Henny Penny BFR-350 User Manual

Henny Penny

Blast Chiller/Freezer
Models BCC/BCR-140
Models BCC/BCR-175
Models BFR/BCR-350

TECHNICAL MANUAL

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

T ABLE OF CONTENTS

Section Page

Section 1. TROUBLESHOOTING...........................................................................................................1-1

1-1. Introduction ..................................................................................................................1-1

1-2. Safety........................................................................................................................... 1-1

1-3. Troubleshooting ............................................................................................................1-1

1-4. Alarm Messages..........................................................................................................1-5

Section 2. WIRING DIAGRAMS.............................................................................................................2-1

Section 3. PAR TS INFORMATION ......................................................................................................... 3-1

3-1. Introduction ..................................................................................................................3-1

3-2. Genuine Parts ..............................................................................................................3-1

3-3. How to Order Parts .....................................................................................................3-1

3-4. Prices ...........................................................................................................................3-1

3-5. Delivery .......................................................................................................................3-1

3-6. W arranty ...................................................................................................................... 3-1

3-7. Recommended Spare Parts for Distributors................................................................ 3-1

FM06-024

Revised 02-13-07

206 i

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

SECTION 1. TROUBLESHOOTING

1-1. INTRODUCTION

This section provides troubleshooting information in the form
of an easy-to-read table.

If a problem occurs during the first operation of a cabinet,
recheck the installation per the Installation Section of the Operator’s
Manual.

Before troubleshooting, always recheck the operation procedures in
the Operator’s manual.

1-2. SAFETY Where information is of particular importance or is safety

related, the words NOTICE, CAUTION, or WARNING are
used. Their usage is described below .

SAFETY ALER T SYMBOL is used with DANGER,
W ARNING, or CAUTION which indicates a personal
injury type hazard.

NOTICE is used to highlight especially important
information.

1-3. TROUBLESHOOTING

CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.

CAUTION used with the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.

W ARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.

T o isolate a malfunction, proceed as follows:

1. Clearly define the problem or symptom and when it occurs.

2. Locate the problem in the troubleshooting table.

3. Review all possible causes. Then, one at a time work through
the list of corrections until problem is solved.

If maintenance procedures are not followed corr ectly,
injuries and/or property damage could result.

603 1-1

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

1-3. TROUBLESHOOTING

(Continued)

Problem Cause Correction

The evaporator is iced-up Faulty de-icing heater Replace de-icing heater
after a De-icing Cycle

Evaporator temperature at end Increase the setting of step 8, in
of De-icing Cycle too low Programming Section of

Operator’s Manual

Maximum time of De-icing Cycle Increase the setting of step 7, in
too short Programming Section of

Operator’s Manual

T oo much water on evaporator The unit has been shut down without Start a De-icing Cycle
fins a De-icing Cycle

Slow to decrease Compressor not working properly Check compressor and re­in temperature (decline in place if necessary
performance)

Evaporator fan not working properly Check the fan and replace if

necessary

T emperature of room too high Ventilate the room

Not enough clearance around unit Relocate the unit; see Location

Section of the Operator’s
Manual

1-2 603

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

1-3. TROUBLESHOOTING
(Continued)

Problem Cause Correction

Slow to decrease Condenser obstructed by dirt Clean the condenser
in temperature (decline in
performance) Evaporator iced up Perform a De-icing Cycle

Refrigerating problem Check refrigeration circuit and

components

Display temperature does In Frigiprobe Mode, the display Normal
not match the actual inlet air shows the product temperature
temperature (No alarm)

In timer mode, or hold mode, Ohm out the probe and check
the probe may be showing the the reading with the table located
wrong temperature in this section; change the probe

if it is out of tolerance

Green compressor indicator Compressor and condenser fan
light on and the compressor do not work:
not working, or working - Faulty contactor Check contactor and change if
sometimes necessary

- Faulty control board relay-no Replace control board
voltage across terminals 10-11

Compressor works, but condenser
fan does not:

- Faulty condenser fan Replace fan

Compressor and condenser fan
work together:

- Faulty protection component Check items and replace if
for the compressor (overload necessary
protector, potential relay , start
and run capacitor)

- Faulty overload protector of Check fan and replace if
condenser fan necessary

603 1-3

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

1-3. TROUBLESHOOTING

(Continued)

Problem Cause Correction

Green compressor indicator V oltage across terminals 10-11
light off and compressor of control board:
is working - Control board relay bad Replace control board

No voltage across terminals 10-11
of control board:

- Faulty contactor Replace contactor

Green fan indicator light V oltage across terminals 8-9 of
on and fan(s) not working control board.

- Fan or capacitor bad Replace fan or its capacitor

- Fan thermo-switch tripped Allow the fan motor to cool to
see if the fan comes back on;
if the fan does not come back
on, or it keeps tripping, re­place the fan

No voltage across terminals 8-9
of control board:

- Faulty control board relay Replace control board

All indicator lights off and Check electrical supply Plug unit into receptacle, or
ON/OFF switch will not reset wall circuit breaker
operate

Fuse of control board blown Change the fuse

No voltage from the control Change the control board
board transformer

Connector between the control Check the connection
board and display board not
connected properly

Bad wire in the connector between Replace the connector
the control board and display
board

1-4 603

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

1-4. ALARM MESSAGES In the event of a system failure, the digital display will show an

alarm message. These messages are coded; “AL 1”, “AL-2”,
“AL-3”, “AL-5”, and “AL-6.” When an alarm occurs, the red
alarm LED will illuminate and a buzzer (optional) will sound. Press
the Alarm button to stop the buzzer .

The unit can operate on auto back-up if an alarm sounds for a
faulty probe. Must select the Timer Mode, and enter a time.

Display Cause Correction

“AL-1” Faulty air temperature Replace the probe; unit can operate on auto

probe back-up until a new probe is installed

“AL-2” Faulty evaporator probe Replace the probe; the de-icing cycle can operate at

50% of the setting in step 7 of the Programming Section

“AL-3” Faulty Frigiprobe Replace the probe; the Frigiprobe Mode will not

operate, but the unit will operate in the Timer Mode

“AL-5” Temperature too low Faulty control board - replace control board;

in the hold mode faulty contactor - replace contactor

“AL-6” Temperature too high in Faulty control board - replace control board;

the hold mode door opened too much - make sure door stays

closed as much as possible

603 1-5

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

1-6 603

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

SECTION 2. WIRING DIAGRAMS

Wiring diagrams applicable to the blast chillers and blast freezers are provided on the following pages. Also,
two pages are provided after the wiring diagrams which list the service replacement parts available for the
various models of the Henny Penny blast chillers and blast freezers.

603 2-7

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

2-8 603

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

603 2-9

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

2-10 305

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

305 2-11

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

2-12 305

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT

Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original

purchaser only for Henny Penny appliances and replacement parts:

NEW EQUIPMENT : Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in
material or workmanship within two (2) years from date of original installation, will be repaired or replaced without
charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor . Baskets will be repaired or replaced for ninety (90)
days from date of original installation. Lamps and fuses are not covered under this Limited W arranty. To validate this
warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.

FILTER SYSTEM: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or
other unapproved filters is not covered under this Limited Warranty.

REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be defective in
material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without
charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor .

The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and

maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.

The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any
labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of
a part.

EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship
issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to
any misuse or abuse, such as heating of the frypot without shortening.

0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will
be replaced at no charge for parts, labor , or freight. Henny Penny will either install a new frypot at no cost or
provide a new or reconditioned replacement fryer at no cost.

3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will
be replaced at no charge for the frypot only . Any freight charges and labor costs to install the new frypot as
well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and
hardware, will be the responsibility of the owner.

Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No
allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during
shipping, notify the sender at once so that a claim may be filed.

THE ABOVE LIMITED WARRANTY SETS FOR TH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH
OF W ARRANTY OR OTHER TERM. BUYER AGREES THA T NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCI­DENT AL OR CONSEQUENTIAL DAMAGES) SHALL BE AVAILABLE.

The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the
equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EX­PRESSL Y IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANT ABILITY AND FIT­NESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY
PERSON TO ASSUME FOR IT ANY OTHER OBLIGA TION OR LIABILITY.

Revised 01/01/07

207 2-13

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

SECTION 3. P ARTS INFORMATION

3-1. INTRODUCTION This section identifies and lists the replaceable parts of the

Henny Penny blast chiller/freezer.

3-2. GENUINE P ARTS Use only genuine Henny Penny parts in your cabinet. Using a

part of lesser quality or substitute design may result in cabinet
damage or personal injury .

3-3. HOW TO ORDER PARTS Once the part you want to order has been found in the Parts

List, write down the following information:

1. From the Parts List
(Sample)

Item Number 13
Part Number 9501.6267
Description Condenser

2. From the data plate
(Sample)

Product Number BCF .100
Serial Number 0001
Voltage 208V

3-4. PRICES Y our distributor has a price parts list and will be glad to inform you

of the cost of your parts order.

3-5. DELIVERY Commonly replaced items are stocked by your distributor

and will be sent out when your order is received. Other parts
will be ordered by your distributor from Henny Penny Corpora­tion. Normally , these will be sent to your distributor within three
working days.

3-6. WARRANTY All replacement parts (except lamps and fuses) are covered

under warranty for 90 days against manufacturing defects
and workmanship. If damage occurs during shipping, notify
the carrier at once so that a claim may be properly filed. Refer
to warranty on the front of this section for other rights and
limitations.

3-7. RECOMMENDED

SPARE P ARTS FOR
DISTRIBUTORS

Recommended replacement parts, stocked by your distributor, are
indicated with

√ √

√ in the parts lists. Please use care when ordering

√ √

recommended parts, because all voltages and variations are
marked. Distributors should order parts based upon common
voltages and equipment sold in their territory .

3-1 206

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

Quantity BFR/

Item BCC BCR BCC BCR BCR

No. Part No. Description 140 140 175 175 350

√√

√ 1 9504.0205 Control PC Board 11111

√√
√√

√ 2 9503.3692 Display PC Board 11111

√√
√√

√ 3 9503.3700 Auxiliary Display Board 11111

√√

4 9503.3759 Connecting Cable 11111

√√

√ 5 9503.7719 Communication Board 11111

√√

6 9503.8436 Printer 11111
7 9503.8428 Printer Connecting Cable 11111

√√

√ 8 9503.3726 Buzzer - 240V - UL 11111

√√

9 9500.7936 Drier 1 - 1 - -

√√

√ 10 9503.6232 De-icing Heater - UL - 500W 33336

√√
√√

√ 11 9500.7209 Air Probe 11111

√√
√√

√ 12 9500.7209 Evaporator Probe 11111

√√
√√

√ 13 9502.6563 Run Capacitor - 4 mF 3333-

√√

14 9560.0334 Evaporator Fan 33334
15 9505.3963 Evaporator Fan Grid - UL 33334

√√

√ 16 9502.0400 Frigiprobe 11111

√√
√√

√ 17 9503.3643 Fuse Holder 11111

√√
√√

√ 18 9503.3650 Fuse - 10A 11111

√√
√√

√ 19 9503.0185 Varistor V320LA20A 11111

√√

20 9503.3601 Control Panel Decal 1111­20 9503.6224 Control Panel Decal - BCR-350 ----1
21 9501.5186 Contactor - UL/CSA - 3P 23A/AC3 - - 1 - 1

(BCC-175 before Oct. 2004, order 9502.0848 also)

21 9503.0912 Contactor - UL/CSA - 3P 12A/AC3 1 ---­22 9503.3304 Condenser Fan Motor-25W , 230V, 60 Hz - - 1 - ­22 9502.1846 Condenser Fan Motor-120W , 230V, 60 Hz 1 ---­23 9501.8644 Water Condenser - 1 15V - - 1 - ­24 9503.7784 Condenser - UL 1 ---­25 9503.3312 Fan Blade for Condenser - BCC-175 - - 1 - ­26 9503.6190 Compressor - BCC-175 - - 1 - ­26 9502.1762 Compressor - BCC-140 1 ---­27 9502.8668 Evaporator - BCC/BCR-175 - - 1 1 ­27 9501.6283 Evaporator - BCC/BCR-140 1 1 - - ­27 9502.8676 Evaporator - BCR-350 ----1

√√

√ 28 9503.6174 Thermal Overload Relay - BCC-175 - - 1 - -

√√
√√

√ 28 9503.6158 Thermal Overload Relay - BCC-140 1 ----

√√
√√

√ 29 9503.6257 F. Frame Heater -BCC-175; BCR-175/350 - - 2 2 2

√√
√√

√ 29 9503.7735 Front Frame Heater-75W -BCC/BCR-140 1 1 - - -

√√
√√

√ 30 9502.5995 Expansion V alve-BCC-175; BCR-175/350 - - 1 1 2

√√
√√

√ 30 9502.6951 Expansion V alve - BCC/BCR-140 1 1 - - -

√√
√√

√ 30 9502.5383 Expansion V alve - BFR-350 ----2

√√

31 9500.8850 Nozzle-Exp.V alve-BCC-175; BCR-175/350 - - 1 1 2
31 9500.8843 Nozzle-Expansion V alve - BCC/BCR-140 1 1 - - -

√√

√ recommended parts

√√

606 3-2

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350

Quantity BFR/

Item Part BCC BCR BCC BCR BCR

No. No. Description 140 140 175 175 350

31 9500.8967 Nozzle-Expansion V alve BFR-350 ----2
32 9500.7993 Water Pressure Valve - BCC-175 - - 1 - -

√√

√ 33 9503.6182 High Pressure Switch - BCC-140 1 ----

√√

34 9502.5045 Liquid Receiver - BCC-140 1 ---­34 9550.4585 Door - BCC/BCR-175/350 - - 1 1 1
34 9550.6630 Door - BCC/BCR-140 1 1 - - ­35 9543.0831 Front Panel for Printer - BCC/BCR-175 - - 1 1 ­35 9542.5989 Front Panel for Printer - BCC/BCR-140 1 1 - - ­36 9541.6053 Vert. Evap. Deflector-BCC/BCR-175 - - 1 1 ­36 9541.7671 Vert. Evap. Deflector-BCR-350 ----1
37 9505.3674 Door Seal - BCC/BCR-175/350 - - 1 1 1
37 9505.4466 Door Seal - BCC/BCR-140 1 1 - - ­38 9501.9998 Floor Door Seal - BCC/BCR-175 - - 1 1 ­39 9541.8919 Left and Right Side Panels - BCC/BCR-175 - - 2 2 ­40 9542.5963 LH Panel-BCC-140; LH & RH-BCR-140 1 2 - - ­41 9542.7225 Right Side Panel - BCC-140 1 ---­42 9543.0419 Top Cover with Condensing Unit-BCC-140 1 ---­42 9543.0518 Top Cover w/o Condensing Unit-BCR-140 - 1 - - ­42 9543.0427 Top Cover with Condensing Unit-BCC-175 - - 1 - ­42 9543.0542 Top Cover w/o Cond.Unit-BCR-175/350 - - - 1 1
43 9502.8601 Door Latch - BCC/BCR-175; BCR-350 - - 1 1 1
43 9501.4551 Door Latch with Strike - BCC/BCR-140 1 1 - - ­44 9502.8619 Door Strike - BCC/BCR-175; BCR-350 - - 1 1 1
45 9502.8585 Door Hinge - BCC/BCR-175; BCR-350 - - 2 2 1
45 9501.4601 Door Hinge - BCC/BCR-140 1 1 - - ­46 9502.8593 Hinge Shim - BCC/BCR-175; BCR-350 - - 2 2 1

√√

√ 47 9503.6240 High Limit Safety Thermostat 11112

√√

48 9503.4583 Valve Body - BCR-140/175/350 - 1 - 1 1
49 9503.4591 Coil - BCR-140/175/350 - 1 - 1 1

√√

√ 50 9504.0128 Power Switch 11111

√√

51 03201 Printer Accessory Bracket 11111
52 9504.0139 32MM Plastic Drain 11111
53 9500.2804 32MM PVC Elbow 11111
54 9503.9236 32MM PVC - T 11111

√√

√ recommended parts

√√

3-3 806