Settings....................................................................4-1

4-2 AIF Clock ............................................................................................4-3

4-3 Deep Clean Mode.................................................................................4-4

4-4 Fryer Setup...........................................................................................4-8

Section 5. LEVEL 2 PROGRAMMING ...........................................................................5-1

5-1 Advanced Product Settings ....................................................................5-1

5-2 E-Log (error code log)...........................................................................5-2

5-3 Password ..............................................................................................5-3

5-4 Alert Tone .............................................................................................5-3

5-5 Filter After .............................................................................................5-4

5-6 Filter Time .............................................................................................5-4

Section 6. TROUBLESHOOTING ..................................................................................6-1

6-1 Troubleshooting Guide ...........................................................................6-1

6-2 Error Codes ..........................................................................................6-3

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Model EEG-141, 142, 143, 144

SECTION 1. INTRODUCTION

1-1. INTRODUCTION The Henny Penny open fryer is a basic unit of food processing

equipment designed to cook foods better and easier . The micro computer-based design helps make this possible. This unit is used only in institutional and commercial food service operations, and operated by qualified personnel.

• As of August 16, 2005, the W aste Electrical and Electronic Equipment directive went into effect for the European Union. Our products have been evaluated to the WEEE directive. W e have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive (RoHS) and have redesigned our products as needed in order to comply . T o continue compliance with these directives, this unit must not be disposed as unsorted municipal waste. For proper disposal, please contact your nearest Henny Penny distributor .

• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety .

1-2. FEA TURES • Easily cleaned

• Uses 40% less oil

• Full vat or split vat

• Computer control

• Stainless steel construction

• Automatic oil top of f

• Self-diagnostic system built into controls

• Built in filter with automatic filtration

• Propane or natural gas; 75,000 BTU/vat (21.97 kw)

1-3. PROPER CARE As in any unit of food service equipment, the Henny Penny

open fryer does require care and maintenance. Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times.

Contact a qualified service technician in case of major maintenance or repairs to the unit.

609 1-1

Model EEG-141, 142, 143, 144

1-4. ASSISTANCE Should you require outside assistance, call your local independent

distributor in your area, or call Henny Penny Corp. at 1-800-417-8405 or 1-937-456-8405.

1-5. SAFETY The Henny Penny open fryer has many safety features incorporated.

However, the only way to ensure a safe operation is to fully under stand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or safety related, the words DANGER, W ARNING, CAUTION, and NOTICE are used. Their usage is described below .

SAFETY ALER T SYMBOL is used with DANGER, W ARNING, or CAUTION which indicates a personal injury type hazard.

NOTICE is used to highlight especially important information.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

W ARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER INDICA TES AN IMMINENTL Y HAZARDOUS SITUA TION WHICH, IF NOT AVOIDED, WILL RESUL T IN DEA TH OR SERIOUS INJURY.

1-2 609

1-5. SAFETY

(Continued)

Model EEG-141, 142, 143, 144

Equipotential Ground Symbol

W aste Electrical and Electronic Equipment (WEEE) Symbol

Shock Hazard Symbols

Hot Surface Symbols

609 1-3

SECTION 2. INST ALLA TION

Model EEG-141, 142, 143, 144

2-1. INTRODUCTION

2-2. UNP ACKING

This section provides the installation and unpacking instructions for the Henny Penny Evolution Elite fryer.

Installation of this unit should be performed only by a qualified service technician.

Do not puncture the fryer with any objects such as drills or screws as component damage or electrical shock could result.

Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure.

1. Cut and remove the metal bands from the carton.

2. Remove the carton lid and lift the main carton off the fryer .

3. Remove corner packing supports (4).

4. Cut the stretch film from around the carrier/rack box and

remove it from the top of the fryer lid.

5. Cut and remove the metal bands holding the fryer to the

pallet, and remove fryer from pallet.

Remove filter drain pan and JIB shelf from fryer before removing fryer from pallet or damage to the unit could result. Figur e 1.

Figure 1

T ake care when moving the fryer to prevent personal injury . The fryer weighs approximately 600 lbs. (272 kg) to 800 lbs. (363 kg).

609 2-1

2-3. SELECTING THE FRYER

LOCATION

The proper location of the fryer is very important for operation, speed, and convenience. The location of the open fryer should allow clearances for servicing and proper operation. Choose a location which will provide easy loading and unloading without interfering with the final assembly of food orders. Operators have found that frying from raw to finish, and holding the product in warmers provides fast continuous service. Keep in mind, the best efficiency will be obtained by a straight line operation, i.e. raw in one side and finished out the other side. Order assembly can be moved away with only a slight loss of efficiency .

To avoid fir e, install the open fryer with minimum clearance from all combustible materials, 2 inches (5.08 cm) from the side and 4 inches (10.16 cm) from the back. Minimum clearance from all non-combustible materials, 0 inches (0.00 cm) from the side and 0 inches (0.00 cm) from the back. If installed properly, the open fryer is designed for operation on non-combustible floors only

2-4. LEVELING THE FRYER

T o prevent sever e burns from splashing hot oil, position and install fryer to prevent tipping or movement. Restraining ties may be used for stabilization.

For proper operation, the open fryer should be level from side-to-side and front to back. Using a level placed on the flat areas around the vat collar, on the middle well, and then adjust the casters until the unit is level.

2-2 609

Model EEG-141, 142, 143, 144

2-5. VENTILATION OF FR YER

2-6. GAS SUPPL Y

The fryer should be located with provision for venting into an adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the steam exhaust and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer. W e recommend you consult a local ventilation or heating company to help in designing an adequate system.

V entilation must conform to local, state, and national codes. Consult your local fire department or building authorities.

When installing the gas open fryer, do not attach an extension to the gas flue exhaust stack. This may impair proper operation of the burner, causing malfunctions and possible negative back draft.

The gas open fryer is factory available for either natural or propane gas. Check the data plate inside the left front door of the cabinet to determine the proper gas supply requirements. The minimum supply for natural gas is 7 inches water column (1.7 kPa) (17.0 mbar), and 10 inches water column (2.49 kPa) (24.9 mbar) for propane.

Do not attempt to use any gas other than that specified on on the data plate. Incorrect gas supply could cause a fire or explosion resulting in severe injuries and/or propety damage.

Please refer below for the recommended hookup of the fryer to main gas line supply .

To avoid possible serious personal injury:

• Installation must conform with local, state, and national

codes, the American National Standard Z223.1/NFPA 54

-(the latest edition) National Fuel Gas Code, and the local

municipal building codes. In Canada, the Natural Gas and Propane Installation Code is Codes - Gas Burning Appliances and local codes. In Australia, in accordance with Australian Gas Authority rules AG6012000, section AS5601.

809 2-3

CSA B149.1 & Installation

Model EEG-141, 142, 143, 144

2-6. GAS SUPPL Y (Continued)

• The fryer and its manual shutoff valve must be

disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.45 kPa) (34.5 mbar).

• The fryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.45 kPa) (34.5mbar).

• A standard one inch (2.54 cm), black steel pipe and malleable fittings should be used for gas service connections for 3 & 4 well open fryers, and 3/4 inch (1.91 cm) for 2 wells.

• Do not use cast iron fittings.

• Although one inch (2.54 cm) size pipe is recommended

for 3 & 4 wells and 3/4 inch (1.91 cm) for 2 wells, piping should be of adequate size and installed to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the meter and the open fryer. The pressure loss in the piping system should not exceed 0.3 in. water column (0.747 mbar).

Provisions should be made for moving the open fryer for cleaning and servicing. This may be accomplished by:

1. Installing a manual gas shutoff valve and a disconnect or union, or

2. Installing a heavy-duty design CSA certified connector. In order to be able to service this appliance, which is provided with casters, a connector complying with ANSI Z21.69-CAN 6.16 or CAN 1-6.10m88 and a quick-disconnect device, complying with ANSI Z21.41or CAN 1-6.9m70, must be installed. It must also be installed with restraining means to guard against transmission of strain to the connector as specified in the appliance manufacturer’s instructions.

3. See the illustration on the following page for the proper connection of flexible gas line and cable restraint.

The cable restraint limits the distance the open fryer can be pulled from the wall. For cleaning and servicing the unit, the cable must be unsnapped from the open fryer and the flexible gas line disconnected. This allows better access to all sides of the open fryer. The gas line and cable restraint cleaning or servicing is complete.

must be reconnected once the

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2-6. GAS SUPPL Y (Continued)

Model EEG-141, 142, 143, 144

609 2-5

2-7. GAS LEAK TEST

Model EEG-141, 142, 143, 144

Prior to turning the gas supply on, be sure the gas valve knob on the gas control valve is in the off position.

Upon initial installation, and after moving the unit, the piping and fittings should be checked for gas leaks. A simple checking method is to turn on the gas and brush all connections with a soap solution. If bubbles occur, it indicates escaping gas. In this event, the piping connection must be redone.

T o avoid fire or explosion, never use a lighted match or open flame to test for gas leaks. Ignited gas could result in severe personal injury and/or property damage.

2-8. GAS PRESSURE REGULA TOR SETTING

2-9. ELECTRICAL REQUIREMENTS

The gas pressure regulator on the gas control valve is factory set as follows:

• Natural: 3.5 inches water column (0.87 kPa) (8.72 mbar).

• Propane 10.0 inches water column (2.49 kPa) (24.9 mbar).

The gas pressure regulator has been set by Henny Penny and is not to be adjusted by the user.

• 120 V, 50/60 Hz, 1 PH, 12 A

• 230 V, 50 Hz, 1 PH, 7 A

The 120 volt gas fryer is factory equipped with a grounded (earthed) cord and plug for your protection against shock, and should be plugged into a three-prong grounded (earthed) receptacle. Do not cut or remove grounding (earthing) prong. Any 230 volt plug used on the 230 volt unit must conform to all local, state, and national codes.

T o avoid electrical shock, this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded (unearthed) conductors. The main power switch on this appliance does not disconnect all line conductors.

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2-9. ELECTRICAL REQUIREMENTS

(Continued)

Model EEG-141, 142, 143, 144

T o avoid electrical shock, do not disconnect the ground (earth) plug. This fryer must be adequately and safely grounded (earthed). Refer to local electrical codes for correct grounding (earthing) procedures or in absence of local codes, with The National Electrical Code, ANSI/NFP A No. 70-(the current edition). In Canada, all electrical connections are to be made in accordance with CSA C22.2, Canadian Electrical Code Part 1, and/or local codes.

Disconnect power supply before a thorough cleaning or servicing the fryer

2-10. MOTOR BEARINGS

2-11. LIGHTING AND

SHUTDOWN OF THE BURNERS

The electric motor bearings are permanently lubricated. DO NOT LUBRICATE.

1. Turn the power switch to the OFF position.

2. W ait at least 5 minutes and then turn the power switch to the

ON position.

3. Press button on the controls (left or right).

4. The burner lights and operates in a Melt Cycle until the

shortening reaches a preset temperature.

6. Once the display shows a product selection or a double dashes,

press the desired product button.

The fryer is equipped with a ignition spark module which has a set ignition safety time (TSA) of 90 seconds.

T o shutdown burner:

1. Press button on the controls (left or right).

2. Turn the power switch to the OFF position.

NOTE: This turns off all vats.

609 2-7

2-12. DIMENSIONS

Model EEG-141, 142, 143, 144

2-8 510

Model EEG-141, 142, 143, 144

SECTION 3. OPERA TION

3-1. OPERA TING COMPONENTS Refer to explanations on the next pages.

12 645 738

12 14

Figure 3-1

15 16

Figure 3-2

Figure 3-3

Figure 3-4

(Bulk Oil Supply

Fryers Only)

3-1 1009

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