Henny Penny EEE-143, EEE-141, EEE-142, EEE-144 User Manual

Henny Penny

Evolution Elite™

Reduced Oil Cap acity Open Fryers

(Split Vat & Full V at–

Model EEE-141 Model EEE-142 Model EEE-143 Model EEE-144

Electric)

OPERA TOR’S MANUAL

LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT

Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original

purchaser only for Henny Penny appliances and replacement parts:

NEW EQUIPMENT : Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor . Baskets will be repaired or replaced for ninety (90) days from date of original installation. Lamps and fuses are not covered under this Limited W arranty. T o validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.

FIL TER SYSTEM: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or other unapproved filters is not covered under this Limited Warranty.

REPLACEMENT P A R TS: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor .

The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and

maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.

The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of a part.

EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.

0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.

3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only . Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.

Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.

THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF W ARRANTY OR OTHER TERM. BUYER AGREES THA T NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENT AL OR CONSEQUENTIAL DAMAGES) SHALL BE AV AILABLE.

The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSL Y IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANT ABILITY AND FITNESS, AND ALL OTHER W ARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGA TION OR LIABILITY.

Revised 01/01/07

FM05-053-F

5-19-10

Model EEE-141,142, 143, 144

TABLE OF CONTENTS

Section Page

Section 1. INTRODUCTION ..........................................................................................1-1

1-1 Introduction...........................................................................................1-1

1-2 Proper Care ..........................................................................................1-1

1-3 Assistance .............................................................................................1-1

1-4 Safety ...................................................................................................1-2

Section 2. INST ALLATION.............................................................................................2-1

2-1 Introduction...........................................................................................2-1

2-2 Unpacking .............................................................................................2-1

2-3 Selecting the Fryer Location ..................................................................2-2

2-4 Leveling the Fryer ..................................................................................2-2

2-5 V entilation of Fryer ................................................................................2-3

2-6 Electrical Requirements ..........................................................................2-3

2-7 Dimensions ............................................................................................2-5

Section 3. OPERA TION ..................................................................................................3-1

3-1 Operating Components..........................................................................3-1

3-2 Set-Up Mode .......................................................................................3-5

3-3 Filling or Adding Oil...............................................................................3-6

3-4 Morning Start-Up Procedures ...............................................................3-7

3-5 Basic Operation ....................................................................................3-8

3-6 Idle Mode.............................................................................................3-8

3-7 Oil Guardian™ (Auto T op-Off) .............................................................3-9

3-8 Selecting Product with Different Setpoint................................................3-9

3-9 Replacing the JIB ..................................................................................3-9

3-10 Model EEE-141 Oil Reservoir...............................................................3-10

3-11 SmartFilter Express™ ...........................................................................3-11

3-12 Daily Filtering ........................................................................................3-13

3-13 Discarding Oil from V at Using Optional Discard Shuttle ..........................3-16

3-14 Operation Instructions for Optional Bulk Oil Disposal System.................3-17

3-15 Changing the Filter Pad..........................................................................3-18

3-16 Removing and Cleaning Basket Rest ......................................................3-20

3-17 Clean-Out Mode...................................................................................3-21

3-18 Check/Replace Filter Drain Pan O-Rings ...............................................3-24

3-19 Info Button Stats ...................................................................................3-25

3-20 Filter Button Stats..................................................................................3-25

3-21 Preventive Maintenance Schedule ..........................................................3-26

Section 4. INFORMA TION MODE ................................................................................4-1

4-1 Information Mode Details ......................................................................4-1

Section 5. PRODUCT PROGRAM MODE .....................................................................5-1

5-1 Modifying Product Settings ....................................................................5-1

i 510

Model EEE-141,142, 143, 144

T ABLE OF CONTENTS (Continued)

Section Page

Section 6. LEVEL 2 PROGRAMMING ...........................................................................6-1

6-1 Special Program Mode .........................................................................6-1

6-2 Clock Set.............................................................................................. 6-10

6-3 Data Logging, Heat Control, T ech, Stat and Filter Control Modes ..........6-10

Section 7. TROUBLESHOOTING ..................................................................................7-1

7-1 Troubleshooting Guide ...........................................................................7-1

7-2 Error Codes ..........................................................................................7-3

909 ii

SECTION 1. INTRODUCTION

Model EEE-141,142, 143, 144

1-1. INTRODUCTION

1-2. PROPER CARE

The Henny Penny reduced oil capacity open fryer is a basic unit of food processing equipment. This unit is used only in institutional and commercial food service operations.

As of August 16, 2005, the W aste Electrical and Electronic Equipment directive went into effect for the European Union. Our products have been evaluated to the WEEE directive. W e have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive (RoHS) and have redesigned our products as needed in order to comply . T o continue compliance with these directives, this unit must not be disposed as unsorted municipal waste. For proper disposal, please contact your nearest Henny Penny distributor .

As in any unit of food service equipment, the Henny Penny open fryer does require care and maintenance. Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times.

1-3. ASSISTANCE

Should you require outside assistance, call your local independent distributor in your area, or call Henny Penny Corp. at 1-800-417-8405 or 1-937-456-8405.

1-1 1108

Model EEE-141,142, 143, 144

1-4. SAFETY The Henny Penny open fryer has many safety features incorporated.

However, the only way to ensure a safe operation is to fully under stand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or safety related, the words DANGER, W ARNING, CAUTION, and NOTICE are used. Their usage is described below .

SAFETY ALER T SYMBOLS are used with DANGER, W ARNING, or CAUTION which indicates a personal injury

OR type hazard.

NOTICE is used to highlight especially important information.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

W ARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER INDICA TES AN IMMINENTL Y HAZARDOUS SITUA TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEA TH OR SERIOUS INJURY.

1108 1-2

1-4. SAFETY

(Continued)

Model EEE-141,142, 143, 144

Equipotential Ground Symbol

W aste Electrical and Electronic Equipment (WEEE) Symbol

Shock Hazard Symbols

Hot Surface Symbols

Pinch-Point Symbol (Auto-Lift Fryers)

1-3 310

SECTION 2. INST ALLA TION

Model EEE-141,142, 143, 144

2-1. INTRODUCTION

2-2. UNP ACKING

INSTRUCTIONS

This section provides the installation and unpacking instructions for the Henny Penny open fryer.

Installation of this unit should be performed only by a qualified service technician.

Do not puncture the fryer with any objects such as drills or screws as component damage or electrical shock could result.

Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure.

1. Cut and remove the metal bands from the carton.

2. Remove the carton lid and lift the main carton off the fryer .

3. Remove corner packing supports (4).

4. Cut the stretch film from around the carrier/rack box and remove it from the top of the fryer lid.

5. Cut and remove the metal bands holding the fryer to the pallet.

Remove filter drain pan and JIB shelf from fryer before removing fryer from pallet or damage to the unit could result. Figur e 1

6. Remove the fryer from the pallet.

Figure 1

T ake care when moving the fryer to prevent personal injury . The fryer can weigh up to 800 lbs. (363 kg).

510 2-1

Model EEE-141,142, 143, 144

2-3. SELECTING THE FRYER LOCATION

The proper location of the fryer is very important for operation, speed, and convenience. The location of the open fryer should allow clearances for servicing and proper operation. Choose a location which will provide easy loading and unloading without interfering with the final assembly of food orders. Operators have found that frying from raw to finish, and holding the product in warmers provides fast continuous service. Keep in mind, the best efficiency will be obtained by a straight line operation, i.e. raw in one side and finished out the other side. Order assembly can be moved away with only a slight loss of efficiency .

To avoid fire and ruined supplies, the area under the fryer should not be used to store supplies.

T o prevent sever e burns from splashing hot oil, position and install fryer to prevent tipping or movement. Restraining ties may be used for stabilization.

2-4. LEVELING THE FRYER

For proper operation, the open fryer should be level from side-to-side and front to back. Using a level placed on the flat areas around the vat collar, on the middle well, and then adjust the casters until the unit is level.

2-2 1108

Model EEE-141,142, 143, 144

2-5. VENTILATION OF FR YER

2-6. ELECTRICAL

REQUIREMENTS

The fryer should be located with provision for venting into adequate exhaust hood or ventilation system. This is essential to permit efficient removal of steam exhaust and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer. W e recommend you consult a local ventilation or heating company to help in designing an adequate system.

V entilation must conform to local, state, and national codes. Consult your local fire department or building authorities.

Check the data plate, mounted on the inside of the doors, to determine the correct power supply .

This fryer must be adequately and safely grounded (earthed) or electrical shock could result. Refer to local electrical codes for correct grounding (earthing) procedures or in absence of local codes, with The National Electrical Code, ANSI/NFPA No. 70-(the current edition). In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1, and/or local codes.

T o avoid electrical shock, this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded (unearthed) conductors. The main power switch on this appliance does not disconnect all line conductors.

(FOR EQUIPMENT WITH CE MARK ONL Y!) T o prevent electric shock hazard this appliance must be bonded to other appliances or touchable metal surfaces in close proximity to this appliance with an equipotential bonding conductor . This appliance is equipped with an equipotential lug for this purpose. The equipotential lug is marked with the following symbol .

1108 2-3

Model EEE-141,142, 143, 144

2-6. ELECTRICAL REQUIREMENTS

(Continued)

An all pole, separate disconnect switch, with proper capacity fuses or breakers must be installed at a convenient location between the fryer and the power source, and must be installed according to national and local codes. It should be an insulated copper conductor rated for 600 volts and 90o C. For runs longer than 50 feet (15.24 m), use the next larger wire size. CE units require a minimum wire size of 6 mm to be wired to the terminal block.

It is recommended that a 30 mA rated protective device such as a residual current circuit breaker (RCCB), or ground fault circuit interrupter (GFCI), be used on the fryer circuit.

Permanently connected electric fryers with casters must be installed with flexible conduit and a cable restraint, when installed in the United States. See illustration at left. Holes are available in the rear fryer frame for securing the cable restraint to the fryer . The cable restraint does not prevent the fryer from tipping.

DRYWALL CONSTRUCTION Secure I-bolt to a building stud. Do not attach to drywall only . Preferred installation is approximately six inches to either side of service. Cable restraint must be at least six inches shorter than flexible conduit.

Each vat has it’s own power cord assembly , and uses NEMA 15-50 S traight Plug or NEMA 15-60P.

The supply power cords shall be oil-resistant, sheathed flexible cable, no lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord.

2-4 109

2-7. DIMENSIONS

Auto-Lift Fryers

Front to rear dimension is 36-7/8 (93.66 cm).

For doorways 36 in. (91.44 cm) or less, the protective bumper bar on rear of the fryer needs removed. See photo at below .

Model EEE-141,142, 143, 144

510 2-5

Model EEE-141,142, 143, 144

SECTION 3. OPERA TION

3-1. OPERA TING COMPONENTS Refer to explanations on the next pages.

12 645738

Figure 3-1

12 14

Figure 3-2

Figure 3-3

3-1 110

Figure 3-4

(Bulk Oil Supply

Fryers Only)

Model EEE-141,142, 143, 144

3-1. OPERA TING COMPONENTS (Continued)

Refer to Figures 3-1, 3-2 & 3-3 in conjunction with the description of the functions below .

Fig. Item Description Function No. No.

3-1 1 This LED lights when the control calls for heat for the left

vat(s), and the elements come on and heat the oil

3-1 2 During normal operation, press this button to start and stop

cook cycles for the left basket; press to change displayed product; also used for

√ √

√ to indicate YES or to confirm

√ √

3-1 3 During normal operation, press this button to start and stop

cook cycles for the left basket; press to change displayed product; also used for X to indicate NO or cancel

3-1 4 Digital Display Shows the product codes; shows the timer countdown during

cook cycles; shows the prompts during the filter modes; shows the selections in the Program Mode; shows the temperature of the oil by pressing ; shows error codes (also displays in several languages)

3-1 5 Press once to view oil temperature; press twice to vew the

setpoint temperature; Used in the Programming Modes; also used for button; press to display the following fryer information status: a. actual oil temperature b. oil setpoint temperature c. recovery information for each vat

3-1 6 Used in the Programming and Filtering Modes; left button used

for left split vatand right button used for or buttons; press to view the following filtering stats: a. number of cook cycles before next filter-Global Filter Mode or

percentage of filter allowance-Mixed Mode

b. time and date of the most recent filter on each vat

3-1 7 Used to access the Program Modes; used as button to

advance to the next parameters in Program and Filter Modes; press to select 2nd languages and volumes

3-1 8 This LED lights when the control calls for heat for the right

vat(s), and the elements come on and heat the oil

3-1 9 Press to turn on and off the heat system for the left vat(s)

110 3-2

Model EEE-141,142, 143, 144

3-1. OPERA TING COMPONENTS (Continued)

Fig. Item Description Function No. No.

3-1 10 & 11 Each product button LED lights when that particular product has

been selected, or when it is compatible with cook temperature

Press to select the desired product; press to place the letters under the button, during naming a product in Program Mode

T he can be used to start an Idle Mode if enabled in Special Program Mode

3-1 12 During normal operation, press this button to start and stop

cook cycles for the right basket; press to change displayed product; press to confirm prompts in the filter modes; also used for

√ √

√ to indicate YES or confirmation

√ √

3-1 13 During normal operation, press this button to start and stop

cook cycles for the right basket; press to change displayed product; press to deny prompts in the filter modes; also used for X to indicate NO or cancel

3-1 14 Press to turn on and off the heat system for the right vat(s)

3-1 15 Auto-lift equipped fryers ONLY . Press to raise or lower baskets.

3-2 16 A Filter Beacon® is found beside each black drain knob; when

lit blue , indicates the oil should be filtered at this time;

beacon flashes when the drain needs opened or closed

3-3 17 When the power switch is turned to the ON position, power is

supplied to the controls and pumps

3-4 18 For fryers with a bulk oil supply , press this button to fill the JIB

3-3 110

Model EEE-141,142, 143, 144

Figure 3-5

Fig. Item Description Function No. No.

3-5 1 Filter Drain Pan Assy. Oil is drained into this pan and then is pumped

through filters to help prolong the use of the oil

3-5 2 Basket Rest The baskets hang on this when not in use, or to drain the

product after a cook cycle

3-5 3 V at Covers Covers the vat when not in use

3-5 4 Drain Knob Pull-out on black knobs to open drain valve and oil drains

from vat; Push-in to close drain valve and oil can be pumped into vat

3-5 5 JIB Jug-in-a-Box; holds oil to be pumped into vats to top-off

the oil level by the Oil Guardian™ process

909 3-4

Model EEE-141,142, 143, 144

3-2. SET -UP MODE

Upon initial start-up, the controls will ask to confirm the settings for the fryer.

When the main power switch is turned on, “OFF” shows in both displays. Press on either side and *SETUP* *ENTER CODE* shows in the displays. Press 1, 2, 3, and “LANGUAGE” shows on the left display , “ENGLISH” on the right display.

Use or buttons to change the operation display to, “FRANCAIS”, “ESPANOL”, “PORTUG”, “DEUTSCHE”, “SVENSKI”, “RUSSIAN”.

Press to continue with the other set-up items which include:

• TEMP FORMAT -

F or oC

• TIME FORMAT - 12-HR OR 24-HR

• ENTER TIME - Time of day (use product buttons to change)

• ENTER TIME - AM OR PM

• DATE FORMAT - US (MM-DD-YY) or

INTERNATIONAL (DD-MM-YY)

• ENTER DATE - Today’s date (use product buttons to change)

• DAYLIGHT SAVING TIME - 1.OFF; 2.US (2007 & after);

3.EURO; 4.FSA (US before 2007)

• FRYER TYPE - ELEC or GAS

• VAT TYPE - FULL OR SPLIT

• AUTOLIFT ENABLED? - NO LIFT or YES LIFT

• BULK OIL SUPPLY - YES or NO

• BULK OIL DISPOSE? - YES or NO

• S/N - Shows serial number of the unit or can be recorded (THIS

SERIAL NUMBER SHOULD MATCH THE SERIAL NUMBER ON THE DATA PLATE, ON THE DOORS.)

• 2nd LANGUAGE - By setting a second language in the controls,

2 languages can now be easily chosen by pressing during normal operation. One language shows in the left display and the second language shows in the right display . Pressing the

√√

√ button under the desired

√√

language, selects that language seen in displays.

• 2nd VOLUME - By setting a second volume in the controls,

2 volumes can now be easily chosen by pressing twice during normal operation. One volume setting shows in the left display (NONE to 10; 10 being the loudest) and the second volume shows in the right display. To select the volume, press the

√√

√ button under the desired

√√

volume .

• SETUP COMPLETE

Unless otherwise indicated, use or to change settings.

The Setup Mode can also be accessed by re-initializing the controls, in Special Program Mode, in Level 2 programming (SP-3).

3-5 909

3-3. FILLING OR ADDING OIL

Figure 1

Model EEE-141,142, 143, 144

The oil level must always be above the heating elements when the fryer is heating and at the oil level indicators on the rear of the vat. Failure to follow these instructions could result in a fire and/or damage to the fryer.

Solid oil is not recommended. Solid oil could cause clogging and pump failures.

1. It is recommended that a high quality liquid frying oil be used in

the open fryer. Some low grade oils have a high moisture content which causes foaming and boiling over.

Wear gloves to avoid severe burns when pouring hot oil into vat. Oil and all metal parts that are in contact with the oil are extremely hot; take care to avoid splashing.

Figure 2

2. Oil Capacities:

Full-size vats = 15 quarts/30 lbs (14.2 liters/13.6 kg) Split-vats = 7.5 quarts/15 lbs (7.1 liters/6.8 kg).

All vats have 2 level indicator lines inscribed on the rear wall of the vat, in which, the upper-most line shows the oil at the proper level when heated. Figures 1 & 2.

3. Place basket support inside of vat and fill vat with cold oil to the

lower indicator. Figure 3.

Filling Vat from Bulk Supply (Must be equipped with optional accessories & controls set to “YES” for “Bulk Oil Supply?” in Set-Up Mode)

1. Turn the main power switch to the ON position.

2. Place basket support inside of vat. Figure 3.

3. Press and hold (on either side) until display shows

*FILTER MENU*, along with 1.AUTO FILTER?

4. Press and release button 6 times until display shows

“7. FILL POT FROM BULK”.

5. Press

“ vat and display shows “FILLING”.

6. Once oil is to the lower fill line, release

returns to “FILL VAT” “ button twice to return to normal operation.

√√

√ button and display shows “FILL VAT” and then

√√

√=PUMP” “X=DONE”. Press and hold

√√

√=PUMP” “X=DONE”. Press X

√√

√ button again to fill

√√

√ button and display

√√

Figure 3

Press and hold the black button behind the right door to fill the JIB from the Bulk Supply as needed. Figure 3.

1009 3-6

+ 44 hidden pages