Henny Penny BCF-24, BCF-65, BCF-110, BCM-110 General Manual

Henny Penny Model BCF-24/65, BCF/BCM-110

Henny Penny Blast Chiller/Freezer

Model BCF-24 Model BCF-65

Model BCF-110/BCM-110

FM01-679

Henny Penny Model BCF-24/65, BCF/BCM-110

LIMITED WARRANTY FOR HENNY PENNY APPLIANCES

Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the

original purchaser only for Henny Penny appliances and replacement parts:

NEW EQUIPMENT: Any part of a new appliance, except lamps and fuses, which proves to be defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.

REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.

The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel or other expenses incidental to the repair or replacement of a part.

EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.

0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.

3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.

Any claim must be represented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.

THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES) SHALL BE AVAILABLE.

The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.

FM01-679

Henny Penny Model BCF-24/65, BCF/BCM-110

TABLE OF CONTENTS

Section Page

Section 1. INTRODUCTION ................................................................................................................... 1-1

1-1. Henny Penny Blast Chiller Freezer ............................................................................. 1-1

1-2. Features ....................................................................................................................... 1-1

1-3. Proper Care ................................................................................................................. 1-1

1-4. Assistance.................................................................................................................... 1-1

1-5. Safety ........................................................................................................................... 1-2

Section 2. INSTALLATION ...................................................................................................................... 2-1

2-1. Introduction .................................................................................................................. 2-1

2-2. Unpacking .................................................................................................................... 2-1

2-3. Electrical ...................................................................................................................... 2-2

2-4. Location ....................................................................................................................... 2-3

2-5. Refrigerant Information ............................................................................................... 2-4

2-6. Compressor size ........................................................................................................... 2-4

Section 3. OPERATION............................................................................................................................ 3-1

3-1. Introduction .................................................................................................................. 3-1

3-2. Operating Controls ....................................................................................................... 3-1

3-3. Basic Operation ........................................................................................................... 3-4

3-4. De-Icing ....................................................................................................................... 3-7

3-5. Cleaning ....................................................................................................................... 3-8

3-6. Seasonal or Prolonged Shutdown ................................................................................. 3-9

3-7. Programming ................................................................................................................ 3-10

Section 4. TROUBLESHOOTING ........................................................................................................... 4-1

4-1. Introduction .................................................................................................................. 4-1

4-2. Troubleshooting ............................................................................................................ 4-1

Section 5. MAINTENANCE .................................................................................................................... 5-1

5-1. Introduction .................................................................................................................. 5-1

5-2. Maintenance Hints ....................................................................................................... 5-1

5-3. Compressor, Drier, Expansion Valve, Sight Glass, and Condenser Fan ....................... 5-1

5-4. Display Board and Auxiliary Display Board ................................................................ 5-1

5-5. Control Board ..............................................................................................................5-2

5-6. Buzzer .......................................................................................................................... 5-3

5-7. Contactor ..................................................................................................................... 5-3

5-8. Door Frame Heater .....................................................................................................5-4

5-9. Evaporator Fan ............................................................................................................ 5-4

5-10. Air Probe and Evaporator Probe .................................................................................5-5

5-11. Frigiprobe ..................................................................................................................... 5-5

5-12. Fuse and Fuse Holder ..................................................................................................5-6

5-13. Condensation Evaporator .............................................................................................5-6

5-14. Door Seal ..................................................................................................................... 5-7

5-15. Run Capacitor ..............................................................................................................5-8

5-16. Start Capacitor and Start Relay ...................................................................................5-8

5-17. Preventive Maintenance ..............................................................................................5-9

Wiring Diagram ......................................................................................................................5-11

Refrigeration Diagram ............................................................................................................ 5-11

Electrical/Refrigeration Diagram ............................................................................................5-12

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TABLE OF CONTENTS (Continued)

Section Page

Section 6. PARTS INFORMATION ......................................................................................................... 6-1

6-1. Introduction .................................................................................................................. 6-1

6-2. Genuine Parts .............................................................................................................. 6-1

6-3. How to Order .............................................................................................................. 6-1

6-4. Prices ........................................................................................................................... 6-1

6-5. Delivery ....................................................................................................................... 6-1

6-6. Warranty ...................................................................................................................... 6-1

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Henny Penny Model BCF-24/65, BCF/BCM-110

SECTION 1. INTRODUCTION

1-1. BLAST CHILLER/ The Henny Penny Blast Chiller/Freezers are designed to carry

FREEZER out fast refrigeration and freezing of food products. The units

are electronically controlled for easy use and for consistent operation.

1-2. FEATURES • Interior and Exterior made of 304 Stainless Steel

• Electronic Controls

• Manual De-icing of the Interior

• Multi-Sensored Frigiprobe food probe

• Easily Maintained

• Automatic Evaporation for Deicing water

• The BCF-24 will Chill up to 10.9 kg (24 lbs) of Product

• The BCF-65 will Chill up to 29.5 kg (65 lbs) of Product

• The BCF-110 chills up to 50 kg. (110 lbs) of Product

• HACCP Printer capabilities (optional)

1-3. PROPER CARE As in any unit of food service equipment, the Blast Chiller/

Freezer does require care and maintenance. Suggestions for the proper care and maintenance are contained in this manual.

The conscientious use of the recommended procedures, coupled with regular maintenance, will result in few repairs to the equipment. When such repairs are required, they may be accomplished by following the repair steps contained in this manual.

1-4. ASSISTANCE Should you require outside assistance, just call your local

independent distributor maintained by Henny Penny Corporation.

In addition, feel free to contact our corporate headquarters in Eaton, Ohio. Dial 800-417-8405 toll free, or 937-456-8405.

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Henny Penny Model BCF-24/65, BCF/BCM-110

1-5. SAFETY The Henny Penny Blast Chiller/Freezer has may safety features

incorporated. However, the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or safety related, the words WARNING, CAUTION, and NOTE are used. Their usage is described below.

The word WARNING is used to alert you to a procedure, that if not performed properly, might cause personal injury, such as burns and/or loss of sight, and damage to the unit.

The word CAUTION is used to alert you to a procedure that, if not performed properly, may damage the unit, or product.

NOTE

The word NOTE is used to highlight especially important information.

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SECTION 2. INSTALLATION

2-1. INTRODUCTION This section provides the installation for the Henny Penny

Blast Chiller/Freezer.

NOTE

Installation of this unit should be performed only by a qualified service technician.

Do not puncture the skin of the Blast Chiller/Freezer with drills or screws, as component damage or electrical shock could result. Also, Do Not lay the unit on its side. If the unit has been on its side, the unit must be in an upright position for at least an hour before power is applied to the unit. Check all components for signs of being loose or damaged, and make sure the system has refrigerant. Failure to follow these instructions may cause damage to the components.

2-2. UNPACKING The Henny Penny Blast Chiller/Freezer has been tested, in-

spected, and expertly packed to insure arrival at its destination in the best possible condition. The rack supports are secured inside the unit with cardboard, and the slides for the racks are packed inside the unit. The cabinet rests on a wooden skid and is then packed inside a heavy cardboard carton with sufficient padding to withstand normal shipping treatment.

NOTE

Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure.

To remove the Henny Penny Blast Chiller/Freezer from the carton, you should:

1. Carefully cut banding straps.

2. Lift the carton off the unit.

3. Lift the unit off the skid.

The BCF-24 weighs about 250 lbs (112.5 kg), the BCF-65 about 340 lbs (153 kg), and the BCF/BCM-110 about 364 lbs (165 kg). Care should be taken when lifting unit to prevent personnal injury.

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Henny Penny Model BCF-24/65, BCF/BCM-110

2-2. UNPACKING 4. Open door and remove packing from racks, and the hori- (Continued)

zontal slides from the inside of the unit.

5. Peel off any protective covering from the exterior of the cabinet.

6. Install the slides onto the verticle racks.

7. Your Blast Chiller/Freezer is now ready for operation.

If the blast chiller/freezer has been laid on its side, the unit must be sitting upright for at least an hour before applying power to the unit. Check all components for signs of being loose or damaged, and make sure the system has refrigerant. Failure to follow these instructions may cause damage to the components. Failure to follow these instructions could cause damage to the compressor.

NOTE

Be certain to save any literature that is packed inside the cabinet, or separate boxes.

2-3. ELECTRICAL The Blast Chiller/Freezer is available as a 208, 230, or 200

VAC, 50 or 60 Hz., single phase unit, both for domestic and international use. The data plate, located on the left side of the unit, will specify the correct electrical supply. The BCF-24 and 65, are shipped with a 6 foot, 7 inch (2 m.) cord and plug, and requires a grounded receptacle with a separate electrical line protected by a fuse or circuit breaker of the proper rating.

The cabinet must be adequately and safely grounded according to local electrical codes to prevent the possibility of electrical shock.

Refer to the table below for electrical ratings:

Model No. Volts Watts Amps Freq. Phase

BCF-24 208 2300 4.3 60 1

230 1800 9 50 1 200 1800 11 50 1

BCF-65 208 3000 7 60 1

230 2900 13 50 1

200 2500 12 50 1 BCF-110/ 208-240 4600 17 60 3 BCM-110 400 3100 9 50 3

200 3800 17 50-60 3

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Henny Penny Model BCF-24/65, BCF/BCM-110

2-4. LOCATION The BCF-24, BCF-65, and BCF/BCM-110 should be placed in

an area where the doors can be opened, for loading and unloading, without interruption. For proper operation, the cabinet must be level, and can be leveled by means of the adjustable legs.

For maximum efficiency, if the air temperature of the premises is more than 100° F (38° C), the room should have adequate ventilation, taking into account for the heat emitted by the unit.

Minimum clearances around the unit, especially from sources of heat, are shown in the diagrams below:

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Henny Penny Model BCF-24/65, BCF/BCM-110

2-4. LOCATION (Continued)

BCF/BCM-110

2-5. REFRIGERANT Design Pressure

INFORMATION High Low

Refrigerant Type Amount of Refrig.

BCF-65 R404A 5.8 lbs (2.6 kg) 345 psig 190psig

(23.8 bar) (13.1 bar)

BCF-24 R404A 2.4 lbs (1.1 kg) 335 psig 195 psig

(23.1 bar) (13.4 bar)

BCF-110/ R404A 3.3 lbs (1.5 kg) 425 psig 174 psig BCM-110 (29.3 bar) (12.0 bar)

2-6. COMPRESSOR SIZE BCF-24

.75 Horsepower

BCF-65

1.5 Horsepower

BCF/BCM-110

2.5 Horsepower

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Henny Penny Model BCF-24/65, BCF/BCM-110

SECTION 3. OPERATION

3-1. INTRODUCTION This section provides operating procedures for the Blast Chillers.

Sections 1, 2, and 3 should be read, and all instructions should be followed before operating the cabinet.

This section also contains an explanation of all controls and components and information on operating procedures and daily maintenance.

3-2. OPERATING CONTROLS Pages 3-1 to 3-4 identifies and describes the function of all the

operating controls.

Fig. Item Description Function No. No.

3-1 1 On/Off Button The On/Off button, when pressed, is a button on the

control panel that starts a chilling or freezing cycle. It also must be pressed before any changes to the controls can be made, and to start and stop the De-ice cycle.

3-1 2 Digital Display The Digital Display shows the temperatures, the time

(in a timing cycle), and the information in the technical mode.

3-1 3 Up and Down The Up and Down Arrows are used when changing

Arrows times or settings.

3- 1 4 Alarm Button The Alarm button is used to stop the optional alarm buzzer

and to enter the technical mode.

3-1 5 Temp Button The Temp button is used to select either the chilling

mode or the freezing mode.

3-1 6 De-ice Button The De-ice button is used to remove ice that may have

formed on the evaporator during a chilling or freezing cycle.

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Henny Penny Model BCF-24/65, BCF/BCM-110

3-2. OPERATING CONTROLS

(Continued)

Fig. Item Description Function No. No.

3-1 7 Select Button The Select button is used to choose between a timing

cycle or a cycle using the food probe.

3-1 8 Fan LED The Fan LED is a green light which illuminates when

the fan is running.

3-1 9 Compressor LED The Compressor LED is a green light which illuminates

when the compressor is running.

3-1 10 End-of-Cycle LED The End-of-Cycle LED is a green light which illumi-

nates at the end of a timing cycle, or food probe cycle.

3-1 11 Alarm LED The Alarm LED is a red light which illuminates when

the unit senses a fault in the system. (Ex: AL 1, AL 2, etc.).

3-1 12 Chill LED The Chill LED is a green light which illuminates when

the chilling mode is selected.

3-1 13 Freeze LED The Freeze LED is a green light which illuminates

when the freezing mode is selected.

3-1 14 De-ice LED The De-ice LED is a green light which illuminates

when the de-ice button is pressed.

3-1 15 Timer LED The Timer LED is a green light which illuminates when

the timing cycle is selected.

3-1 16 Frigiprobe LED The Frigiprobe LED is a green light which illuminates

when the food probe mode is selected.

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Henny Penny Model BCF-24/65, BCF/BCM-110

997 3-3

Henny Penny Model BCF-24/65, BCF/BCM-110

3-3. BASIC OPERATION The Henny Penny Blast Chillers chills food products with a core

temperature of 149ºF (65ºC), down to 40ºF (4ºC) within 4 hours. They also freeze food products with a core temperature of 149ºF (65ºC), down to 0ºF (-18ºC) within 4 hours and 30 minutes, (room ambiant temperature may impact time it takes to reach the desired temperature). But, for the above statements to be accurate, the following conditions must be met:

a. The food product must not be thicker than 1¾ to 2 inches

(40 to 50 mm.)

b. Meats should be placed directly onto the racks, but prod-

ucts in pans should be covered if possible. The steam from the product can form ice on the evaporator, which will increase the chilling or freezing time.

c. A minimum clearance of 1 inch (25 mm) between pans.

d. The best dishes or pans to use are stainless steel or alumi-

num. Do not use polycarbonate (plastic) pans. The polycarbonate acts as an insulator around the food product and makes it hard to chill.

e. Do not exceed the product weight capacity specified by the

particular model of blast chiller.

MODEL Chill Capacity Freeze Capacity

BCF-24 24 lb. (10.8 kg) 16 lb. (7 kg) BCF-65 65 lb. (28.8 kg) 32 lb. (15 kg) BCF/BCM-110 110 lb. (50.0 kg) 55 lb. (24.75 kg)

Start-up

1. Load all the product at one time, so the door does not need to be opened while in operation.

2. If using the food probe, place probe into product that is located on the left side, middle of the unit.

3. Press the ON/OFF button to turn unit on. The fan and compressor LEDs should come on after 25 seconds.

4. Press the Temp button to select the chilling mode or the freezing mode.

NOTE

The chilling or freezing LEDs, and the timing or food probe LEDs will stay on with the power switch turned to the OFF position.

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Henny Penny Model BCF-24/65, BCF/BCM-110

3-3. BASIC OPERATION 5. Press the Select button to choose the food probe mode or (Continued)

the timing mode. With the Frigiprobe mode selected, the digital display will alternately show the core temperature of the product, and the elapsed time of the cycle. If the timing mode is selected, the digital display will alternately show the air temperature and the time (hours and minutes) remaining in the cycle.

NOTE

The buzzer will sound in 15 seconds after the food probe mode is selected, unless the temperature is above 140ºF (60ºC). Then the buzzer will sound when 140ºF (60ºC) is reached.

6. Set the time in the timing cycle, if necessary, using the Up and Down buttons. The time is affected by the thickness of the food product, weight, food loading temperature, and food’s packaging. The buzzer will sound 15 seconds into the timing cycle.

NOTE

Avoid opening the door once the cycle has started. This will lengthen the time it takes to reach the desired temperature.

7. At the end of the cycle (40ºF (4ºC) in the food probe mode) the buzzer will sound and the unit will automatically start the hold cycle. The buzzer will sound for 30 seconds, or press the Alarm button to stop it. In the hold cycle, the product will be held at 37ºF (3ºC) in the chilling mode, or at -0.4ºF (-18ºC) in the freezing mode.

8. The product can remain in the unit for up to 12 hours, or can be removed from the unit and placed in a cold storage case.

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Henny Penny Model BCF-24/65, BCF/BCM-110

3-3. BASIC OPERATION A temperature conversion chart is provided for your (Continued) convenience:

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Henny Penny Model BCF-24/65, BCF/BCM-110

3-4. DE-ICING Henny Penny recommends to perform the de-icing process after

every 3 cycles, and at the end of each day. This will eliminate any ice that may have formed around the evaporator during the chilling or freezing cycles. Failure the follow this procedure will increase the time it takes to cool the product and may lead to unsafe product.

1. Remove all product from the unit.

2. Open the door.

3. Press the ON/OFF button to turn the unit on.

4. Press the De-ice button. The digital display will now show “d. 01”. The compressor will not come on, but the evaporator fan will come on and pull room temperature air across the evaporator.

5. Allow the de-ice cycle to run for a minimum of 10 minutes and a maximum of 25 minutes. The unit will automatically turn off when the evaporator has been de-iced, and reached a temperature of 50ºF (10ºC).

NOTE

If the above procedures does not remove all the ice from the evaporator, the length of time, and the temperature at which the de-ice cycle turns the unit off, can be adjusted. See the Programming section.

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