Henny Penny EEE-142, EEE-144 Operation Manual

Henny Penny
Evolution Elite
Reduced Oil Capacity Open Fryers
(Split Vat & Full Vat– Electric)
Model EEE-141 Model EEE-142 Model EEE-143 Model EEE-144
OPERATOR’S MANUAL
REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT
chaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. Baskets will be repaired or replaced for ninety (90) days from date of original installation. Lamps and fuses are not covered under this Limited Warranty. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
FILTER SYSTEM: Failure of any parts within a fryer fi lter system caused by the use of the non-OEM fi lters or other unapproved fi lters is not covered under this Limited Warranty.
REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and
maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.
The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fi ttings, and hardware, will be the responsibility of the owner.
Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No allow­ance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be fi led.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES) SHALL BE AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EX­PRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHO­RIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.
Revised 01/01/07
FM05-053-G
Revised 8-10-11 - Original Instructions
Model EEE-141, 142, 143, 144
TABLE OF CONTENTS
Section Page
Section 1. INTRODUCTION ..................................................................................................... 1-1
1-1 Introduction ................................................................................................... 1-1
1-2 Features.......................................................................................................... 1-1
1-3 Proper Care .................................................................................................... 1-1
1-4 Assistance ...................................................................................................... 1-2
1-5 Safety ............................................................................................................. 1-2
Section 2. INSTALLATION ....................................................................................................... 2-1
2-1 Introduction ................................................................................................... 2-1
2-2 Unpacking...................................................................................................... 2-1
2-3 Selecting the Fryer Location ......................................................................... 2-2
2-4 Leveling the Fryer ......................................................................................... 2-2
2-5 Ventilation of Fryer........................................................................................ 2-3
2-6 Electrical Requirements ................................................................................ 2-3
2-7 Dimensions .................................................................................................... 2-5
Section 3. OPERATION ............................................................................................................. 3-1
3-1 Operating Components .................................................................................. 3-1
3-2 Set-Up Mode ................................................................................................. 3-5
3-3 Filling or Adding Oil ..................................................................................... 3-6
3-4 Morning Start-Up Procedures ....................................................................... 3-7
3-5 Basic Operation ............................................................................................. 3-8
3-6 Idle Mode....................................................................................................... 3-8
3-7 Oil Guardian™ (Auto Top-Off) .................................................................... 3-9
3-8 Selecting a Product with a Different Setpoint ............................................... 3-9
3-9 Replacing the JIB .......................................................................................... 3-9
3-10 Model EEE-141 Oil Reservoir ...................................................................... 3-10
3-11 SmartFilter Express™ .................................................................................. 3-11
3-12 Daily Filtering ............................................................................................... 3-13
3-13 Discarding Oil from Vat Using Optional Discard Shuttle ............................. 3-16
3-14 Discarding Oil from Vat Using Optional Bulk Oil Dispose System ............. 3-17
3-15 Changing the Filter Pad ................................................................................. 3-18
3-16 Removing and Cleaning Basket Rest ............................................................ 3-21
3-17 Clean-Out Mode ............................................................................................ 3-21
3-18 Check/Replace Filter Drain Pan O-Rings ...................................................... 3-24
3-19 Filter Button Stats .......................................................................................... 3-25
3-20 Info Button Stats ............................................................................................ 3-26
3-21 Preventive Maintenance Schedule ................................................................. 3-26
i 811
Model EEE-141, 142, 143, 144
TABLE OF CONTENTS (Continued)
Section Page
Section 4. INFORMATION MODE ................................................................................ 4-1
4-1 Information Mode Details ................................................................... 4-1
Section 5. PRODUCT PROGRAM MODE ....................................................................5-1
5-1 Modifying Product Settings ................................................................. 5-1
Section 6. LEVEL 2 PROGRAMMING .......................................................................... 6-1
6-1 Special Program Mode ......................................................................... 6-1
6-2 Do Not Disturb ..................................................................................... 6-10
6-3 Clock Set .............................................................................................. 6-11
6-4 Data Logging, Heat Control, Tech, Stat, & Filter Control Mode ......... 6-11
Section 7. TROUBLESHOOTING .................................................................................. 7-1
7-1 Troubleshooting Guide ........................................................................7-1
7-2 Error Codes .......................................................................................... 7-3
811 ii
Model EEE-141, 142, 143, 144
SECTION 1. INTRODUCTION
1-1. INTRODUCTION The Henny Penny open fryer is a basic unit of food processing
equipment designed to cook foods better and easier. The micro computer-based design helps make this possible. This unit is used only in institutional and commercial food service operations, and operated by qualifi ed personnel.
• As of August 16, 2005, the Waste Electrical and Electronic Equipment directive went into effect for the European Union. Our products have been evaluated to the WEEE directive. We have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive (RoHS) and have redesigned our products as needed in order to comply. To continue compliance with these directives, this unit must not be disposed as unsorted municipal waste. For proper disposal, please contact your nearest Henny Penny distributor.
• Noise generated from this equipment is less than 70 dB(A).
1-2. FEATURES Easily cleaned
Uses 40% less oil
Full vat or split vat
Computer control
Stainless steel construction
Automatic oil top off
Self-diagnostic system built into controls
Built in fi lter with automatic fi ltration
Electric Immersion Heaters
1-3. PROPER CARE As in any unit of food service equipment, the Henny Penny open fryer does require care and maintenance. Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times.
Contact a qualifi ed service technician in case of major maintenance or repairs to the unit.
811 1-1
Model EEE-141, 142, 143, 144
1-4. ASSISTANCE Should you require outside assistance, call your local independent distributor in your area, or call Henny Penny Corp. at 1-800-417-8405 or 1-937-456-8405.
1-5. SAFETY The Henny Penny open fryer has many safety features incorporated. However, the only way to ensure a safe operation is to fully under stand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures.
This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Where information is of particular importance or safety related, the words DANGER, WARNING, CAUTION, and NOTICE are used. Their usage is described below.
SAFETY ALERT SYMBOL is used with DANGER, WARNING, or CAUTION which indicates a personal injury type hazard.
NOTICE is used to highlight especially important information.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
1-2 811
Model EEE-141, 142, 143, 144
1-5. SAFETY (Continued)
Equipotential Ground Symbol
Waste Electrical and Electronic Equipment (WEEE) Symbol
Shock Hazard Symbols
OR
OR
Hot Surface Symbols
Pinch-Point Symbol (Auto-Lift Fryers)
609 1-3
Model EEE-141, 142, 143, 144
SECTION 2. INSTALLATION
2-1. INTRODUCTION
2-2. UNPACKING
This section provides the installation and unpacking instructions for the Henny Penny Evolution Elite® fryer.
Installation of this unit should be performed only by a qualifi ed service technician.
Do not puncture the fryer with any objects such as drills or screws as component damage or electrical shock could result.
Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure.
1. Cut and remove the metal bands from the carton.
2. Remove carton lid and lift the main carton off the fryer.
Figure 1
3. Remove corner packing supports (4).
4. Cut the stretch fi lm from around the carrier/rack box and remove it from the top of the fryer lid.
5. Cut and remove the metal bands holding the fryer to the pallet, and remove fryer from pallet.
Remove fi lter drain pan and JIB shelf from fryer before removing fryer from pallet or damage to the unit could result.
Figure 1.
Take care when moving the fryer to prevent personal injury. The fryer weighs approximately 600 lbs. (272 kg) to 800 lbs. (363 kg).
609 2-1
Model EEE-141, 142, 143, 144
2-3. SELECTING THE FRYER LOCATION
The proper location of the fryer is very important for operation, speed, and convenience. The location of the open fryer should allow clearances for servicing and proper operation. Choose a location which will provide easy loading and unloading with­out interfering with the fi nal assembly of food orders. Opera- tors have found that frying from raw to fi nish, and holding the product in warmers provides fast continuous service. Keep in mind, the best effi ciency will be obtained by a straight line operation, i.e. raw in one side and fi nished out the other side. Order assembly can be moved away with only a slight loss of effi ciency.
To avoid fi re and ruined supplies, the area under the fryer should not be used to store supplies.
2-4. LEVELING THE FRYER
To prevent severe burns from splashing hot oil, position and install fryer to prevent tipping or movement. Restraining ties may be used for stabilization.
For proper operation, the open fryer should be level from side-to-side and front to back. Using a level placed on the fl at areas around the vat collar, on the middle well, and then adjust the casters until the unit is level.
2-2 609
Model EEE-141, 142, 143, 144
2-5. VENTILATION OF FRYER
2-6. ELECTRICAL REQUIREMENTS
The fryer should be located with provision for venting into an adequate exhaust hood or ventilation system. This is es­sential to permit effi cient removal of the steam exhaust and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer. We recommend you consult a local ventilation or heating company to help in designing an adequate system.
Ventilation must conform to local, state, and national codes. Consult your local fi re department or building authorities.
Check the data plate, mounted on the inside of the doors, to determine the correct power supply.
To avoid electrical shock, do not disconnect the ground (earth) plug. This fryer must be adequately and safely grounded (earthed). Refer to local electrical codes for cor­rect grounding (earthing) procedures or in absence of local codes, with The National Electrical Code, ANSI/NFPA No. 70-(the current edition). In Canada, all electrical connec­tions are to be made in accordance with CSA C22.2, Cana­dian Electrical Code Part 1, and/or local codes.
To avoid electrical shock, this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded (unearthed) conductors. The main power switch on this appliance does not disconnect all line conductors.
(FOR EQUIPMENT WITH CE MARK ONLY!) To prevent electric shock hazard, this appliance must be bonded to other appliances or touchable metal surfaces in close proximity to this appliance with an equipotential bonding conductor. This appliance is equipped with an equipotential lug for this purpose. The equipotential lug is marked with the following symbol.
809 2-3
Model EEE-141, 142, 143, 144
2-6. ELECTRICAL REQUIREMENTS (Continued)
An all pole, separate disconnect switch, with proper capacity fuses or breakers must be installed at a convenient location between the fryer and the power source, and must be installed according to national and local codes. It should be an insulated copper conductor rated for 600 volts and 90° C. For runs longer than 50 feet (15.24 m), use the next larger wire size. CE units require a minimum wire size of 6 mm to be wired to the terminal block.
It is recommended that a 30 mA rated protective device such as a residual current circuit breaker (RCCB), or ground fault circuit interrupter (GFCI), be used on the fryer circuit.
Permanently connected electric fryers with casters must be installed with fl exible conduit and a cable restraint, when in- stalled in the United States. See illustration at left. Holes are available in the rear fryer frame for securing the cable restraint to the fryer. The cable restraint does not prevent the fryer from tipping.
Each vat has it’s own power cord assembly, and uses either NEMA 15-50 Straight Plug or NEMA 15-60P.
DRYWALL CONSTRUCTION Secure I-bolt to a building stud. Do not attach to drywall only. Preferred installation is approximately six inches to either side of service. Cable restraint must be at least six inches shorter than fl exible conduit.
The supply power cords shall be oil-resistant, sheathed fl exible cable, no lighter than ordinary polychloroprene or other equiva­lent synthetic elastomer-sheathed cord.
2-4 109
Model EEE-141, 142, 143, 144
2-7. DIMENSIONS
Auto-Lift Fryers
Front to rear dimension is 36-7/8” (93.66 cm).
For doorways 36 in. (91.44 cm) or less, the protective bumper bar on the rear of the fryer must be temporarily removed. See photo below.
510 2-5
Model EEE-141, 142, 143, 144
SECTION 3. OPERATION
3-1. OPERATING COMPONENTS Refer to explanations on the next pages.
1
2
45
15
4
6
73
8
91311 12 1410
Figure 3-1
18
16
Figure 3-2
Figure 3-3
211 3-1
17
Figure 3-4
(Bulk Oil Supply Fryers
Only)
Model EEE-141, 142, 143, 144
3-1. OPERATING COMPONENTS (Continued)
Refer to Figures 3-1, 3-2 & 3-3 in conjunction with the descrip­tion of the functions below.
Fig. Item Description Function No. No.
3-1 1 This LED lights when the control calls for heat for the left vat(s), and the elements come on and heat the oil
3-1 2 During normal operation, press this button to start and stop cook cycles for the left basket; press to change displayed product; also used for to indicate YES or to confi rm
3-1 3 During normal operation, press this button to start and stop cook cycles for the left basket; press to change displayed product; also used for X to indicate NO or cancel
3-1 4 Digital Display Shows the product codes; shows the timer countdown during cook cycles; shows the prompts during the fi lter modes; shows the selections in the Program Mode; shows the temperature of the oil by pressing ; shows error codes (also displays in several languages)
3-1 5 Press once to view actual oil temperature; press twice to view oil set-point temperature; and press three times to view recovery information for each vat. Used in Programming Modes; used as button to back-up to a previous parameter in Program and Filter Modes.
3-1 6 Used to access the Filter Menu; left button used for left split vat and right button used for right split vat; also used for or buttons; press once to view the number of cook cycles before next fi lter-Global Filter or the mode or percentage of fi lter allowance-Mixed Filter; press twice to view the time and date of the most recent fi lter on each vat; or press three times to view the number of hours of use of the fi lter pad presently in the drain pan.
3-1 7 Used to access the Program Modes; used as button to advance to the next parameters in Program and Filter Modes; press to select 2nd languages and volumes
3-1 8 This LED lights when the control calls for heat for the right vat(s), and the elements ome on and heat the oil
3-1 9 Press to turn on and off the heat system for the left vat(s); on full vats either button can be used
3-2 811
Model EEE-141, 142, 143, 144
3-1. OPERATING COMPONENTS
(Continued)
Fig. Item Description Function No. No.
3-1 10 & 11 Each product button LED lights when that particular product has been selected, or when it is compatible with cook temperature
Press to select the desired product; press to place the letters under the button, during naming a product in Program Mode
The can be used to start an Idle Mode if enabled in Special Program Mode
3-1 12 During normal operation, press this button to start and stop cook cycles for the right basket; press to change displayed product; press to confi rm prompts in the fi lter modes; also used for to indicate YES or confi rmation
3-1 13 During normal operation, press this button to start and stop cook cycles for the right basket; press to change displayed product; press to deny prompts in the fi lter modes; also used for X to indicate NO or cancel
3-1 14 Press to turn on and off the heat system for the right vat(s)
3-1 15 Auto-lift equipped fryers ONLY. Press to raise or lower baskets.
®
A Filter Beacon
is found beside each black drain knob; 3-2 16 when lit blue , indicates the oil should be fi ltered at this time; beacon fl ashes when the drain
needs opened or closed
3-3 17 When the power switch is turned to the ON position, power
is supplied to the controls and pumps
3-4 18 For fryers with a bulk oil supply, press this button to fi ll the
JIB
811 3-3
Model EEE-141, 142, 143, 144
3
2
1
4
5
Figure 3-5
Fig. Item Description Function No. No.
3-5 1 Filter Drain Pan Assy. Oil is drained into this pan and then is pumped through fi lters to help prolong the use of the oil
3-5 2 Basket Rest The baskets hang on this when not in use, or to drain the product after a cook cycle
3-5 3 Vat Covers Covers the vat when not in use
3-5 4 Drain Valve Knob Pull-out on black knobs to open drain valve and oil drains from vat; Push-in to close drain valve and oil can be pumped into vat
3-5 5 JIB Jug-in-a-Box; holds oil to be pumped into vats to top- off the oil level by the Oil Guardian™ process
3-4 909
Model EEE-141, 142, 143, 144
3-2. SET-UP MODE
Upon initial start-up, the controls will ask to confi rm the set- tings for the fryer.
When main power switch is turned on, “OFF” shows in both displays. Press on either side and *SETUP* *ENTER CODE* shows in display. Press 1, 2, 3, and “LANGUAGE” shows on the left display, “ENGLISH” on the right display.
Use or buttons to change the operation display to: Greek “EΛΛHNIKA”, Russian “РУССКИИ”, Swedish “SVENSKA”, German “DEUTSCHE”, Portuguese “POR­TUG.”, Spanish “ESPANOL”, or French “FRANCAIS”.
Press to continue with the other set-up items which include:
o
• TEMP FORMAT -
F or oC
• TIME FORMAT - 12-HR or 24-HR
• ENTER TIME - Time of day (use product buttons to change)
• ENTER TIME - AM or PM
• DATE FORMAT - MM-DD-YY or DD-MM-YY
• ENTER DATE - Today’s date (use product buttons to change)
• DAYLIGHT SAVING TIME - 1.OFF; 2.US (2007 & after);
3.EURO; 4.FSA (US before 2007)
• FRYER TYPE - ELEC or GAS
• VAT TYPE - FULL OR SPLIT
• AUTOLIFT ENABLED? - NO LIFT or YES LIFT
• BULK OIL SUPPLY - YES or NO
• BULK OIL DISPOSE? - YES or NO
• S/N - Shows serial number of the unit or can be recorded (THIS SERIAL NUMBER SHOULD MATCH THE SERIAL NUMBER ON THE DATA PLATE, ON THE DOORS.)
• 2nd LANGUAGE - By setting a second language in the controls, 2 languages can now be easily chosen by pressing during normal operation. One language shows in the left display and the second language shows in the right display. Pressing the  button under desired language, selects that language seen in displays.
• 2nd VOLUME - By setting a second volume in the controls, 2 volumes can now be easily chosen by pressing twice during normal operation. One volume setting shows in left display (NONE to 10; 10 being the loudest) and a second volume shows in right display. To select volume, press button under desired volume .
• SETUP COMPLETE - OFF is displayed and unit shuts down.
Unless otherwise indicated, use or to change settings.
Setup Mode can also be accessed by re-initializing the controls, in Special Program Mode, in Level 2 programming (SP-3).
811 3-5
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