Heatiator NB4236MI, NB3933MI, NB4236M, NB4842MI, NB4842M User Manual

...

Models: NB3630M, NB3630MI, NB3933M, NB3933MI, NB4236M, NB4236MI, NB4842M, NB4842MI B-Vent Gas Appliance

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

•

• Important operating and maintenance instructions included.

Read, understand and follow these instructions for safe installation and operation.

WARNING

If the information in these instructions is not followed exactly, a ﬁ re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas:

- Do not try to light any appliance.

- Do not touch any electrical switch. Do not use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency, or

the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for

Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

DO NOT

DISCARD

•

Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation and cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other combustibles away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts:

• installation must be performed by a licensed plumber or gas ﬁ tter.

• a CO detector shall be installed in the room where the appliance is installed.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 1

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heatilator gas appliance—an elegant and clean alternative to wood burning appliances. The Heatilator gas appliance you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this owner’s

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heatilator gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of appliance products!

manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

We recommend that you record the following pertinent

Homeowner Reference Information

information about your appliance:

Model Name: Date purchased/installed:

Serial Number: Location on appliance:

Dealership purchased from: Dealer phone:

Notes:

Listing Label Information/Location

The model information regarding your speciﬁ c appliance can be found on the rating plate located in the control area of the appliance.

Serial #

XXXXXXXXX

XXXX

CERTIFIED

FOR CANADA

CERTIFIÉ POUR LE

CANADA

Orifice Size

Model #

Gas Type

Hearth & Home Technologies Inc

1915 W. Saunders Street Mt. Pleasant, IA 52641

ANSI Standard

MODEL MFG. DATE MODÈLE DATE DE FAB.

GAS TYPE/TYPE DE GAZ NATURAL/NATUREL PROPANE ALTITUDE 0-2000 2000-4000 FT/PI 0-2000 2000-4000 FT/PI MAX INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH MIN INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH MANIFOLD PRESSURE/PRESSION TUBULAIRE MAX. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU MIN. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU MIN. INLET PRESS. XX IN. W.C./C. D'EAU 1XX IN. W.C./C. D'EAU FOR THE PURPOSE OF INPUT ADJUSTMENT PRESS. MIN. D'ALIMENTATION ORIFICE SIZE DIAM. DE L'INJECTEUR XX/XX DIA. in./mm XX/XX DIA. in./mm

XXXXXX

SERIAL NO. DE SÉRIE

LESS THAN/MOINS DE 3 AMPÈRES., 115V., 60 Hz

DO NOT REMOVE OR COVER THIS LABEL. VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL. FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ AVEC UN COMBUSTIBLE SOLIDE.

2 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

Table of Contents

1 Listing and Code Approvals 4

A. Appliance Certiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Glass Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. BTU Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . .4

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4

E. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . 4

F. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started 5

A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 7

D. Inspect the Appliance and Components . . . . . . . . . . . 7

3 Framing and Clearances 8

A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 8

B. Construct the Appliance Chase . . . . . . . . . . . . . . . . . . 9

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Termination Locations 12

A. Vent Termination Minimum Clearances . . . . . . . . . . . 12

5 Vent Information and Diagrams 13

A. Vent Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

B. Vent System Conﬁ guration . . . . . . . . . . . . . . . . . . . . 13

6 Vent Clearances and Framing 15

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . 15

B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . 15

C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . 15

7 Appliance Preparation 16

A. Installing Outside Air Kit Damper Assembly . . . . . . . 16

B. Gas and Electrical Connections . . . . . . . . . . . . . . . . 17

C. Securing and Leveling Appliance . . . . . . . . . . . . . . . 17

8 Installing Vent Pipe 18

A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . 18

B. Attach Vent to Firebox Assembly . . . . . . . . . . . . . . . 18

C. Securing Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 18

9 Gas Information 19

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

B. Gas Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 20

10 Electrical Information 21

A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . 21

B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 21

C. Intelliﬁ re Ignition System Wiring . . . . . . . . . . . . . . . .21

D. Standing Pilot Ignition System Wiring . . . . . . . . . . . . 22

E. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . . 23

F. Wall Switch Installation for Fan (Optional) . . . . . . . . . 23

11 Finishing 24

A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

12 Appliance Setup 25

A. Remove the Shipping Materials. . . . . . . . . . . . . . . . . 25

E. Clean the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . 25

B. Remove the Clean Face Components . . . . . . . . . . . 25

C. Remove Glass Assembly. . . . . . . . . . . . . . . . . . . . . .25

D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

F. Lava Rock, Vermiculite, Rockwool Placement . . . . .25

G. Replace Glass Assembly . . . . . . . . . . . . . . . . . . . . . . 26

H. Install Clean Face Components . . . . . . . . . . . . . . . . 26

I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

13 Operating Instructions 29

A. Before Lighting Appliance . . . . . . . . . . . . . . . . . . . . . 29

B. Check Appliance Draft . . . . . . . . . . . . . . . . . . . . . . . . 30

C. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 31

D. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 33

E. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . 33

14 Troubleshooting 34

A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . 34

B. Intelliﬁ re Ignition System . . . . . . . . . . . . . . . . . . . . . .36

15 Maintaining and Servicing the Appliance 38

16 Reference Materials 40

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 40

B. Service Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

C. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 58

D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . 67

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Note: An arrow (¨) found in the text signiﬁ es change in content.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 3

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODELS: NB3630M, NB3630MI, NB3933M, NB3933MI, NB4236M, NB4236MI, NB4842M, NB4842MI LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: B-Vent Gas Appliance STANDARD: ANSI Z21.88-2005/CSA2.33-2005

This product is listed to ANSI standards for “Vented Gas Fireplaces” and “Gas Fired Appliances for Use at High Altitudes”.

This model (natural gas and propane) can be installed in a bedroom (in the United States) which has a total volume of unconﬁ ned space appropriate to the particular installation. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA54

(current edition), The Uniform Mechanical Code - (current edition), and local building ofﬁ cials for the options al-

lowed in obtaining an effective bedroom volume of unconﬁ ned space.

This model (natural gas and propane) can be installed in a bedroom (in Canada) if a thermostat is installed with the appliance. Consult local code authorities.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either

supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Glass Speciﬁ cations

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as deﬁ ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certiﬁ ed to the requirements of ANSI Z97.1 and

CPSC 16 CFR 1202 (Safety Glazing Certiﬁ cation Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).

This statement is in compliance with CPSC 16 CFR Section

1201.5 “Certiﬁ cation and labeling requirements” which refers

to 15 U.S. Code (USC) 2063 stating “…Such certiﬁ cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

C. BTU Speciﬁ cations

Novus BV NB3630M NB3933M

Standing Pilot or IPI

Max/Min Input Rate (NG) 20,000/14,000 22,000/15,000

Oriﬁ ce Size (NG) 0.083 0.089

Max/Min Input Rate (LP) 20,000/15,000 22,000/15,000

Oriﬁ ce Size (LP) 0.052 0.055

Novus BV NB4236M NB4842M

Standing Pilot or IPI

Max/Min Input Rate (NG) 25,000/17,000 30,000/20,500

Oriﬁ ce Size (NG) 0.094 0.104

Max/Min Input Rate (LP) 25,000/17,000 30,000/20,500]

Oriﬁ ce Size (LP) 0.058 0.064

D. High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 ft, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 ft above a 2000 ft elevation in the U.S.A., or 10% for elevations between 2000 and 4500 ft in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance at an elevation above 4500 ft (in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

E. Non-Combustible Materials

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136, Stan-

dard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750° C, shall be considered non-combus-

tible materials.

Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

4 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

F. Combustible Materials

Materials made of or surfaced with wood, compressed paper, plant ﬁ bers, plastics, or other material that can ignite and burn, whether ﬂ ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

Getting Started

A. Design and Installation Considerations

Heatilator B-vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room.

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building, fire ofﬁ cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

When planning an appliance installation, it’s necessary to determine the following information before installing:

• Where the appliance is to be installed. See Sections 3

and 4.

• The vent system conﬁ guration to be used. See Sections

5 and 6.

• Gas supply piping. See Sections 7 and 9.

• Electrical wiring. See Sections 7 and 10

• Framing and finishing details. See Sections 3, 6

and 11.

• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired. See Section 16.

WARNING

Keep appliance dry.

• Mold or rust may cause odors.

• Water may damage controls.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 5

B. Negative Pressure

WARNING

Asphyxiation Risk

• Negative pressure can cause spillage of combustion fumes and soot.

• Fire needs to draft properly for safe operation.

Draft is the pressure difference needed to vent ﬁ replaces successfully. Considerations for successful draft include:

• Preventing negative pressure.

• Location of ﬁ replace and chimney.

Negative Pressure

Negative pressure results from the imbalance of air available for the ﬁ replace to operate properly. Causes for this imbalance include:

• Exhaust fans (kitchen, bath, etc.).

• Range hoods.

• Combustion air requirements for furnaces, water heaters and other combustion appliances.

• Clothes dryers.

• Location of return-air vents to furnace or air conditioning.

• Imbalances of the HVAC air handling system.

• Upper level air leaks (recessed lighting, attic hatch opening, duct leaks).

To minimize the effects of negative air pressure, the following must be considered:

• Install the outside air kit. Install the intake on the side of the house towards prevailing winds during the heating season.

• Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the ﬁ replace.

• Avoid installing the ﬁ replace near doors, walkways or small isolated spaces.

• Recessed lighting should be a “sealed can” design; attic hatches weather stripped or sealed; attic mounted duct work and air handler joints and seams taped or sealed.

• Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent ﬁ replaces in basements.

Location of the ﬁ replace and chimney will affect performance. As shown in Figure 2.1 the chimney should:

• Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the ﬁ re.

• Penetrate the highest part of the roof. This minimizes the effects of wind turbulence.

• Be located away from trees, adjacent structures, uneven roof lines and other obstructions.

Offsets can restrict draft so their use should be minimized. Consider the ﬁ replace location relative to ﬂ oor and ceiling and attic joists.

Location

Not

Recommended

Windward

Outside Air Intake

Figure 2.1 Recommended Chimney Locations

Marginal Location

Recommended

Location

Multi-level Roofs

Recommended

Location

Not

Recommended

Leeward

6 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw Framing material Pliers Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Manometer Voltmeter Tape measure Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female connection (for optional fan).

D. Inspect the Appliance and Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

The following B-vent components are needed for installation. See Figure 2.2.

• Appliance

• Pipe components

• Firestops

• Attic Insulation Shield

• Elbows

• Strapping

• Roof ﬂ ashing or chase top

• Termination cap

• Storm Collar

• Carefully remove the appliance and components from the packaging.

• The vent system components and trim doors are shipped in separate packages.

• The gas logs may be packaged separately and must be ﬁ eld installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

Vertical

Termination

Cap

Storm Collar

Roof

Flashing

Ceiling

Firestop

B-Vent Pipe

Sections

Figure 2.2 Typical Vertical Installation

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 7

Framing and Clearances

Note:

• Illustrations reﬂ ect typical installations and are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design preference.

A. Select Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (See Figure 3.1).

WARNING

Fire Risk

Provide adequate clearance:

• Around air openings.

• For service access.

Locate appliance away from trafﬁ c areas.

Note: For actual appliance dimensions refer to Section 16.

1/2 in. (13 mm) min.

appliance

to combustibles

Drywall

In addition to these framing dimensions, also reference the following sections:

• Clearances and Mantel Projections (Sections 3.C. and 3.D.)

• Vent Clearances and Framing (Section 6)

Alcove

Installation

48 in.

(1219 mm)

max.

Model A B C D

NB3630M/MI

NB3933M/MI

NB4236M/MI

NB4842M/MI

Figure 3.1 Appliance Locations

8 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

inches 36 33-1/2 19-5/8 37

mm 914 851 498 940

inches 39 35-1/2 19-5/8 40

mm 991 902 498 1016

inches 42 37-5/8 19-5/8 43

mm 1067 956 498 1092

inches 48 41-7/8 19-5/8 49

mm 1219 1064 498 1245

B. Construct the Appliance Chase

A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever ﬂ oor of the chase should be insulated. Vapor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.

To further prevent drafts gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room.

WARNING

Fire Risk

• Construct chase to all clearance speciﬁ cations in manual.

• Locate and install appliance to all clearance speciﬁ cations in manual.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 9

C. Clearances

Note: If the inside of the framed cavity is to be

ﬁ nished, the framing dimensions must include the ﬁ nished sur face. If drywall is to be attached to the

rear wall, the depth must be measured from the drywall surface.

1/2 in.

(13 mm)

Combustible flooring may be installed next to the front of the appliance.

1/2 in.

(13 mm)

Drywall

0 in.

WARNING

Fire Risk Odor Risk

• Install appliance on hard metal or wood surfaces extending full width and depth of appliance.

• Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.

• Do NOT place furniture or any other combustible household objects within 36 in. of the appliance front.

Per

Manufacturer’s

Specifications

32-1/2 in. (826 mm)

to ceiling

36 in.

(914 mm)

Combustible Object

0 in. TO LEVEL

OF STANDOFFS

0 in.

Rough Opening

Model

NB3630M/MI in. 36 34-7/8 19-5/8

mm 914 886 498

NB3933M/MI in. 39 34-7/8 19-5/8

mm 991 886 498

NB4236M/MI in. 42 34-7/8 19-5/8

mm 1067 886 498

NB4842M/MI in. 48 34-7/8 19-5/8

mm 1219 886 498

(Width)

Rough Opening

(Height)

Rough Opening

(Depth)

Figure 3.2 Clearances to Combustibles

10 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

D. Mantel Projections

32-1/2 in. minimum

to ceiling

11- 1/2

12-1/4

9-1/4

10-3/4

6-1/4

5-1/2

8-1/2

7-3/4

Measured from top of hood (in inches)

14-1/2

13-3/4

15-1/4

Figure 3.3 Clearances to Mantels or Other Combustibles Above Appliance

Top o f Appliance

Drywall

48 in.

(1219 mm)

max.

Mantel Leg or

Perpendicular Wall

1 in. (25 mm) min.

to perpendicular wall 3-1/2 in. (89 mm) min.

from fireplace opening to perpendicular wall

Figure 3.4 Clearances to Combustible Mantel Legs or Wall Projec-

tions (acceptable on both sides of opening)

WARNING

Fire Risk

• Comply with all minimum clearances to combustibles as speciﬁ ed.

• Framing or ﬁ nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).

Failure to comply may cause ﬁ re.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 11

Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk Explosion Risk

Maintain vent clearance to combustibles as speciﬁ ed.

• Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

8 ft

Termination

Cap

(2.44 m)

Lowest

Discharge

Opening

Vertical wall

B-Vent Gas, Wood or Fuel

Oil Termination

8 ft

18 in.

(457 mm)

Gas

Termination

Termination Caps Staggered Height

A Gas Termination Wood or Fuel Oil Termination B 6 in.

(152 mm) min. 20 in. (508 mm) min.

B-Vent Gas, Wood or Fuel

Oil Termination

(2.44 m)

(minimum) to

Perpendicular

Wall

(gas only)

Storm Collar

Roof

Flashing

H (min.) - Minimum height from roof to lowest discharge opening.

Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft.

Flat to 6/12 1.0* Over 11/12 to 12/12 4.0 Over 6/12 to 7/12 1.25* Over 12/12 to 14/12 5.0 Over 7/12 to 8/12 1.5* Over 14/12 to 16/12 6.0 Over 8/12 to 9/12 2.0* Over 16/12 to 18/12 7.0 Over 9/12 to 10/12 2.5 Over 18/12 to 20/12 7.5 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 8.0

* 3 ft. minimum in snow regions

Roof Pitch is X / 12

8 ft

(2.44 m)

(minimum) to

Wood or

Gas Termination

Termination Caps Same Height

* If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instruc tions supplied with the decorative cap cover.

Figure 4.2 Multiple Vertical Termination

20 in. min. *

(508 mm)

Perpendicular

Wall

(gas only)

Figure 4.1

Minimum Height from Roof to Lowest Discharge Opening

Figure 4.1 speciﬁ es minimum vent heights for various pitched roofs.

12 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

Vent Information and Diagrams

A. Vent Guidelines

WARNING

Fire Risk Asphyxiation Risk

This appliance requires the speciﬁ ed pipe

for operation.

• Incorrect pipe may cause spillage,

condensation and overheating.

These models require the following size B-Vent double wall vent pipe.

Model Pipe Size

NB3630M/NB3630MI/NB3933M/NB3933MI 5 in. (127 mm)

NB4236M/NB4236MI/NB4842M/NB4842MI 5 in. (127 mm)

• Follow pipe manufacturer’s installation guidelines when installing the appliance.

B. Vent System Conﬁ guration

• Rise to Run Ratio: 2:1

• Maximum Total Horizontal Run: 30 ft (9.14 m)

• Minimum Total Vertical Rise: 12 ft (3.66 m)

• Maximum Total Vertical Rise: 60 ft (18.29 m)

• Maximum Number of Elbows: Four 90° or Eight 45°

Minimum

clearances are

per vent

manufacturer's

specifications

Metal

12 ft (3.66 m) min.

60 ft (18.29 m) max.

plumber's strap

secured to

framing

Vent supports are per

vent manufacturer's

specifications

WARNING

Fire Risk Explosion Risk Asphyxiation Risk

Do NOT connect this gas appliance to a chimney ﬂ ue serving a separate solid-fuel or gas burning appliance.

• Vent this appliance directly outside.

• Use separate vent system for this appliance.

May impair safe operation of this appliance or other appliances connected to the ﬂ ue.

CAUTION

ALL vent configuration specifications MUST be followed.

• This product is tested and listed to appliance and vent manufacturer’s speciﬁ cations.

• Appliance performance will suffer if speciﬁ cations are not followed.

Figure 5.1 Vertical Termination Clearances

Vent supports

are per vent

manufacturer’s

specifications.

Maximum horizontal run is 50% of vertical. Horizontal run cannot be

more than 30 ft. (9.14 m).

Figure 5.2 Maximum Horizontal Run

Metal

Plumbers'

Strap

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 13

WARNING

Fire Risk Explosion Risk

Insulation and other combustibles must not infringe on clearances.

• ALWAYS maintain speciﬁ ed clearances around venting and ﬁ restop systems.

• Install ﬁ restops as speciﬁ ed.

Failure to keep insulation or other material away from vent pipe may cause ﬁ re.

Maximum horizontal

30 ft (9.14 m)

45°

Elbow

90°

Elbow

Figure 5.3 Maximum Horizontal Run

Offsets exceeding

45° adapt horizontal

Note: Maximum horizontal distance is 50% of vertical vent height.

limitations

14 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING

Fire Risk Explosion Risk

Maintain vent clearance to combustibles as speciﬁ ed.

• Do not pack air space with insulation or other materials.

• National building codes recommend using attic shield to keep loose materials/ insulation from contacting vent.

Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

Follow vent pipe manufacturer’s instructions for all clearances around pipe.

B. Wall Penetration Framing

Do not pack with insulation or other materials.

Use manufacturer's installation instructions for framing dimensions

Figure 6.1 Exterior Wall Hole

For a wall penetration consult B-vent pipe manufacturer’s instructions. Use same dimensional framing materials as those used in the wall construction.

Note: MUST terminate vertically.

C. Vertical Penetration Framing

Use B-vent manufacturer’s ﬁ restops to provide adequate clearances.

WARNING

Fire Risk

Keep loose materials or blown insulation

from touching the vent pipe.

• National building codes recommend using attic shield to keep loose materials/ insulation from contacting vent.

• Hearth & Home Technologies requires the use of an attic shield.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 15

Appliance Preparation

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

A. Installing Outside Air Kit Damper Assembly

WARNING

Fire Risk Asphyxiation Risk

Maintain vent clearance to combustibles as speciﬁ ed.

• Do not pack air space with insulation or other materials.

• National building codes recommend using attic shield to keep loose materials/ insulation from contacting vent.

Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

CAUTION

Risk of Smoke Spillage

Outside air inlet must be located to prevent blockage from:

• Leaves

• Snow/ice

• Other debris Blockage may cause combustion air starvation.

This appliance will operate correctly only if adequate ventiation is provided to allow proper draft to the system.

An outside air kit is available as an optional feature with this appliance. An outside air kit helps to decrease the amount of room air taken by utilizing outside air for combustion. We strongly recommend that it be installed.

Note: the outside air kit inlet thimble should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. A 3 ft. (.91 m) minimum height difference must be maintained from the top of the uppemost chimney section to the outside combustion air inlet. Reference Section 2.

• The outside air kit can only be installed on the left side of the appliance.

• Refer to the installation instructions provided with the kit.

WARNING

Fire Risk Asphyxiation Risk

Do not draw outside combustion air from:

• Wall, ﬂ oor or ceiling cavity.

• Enclosed space such as an attic or garage.

• Close proximity to exhaust vents or chimneys.

Fumes or odor may result.

Figure 7.1 Outside Air Kit Installation

Outlet blocked by

snow, leaves, etc.

YES

Clear area

outside

house or in

ventilated

crawl space

Figure 7.2 Outside Combustion Air Placement

Garage or

combustible

liquids storage

Factory-built

Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air).

Attic space

fireplace

Outlet placed

higher than 3 ft

below the

termination cap

16 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

B. Gas and Electrical Connections

Ensure that gas and electrical connections are installed at this time. Refer to Sections 9 and 10.

C. Securing and Leveling Appliance

WARNING

Fire Risk!

• Prevent contact with sagging, loose insulation.

• Do NOT install against combustible materials such as exposed insulation, plastic and insulation backer.

The diagram shows how to properly position, level, and secure the appliance (see Figure 7.3). Nailing tabs are provided to secure the appliance to the framing members.

• Place the appliance into position.

• Level the appliance from side to side and front to back.

• Shim the appliance as necessary. It is acceptable to use wood shims.

• Bend out nailing tabs on each side.

• Keep nailing tabs ﬂ ush with the framing.

• Secure the appliance to the framing by using nails or screws through the nailing tabs.

Nailing Flanges

(both sides)

Figure 7.3 Proper Positioning, Leveling and Securing of an

Appliance

Note: Once appliance is set up for top or rear venting, it

CANNOT be changed at a later time.

CAUTION

Do NOT notch into the framing around the appliance spacers.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 17

Installing Vent Pipe

A. Assemble Vent Sections

This B-Vent appliance requires 5 in. B-vent double-wall pipe. Follow the pipe manufacturer’s installation guidelines when installing the appliance. This will ensure proper operation and prevent safety hazards.

WARNING

Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance.

• Assemble pipe sections per B-Vent manufacturer’s instructions.

• Use support tabs for screws.

• Screws must not exceed 1 in. long and must not penetrate inner lining.

• Pipe may separate if not properly joined.

B. Attach Vent to Firebox Assembly

Three tabs extend from appliance collar shield. Attach tabs to ﬁ rst section of B-vent pipe using self-tapping 1/4 in. screws supplied with appliance. See Figure 8.1.

C. Securing Vent Sections

Secure vent sections with vent supports following B-vent manufacturer’s instructions.

WARNING

Fire Risk Explosion Risk Asphyxiation Risk

Use vent run supports per vent manufacturer’s installation instructions. Connect vent sections per vent manufacturer’s

installation instructions.

• Maintain all clearances to combustibles.

• Maintain speciﬁ ed slope (if required). Improper support may allow vent to sag or

separate.

Figure 8.1 Attaching Vent to Firebox

Ta bs

18 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

Gas Information

A. Fuel Conversion

Before making gas connections ensure appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualiﬁ ed technician using Hearth & Home Technologies speciﬁ ed and approved parts.

B. Gas Pressure

Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.

WARNING

Fire Risk Explosion Risk

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

C. Gas Connection

Note: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI

223.1. Installation should be done by a qualiﬁ ed installer

approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter.)

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and ﬂ exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

Refer to Reference Section 16 for location of gas line access in appliance.

Note: Gas line may be run from either side of appliance using one of the knockouts provided. Hole in outer shell NOT to exceed 2-1/2 in. and should never penetrate the ﬁ rebox.

WARNING

Fire Risk Explosion Risk

Verify inlet pressures.

• High pressure may cause overfire condition.

• Low pressure may cause explosion.

• Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

Pressure requirements for appliance are shown in table below. Minimum pressures must be met when other household gas appliances are operating.

Pressure Natural Gas Propane

Minimum Inlet Pressure 5.0 in. w.c. 11.0 in. w.c.

Maximum Inlet Pressure 7.0 in. w.c. 14.0 in. w.c.

Manifold Pressure 3.5 in. w.c. 10.0 in. w.c.

WARNING

Gas Leak Risk

• Support control when attaching pipe to prevent bending gas line.

Note: The gap between supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible, unfaced insulation to prevent cold air inﬁ ltration.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 19

• Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.

• Incoming gas line should be piped into the valve compartment and connected to the 1/2 in. connection on the manual shutoff valve.

WARNING

Fire Risk Explosion Risk

• Gas build-up during line purge may ignite.

• Purge should be performed by qualiﬁ ed technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open ﬂ ames.

• A small amount of air will be in the gas supply lines. When ﬁ rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

D. High Altitude Installations

U.L. listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 ft in the USA and Canada.

If installing this appliance at an elevation above 4500 ft (in Canada), check with local authorities.

WARNING

CHECK FOR GAS LEAKS

Fire Risk Explosion Risk Asphyxiation Risk

• Check all ﬁ ttings and connections.

• Do not use open ﬂ ame.

• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

WARNING

Fire Risk Explosion Risk

Do NOT change the valve settings.

• This valve has been preset at the factory.

• Changing valve settings may result in ﬁ re hazard or bodily injury.

20 Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

Electrical Information

A. Recommendation for Wire

This appliance requires 110-120 VAC to be wired to the junction box either for use of optional accessories (standing pilot ignition) or for proper operation of the appliance (Intelliﬁ re ignition).

Open the control access panel to view wiring system and gas valve. If this appliance has a red or black ignitor button this appliance has a standing pilot ignition system. If there is no red or black ignitor button, this appliance has an Intelliﬁ re ignition system.

Note: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA

70-latest edition or the Canadian Electric Code CSA C22.1.

B. Connecting to the Appliance

WARNING

Shock Risk Explosion Risk

Do NOT wire 110V to valve. Do NOT wire 110V to wall switch

• Incorrect wiring will damage millivolt values.

• Incorrect wiring will override IPI safety lockout and may cause explosion.

• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

• If using thermostat use one compatible with a millivolt gas valve system.

• Follow parameters for locating thermostat (see individual thermostat instructions) to ensure proper operation of appliance.

• Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat.

• Keep wire lengths short as possible by removing any excess wire length.

• Low voltage and 110 VAC voltage cannot be shared within the same wall box.

C. Intelliﬁ re Ignition System Wiring

This appliance requires a 110 VAC supply to the appliance junction box for operation. (See Figure 10.1 for a wiring diagram and Figure 10.3 for junction box wiring.)

This appliance is equipped with an Intelliﬁ re control valve which operates on a 3 volt system.

This appliance is supplied with a battery pack and a 3 volt AC transformer, which requires the installation of the supplied junction box. It is highly recommended that the junction box be installed at this time to avoid reconstruction.

The battery pack requires two D cell batteries (not included). Batteries cannot be placed in the battery pack while using the 3 volt AC transformer. Conversely, the transformer must be unplugged if the battery pack is used.

CAUTION

Battery polarity must be correct or module damage will

occur.

Optional Accessories Requirements

Wiring for optional accessories should be done now to avoid reconstruction.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

CAUTION

Shock Risk

• Replace damaged wire with type 105° C rated wire.

• Wire must have high temperature insulation.

Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07 21

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