Henny Penny BCM-110 Installation Manual
Henny Penny
Blast Chiller/Freezer
Models BCF-24/65/110
BCM-110
OPERAT OR’S MANUAL
REGISTER WARRANTY ONLINE AT WWW .HENNYPENNY.COM
Model BCF-24/65/110, BCM-110
LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original
purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in
material or workmanship within two (2) years from date of original installation, will be repaired or replaced without
charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor . Baskets will be repaired or replaced for ninety (90)
days from date of original installation. Lamps and fuses are not covered under this Limited W arranty. T o validate this
warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
FILTER SYSTEM: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or
other unapproved filters is not covered under this Limited Warranty.
REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be defective in
material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without
charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor .
The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and
maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.
The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any
labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of
a part.
EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship
issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to
any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will
be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or
provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will
be replaced at no charge for the frypot only . Any freight charges and labor costs to install the new frypot as
well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and
hardware, will be the responsibility of the owner.
Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No
allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during
shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH
OF W ARRANTY OR OTHER TERM. BUYER AGREES THA T NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENT AL OR CONSEQUENTIAL DAMAGES) SHALL BE AV AILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the
equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSL Y IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANT ABILITY AND FITNESS, AND ALL OTHER W ARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY
PERSON TO ASSUME FOR IT ANY OTHER OBLIGA TION OR LIABILITY.
Revised 01/01/07
FM05-026-F
Revised 09-27-07
Model BCF-24/65/110, BCM-110
T ABLE OF CONTENTS
Section Page
Section 1. INTRODUCTION ...................................................................................................................1-1
1-1. Blast Chiller/Freezer .................................................................................................... 1-1
1-2. Features ....................................................................................................................... 1-1
1-3. Proper Care ................................................................................................................. 1-1
1-4. Assistance.................................................................................................................... 1-1
1-5. Safety........................................................................................................................... 1-2
Section 2. INSTALLATION......................................................................................................................2-1
2-1. Introduction .................................................................................................................. 2-1
2-2. Unpacking .................................................................................................................... 2-1
2-3. Electrical ...................................................................................................................... 2-2
2-4. Location ....................................................................................................................... 2-3
2-5. Refrigerant Information ...............................................................................................2-4
2-6. Compressor size...........................................................................................................2-4
2-7. Reversing Door Instructions ........................................................................................ 2-5
2-8. Operation Checklist...................................................................................................... 2-7
2-9. Refrigeration Capacities & Fan Speed ........................................................................ 2-7
Section 3. OPERATION............................................................................................................................ 3-1
3-1. Introduction ..................................................................................................................3-1
3-2. Operating Controls .......................................................................................................3-1
3-3. Basic Operation ........................................................................................................... 3-4
3-4. De-Icing ....................................................................................................................... 3-7
3-5. Cleaning ....................................................................................................................... 3-8
3-6. Seasonal or Prolonged Shutdown.................................................................................3-9
3-7. Programming................................................................................................................3-10
Section 4. TROUBLESHOOTING ...........................................................................................................4-1
4-1. Troubleshooting Guide..................................................................................................4-1
4-2. Alarm Messages .......................................................................................................... 4-2
GLOSSARY .............................................................................................................................G-1
Distributors List - Domestic and International
i 1105
Model BCF-24/65/110, BCM-110
SECTION 1. INTRODUCTION
1-1. BLAST CHILLER/ The Henny Penny Blast Chiller/Freezers are designed to carry
FREEZER out fast refrigeration and freezing of food products. The units
are electronically controlled for easy use and for consistent
operation.
1-2. FEA TURES • Interior and exterior made of 304 stainless steel
• Electronic controls
• Manual de-icing of the interior
• Multi-sensored Frigiprobe food probe
• Easily maintained
• Automatic evaporation for de-icing water
• The BCF-24 chills up to 10.9 kg (24 lbs) of product
• The BCF-65 chills up to 29.5 kg (65 lbs) of product
• The BCF-110 chills up to 50 kg. (1 10 lbs) of product
• HACCP printer capabilities (optional)
• An auto back-up cycle in case of an air temperature probe
failure
As of August 16, 2005, the W aste Electrical and Electronic
Equipment directive went into effect for the European Union.
Our products have been evaluated to the WEEE directive.
W e have also reviewed our products to determine if they
comply with the Restriction of Hazardous Substances directive
(RoHS) and have redesigned our products as needed in order
to comply . T o continue compliance with these directives, this
unit must not be disposed as unsorted municipal waste. For
proper disposal, please contact your nearest Henny Penny
distributor.
1-3. PROPER CARE As in any unit of food service equipment, the blast chiller/freezer
does require care and maintenance. Requirements for the maintenance and cleaning are contained in this manual and must become a
regular part of the operation of the unit at all times.
1-4. ASSISTANCE Should you require outside assistance, call your local independent
Henny Penny distributor in your area, call Henny Penny Corp. at
1-800-417-8405 toll free or 1-937-456-8405, or go to Henny
Penny online at www .hennypenny.com.
207 1-1
Model BCF-24/65/110, BCM-110
1-5. SAFETY The Henny Penny Blast Chiller/Freezer has many safety features
incorporated. However, the only way to ensure a safe operation is
to fully understand the proper installation, operation,
and maintenance procedures. The instructions in this manual have
been prepared to aid you in learning the proper procedures. Where
information is of particular importance or safety related, the words
DANGER, WARNING, CAUTION, and NOTICE are used.
Their usage is described below .
SAFETY ALER T SYMBOL is used with DANGER,
W ARNING, or CAUTION which indicates a personal injury
type hazard.
NOTICE is used to highlight especially important information.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
CAUTION used with the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
W ARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
DANGER INDICA TES AN IMMINENTL Y
HAZARDOUS SITUA TION WHICH, IF NOT
AVOIDED, WILL RESULT IN DEATH OR SERIOUS
INJURY.
1-2 503
Model BCF-24/65/110, BCM-110
SECTION 2. INST ALLA TION
2-1. INTRODUCTION This section provides the installation for the Henny Penny
Blast Chiller/Freezer .
Installation of this unit should be performed only by a
qualified service technician.
Do not puncture the unit with any objects such as
drills or screws, or component damage or electrical
shock could result.
2-2. UNP ACKING The Henny Penny Blast Chiller/Freezer has been tested, inspected,
and expertly packed to ensure arrival at its destination in the best
possible condition. The rack supports are secured inside the unit
with cardboard, and the slides for the racks are packed inside the
unit. The cabinet rests on a wooden skid and is then packed inside
a heavy cardboard carton with sufficient padding to withstand
normal shipping treatment.
To avoid damage to the components, do not lay the unit
on its side. If the unit has been on its side, the unit must
be in an upright position for at least an hour before
power is applied to the unit.
Check all components for signs of being loose or damaged, and make sure the system has refrigerant.
Any shipping damage should be noted in the presence of
the delivery agent and signed prior to his or her departure.
T o remove the Henny Penny Blast Chiller/Freezer from the carton,
you should:
1. Carefully cut banding straps.
2. Lift the carton off the unit.
3. Lift the unit off the skid.
503 2-1
Model BCF-24/65/110, BCM-110
2-2. UNP ACKING
(Continued)
The BCF-24 weighs about 250 lbs (112.5 kg), the
BCF-65 about 340 lbs (153 kg), and the BCF/BCM-110
about 364 lbs (165 kg). Care should be taken when
lifting unit to prevent personal injury .
4. Open door and remove packing from racks and the hori-
zontal slides from the inside of the unit.
5. Peel off any protective covering from the exterior of the
cabinet.
6. Install the slides onto the vertical racks.
7. Y our blast chiller/freezer is now ready for operation.
2-3. ELECTRICAL The blast chiller/freezer is available as a 208, 230, or 200 VAC, 50
or 60 Hz, single phase unit, both for domestic and international use.
The data plate, located on the left side of the unit, will specify the
correct electrical supply . The BCF-24 and 65 are shipped with a
6 foot, 7 inch (2 m) cord and plug, and requires a grounded
receptacle with a separate electrical line protected by a fuse or
circuit breaker of the proper rating. The NEMA number for the
plug is NEMA 6-20P.
This unit must be adequately and safely grounded.
Refer to local electrical codes for correct grounding
procedures. If unit is not adequately grounded, electri-
Electrical Box Location cal shock could result.
T o avoid electrical shock, this appliance must be
equipped with an external circuit breaker which will
disconnect all ungrounded (unearthed) conductors.
Refer to the table below for electrical ratings:
Model No. Volts Watts Amps Freq. Phase
BCF-24 208-240 2300 4.3 60 1
230 1800 9 50 1
200 1800 1 1 50 1
BCF-65 208-240 3000 7 60 1
230 2900 13 50 1
200 2500 12 50 1
BCF-110 208-240 4600 1 7 60 3
and 400 3100 9 50 3
BCM-110 200 3800 17 50/60 3
2-2 1105
Model BCF-24/65/110, BCM-110
2-4. LOCA TION The BCF-24, BCF-65, and BCF/BCM-110 should be placed in
an area where the doors can be opened, for loading and unloading,
without interruption.
For proper operation, and the door to seal properly , the cabinet
must be level, and can be leveled by means of the adjustable legs.
For maximum efficiency , if the air temperature of the premises
is more than 100° F (38° C), the room should have adequate
ventilation, taking into account for the heat emitted by the unit.
Minimum clearances around the unit, especially from sources
of heat, are shown in the diagrams below:
505 2-3
2-4. LOCA TION (Continued)
Model BCF-24/65/110, BCM-110
BCF/BCM-110
The models BCF-110 and BCR-1 10 require a 1 inch (25 mm) drain line.
2-5. REFRIGERANT Design Pressure
Refrigerant T ype Amount of Refrig.
INFORMATION High Low
BCF-65 R404A 3.3 lbs (1.5 kg) 345 psig 190psig
(23.8 bar) (13.1 bar)
BCF-24 R404A 2.4 lbs (1.1 kg) 335 psig 195 psig
(23.1 bar) (13.4 bar)
BCF-110/ R404A 3.3 lbs (1.5 kg) 425 psig 174 psig
BCM-110 (29.3 bar) (12.0 bar)
2-6. COMPRESSOR SIZE BCF-24
.75 Horsepower
BCF-65
1.5 Horsepower
BCF/BCM-1 10
2.5 Horsepower
2-4 1105
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