Henny Penny BFR-350 Operator’s Manual

Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
Henny Penny
Blast Chiller/Freezer Models BCC/BCR-140 Models BCC/BCR-175 Models BFR/BCR-350
OPERAT OR’S MANUAL
Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original
purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor . Baskets will be repaired or replaced for ninety (90) days from date of original installation. Lamps and fuses are not covered under this Limited W arranty. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
FILTER SYSTEM: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or other unapproved filters is
REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor .
The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and
maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.
not covered under this Limited Warranty.
The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only . Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FOR TH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF W ARRANTY OR OTHER TERM. BUYER AGREES THA T NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCI­DENT AL OR CONSEQUENTIAL DAMAGES) SHALL BE AV AILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED W ARRANTY IS EX­PRESSL Y IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANT ABILITY AND FIT­NESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGA TION OR LIABILITY.
Revised 01/01/07
FM05-027-F
Revised 09-27-07
Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
T ABLE OF CONTENTS
Section Page
Section 1. INTRODUCTION ...................................................................................................................1-1
1-1. Blast Chiller/Freezer .................................................................................................... 1-1
1-2. Features ....................................................................................................................... 1-1
1-3. Proper Care ................................................................................................................. 1-1
1-4. Assistance.................................................................................................................... 1-1
1-5. Safety........................................................................................................................... 1-2
Section 2. INSTALLATION...................................................................................................................... 2-1
2-1. Introduction .................................................................................................................. 2-1
2-2. Unpacking ....................................................................................................................2-1
2-3. Electrical ...................................................................................................................... 2-2
2-4. Location ....................................................................................................................... 2-3
2-5. Refrigerant Information ............................................................................................... 2-6
2-6. Refrigeration Capacities .............................................................................................. 2 -6
2-7. BCC-175 Water Supply and Drain ..............................................................................2-6
2-8. De-Icing and Cleaning Water Drainage ...................................................................... 2-7
2-9. Remote Condensing Units Information........................................................................ 2-7
2-10. Operation Checklist......................................................................................................2-10
Section 3. OPERATION............................................................................................................................3-1
3-1. Introduction ..................................................................................................................3-1
3-2. Operating Controls .......................................................................................................3-1
3-3. Basic Operation ........................................................................................................... 3-4
3-4. De-Icing .......................................................................................................................3-7
3-5. Cleaning ....................................................................................................................... 3-8
3-6. Seasonal or Prolonged Shutdown.................................................................................3-9
3-7. Programming................................................................................................................3-10
Section 4. TROUBLESHOOTING...........................................................................................................4-1
4-1. Troubleshooting Guide ..................................................................................................4-1
4-2. Alarm Messages.......................................................................................................... 4-2
GLOSSARY .............................................................................................................................G-1
Distributor Lists - Domestic and International
i 605
Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
SECTION 1. INTRODUCTION
1-1. BLAST CHILLER/ The Henny Penny Blast Chillers are designed to carry out fast
FREEZER refrigeration of food products. The units are electronically con-
trolled for easy use and for consistent operation. The BCC/BCR-140 chills up to 140 lbs (65 kg) of product, the BCC/BCR-175 chills up to 175 lbs (80 kg), and the BCR-350 chills up to 350 lbs (160 kg) of product. The BFR-350 chills and freezes up to 350 lbs. (160 kg) of product.
1-2. FEA TURES Interior and exterior made of 304 stainless steel
Electronic controls with self diagnostics
Manual de-icing of the interior by electrical heater
Multi-sensored Frigiprobe food probe
Easily maintained
The BCC-140 and BCC-175 have water cooled condensing units
The BCR-140, BCR-175, and BCR-350 are shipped without condensing units
HACCP printer capabilities
The BFR/BCR-350 can use the combi MOR-215 & 220 and OPR-215 & 220
An auto backup cycle in case of an air temperature probe failure
As of August 16, 2005, the W aste Electrical and Electronic Equipment directive went into effect for the European Union. Our products have been evaluated to the WEEE directive. W e have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive (RoHS) and have redesigned our products as needed in order to comply . T o continue compliance with these directives, this unit must not be disposed as unsorted municipal waste. For proper disposal, please contact your nearest Henny Penny distributor.
1-3. PROPER CARE As in any unit of food service equipment, the Henny Penny blast
chillers do require care and maintenance. Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times.
1-4. ASSISTANCE Should you require outside assistance, just call your local indepen-
dent Henny Penny distributor in your area, call Henny Penny Corp.at 1-800-417-8405 toll free or 1-937-456-8405, or visit Henny Penny online at www .hennypenny.com.
907 1-1
Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
1-5. SAFETY The Henny Penny Blast Chiller/Freezer has safety features
incorporated. However, to ensure a safe operation, read and fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper proce­dures. Where information is of particular importance or safety related, the words NOTICE, CAUTION, and WARNING are used. Their usage is described below .
SAFETY ALER T SYMBOL is used with DANGER, W ARNING, or CAUTION which indicates a personal injury type hazard.
NOTICE is used to highlight especially important information.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in pr operty damage.
CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
W ARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
1-2 503
Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
SECTION 2. INSTALLATION
2-1. INTRODUCTION This section provides the installation for the Henny Penny
blast chiller.
Installation of this unit should be performed only by a qualified service technician.
Do not puncture the unit with any objects such as drills or screws, or component damage or electrical shock could result.
2-2. UNP ACKING The Henny Penny blast chiller has been tested, inspected, and
expertly packed to ensure arrival at its destination in the best pos­sible condition. The cabinet rests on a wooden skid and is then packed inside a wooden box with sufficient padding to withstand normal shipping treatment.
To avoid damage to the components, do not lay a unit on its side if it has a compr essor. If the unit has been on its side, the unit must be in an upright position for at least an hour before power is applied to the unit.
Check all components for signs of being loose or dam­aged, and make sure the system has refrigerant.
Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure.
T o remove the Henny Penny blast chiller from the box, you should:
1. Carefully cut banding straps.
2. Remove box from around unit.
3. Lift the unit off the skid.
503 2-1
Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
2-2. UNP ACKING (Continued)
T ake care when moving the unit to pr event personal injury . The BCC/BCR-140 and BCC/BCR-175 weigh between 400 (181 kg) and 550 lbs (249 kg), and the BFR and BCR-350 weigh approximately 770 lbs (350 kg).
4. Open door and remove packing from the inside of the unit.
5. Peel off any protective covering from the exterior of the cabinet.
6. Y our blast chiller is now ready for operation.
2-3. ELECTRICAL The electrical box is accessed at the top of the unit.
The data plate, located inside of the unit, will specify the correct electrical supply . The unit requires a grounded receptacle with a separate electrical line protected by a fuse or circuit breaker of the proper rating.
This unit must be adequately and safely grounded. Refer to local electrical codes for correct grounding procedures. If unit is not adequately grounded, electri­cal shock could result.
T o avoid electrical shock, this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded (unearthed) conductors.
2-2 505
Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
2-3. ELECTRICAL Refer to the table below for electrical ratings for both models. (Continued) Model No. Volts Watts Amps Freq. Phase
BCC-140 200 4700 18 50/60 3
208-240 4700 18 60 3
230 4700 20 50 1
BCC-175 200 5800 20 50/60 3
208-240 5800 20 60 3
400 5800 9 50 3N
BCR-140 200 2400 12 50/60 1
208-240 2400 12 60 1
230 2400 10 50 1
BCR-175 200 2400 12 50/60 1
208-240 2400 12 60 1
230 2400 12 50 1
BFR & 200 4100 15 50/60 3 BCR-350 208-240 4100 15 60 3
400 4100 10 50 3N
2-4. LOCA TION The blast chillers should be placed in an area where the doors can
be opened, for loading and unloading, without interruption. For proper operation and door closure, the cabinet must be level.
When placing models BFR/BCR-350 in a location, take into account the effect the cooling temperatures will have on the floor surface (ex: temperature rentention, condensatin under the flooring, frost, etc.). Damage to the floor could result.
For maximum efficiency , if the air temperature of the premises is more than 100° F (38° C), the room should have adequate ventilation, taking into account for the heat emitted by the unit.
503 2-3
2-4. LOCA TION (Continued)
Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
Make sure the models BCC/BCR-175 and BFR/BCR-350 are completely sealed to the floor to prevent water from seeping under the unit.
Clearances should be as follows:
BCC/BCR-140
T op 16 in. (400 mm) for air circulation Left Side 4 in. (100 mm) for air circulation Right Side 8 in. (200 mm) for air circulation Back 4 in (100 mm) for air circulation Front 26 3/8 in (668 mm) for door swing
2-4 505
BCC/BCR-175
T op 16 in. (400 mm) for air circulation Sides3 in. (76 mm) for air circulation Front33 3/8 in. (847 mm) for door swing
Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
BFR & BCR-350 T op 16 in. (400 mm) for air circulation Sides 3 in. (76 mm) for air circulation Back 4 in. (100 mm) for air circulation
Pass Thru-Front and Back 38-1/8 in (970 mm) for door swing Solid Back-Front 38-1/8 in. (970 mm) for door swing
505 2-5
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