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CARE AND MAINTENANCE
To obtain the high levels of performance of your
furnace, certain maintenance procedures are required
periodically.
On a daily basis:
• Ensure that all doors are closed and sealing
properly. Adjust if necessary.
• Check for creosote buildup in firebox and lower
combustion chamber. Some creosote buildup along
the walls, door jamb and firebox door is normal.
• Check water level.
• Clean heat exchange tubes by aggressively
shaking the lever up and down at least 5 times.
• Check to make sure fan and control are functioning
properly. The fan should turn on when the furnace
calls for heat. The control display should be
functional and keeping the water temperature
between 160 and 180° F.
• Check for embers or ashes laying on the ground
around the furnace and dispose of them.
• Make sure all covers and guards are in place
securely.
On a weekly basis:
• Check for creosote build up in the heat transfer
tubes and chimney using the access panel on the
rear the furnace.
WARNING: Always keep the firebox door open
when removing ash from the Lower Combustion
Chamber.
• Remove ash from Lower Combustion Chamber
in the horseshoe refractory brick and both sides,
carefully using your ash rake.
• Dispose of ashes in a metal container away from
the stove and wood pile.
On a monthly basis:
• Inspect air inlet for creosote build up or blockage.
• Depending on the type and quality of wood
being used, ash removal from the fire box may be
necessary. For optimal performance the ash bed
in the firebox should not exceed 6-8”. If you are
burning a wood fuel that leaves quite a bit of ash
you may need to clean your firebox out every 2-4
weeks to continue to get optimal performance from
your furnace.
• Check fan motor and wheel for creosote buildup.
The motor and wheel can be easily removed by
unplugging the wires to the fan and removing the
nuts on the stainless steel plate.
On a seasonal basis when furnace is not in
use, you will have to:
• Remove all ashes and excess creosote from
firebox, lower combustion chamber, heat exchange
tubes and chimney.
• Check all gasket seals to make sure they are
sealing. To replace, remove the old seal and
residues from the door, scuff the surface where the
seal is placed with sandpaper and re-apply high
temp silicone. Lay fiberglass rope over silicone
and let bond for at least 24 hours before using the
furnace again.
• Cover chimney and crack open the bottom door
enough to allow air movement and reduction of
condensation within the firebox.
• Make sure your water tank is full and have
your water treatment tested and adjusted to
manufacturer’s specifications. See page 5 for exact
specifications.
• Tighten your firebox door by adjusting the hinges
on each side of the door.
All covers and guards must be in place at all times,
except for maintenance or service.
Care for the exterior of your furnace is minimal.
The user must wash and remove ash and creosote
regularly.
Ashes should be placed in a metal container with
a tight fitting lid. The closed container should be
placed on a non-combustible floor or on the ground
well away from all combustible materials before final
disposal. If the ashes are disposed of by burial in
soil or otherwise locally dispersed, they should be
retained in the closed container until all cinders have
thoroughly cooled.
Creosote – Formation and Need for Removal.
When wood is burned slowly, it produces tar and other
organic vapors, which combine with expelled moisture
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