Henny Penny BCC-140, BCR-140, BCC-175, BCR-175, BFR-350 General Manual
...
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
Henny Penny Blast Chiller/Freezer
BFR/BCR-350
BCC/BCR-175
BCC/BCR-140
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
LIMITED WARRANTY FOR HENNY PENNY APPLIANCES
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the
original purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: Any part of a new appliance, except lamps and fuses, which proves to be defective
in material or workmanship within two (2) years from date of original installation, will be repaired or replaced
without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To validate this warranty, the
registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be
defective in material or workmanship within ninety (90) days from date of original installation will be repaired
or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
The warranty for new equipment and replacement parts covers only the repair or replacement of the defective
part and does not include any labor charges for the removal and installation of any parts, travel or other expenses
incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or
workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover
any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new
frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to install
the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors,
high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be represented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If
damage occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY
FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY
(INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES) SHALL BE AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse;
(b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY
PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.
FM01-781
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
TABLE OF CONTENTS
Section Page
Section 1. INTRODUCTION ................................................................................................................... 1-1
1-1. Henny Penny Blast Chiller ........................................................................................... 1-1
1-2. Features ....................................................................................................................... 1-1
1-3. Proper Care ................................................................................................................. 1-1
1-4. Assistance .................................................................................................................... 1-1
1-5. Safety ........................................................................................................................... 1-2
Section 2. INSTALLATION ...................................................................................................................... 2-1
2-1. Introduction .................................................................................................................. 2-1
2-2. Unpacking .................................................................................................................... 2-1
2-3. Electrical ...................................................................................................................... 2-2
2-4. Location ....................................................................................................................... 2-3
2-5. Refrigerant Information ............................................................................................... 2-4
Section 3. OPERATION............................................................................................................................ 3-1
3-1. Introduction .................................................................................................................. 3-1
3-2. Operating Controls ....................................................................................................... 3-1
3-3. Basic Operation ........................................................................................................... 3-4
3-4. De-Icing ....................................................................................................................... 3-7
3-5. Cleaning ....................................................................................................................... 3-8
3-6. Seasonal or Prolonged Shutdown ................................................................................. 3-9
3-7. Programming ................................................................................................................ 3-10
Section 4. TROUBLESHOOTING ........................................................................................................... 4-1
4-1. Introduction .................................................................................................................. 4-1
4-2. Troubleshooting ............................................................................................................ 4-1
Section 5. WIRING DIAGRAMS AND PARTS INFORMATION ........................................................ 5-1
Wiring Diagram - BCC-140/175 .................................................................................. 5-1
Wiring Diagram - BCR-140/175 .................................................................................. 5-2
Wiring Diagram - BCR-350 ......................................................................................... 5-3
Parts List ...................................................................................................................... 5-4
100 i
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
SECTION 1. INTRODUCTION
1-1. BLAST CHILLER/ The Henny Penny Blast Chiller are designed to carry out fast
refrigeration of food products. The units are electronically controlled for easy use and for consistent operation. The
BCC/BCR-140, will chill up to 140 lbs (65 kg) of product, the
BCC/BCR-175 will chill up to 175 lbs (80 kg), and the BCR-350
will chill up to 350 lbs (160 kg) of product. The BFR-350 chills
and freezes up to 350 lbs. (160 kg) of product.
1-2. FEATURES • Interior and Exterior made of 304 Stainless Steel
• Electronic Controls with Self Diagnostics
• Manual De-icing of the Interior by Electrical Heater
• Multi-Sensored Frigiprobe food probe
• Easily Maintained
• The BCC-140 and BCC-175 have water cooled
condensing units
• The BCR-140, BCR-175, and BCR-350 are shipped
without condensing units
• HACCP Printer capabilities
• The BCC/BCR-140 and 175 can use the combi, MOR-20
• The BFR and BCR-350 can use the combi, MOR-40
1-3. PROPER CARE As in any unit of food service equipment, the Blast Chiller does
require care and maintenance. Suggestions for the proper care and
maintenance are contained in this manual.
The conscientious use of the recommended procedures,
coupled with regular maintenance, will result in few repairs to
the equipment. When such repairs are required, they may be
accomplished by following the repair steps contained in this
manual.
1-4. ASSISTANCE Should you require outside assistance, just call your local
independent distributor maintained by Henny Penny Corporation.
In addition, feel free to contact our corporate headquarters in
Eaton, Ohio. Dial 800-417-8405 toll free, or 937-456-8405.
201 1-1
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
1-5. SAFETY The Henny Penny Blast Chiller has may safety features incorpo-
rated. However, the only way to ensure a safe operation is to fully
understand the proper installation, operation, and maintenance
procedures. The instructions in this manual have been prepared to
aid you in learning the proper procedures. Where information is of
particular importance or safety related, the words WARNING,
CAUTION, and NOTE are used. Their usage is described below.
The word WARNING is used to alert you to a procedure,
that if not performed properly, might cause personal injury,
such as burns and/or loss of sight, and damage to the unit.
The word CAUTION is used to alert you to a procedure
that, if not performed properly, may damage the unit, or
product.
NOTE
The word NOTE is used to highlight especially important
information.
1-2 100
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
SECTION 2. INSTALLATION
2-1. INTRODUCTION This section provides the installation for the Henny Penny
Blast Chiller.
NOTE
Installation of this unit should be performed only by a
qualified service technician.
Do not puncture the skin of the Blast Chiller with drills or
screws, as component damage or electrical shock could
result. Also, if the unit is shipped with a compressor, Do Not
lay the unit on its side. If the unit has been on its side, the unit
must be in an upright position for at least an hour before
power is applied to the unit. Check all components for signs
of being loose or damaged, and make sure the system has
refrigerant. Failure to follow these instructions may cause
damage to the components.
2-2. UNPACKING The Henny Penny Blast Chiller has been tested, inspected, and
expertly packed to insure arrival at its destination in the best pos
sible condition. The cabinet rests on a wooden skid and is then
packed inside a wooden box with sufficient padding to withstand
normal shipping treatment.
NOTE
Any shipping damage should be noted in the presence of
the delivery agent and signed prior to his or her departure.
To remove the Henny Penny Blast Chiller from the box, you
should:
1. Carefully cut banding straps.
2. Remove box from around unit.
3. Lift the unit off the skid.
The BCC/BCR-140 and BCC/BCR-175 weighs between
400 (181 kg) and 550 lbs (249 kg), and the BFR and
BCR-350 weigh approximately 770 lbs (350 kg). Take care
when lifting units to prevent personnal injury.
201 2-1
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
2-2. UNPACKING 4. Open door and remove packing from the inside of the unit.
(Continued)
5. Peel off any protective covering from the exterior of the
cabinet.
6. Your Blast Chiller is now ready for operation.
If the blast chiller has been laid on its side, the unit must be
sitting upright for at least an hour before applying power to
the unit. Check all components for signs of being loose or
damaged, and make sure the system has refrigerant. Failure
to follow these instructions may causedamage to the
components. Failure to follow these instructions could cause
damage to the compressor.
NOTE
Be certain to save any literature that is packed inside the
cabinet, or separate boxes.
2-3. ELECTRICAL BCC-140 • 200 V, 50-60 Hz, 3 phase
• 208-240 V, 60 Hz, 3 phase
• 230 V, 50 Hz., 1 phase
BCC-175 • 200 V, 50-60 Hz, 3 phase
• 208-240 V, 60 Hz, 3 phase
• 400 V, 50 Hz., 3N phase
BCR-140 and 175 • 208-240 V, 60 Hz, single phase
• 230 V, 50 Hz, single phase
• 200 V, 50-60 Hz., single phase
BFR and BCR-350 • 200 V, 50-60 Hz, 3 phase
• 208-240 V, 60 Hz, 3 phase
• 400 V, 50 Hz., 3N phase
The data plate, located inside of the unit, will specify the correct
electrical supply. The unit requires a grounded receptacle with a
separate electrical line protected by a fuse or circuit breaker of the
proper rating.
The cabinet must be adequately and safely grounded
according to local electrical codes to prevent the possibility of electrical shock.
2-2 201
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
2-3. ELECTRICAL Refer to the table below for electrical ratings for both models.
(Continued) Model No. Volts Watts Amps Freq. Phase
BCC-140 200 4700 18 50/60 3
208-240 4700 18 60 3
230 4700 20 50 1
BCC-175 200 5800 20 50/60 3
208-240 5800 20 60 3
400 5800 9 50 3N
BCR-140 208-240 2400 12 60 1
230 2400 10 50 1
200 2400 12 50-60 1
BCR-175 200 2400 12 50/60 1
208-240 2400 12 60 1
230 2400 12 50 1
BFR & 200 4100 15 50/60 3
BCR-350 208-240 4100 15 60 3
400 4100 10 50 3N
2-4. LOCATION The Blast Chillers should be placed in an area where the doors can
be opened, for loading and unloading, without interruption. For
proper operation, the cabinet must be level.
For maximum efficiency, if the air temperature of the premises
is more than 100° F (38° C), the room should have adequate
ventilation, taking into account for the heat emitted by the unit.
Clearances should be as follows:
BCC/BCR-140 Top ........... 16 in. (400 mm) for air circulation
Left Side ... 4 in. (100 mm) for air circulation
Right Side . 8 in. (200 mm) for air circulation
Back ......... 4 in (100 mm) for air circulation
Front ........ 26 3/8 in (668 mm) for door swing
BCC/BCR-175 Top ........... 16 in. (400 mm) for air circulation
Sides ........ 3 in. (70 mm) for air circulation
Front ........ 33 3/8 in. (847 mm) for door swing
BFR & Top........... 16 in. (400 mm) for air circulation
BCR-350 Sides ........ 3 in. (70 mm) for air circulation
Pass Thru- Front and Back ... 38 1/8 in (970 mm) for door swing
Solid Back-Front ................... 38 1/8 in. (970 mm) for door swing
Back ................... 4 in. (100 mm) for air circulation
201 2-3
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
2-5. REFRIGERANT
INFORMATION Design Pressure
Refrigerant Type Amount of Refrig. High Low
BCC-140 R404A 6 lbs. (2.7 kg) 406 psig 102psig
(28 bar) (7 bar)
BCC-175 R404A 5.5 lbs. (2.4 kg) 406 psig 102 psig
(28 bar) (7 bar)
2-6. REFRIGERATION BCC/BCR-140
CAPACITIES -4o F (-20o C) at 6,800 BTU/hr (2.0 kw)
32o F (0o C) at 16,000 BTU/hr (4.7 kw)
BCC/BCR-175
-4o F (-20o C) at 11,300 BTU/hr (3.3 kw)
32o F (0o C) at 38,800 BTU/hr (9.0 kw)
BCR-350
-4o F (-20o C) at 25,000 BTU/hr (7.3 kw)
32o F (0o C) at 58,000 BTU/hr (17.0 kw)
BFR-350
-4o F (-20o C) at 81,900 BTU/hr (24.0 kw)
-40o F (-40o C) at 35,500 BTU/hr (10.4 kw)
2-4 201
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
SECTION 3. OPERATION
3-1. INTRODUCTION This section provides operating procedures for the Blast Chiller.
Sections 1, 2, and 3 should be read, and all instructions should be
followed before operating the cabinet.
This section contains an explanation of all controls and components and information on operating procedures and daily
maintenance.
If the blast chillers (that have compressors shipped with them)
have been laid on its side, the unit must be sitting upright for at
least an hour before applying power to the unit. Check all
components for signs of being loose or damaged, and make
sure the system has refrigerant. Failure to follow these
instructions may cause damage to the components. Failure to
follow these instructions could cause damage to the compres
sor.
3-2. OPERATING CONTROLS Pages 3-1 to 3-4 identifies and describes the function of all the
operating controls.
Fig. Item Description Function
No. No.
3-1 1 On/Off Button The On/Off button, when pressed, is a button on the
control panel that starts a chilling cycle. It also must be
pressed before any changes to the controls can be made,
and to start and stop the De-ice cycle.
3-1 2 Digital Display The Digital Display shows the temperatures, the time
(in a timing cycle), and the information in the technical
mode.
3-1 3 Up and Down The Up and Down Arrows are used when changing
Arrows times or settings.
3- 1 4 Alarm Button The Alarm button is used to stop the optional alarm buzzer
and to enter the technical mode.
3-1 5 Temp Button The Temp button is used to select either the chilling
mode.
3-1 6 De-ice Button The De-ice button is used to remove ice that may have
formed on the evaporator during a chilling cycle.
3-1 100
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-2. OPERATING CONTROLS
(Continued)
Fig. Item Description Function
No. No.
3-1 7 Select Button The Select button is used to choose between a timing
cycle or a cycle using the food probe.
3-1 8 Fan LED The Fan LED is a green light which illuminates when
the fan is running.
3-1 9 Compressor LED The Compressor LED is a green light which illuminates
when the compressor is running.
3-1 10 End-of-Cycle LED The End-of-Cycle LED is a green light which illumi-
nates at the end of a timing cycle, or food probe cycle.
3-1 11 Alarm LED The Alarm LED is a red light which illuminates when
the unit senses a fault in the system. (Ex: AL 1, AL 2,
etc.).
3-1 12 Chill LED The Chill LED is a green light which illuminates when
the chilling mode is selected.
3-1 13 Freeze LED The Freeze LED is a green light which illuminates
(Only applicable when the freezing mode is selected.
on BFR units)
3-1 14 De-ice LED The De-ice LED is a green light which illuminates
when the de-ice button is pressed.
3-1 15 Timer LED The Timer LED is a green light which illuminates when
the timing cycle is selected.
3-1 16 Frigiprobe LED The Frigiprobe LED is a green light which illuminates
when the food probe mode is selected.
201 3-2
Loading...