Heatiator IDV4833ILT, IDV4833IH, IDV4833ILH, IDV6247IT, IDV6247ILT Owner's Manual

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Model(s): IDV4833IT, IDV4833ILT, IDV4833IH, IDV4833ILH, IDV6247IT, IDV6247ILT, IDV6247IH, IDV6247ILH

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

•

• Important operating and maintenance instructions included.

Read, understand and follow these instructions for safe installation and operation.

WARNING

If the information in these instructions is not followed exactly, a ﬁ re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas:

- Do not try to light any appliance.

- Do not touch any electrical switch. Do not use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency, or

the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for

Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

DO NOT

DISCARD

•

Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation and cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other combustibles away.

This appliance has been supplied with an integral barrier to p revent direct contact with the ﬁ xed glass panel. Do NOT operate t he appliance with the bar rier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter;

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 1

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heatilator gas ﬁ replace, an elegant and clean alternative to wood burning ﬁ replaces. The Heatilator gas ﬁ replace you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency .

As the owner of a new ﬁ replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

Homeowner Reference Information

This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heatilator gas ﬁ replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of ﬁ replace products!

We recommend that you record the following pertinent information about your ﬁ replace.

Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on ﬁ replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________

Listing Label Information/Location

Type of Gas

Not Not for for use use with with solid solid fuel.fuel. ((Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide).solide).

Type Type o f of Gas Gas (Sorte (Sorte De De Gaz)Gaz)::

NNAATURALTURAL GASGAS

Gas and Electric Information

Minimum Minimum Permissible Permissible Gas Gas Supply Supply for for Purposes Purposes of of Input Input Adjustment.Adjustment. Approved Approved Minimum Minimum (De (De Gaz) Gaz) AcceptableAcceptable 0.00.0 in in w.c .w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Minimum Minimum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Total Total Electrical Electrical Requirements: Requirements: 000Vac, 000Vac, 00Hz., 00Hz., less less than than 00 00 AmperesAmperes

ALTITUDE:ALTITUDE: 0-0000 0-0000 FT.FT. 0000-0000FT.0000-0000FT. MAX. MAX. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 MIN. MIN. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 ORIFICE ORIFICE SIZE:SIZE: #XXXXX#XXXXX #XXXXX#XXXXX

The model information regarding your speciﬁ c ﬁ replace can be found on the rating plate usually located in the control area of the ﬁ replace.

Heatilator, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044

This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes, codes, if if any; any; if if not, not, follow follow ANSI ANSI Z223.1Z223.1 in in the the USA USA or or CAN/CGA CAN/CGA B149 B149 installation installation codes. codes. (Installer (Installer l’appareil l’appareil selon selon les les codes codes ou ou reglementsreglements

locaux locaux ou, ou, en en l’absence l’absence de de tels tels reglements, reglements, selon selon les les codes codes d’installation d’installation CAN/CGA-B149.)CAN/CGA-B149.)

ANSI ANSI Z21XX-XXXX Z21XX-XXXX · · CSA CSA 2.XX-MXX 2.XX-MXX · · UL307BUL307B

IN IN CANADACANADA

Model:Model:

(Modele):(Modele):

SerialSerial

(Serie):(Serie):

XXXXXXXXXXXXXXXX

MADE MADE IN IN USAUSA

Model Number

Serial Number

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/112

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations 2 B. Limited Lifetime Warranty 5

1 Listing and Code Approvals

A. Appliance Certiﬁ cation 7 B. Tempered Glass Speciﬁ cations 7 C. BTU Speciﬁ cations 7 D. High Altitude Installations 7 E. Non-Combustible Materials Speciﬁ cation 7 F. Combustible Materials Speciﬁ cation 7 G. Electrical Codes 7 H. Requirements for the Commonwealth of Massachusetts 8

User Guide

2 Operating Instructions

A. Gas Fireplace Safety 9 B. Your Fireplace 9 C. Clear Space 10 D. Decorative Doors and Fronts 10 E. Fixed Glass Assembly 10 F. Remote Controls, Wall Controls and Wall Switches 10 G. Before Lighting Fireplace 10



H. Lighting Instructions (IPI) 11 I. After Fireplace is Lit 12 J. Flame Adjustment Control 12 K. Frequently Asked Questions 12

3 Maintenance and Service

A. Maintenance Tasks-Homeowner 13 B. Maintenance Tasks-Qualiﬁ ed Service Technician 14

Installer Guide

4 Getting Started

A. Typical Appliance System 15 B. Design and Installation Considerations 16 C. Tools and Supplies Needed 16 D. Inspect Appliance and Components 16

5 Framing and Clearances

A. Select Appliance Location 17 B. Construct the Appliance Chase 18 C. Clearances 18 D. Mantel and Wall Projections 19

6 Termination Locations

A. Vent Termination Minimum Clearances 20

7 Vent Information and Diagrams

A. Approved Pipe 22 B. Vent Table Key 22 C. Use of Elbows 22 D. Measuring Standards 22 E. Vent Diagrams 23

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles 28 B. Wall Penetration Framing 28 C. Install the Ceiling Firestop 29 D. Install Attic Insulation Shield 30

9 Appliance Preparation

A. Secure and Level the Appliance 31

10 Install Vent Pipe

A. Assemble Vent Sections 32 B. Assemble Slip Sections 33 C. Secure the Vent Sections 33 D. Disassemble Vent Sections 34 E. Install Metal Roof Flashing 34 F. Assemble and Install Storm Collar 35 G. Install Vertical Termination Cap 36 H. Heat Shield Requirements for Horizontal Termination 36 I. Install Horizontal Termination Cap 37

11 Shrouds

A. HHT Shrouds 38 B. Field Constructed Shrouds 38

12 Gas Information

A. Fuel Conversion 40 B. Gas Pressure 40 C. Gas Connection 40 D. High Altitude Installations 40

13 Electrical Information

A. Wiring Requirements 41 B. Intelliﬁ re Ignition System Wiring 41 C. Optional Accessories Requirements 41 D. Electrical Service and Repair 41 E. Junction Box Installation 42

14 Finishing

A. Mantel and Wall Projections 43 B. Facing Material 43 C. Non-combustible Finishing Material 44

15 Appliance Setup

A. Remove Shipping Materials 45 B. Remove Fixed Glass Assembly 45 C. Remove Materials Shipped Inside Firebox 45 D. Clean the Appliance 45 E. Accessories 45

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 3

F. Heat-Zone® Gas 45 G. Refractory 45 H. Install the Logs 46 I. Place Lava Rock and Rockwool 47 J. Glass Panel Assembly 48 K. Decorative Firescreen, Refractory Shields and Lower Decorative Front Face 49 L. Installing External Refractories 50 M. Air Shutter Setting 51

16 Troubleshooting

A. Intelliﬁ re Ignition System 52

17 Reference Materials

A. Appliance Dimension Diagram 54 B. Vent Components Diagrams 55 C. Service Parts 60 D. Optional Components 67 E. Contact Information 68

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/114

 = Contains updated information.

y p

B. Limited Lifetime Warranty

Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

Warranty Period HHT Manufactured Appliances and Venting

Parts Labor Gas Wood Pellet

EPA

Wood

Coal Electric Venting

Components Covered

All parts and material except as

1 Year

XXXXXXX

covered by Conditions,

Exclusions, and Limitations

listed

Igniters, electronic components,

and

lass

-installed blowers

2 years

XXX

XXXXX Factor

X Molded refractor

3 years

ears 1 year X X Castings and baffles

7 years 3 years X X X

ears

Limited

Lifetime

1 year X Burners, logs and refractory

3 yearsXXXXX Firebox and heat exchanger

XFire

HHT chimne

ots and burnpots

Manifold tubes,

and termination

anels

90 Days

4021-645C 12-29-10 Page 1 of 2

XXXXXXX

See conditions, exclusions, and limitations on next page.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 5

All replacement parts

ond warranty period

B. Limited Lifetime Warranty (continued)

WARRANTY CONDITIONS:

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WARRANTY EXCLUSIONS:

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This warranty is void if:

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LIMITATIONS OF LIABILITY:

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4021-645C 12-29-10 Page 2 of 2

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/116

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODELS: IDV4833 & IDV6247 Series LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heaters STANDARD: ANSI Z21.88b-2008•CSA2.33b-2008

NOTICE: This installation must conform with local codes

or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

• A manufactured home (USA only) or mobile home OEM installation must conform with the (U.S.) Manufactured

Home Construction and Safety Standard, Title 24 CFR, Part 3280 or, when such a standard is not applicable, the Standard for Fire Safety Criteria for Manufactured Home Installation Sites and Communities, ANSI/NFPA 501A, in the United States, or the Mobile Homes Standard, CAN/CSA Z240 MH Series in Canada.

• This appliance complies with the installation requirements for HUD.

C. BTU Speciﬁ cations

ICON DV-Mesh IDV4833 IDV6247

IPI

Max/Min Input Rate (NG) 48,000/33,500 59,000/40,000

Oriﬁ ce Size (NG) 0.128 0.144

Max/Min Input Rate (LP) 48,000/35,500 56,000/41,500

Oriﬁ ce Size (LP) 0.079 0.086

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced,

these rules do not apply . Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.

• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Check with your local gas utility to determine proper oriﬁ ce size.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Tempered Glass Speciﬁ cations

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as deﬁ ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certiﬁ ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certiﬁ cation Council SGCC# 1595 and

1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).

This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certiﬁ cation and labeling requirements”

which refers to 15 U.S. Code (USC) 2063 stating “…Such certiﬁ cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

E. Non-Combustible Materials Speciﬁ cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be

considered non-combustible materials.

F. Combustible Materials Speciﬁ cation

Materials made of or surfaced with wood, compressed paper, plant ﬁ bers, plastics, or other material that can ig- nite and burn, whether ﬂ ame proofed or not, or plastered or unplastered shall be considered combustible materials.

G. Electrical Codes

NOTICE: This appliance must be electrically wired

and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code

ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.

• A 1 10-120 V AC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 7

Note: The following requirements reference various Massachusetts and nati onal c ode s not c ontaine d in this document.

H. Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ﬁ nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisﬁ ed:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas ﬁ tter shall observe that a hard wired carbon mon- oxide detector with an alarm and battery back-up is installed on the ﬂ oor level where the gas equipment is to be installed. In addition, the installing plumber or gas ﬁ tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁ ed licensed profes- sionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂ oor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certiﬁ ed.

Signage

A metal or plastic identiﬁ cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size,

“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR

5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ﬂ ue gases, but identi- ﬁ es “special venting systems”, the following requirements shall be satisﬁ ed by the manufacturer:

• The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/118

User Guide

Operating Instructions

A. Gas Fireplace Safety

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation and cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULL Y SUPERVISE children in

same room as appliance.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other

ﬂ ammable materials.

• Keep clothing, furniture, draperies and other combustibles away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

• Install a physical barrier such as:

- A decorative ﬁ rescreen.

- Adjustable safety gate.

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

• Never leave children alone near a hot ﬁ replace, whether operating or cooling down.

• Teach children to NEVER touch the ﬁ replace.

• Consider not using the ﬁ replace when children will be present.

Contact your dealer for more information, or visit: www. hpba.org/safety-information.

To prevent unintended operation when not using your ﬁ replace for an extended period of time (summer months, vacations, trips, etc):

• Remove batteries from remote controls.

• Turn off wall controls.

• Unplug 3-volt adapter plug and remove batteries on IPI models.

• Turn off gas controls valve on standing pilot models.

When lighting the pilot light on ﬁ replaces with a standing pilot, remove the ﬁ xed glass assembly so you can detect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks.

If you expect that small children or vulnerable adults may come into contact with this ﬁ replace, the following precau- tions are recommended:

Decorative Doors

(not shown) Section 2.D.

Fixed Glass Assembly

(not shown) Section 2.E.

Grate (not shown) Section 2.B.

Clear Space Section 2.C.

Hearth

(not required)

Mantel

B. Y our Fireplace

WARNING! DO NOT operate ﬁ replace before reading and understanding operating instructions. Failure to operate

ﬁ replace according to operating instructions could cause ﬁ re or injury.

Figure 2.1 General Operating Parts

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 9

C. Clear Space

WARNING! DO NOT place combustible objects in front of the ﬁ replace or block louvers. High temperatures may start a ﬁ re. See Figure 2.2.

Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.

Clear space 3 ft (914 mm) in front of appliance

Figure 2.2 Clear Space

E. Fixed Glass Assembly

See Section 15.J.

F. Remote Controls, Wall Controls and Wall Switches

Follow the instructions supplied with the control installed to operate your ﬁ replace:

For safety:

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

See your dealer if you have questions.

G. Before Lighting Fireplace

Before operating this ﬁ replace for the ﬁ rst time, have a qualiﬁ ed service technician:

• Verify all shipping materials have been removed from inside and/or underneath the ﬁ rebox.

• Review proper placement of logs, rockwool and/or other decorative materials.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

D. Decorative Doors and Fronts

WARNING! Risk of Fire! Install ONLY doors or fronts

approved by Hearth & Home Technologies. Unapproved doors or fronts may cause ﬁ replace to overheat.

This ﬁ replace has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the ﬁ replace with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information refer to the instructions supplied with your decorative door or front.

WARNING! Risk of Fire or Asphyxiation! DO NOT operate ﬁ replace with ﬁ xed glass assembly removed.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1110



H. Lighting Instructions (IPI)

• For normal use, activate/deactivate your ﬁ replace with the wall switch or remote control.

• The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

• If your ﬁ replace must be deactivated for service or an extended period of time, follow the instructions below.

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a ﬁ re or explosion

may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an

intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B. BEFORE LIGHTING, smell all around

the appliance area for gas. Be sure to smell next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

WHA T TO DO IF YOU SMELL GAS

• DO NOT try to light any appliance.

• DO NOT touch any electric switch; do not use any phone in your building.

WARNING:

DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240 V AC) TO THE CONTROL V ALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

For additional information on operating your

Hearth & Home Technologies ﬁ replace, please refer to www.ﬁ replaces.com.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

C. DO NOT use this appliance if any

part has been under water. Immediately call a qualiﬁ ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

CAUTION:

Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having ﬂ ammable vapors away.

DO NOT operate the appliance with ﬁ xed glass assembly removed, cracked or broken. Replacement of the ﬁ xed glass assembly should be done by a licensed or qualiﬁ ed service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certiﬁ ed for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualiﬁ ed installer, ser- vice agency or the gas supplier.

LIGHTING

INSTRUCTIONS (IPI)

1. This appliance is equipped with an ignition

device which automatically lights the burner.

DO NOT try to light the burner by hand.

GAS

VALVE

2. Wait ﬁ ve (5) minutes to clear out any gas.

Then smell for gas, including near the ﬂ oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step.

3. To light the burner: Equipped with wall switch: Turn ON/OFF switch

to ON.

Equipped with remote or wall control: Press

ON or FLAME button.

Equipped with thermostat: Set temperature to

desired setting.

4. If the appliance does not light after three tries, call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1. Equipped with wall switch: Turn ON/OFF switch

to OFF.

Equipped with remote or wall control: Press

OFF button.

Equipped with thermostat: Set temperature to

lowest setting.

2. Service technician should turn off electric power to the control when performing service.

593-913G

Final inspection by

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 11

I. After Fireplace is Lit

Initial Break-in Procedure

• The fireplace should be run three to four hours continuously on high.

• Turn the ﬁ replace off and allow it to completely cool.

• Remove ﬁ xed glass assembly. See Section 15.J.

• Clean ﬁ xed glass assembly. See Section 3.

• Replace the ﬁ xed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the ﬁ re- place.

Indicator

NOTICE! Open windows for air circulation during ﬁ replace

break-in.

• Some people may be sensitive to smoke and

odors.

• Smoke detectors may activate.

J. Flame Adjustment Control

Some appliances come equipped with a high/low ﬂ ame adjustment control.

• Open control access panel

• Compare your valve to Figures 2.4 & 2.5.

• Adjust the ﬂ ame by turning knob as indicated in the photo matching your valve.

K. Frequently Asked Questions

HILO

Figure 2.4 DEXEN Valve - IntelliFire Ignition System

Indicator

HI LO

Figure 2.5 SIT Valve - Standing Pilot Ignition System

ISSUE SOLUTIONS

Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this

condensation will disappear.

Blue ﬂ ames This is a result of normal operation and the ﬂ ames will begin to yellow as the appliance is allowed

to burn for 20 to 40 minutes.

Odor from appliance When ﬁ rst operated, this appliance may release an odor for the ﬁ rst several hours. This is caused

by the curing of materials from manufacturing. Odor may also be released from ﬁ nishing materials and adhesives used near the appliance. These circumstances may require additional curing related to the installation environment.

Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be cleaned within

3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer.

Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the

sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

Is it normal to see the pilot ﬂ ame burn continually?

In an IntelliFire ignition system (IPI), the pilot ﬂ ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot ﬂ ame to remain lit. In a standing pilot system the pilot will always stay on.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1112

Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

When properly maintained, your ﬁ replace will give you many years of trouble-free service. We recommend annual service by a qualiﬁ ed service technician.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualiﬁ ed service technician only. The ﬁ replace should be inspect- ed before use and at least annually by a professional service person.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the ﬁ replace must be kept clean.

CAUTION! Risk of Burns! The ﬁ replace should be

turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop

cloth and a stable work surface.

CAUTION! Handle ﬁ xed glass assembly with care.

Glass is breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

• Prepare a work area large enough to accommodate ﬁ xed glass assembly and door frame by placing a drop cloth on a ﬂ at, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or ﬂ oor surfaces.

• Remove door or decorative front from ﬁ replace and set aside on work surface.

• See Section 15.J for instructions to remove ﬁ xed glass assembly.

• Clean glass with a non-abrasive commercially available cleaner.

- Light deposits: Use a soft cloth with soap and water

- Heavy deposits: Use commercial ﬁ replace glass cleaner (consult with your dealer)

• Carefully set ﬁ xed glass assembly in place on ﬁ replace. Hold glass in place with one hand and secure glass latches with the other hand.

• Reinstall door or decorative front.

Doors, Surrounds, Fronts

Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface

• Assess condition of screen and replace as necessary.

• Inspect for scratches, dents or other damage and repair as necessary.

• Check that louvers are not blocked.

• Vacuum and dust surfaces.

Remote Control

Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote control

instructions.

• Locate remote control transmitter and receiver.

• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.

• Place batteries as needed in remote transmitters and battery-powered receivers.

• Place remote control out of reach of children.

If not using your ﬁ replace for an extended period of time (summer months, vacations/trips, etc), to prevent unintended operation:

• Remove batteries from remote controls.

• Unplug 3 volt adapter plug on IPI models.

Venting

Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses.

• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

• Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.

• Inspect for corrosion or separation.

• Verify weather stripping, sealing and ﬂ ashing remains intact.

• Inspect draft shield to verify it is not damaged or missing.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 13

B. Maintenance Tasks-Qualiﬁ ed Service Technician

The following tasks must be performed by a qualiﬁ ed service technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, drop cloth and a stable

work surface.

• Inspect gasket seal and its condition.

• Inspect ﬁ xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

• Conﬁ rm there is no damage to glass or glass frame. Replace as necessary.

• Verify that ﬁ xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Logs

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves.

• Inspect for damaged or missing logs. Replace as necessary. Refer to Section 15.H. for log placement instructions.

• Verify correct log placement and no ﬂ ame impingement causing sooting. Correct as necessary.

Firebox

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool,

cloths, mineral spirits, primer and touch-up paint.

• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

• Replace ﬁ replace if ﬁ rebox has been perforated.

Burner Ignition and Operation

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk

broom, ﬂ ashlight, voltmeter, indexed drill bit set, and a manometer.

• Verify burner is properly secured and aligned with pilot or igniter.

• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

• Replace rockwool with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section

15.I for proper rockwool placement.

• Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking.

• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

• Inspect for lifting or other ﬂ ame problems.

• Verify air shutter setting is correct. See Section 15.M. for required air shutter setting. Verify air shutter is clear of dust and debris.

• Inspect oriﬁ ce for soot, dirt and corrosion. Verify oriﬁ ce size is correct. See Service Parts List for proper oriﬁ ce sizing.

• Verify manifold and inlet pressures. Adjust regulator as required.

• Inspect pilot ﬂ ame pattern and strength. See Figure 3.1 for proper pilot ﬂ ame pattern. Clean or replace oriﬁ ce spud as necessary.

• Inspect thermocouple/thermopile or IPI ﬂ ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

• Verify thermocouple/thermopile or IPI millivolt output. Replace as necessary.

Control Compartment and Firebox Top

Frequency: Annually By: Qualiﬁ ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust

cloths

• Vacuum and wipe out dust, cobwebs, debris or pet hair . Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

• Remove all foreign objects.

• Verify unobstructed air circulation.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1114

Figure 3.1 IPI Pilot Flame Patterns

Installer Guide

Getting Started

A. T ypical Appliance System

NOTICE: Illustrations and photos reﬂ ect typical installations and are for design purposes only . Illustrations/diagrams are not

drawn to scale. Actual product may vary from pictures in manual

Vertical Termination Cap

(SECTION 10)

Noncombustible roof flashing maintains minimum clearance around pipe (SECTION 10)

Vent Pipe (SECTIONS 7, 8, 10)

Storm Collar (SECTION 10)

Vent pipe penetrates roof, preferably without affecting roof rafters (SECTION 8)

Attic insulation shield (not shown) must be used here to keep insulation away from vent pipe if attic is insulated. (SECTION 8)

Ceiling Firestop on floor of attic (SECTION 8)

Framing/Header (SECTION 5)

Framing Headed off in Ceiling Joists (SECTION 8)

Optional

Wall Switch

Mantel & Mantel Leg (SECTION 14)

Surround

Hearth Extension (not required)

Gas Line (SECTION 12)

Figure 4.1 Typical System

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 15

B. Design and Installation Considerations

Heatilator direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, ﬁ re ofﬁ cials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

• Where the appliance is to be installed.

• The vent system conﬁ guration to be used.

• Gas supply piping.

• Electrical wiring requirements.

• Framing and ﬁ nishing details.

• Whether optional accessories—devices such as a fan,

wall switch, or remote control—are desired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualiﬁ ed service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure

rating) One 1/4 in. female connection (for optional fan).

D. Inspect Appliance and Components

• Carefully remove the appliance and components from the packaging. Refer to Section 15.A & 15.C.

• The vent system components and decorative doors and fronts may be shipped in separate packages.

• If packaged separately, the log set and appliance grate must be installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

WARNING! Risk of Fire or Explosion! Damaged parts

could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under wa-

ter. Call a qualiﬁ ed service technician to inspect the appli- ance and to replace any part of the control system and/or gas control which has been under water.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1116

ABCDEF

in.

47-1/2 64-1/4 30-1/2 48-1/2 90-7/8 48

1207 1632 775 1232 2309 1219

in.

61-1/2 74-1/8 30-1/2 62-1/2 104-7/8 48

1562 1883 775 1588 2665 1219

Model #

IDV4833I

IDV6247I

Framing and Clearances

A. Select Appliance Location

When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).

WARNING! Risk of Fire or Burns! Provide adequate

clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

1-1/2 in. (38 mm)

min.

appliance

to combustibles

NOTICE: Illustrations reﬂ ect typical installations and are

FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

A D

Alcove

Installation

Drywall

Figure 5.1 Appliance Locations

Top Vent

One 90° Elbow

Horiz Term

Top Vent

One 90° Elbow

Horiz Term

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 17

Rough

Opening

(Width)

Rough

Opening

(Height)

Rough

Opening

(Depth)

Rough

Opening

(vent pipe)

in.

47-1/2 45-1/2 30-1/2 10

1207 1156 775 254

in.

61-1/2 50 30-1/2 10

1562 1270 775 254

Model #

IDV4833I

IDV6247I

B. Construct the Appliance Chase

A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.

NOTICE:

ﬁ restops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever ﬂ oor of the chase should be insulated. Vapor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air inﬁ ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

Treatment of ceiling ﬁ restops and wall shield

1-1/2 in.(38 mm)

T o further prevent drafts, the wall shield and ceiling ﬁ restops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

C. Clearances

NOTICE: Install appliance on hard metal or wood surfaces

extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING! Risk of Fire! Maintain speciﬁ ed air space

clearances to appliance and vent pipe:

• Insulation and other materials must be secured to prevent accidental contact.

• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with ﬁ replace or chimney.

• Failure to maintain airspace may cause overheating and a ﬁ re.

Combustible flooring may be installed next to the front of the appliance.

30 in. (762 mm) to ceiling

36 in.

(914 mm)

1-1/2 in.

(38 mm)

0 in. TO LEVEL

OF STANDOFFS

1/2 in. (13 mm)

Drywall

0 in.

Adjust framing dimensions for interior sheathing (such as sheetrock)

Combustible Object

Figure 5.2 Clearances to Combustibles

O in.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1118

Note: Wiring for and the installation of the heat zone must be done before framed enclosure is completed.

D. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clear -

ances to combustibles as speciﬁ ed. Framing or ﬁ nishing material closer than the minimums listed must be constructed entirely of non-combustible materials (i.e., steel studs, concrete board, etc).

Mantels

13-3/4

14-1/2

10-3/4

11-1/2

12-1/4

15-1/4

16-3/4

17-1/2

18-1/4

19-3/4

20-1/2

30 in. minimum

to ceiling

21-1/4

22-3/4

Measured from top of fireplace opening (in inches)

Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions

Mantel Legs or Wall Projections

Top of Appliance

Drywall

Mantel Leg or

Perpendicular Wall

1 in. (25 mm) min. to perpendicular wall

7.75 in. (159 mm) min. from fireplace opening to perpendicular wall

Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 19

Termination Locations

A. Vent Termination Minimum Clearances

24 in. min.

(610 mm)

Termination

Cap

Storm Collar

Roof

Flashing

WARNING

Fire Risk. Maintain vent clearance to combustibles as

speciﬁ ed.

• DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause overheating and ﬁ re.

Horizontal overhang

20 in.

(508 mm)

Lowest

Discharge

Opening

H (min.) - Minimum height from roof to lowest discharge opening.

Vertical wall

Roof Pitch is X / 12

6 in. (minimum) up to 20 in.

Gas

Termination

Cap **

If using decorative cap cover(s), this distance may need to be

increased. Refer to the installation inst ruc tions supplied with the decorative cap cover.

In a staggered installation with both gas and wood or fuel oil

terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.

152 mm/508 mm

20 in. and over 0 in. minimum

Gas, Wood or Fuel Oil

Termination Cap

A *

18 in. minimum

457 mm

Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft.

Flat to 6/12 1.0* Over 11/12 to 12/12 4.0 Over 6/12 to 7/12 1.25* Over 12/12 to 14/12 5.0 Over 7/12 to 8/12 1.5* Over 14/12 to 16/12 6.0 Over 8/12 to 9/12 2.0* Over 16/12 to 18/12 7.0 Over 9/12 to 10/12 2.5 Over 18/12 to 20/12 7.5 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 8.0

* 3 ft. minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening

Figure 6.2 Multiple Termination Caps

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1120

Fixed

Closed

Openable

V TERMINATION CAP

Fixed

Closed

Measure vertical clearances

from this surface

Measure horizontal clearances

from this surface.

Covered Alcove

Applications

Dimension Descriptions A Clearance above the ground, a veranda, porch, deck or balcony - 12 in.

(30 cm) minimum. *

B Clearance to window or door that may be opened – 10,000 BTUs or less,

6 in. (15 cm) minimum; 10,000-50,000 BTUs, 9 in. (23 cm) minimum; over 50,000 BTUs, 12 in. (30 cm) minimum. *

C Clearance to permanently closed window – 12 in. (30 cm) minimum -

recommended to prevent condensation on window.

D Vertical clearance to ventilated sofﬁ t located above the termination within

a horizontal distance of 2 ft (60 cm) from the centerline of the termination

– 18 in. (46 cm) minimum. ** E Vertical clearance to unventilated sofﬁ t - 12 in. (30 cm) minimum. ** F Clearance to outside corner - 6 in. (15 cm) minimum. G Clearance to inside corner - 6 in. (15 cm) minimum. H Not to be installed above a meter/regulator assembly within 3 ft (90 cm)

horizontally* from the center line of the regulator (Canada only) I Clearance to service regulator vent outlet – 3 ft (.91 m) U.S. minimum and

3 ft (.91 m) Canada minimum. * J Clearance to non-mechanical air supply inlet into building or the combustion

air inlet to any other appliance – 9” (23 cm) U.S. minimum and 12 in. (30

cm) Canada minimum. * K Clearance to mechanical air supply inlet - 3 ft (.91 m) U.S. minimum and

6 ft (1.8 m) Canada minimum. * L Clearance above a paved sidewalk or paved driveway located on public

property - 7 ft (2.1 m) minimum. A vent may not terminate directly above a sidewalk or paved driveway

which is located between two single family dwellings and serves both

dwellings. M Clearance under veranda, porch, deck or balcony - 12 in. (30 cm) minimum.

* Recommended 30 in. (76 cm) for vinyl or plastic. Only permitted if veranda, porch, deck or balcony is fully open on a

minimum of 2 sides beneath the ﬂ oor. * N Vertical clearance between two horizontal termination caps – 12 in. (30

cm) minimum. O Horizontal clearance between two horizontal termination caps – 12 in. (30

cm) minimum.

Figure 6.3 Minimum Clearances for Termination

GAS METER

AIR SUPPLY INLET

RESTRICTION ZONE (TERMINATION NOT ALLOWED)

K X

lectrical

Service

Clearances to Electrical Service

P 6” - Non-vinyl sidewalls 12” – Vinyl sidewalls Q 18” – Non-vinyl sofﬁ t and overhang 42” – Vinyl sofﬁ t and overhang R 8 ft.

min

max

1 cap 3 ft 2 x S actual 2 caps 6 ft 1 x S actual 3 caps 9 ft 2/3 x S actual 4 caps 12 ft 1/2 x S actual

= # term caps x 3 T

min

= (2/# term caps) x S (actual)

max

U 6” min. – Clearance from sides of electrical service. W 12” min. – Clearance above electrical service. * As speciﬁ ed in CGA B149 Installation Codes Note: Local codes or regulations may require different clearances. ** Clearance required to vinyl sofﬁ t material – 30 in. (76 cm) minimum. Note: Location of the vent termination must not interfere with access

to the electrical service.

WARNING! In the U.S.: Vent system termination is NOT permitted in screened porches.

You must follow side wall, overhang and ground clearances as stated in the instructions.

In Canada: Vent system termination is NOT permitted in screened porches.

Vent system termination is permitted in porch areas with two or more sides open. You must follow all side wall, overhang and ground clearances as stated in the instructions.

Hearth & Home T echnologies assumes no responsibility for the improper

performance of the appliance when the venting system does not meet these requirements.

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 21

Pipe

inches

DVP4 4 102

DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219

DVP6A 3 - 6 76 - 152

DVP12A 3 - 12 76 - 305

Effective Height/Length

Vent Information and Diagrams

A. Approved Pipe

This appliance is approved for use with Hearth & Home Technologies DVP venting systems. Refer to Section

16.B. for vent component information. DO NOT mix pipe, ﬁ ttings or joining methods from differ-

ent manufacturers. The pipe is tested to be run inside an enclosed wall.

There is no requirement for inspection openings at each joint within the wall.

WARNING! Risk of Fire or Asphyxiation. This appliance

requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.

B. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol Description

First section (closest to appliance) of vertical length

Vertical

12 in.

8-1/2 in.

Horizontal

On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run.

Figure 7.1 Using Two 45° Elbows

8-1/2 in.

Second section of vertical length

H H

First section (closest to appliance) of horizontal length

Subsequent sections of horizontal length

C. Use of Elbows

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure

7.1). Two 45º elbows may be used in place of one 90º elbow.

On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).

D. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

• Pipe measurements are shown using the effective length of pipe (see Figure 7.2).

• Horizontal terminations are measured to the outside mounting surface (ﬂ ange of termination cap) (see Figure 6.1).

• Vertical terminations are measured to bottom of termination cap.

• Horizontal pipe installed level with no rise.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1122

Effective

Height/Length

DVP Pipe

(see chart)

Figure 7.2 Pipe Effective Length

E. Vent Diagrams

To replace the ﬁ rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows.

General Rules:

• SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed horizontally.

• SUBTRACT 1-1/2 ft. from the total H measurement for each 45° elbow installed horizontally.

• A maximum of three 90° elbows (or six 45° elbows) may be used in any vent conﬁ guration. Some elbows may be installed horizontally. See Figure 7.9.

NOTICE: ICON direct vent appliances require the use

of a vinyl sofﬁ t shield (TRAP-VSS) whenever the unit is terminated horizontally in a home with vinyl siding.

• Elbows may be placed back to back anywhere in the system as long as the ﬁ rst 90° elbow is a starter elbow except as shown in Figure 7.4.

• When penetrating a combustible wall, a wall shield ﬁ restop must be installed.

• When penetrating a combustible ceiling, a ceiling ﬁ restop must be installed.

• Horizontal runs of vent do not require vertical rise; horizontal runs may be level.

1. Top Vent - Horizontal Termination

One Elbow

Figure 7.3

V1 min. V1 max. H1 max.

ft m ft m ft m 1 0.30 - - 25 in. 635 mm

1.5 0.46 - - 18 5.49 2 0.61 - - 25 7.62

- - 25 7.62 25 7.62

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 23

1. Top Vent - Horizontal Termination - (continued)

Two 45° Elbows replacing One 90° Elbow

25 ft max.

(7.62 m)

Figure 7.4

4 ft min. (1.22 m)

Two Elbows

V1 min. V1 max. H1+H2 max. H1+H2+H3 max.

Note: For corner installations: A

6 in. (1 52 mm ) section of straight pipe may need to be attached to the appliance before a 90 º elbow, to allow the vent pipe to clear the top standoffs.

ft mftmftmftm

1.5 0.46 - - 18 5.49 18 5.49 2 0.61 - - 25 7.62 25 7.62

- - 25 7.62 25 7.62 25 7.62

Installed

Vertically

Installed

Horizontally

Figure 7.5

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1124

1. Top Vent - Horizontal Termination - (continued)

Three Elbows

V1 min. V1 + V2 max. H1+H2 max.

ft m ft m ft m 1 0.30 24 7.32 19 5.79

Installed

Vertically

Figure 7.6

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 25

2. Top Vent - Vertical Termination

NOTICE: If installing a vertical vent/termination off the top

of the appliance, the ﬂ ue restrictor should be used.

No Elbow

12 ft (3.66 m) min.

60 ft (18.29 m) max.

Figure 7.7

Figure 7.7a 12 ft to 30 ft Vertical Run

Figure 7.7b 31 ft to 60 ft Vertical Run

Install Flue Restrictor

• Remove screws from ﬂ ue (ﬁ rebox top).

• Using the screws removed, install flue restrictor according to your installation requirements. Figures 7.7a and 7.7b.

See

Two Elbows

12 ft (3.66 m) min. 60 ft (18.29 m) max.

Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m)

Figure 7.8

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1126

2. Top Vent - Vertical Termination - (continued)

Three Elbows

Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m)

Figure 7.9

12 ft (3.66 m) min. 60 ft (18.29 m) max.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 27

WALL

1-1/2 in. (38 mm)

3 in.

(76 mm)

No combustible framing to be located within shaded area.

2 x 4 or 2 x 6 header

Sheetrock

Air space clearance to bottom and sides of horizontal pipe must be at least 1 in. (25 mm)

Appliance A

IDV4833 64-1/8 in./1629 mm IDV6247 68-5/8 in./1743 mm

Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING! Risk of Fire! Maintain air space clearance to

vent. DO NOT pack insulation or other combustibles:

• Between ceiling ﬁ restops

• Between wall shield ﬁ restops

• Around vent system

Failure to keep insulation or other material away from vent pipe may cause over heating and ﬁ re.

B. Wall Penetration Framing

Combustible Wall Penetration

Whenever a combustible wall is penetrated, you must frame a hole for the wall shield ﬁ restop(s). The wall shield ﬁ restop maintains minimum clearances and prevents cold air inﬁ ltration.

• The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.

• SLP pipe - A wall shield ﬁ restop must be placed on each side of an interior wall. A minimum 1 1/2 in. (38 mm) overlap of attached heat shields must be maintained.

• DVP pipe - A wall shield ﬁ restop is required on one side only on interior walls. If your local inspector requires a wall shield ﬁ restop on both sides, then both wall shield ﬁ restops must have a heat shield attached to them.

• See Section 10.I. & 10.J. for information for regarding the installation of a horizontal termination cap.

Non-Combustible Wall Penetration

If the hole being penetrated is surrounded by non-combustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.

Whenever a non-combustible wall is penetrated, the wall shield ﬁ restop is only required on one side and no heat shield is necessary.

Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat

shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

3 in. (76 mm) top clearance

1 in. (25 mm) clearance around vertical sections

Figure 8.1 Vent Pipe and Horizontal Venting Clearances To Combustible Materials

1 in. (25 mm)clearance

bottom & sides

Heat Shield

Wall

Shield

Firestop

WALL

3 in. (76 mm) top clearance

Heat Shield

1 in. (25 mm) clearance bottom & sides

12 in.

The center of the framing hole is 1 in. (25mm) above the center of the horizontal vent pipe.

Framing should be constructed of 2 X 4 lumber or heavier.

Figure 8.2 Wall Penetration

10 in.

DO NOT P ACK WITH

OTHER MATERIAL.

* To center of pipe.

Vent framing hole.

INSULATION OR

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1128

C. Install the Ceiling Firestop

A ceiling ﬁ restop MUST be used between ﬂ oors and at- tics.

• Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/ﬂ oor (see Figure 8.3).

• Frame the area with the same sized lumber as used in ceiling/ﬂ oor joist.

• The ceiling ﬁ restop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between ﬂ oors that are not insulated. Refer to Figure 8.4.

• Secure with three fasteners on each side.

WARNING! Risk of Fire! DO NOT pack insulation around the vent. Insulation must be kept back from the pipe to prevent overheating.

Attic Above

10 in. (254 mm)

10 in.

(254 mm)

Hole should measure

10 in. x 10 in.

(254 mm x 254 mm)

inside to inside

Figure 8.3 Installing Ceiling Firestop

Install attic insulation shields before or after installation of vent system.

3 fasteners

per side

Ceiling firestop

installed below ceiling.

Figure 8.4 Installing the Attic Shield

Ceiling firestop

installed above ceiling.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 29

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or

insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.

The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.

Attic shields must meet speciﬁ ed clearance and be se- cured in place.

Flat Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make

room for the attic insulation shield.

• Wrap shield around pipe if pipe is already installed in area to be insulated.

• Match the three holes in each side and fasten with three screws to form a tube.

• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling ﬁ restop.

• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling ﬁ restop and attach to the ﬁ restop.

• Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Bend all tabs inward 90° to maintain clearance and prevent insulation from falling inside

Figure 8.5 Attic Insulation Shield

Insert 3 screws

Bend 4 tabs inward 90° to maintain clearance

Vaulted Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make

room for the attic insulation shield.

• Cut the attic insulation shield (if application is for vaulted ceiling), to ﬁ t your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom.

• Wrap shield around pipe if pipe is already installed in area to be insulated.

• Match the three holes in each side and fasten with three screws to form a tube.

• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling ﬁ restop.

• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling ﬁ restop and attach to the ﬁ restop.

• Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1130

Appliance Preparation

A. Secure and Level the Appliance

WARNING! Risk of Fire! Prevent contact with:

• Sagging or loose insulation

• Insulation backing or plastic

• Framing and other combustible materials

Block openings into the chase to prevent entry of blown-in insulation. Make sure insulation and other materials are secured.

DO NOT notch the framing around the appliance standoffs.

Failure to maintain air space clearance may cause overheating and ﬁ re.

The diagram shows how to properly position and secure the appliance (see Figure 9.1). Nailing tabs are provided to secure the appliance to the framing members.

• Bend out nailing tabs on each side.

• Place the appliance into position.

• Keep nailing tabs ﬂ ush with the framing.

• Level the appliance from side to side and front to back.

• Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.

• Secure the appliance to the framing by using nails or screws through the nailing tabs.

• Secure the appliance to the ﬂ oor by inserting two screws through the pilot holes at the bottom of the appliance.

Nailing Tabs

(both sides)

Figure 9.1 Proper Positioning and Securing of an Appliance

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 31

Install Vent Pipe

A. Assemble Vent Sections

Attach Pipe to the Firebox Assembly

Note: The end of the pipe sections with the lanced tabs will

face towards the appliance. Attach the ﬁ rst pipe section to the starting collar:

• Lanced pipe end to the starting collar

• Inner pipe over inner collar

• Push the pipe section until all lanced tabs snap in place

• Lightly tug on pipe to conﬁ rm it has locked.

Commercial, Multi-family (Multi-level exceeding

two stories), or High-Rise Applications

All outer pipe joints must be sealed with high temperature silicone (300ºF minimum continuous exposure rating), including the slip section that connects directly to the horizontal termination cap.

• Apply a bead of silicone sealant inside the female outer

pipe joint prior to joining sections. See Figure 10.1

• Only outer pipes need to be sealed. All unit collar, pipe,

slip section, elbow and cap outer ﬂ ues shall be sealed in this manner, unless otherwise stated.

Figure 10.1 High Temperature Silicone Sealant

Lances

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Assemble Pipe Sections

Per Figure 10.2:

• Start the inner pipe on the lanced end of section A into the ﬂ ared end of section B.

• Start the outer pipe of section A over the outer pipe of section B.

• Once both vents sections are started, push ﬁ rmly until all lanced tabs lock into place.

• Lightly tug on the pipe to confirm the tabs have locked.

It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.

For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer ﬂ ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe.

Figure 10.2

Note: Make sure that the seams are not aligned to prevent

unintentional disconnection.

CORRECT

Figure 10.3

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1132

INCORRECT

Figure 10.4 Seams

B. Assemble Slip Sections

WARNING! Risk of Fire or Asphyxiation! Overlap pipe

sections at least 1 1/2 in. (38 mm). Secure slip sections with two screws which must not exceed 1/2 in. (13 mm) in length. Use the pilot holes. Pipe could separate if not properly joined.

• Slide the inner ﬂ ue of the slip section into the inner ﬂ ue of the pipe section and the outer ﬂ ue of the slip section over the outer ﬂ ue of the pipe section. See Figure 10.5.

• Slide together to the desired length.

Figure 10.5 Slip Section Pilot Holes

• Maintain a 1-1/2 in. (38 mm) overlap between the slip section and the pipe section.

• Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.6.

C. Secure the Vent Sections

• Vertical runs of DVP pipe must be supported every 8 ft. (2.44 m) after the 25 ft. (7.62 m) maximum unsupported rise.

• Horizontal sections of vent must be supported every 5 ft. (1.52 m) with a vent support or plumber’s strap.

• Wall shield ﬁ restops may be used to provide horizontal support.

• Vent support or plumber’s strap (spaced 120° apart) may be used for support. See Figures 10.7 and 10.8.

WARNING! Risk of Fire, Explosion or Asphyxi-

ation! Improper support may allow vent to sag and

separate. Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance.

Figure 10.6 Screws into Slip Section

• Continue adding pipe as necessary following instructions in “Assemble Pipe Sections.”

NOTICE: If slip section is too long, the inner and outer ﬂ ues

of the slip section can be cut to the desired length.

NOTICE: When installing a vent system with an HRC

termination cap, all pipe system joints shall be sealed using a silicone sealant with a minimum of 300ºF continuous exposure rating.

• Apply a bead of silicone sealant inside the female outer

pipe joint prior to joining sections.

• Only outer pipes are sealed, sealing the inner ﬂ ue is not

required.

• All unit collar, pipe, slip section, elbow and cap outer ﬂ ues

shall be sealed.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 33

Figure 10.7 Securing Vertical Pipe Sections

Figure 10.8 Securing Horizontal Pipe Sections

D. Disassemble Vent Sections

• Rotate either section (see Figure 10.9) so the seams on both pipe sections are aligned as shown in Figure

10.10.

• Pull carefully to separate the pieces of pipe.

24 in. min.

(610 mm)

Termination

Cap

20 in.

(508 mm)

Lowest

Discharge

Opening

Horizontal overhang

Vertical wall

Figure 10.9 Rotate Seams for Disassembly

Figure 10.10 Align and Disassemble Vent Sections

Storm Collar

Roof

Flashing

H (min.) - Minimum height from roof to lowest discharge opening.

Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft.

* 3 ft. minimum in snow regions

Figure 10.11 Minimum Height From Roof To Lowest Discharge Opening

Roof Pitch is X / 12

E. Install Metal Roof Flashing

• See minimum vent heights for various pitched roofs (Figure 10.1 1) to determine the length of pipe to extend through the roof.

• Slide the roof ﬂ ashing over the pipe sections extending through the roof as shown in Figure 10.12.

NOTICE: Failure to properly caulk the roof ﬂ ashing and pipe

seams may permit entry of water.

• Caulk the gap between the roof ﬂ ashing and the outside

diameter of the pipe.

• Caulk the perimeter of the ﬂ ashing where it contacts the

roof surface. See Figure 10.12.

• Caulk the overlap seam of any exposed pipe sections that

are located above the roof line.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1134

CAULK

Figure 10.12 Install Metal Roof Flashing

F. Assemble and Install Storm Collar

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

• Connect both halves of the storm collar with two screws (see Figures 10.13-10.14).

• Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly . Make sure the collar is tight against the pipe section.

• Slide the assembled storm collar down the pipe section until it rests on the roof ﬂ ashing.

• Caulk around the top of the storm collar.

Figure 10.13 Assembling the Storm Collar

Figure 10.14 Assembling the Storm Collar Around the Pipe

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 35

G. Install Vertical Termination Cap

• Attach the vertical termination cap by sliding the inner collar of the cap into the inner ﬂ ue of the pipe section while placing the outer collar of the cap over the outer ﬂ ue of the pipe section.

• Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer ﬂ ue of the pipe).

Termination Cap

Brackets/

(1 of three)

Bolts

Storm Collar

Screws

Caulk

Figure 10.15

H. Heat Shield Requirements for Horizontal Termination

WARNING! Risk of Fire! To prevent overheating and ﬁ re,

heat shields must extend through the entire wall thickness.

• DO NOT remove the heat shields attached to the wall shield ﬁ restop and the horizontal termination cap.

• Heat shields must overlap 1-1/2 in. (38 mm) minimum.

There are two sections of the heat shield. One section is factory-attached to the wall shield ﬁ restop. The other section is factory-attached to the cap. See Figure 10.16.

If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.

• If the wall thickness is less than 4 in./102 mm, the heat

shields on the cap and wall shield ﬁ restop must to be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained.

• Use an extended heat shield if the ﬁ nished wall thickness

is greater than 7-1/4 in. (184 mm).

• The extended heat shield may need to be cut to length

maintaining sufﬁ cient length for a 1-1/2 in. (38 mm) overlap between heat shields.

• Attach the extended heat shield to either of the existing

heat shields using the screws supplied with the extended heat shield. Refer to “Vent Components Diagrams” in the back of this manual.

• Rest the small leg on the extended heat shield on top

of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields may not be ﬁ eld constructed.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1136

I. Install Horizontal Termination Cap

WARNING! Risk of Fire! The telescoping ﬂ ue section

of the termination cap MUST be used when connecting vent.

• 1-1/2 (38 mm) minimum overlap of ﬂ ue telescoping section is required.

Failure to maintain overlap may cause overheating and ﬁ re.

• Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

• Flash and seal as appropriate for siding material at outside edges of cap.

• When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 6 of this manual.

CAUTION! Risk of Burns! Local codes may require

installation of a cap shield to prevent anything or anyone from touching the hot cap.

NOTICE: For certain exposures which require superior

resistance to wind-driven rain penetration, a ﬂ ashing kit and HRC caps are available. When penetrating a brick wall, a brick extension kit is available for framing the brick.

Note: When using termination c aps with factor y-supplie d heat shield attached, no additional wall shield ﬁ restop is required on the exterior side of a combustible wall.

Heat Shield or

Extended

Wall Shield

Firestop

Inner Vent

Outer Vent

Vent depth from back of appliance to

outside surface of exterior wall

(see chart below)

Figure 10.16 Venting through the wall

Heat Shield

Slip Section

can be extended

INTERIOR

Heat Shield

1-1/2 in. (38 mm) min.

overlap

SHEATHING

Cap Speciﬁ cation Chart (depth without using additional pipe sections)

DVP-TRAPK1

Top Vent Depth

3-1/2 to 5-3/8 in. NA 5-7/8 to 9-7/8 in. NA

IDV Series

DVP-HPC1

Top Vent Depth

3-1/2 to 5-5/8 in. NA 5-5/8 to 9-3/4 in. NA

DVP-TRAP1

Rear Vent Depth

DVP-HPC1

Rear Vent Depth

DVP-TRAPK2

Top Vent Depth

DVP-HPC2

Top Vent Depth

EXTERIOR

DVP-TRAP2

Rear Vent Depth

DVP-HPC2

Rear Vent Depth

DVP-TRAP1 can adjust 1-7/8 in. (4-3/16 to 6-1/16) DVP-TRAP2 can adjust 4 in. (6-9/16 to 10-9/16) DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8) DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 37

Shrouds

A. HHT Shrouds

• You may install a shroud with this ﬁ replace. See Section 17.D. for a list of UL Listed shrouds. Follow the instructions included with these optional components

B. Field Constructed Shrouds

WARNING! Risk of Fire! Shrouds must be constructed

as speciﬁ ed. Improper construction may overheat chase top.

• Chase top shrouds may be ﬁ eld constructed where permitted by regional building codes.

NOTICE: Some regional codes require an agency-Listed

shroud. Consult your local building ofﬁ cials.

• The following ﬁ eld constructed shroud designs have been tested for Hearth T echnologies ﬁ replace systems and termination caps.

• The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel.

• The wire mesh is optional but recommended and must be .018 in. thick minimum, 1/2 in. mesh.

Open Top Shroud (may be used with DVP-TV, DVP-TVHW, SLP-TVHW)

Min.

Top Dim.

Min.

Top Dim.

Min.

Base Dim.

Min.

Base Dim.

Figure 11.1 Open Top Shroud Dimensions

Min. Base Dims.

in 19 x 19

mm 483 x 483

Min. Top Dims.

in 16 x 16

mm 406 x 406

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1138

Mailbox Style Shroud (may be used with DVP-TV, DVP-TVHW, SLP-TVHW)

Min. Height

Min. Base Dim

Min.

Base Dim

Figure 11.2 Mailbox Style Shroud Dimensions

Min. Base Dims.

in 20 x 20

mm 508 x 508

Min. Height

in 18

mm 457

Roofed Style Shroud (may be used with DVP-TV, DVP-TVHW, SLP-TVHW)

Minimum

Height

Min. Opening

Width

Base Dimension

Min. Base Dimension

Figure 11.2 Roofed Style Shroud Dimensions

Minimum

Opening

Height

Minimum

Min. Base Dims.

in 20 x 20

mm 508 x 508

Min. Height

in 18

mm 458

Min. Opening Width

in 14

mm 356

Min. Opening Height

in 10

mm 254

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 39

Gas Information

A. Fuel Conversion

• Make sure the appliance is compatible with available gas types.

• Conversions must be made by a qualified service technician using Hearth & Home T echnologies speciﬁ ed and approved parts.

B. Gas Pressure

• Optimum appliance performance requires proper input pressures.

• Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.

• Pressure requirements are:

Gas Pressure Natural Gas Propane

Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c.

WARNING! Risk of Fire or Explosion! High pressure

will damage valve. Low pressure may cause explosion.

• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

• Install regulator upstream of valve if line pressure is greater than 1/2 psig.

C. Gas Connection

• Refer to Reference Section 17 for location of gas line access in appliance.

• Gas line may be run through knockout(s) provided.

• The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous

exposure rating or stuffed with non-combustible, unfaced

insulation to prevent cold air inﬁ ltration.

• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

• Pipe incoming gas line into valve compartment.

• Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire or Explosion! Support control

when attaching pipe to prevent bending gas line.

• A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire or Explosion! Gas build-up dur-

ing line purge could ignite.

• Purge should be performed by qualified service technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open ﬂ ames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING

Fire Risk. Explosion Hazard. High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualiﬁ ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut- of f valve and ﬂ exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Check all ﬁ ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open ﬂ ame. Fittings and connections could have loos- ened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced,

these rules do not apply . Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

• In the USA: Reduce burner oriﬁ ce 4% for each 1000 feet above 2000 feet.

• In CANADA: Reduce burner oriﬁ ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1140

Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be electrically wired

and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code

ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.

• Wire the appliance junction box to 1 10-120 V AC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (Intelliﬁ re ignition).

• Low voltage and 110 VAC voltage cannot be shared within the same wall box.

WARNING! Risk of Shock or Explosion! DO NOT wire

110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

B. Intelliﬁ re Ignition System Wiring

• Wire the appliance junction box to 110 VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.

• Refer to Figure 13.1, Intelliﬁ re Pilot Ignition (IPI) Wiring Diagram.

• This appliance is equipped with an Intelliﬁ re control valve which operates on a 3-volt system.

• Plug the 3-volt AC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries (not included) into the battery pack before use.

NOTICE: Batteries should not be placed in the battery

pack while using the transformer. Remove batteries before using the transformer, and unplug the transformer before installing the batteries. Battery polarity must be correct or module damage will occur.

C. Optional Accessories Requirements

• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.

D. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to

disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with

type 105° C rated wire. Wire must have high temperature insulation.

Optional

SPST Wall Switch

Optional Remote

RED

WHT

GRN*

WHT

GRN wire only for

use with optional wall switch WSK-MLT

Figure 13.1 Intelliﬁ re Pilot Ignition (IPI) Wiring Diagram

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 41

RED

Battery

Pack

Adapter

BLK

RED

Junction

Box

BRN

Valve

Control

Box

BLK

ORG

GRN

Ignitor

ORG

Flame

Sensor

Pilot Assembly

WHT

E. Junction Box Installation

If the junction box is being wired from OUTSIDE of the appliance (preferred method):

• Remove two screws that attach junction box and bracket to appliance. See Figure 13.2.

• Feed an appropriate length of romex through plastic romex connector.

• Make necessary electrical connections.

• Attach outlet and cover plate to junction box.

• Reattach junction box and bracket to appliance with two screws.

If the junction box is being wired from the INSIDE of the appliance:

• Remove one screw that attaches access panel to column. See Figure 13.3.

• Remove two screws that attach junction box to junction box bracket. See Figure 13.4.

• Feed an appropriate length of romex through plastic romex connector.

• Reattach junction box to junction box bracket with two screws.

• Make necessary electrical connections.

• Attach outlet and cover plate to junction box.

• Reattach cover plate to column with one screw.

Figure 13.2 Remove Two Screws From Bracket

NOTICE: DO NOT wire

110 VAC to wall switch.

Figure 13.3 Remove Access Panel Screw

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1142

Figure 13.4 Remove Two Screws Holding Junction Box

inches 44 3/8 46 1/2

mm 1127 1181

inches 48 7/8 60 1/2

mm 1241 1537

IDV4833

IDV6247

Model

Finishing

A. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clear -

Mantels

30 in. minimum

to ceiling

21-1/4

22-3/4

18-1/4

17-1/2

16-3/4

13-3/4

11-1/2

12-1/4

10-3/4

15-1/4

14-1/2

Measured from top of fireplace opening (in inches)

20-1/2

19-3/4

B. Facing Material

• Metal front faces may be covered with non-combustible materials only.

• Facing and/or ﬁ nishing materials must not interfere with air ﬂ ow through louvers, operation of louvers or doors, or access for service.

• Facing and/or ﬁ nishing materials must never overhang into the glass opening.

• Observe all clearances when applying combustible materials.

• Seal joints between the ﬁ nished wall and appliance top and sides using a 300°F minimum sealant. Refer to Figure 14.3.

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as speciﬁ ed in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.

Finish wall material may be combustible - Top and Sides

0 in.

Figure 14.1 Minimum Vertical and Maximum Horizontal Dimensions

Mantel Legs or Wall Projections

Top of Appliance

Perpendicular Wall

1 in. (25 mm) min.

to perpendicular wall

7.75 in. (159 mm) min.

from fireplace opening to perpendicular wall

Mantel Leg or

Drywall

0 in.

High Temperature Sealant (300° F/149° C min.)

Top and Side Seal Joint

Figure 14.3 Non-combustible Facing Diagram

Shaded area noncombustible materials only

0 in.

Figure 14.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 43

inches 33 34 1/2

mm 838 876

inches 47 39

mm 1194 991

IDV4833

IDV6247

Model

C. Non-combustible Finishing Material

Finishing Material Finishing Material

(Finished Opening Width)

(Finished Opening Height)

(Finished Opening Width)

Figure 14.4 Finished Fireplace Opening

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1144

Appliance Setup

A. Remove Shipping Materials

Remove shipping materials from inside or underneath the ﬁ rebox.

• Front refractory (three pieces) package shipped in front of glass.

• Lower decorative front face, left and right refractory shields shipped on top of front refractory box.

• Remove ember material package shipped inside the column.

B. Remove Fixed Glass Assembly

• See Section 15.J.

C. Remove Materials Shipped Inside Firebox

• Three top logs are shipped inside the ﬁ rebox.

D. Clean the Appliance

• Clean/vacuum any sawdust that may have accumulated inside the ﬁ rebox or underneath in the control cavity.

E. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap-

proved accessories.

F. Heat-Zone® Gas

Install the Heat-Zone® Gas Kit before enclosing the appliance.

• Remove one of two square cover plates for each kit from the top of the appliance. Set the screws aside, discard the cover plate.

• Replace the cover plate with the heat zone collar from the kit. Use the three screws removed from the cover plate.

• Return to Heat-Zone® Gas instructions.

Cover Plates

G. Refractory

All refractory internal to the ﬁ rebox comes pre-installed. See Section 15.L. for installation of bottom front and side refractories.

WARNING! Risk of Fire and Electric Shock! Use ONLY

Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 45

H. Install the Logs

• Base logs are pre-installed.

• Place three top logs:

Place slot in bottom of top log over pin in top of base log.

Align opposite end of log with white notched area in top of base log. Repeat for each top log. See Figures 15.1 through 15.6.

Figure 15.1 Placing First Top Log (4042-356) - IDV4833

Figure 15.4 Placing First Top Log (4042-362) - IDV6247

Figure 15.2 Placing Second Top Log (4042-355) - IDV4833

Figure 15.3 Placing Third Top Log (4042-354) - IDV4833

Figure 15.5 Placing Second Top Log (4042-355) - IDV6247

Figure 15.6 Placing Third Top Log (4042-356) - IDV6247

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1146

I. Place Lava Rock and Rockwool

WARNING! Risk of Explosion! Follow rockwool placement

instructions. DO NOT place rockwool directly over burner ports. Replace rockwool material annually . Improperly placed rockwool interferes with proper burner operation.

Rockwool and lava rock are shipped with this gas appliance

• Place rockwool on burner in front of front base log.

• Place lava rock on hearth refractory (not burner) as desired.

• See Figure 15.7.

Rockwool Lava Rock

Figure 15.7 Placement of Rockwool and Lava Rock (Log Set shown is for IDV4833)

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 47

J. Glass Panel Assembly

Removing/Replacing Glass Assembly

WARNING! Risk of Asphyxiation! Handle ﬁ xed glass

assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

• DO NOT strike, slam or scratch glass.

• DO NOT operate ﬁ replace with glass removed, cracked, broken or scratched.

• Replace as a complete assembly.

• Remove three outer refractory pieces as per instructions in Section 15.L.

• Remove the lower decorative front face by removing the four screws attaching the face. See Figure 15.16.

• Remove the left and right refractory shields by removing the three screws holding each shield. See Figure

15.15.

• Remove the decorative ﬁ rescreen mesh. Release the screen rod from the center screen support. Remove the right side of the screen rod from the horseshoe-shaped cradle. Rotate the screen rod down on the right side until there is enough clearance to remove the screen completely. See Figures 15.11-15.14.

• Release glass latches (six in IDV4833, ten in IDV6247). Lift glass frame assembly forward past the glass latches. See Figure 15.9. Slide the glass to the right (into the cavity on the right).

• Completely remove the left side of the glass from the opening before sliding the entire glass panel from the unit. See Figure 15.10.

• Reverse steps above to replace the glass assembly.

Figure 15.9 Lift Glass Frame Assembly Forward

Left

Refractory

Panel

Left

Refractory

Shield

Decorative

Screen Front

Figure 15.8 Glass Panel Assembly Removal/Replacement

Glass Frame

Assembly

Front Hearth

Refractory

Screen

Rod

Right

Refractory

Panel

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1148

Glass

Latches

Right

Refractory

Shield

Figure 15.10 Remove Left Side of Glass Frame First

K. Decorative Firescreen, Refractory Shields and Lower Decorative Front Face

• Install the decorative ﬁ rescreen by ﬁ rst inserting the left side of the screen rod into the horseshoe-shaped cradle (see Figure 15.11)

• Rotate the right side of the rod up and into the cradle on the right (see Figure 15.12).

Note: Make sure the outside screen eyelets are placed behind the left and right screen rod suppo rts to ensure the screen is locked closed. See Figure 15.13.

• Place the center of the screen rod into the center screen rod support (see Figure 15.14).

• Install the left and right refractory shields using the three screws (see Figure 15.15).

• Install lower decorative front face (see Figure 15.16).

Figure 15.14 Place Center of Screen Rod

Figure 15.11 Place Left End of Screen Rod

Figure 15.12 Place Right End of Screen Rod

Rod Support

Figure 15.15 Install Refractory Shields

Eyelet

Figure 15.16 Install Lower Decorative Front Face

Figure 15.13 Ensure Eyelets are Outside the Rod Support

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 49

L. Installing External Refractories

Open Refractory Package (Figure 15.17)

• 1 - LH side refractory panel

• 1 - RH side refractory panel

• 1 - Front hearth refractory panel

Notches indicate top of refractory

Right

Left

Front Hearth

Figure 15.17 Refractory Pieces

Install Side Refractories

• Locate right side refractory panel. See Figure 15.17.

• Install rod in hole in glass frame top. See Figure

15.18.

Bottom Front Hearth Refractory

• The ﬁ rescreen must be pulled up to install the hearth refractory (Figure 15.21). Slide hearth refractory under side refractories until tight against glass. See Figure 15.22.

Figure 15.21 Move Firescreen

Insert Pin

Notch

Figure 15.18 Insert Pin into Top Frame

• Install rod with swedge (Figure 15.19) in hole in glass frame bottom. See Figure 15.20.

• Repeat for the left side refractory panel.

Swedge

Figure 15.19 Swedge

Figure 15.22 Placing Bottom Front Hearth Refractory

Insert Pin

Figure 15.20 Insert Pin into Bottom Frame

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1150

Figure 15.23 Finished Refractory Installation

Swedge

M. Air Shutter Setting

Air shutter settings should be adjusted by a qualiﬁ ed installer at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 15.24.

• Pull the air shutter knob up to close.

• Push the air shutter knob down to open.

NOTICE: If sooting occurs, provide more air by opening

the air shutter.

Closed

Open

Figure 15.24 Air Shutter Adjustment

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 51

Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁ ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualiﬁ ed service technician. Con- tact your dealer to arrange a service call by a qualiﬁ ed service technician.

A. Intelliﬁ re Ignition System

Symptom Possible Cause Corrective Action

1. Pilot won’t light. The ignitor/module makes noise, but no spark.

A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor

are connected to correct terminals on module and pilot assembly.

B. Loose connections or electrical

shorts in the wiring.

C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be

D. Module. Turn ON/OFF rocker switch or wall switch to OFF position.

Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

approximately .17 inch or 1/8 in. (3 mm).

Remove ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5 mm) away from “I” terminal on module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Replace pilot if necessary.

2. Pilot won’t light, there is no noise or spark.

3. Pilot sparks, but Pilot will not light.

A. No power or power supply

installed incorrectly.

B. A shorted or loose connection

in wiring conﬁ guration or wiring harness.

C. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box.

D. Module not grounded. Verify black ground wire from module wire harness is grounded to

E. Module. Turn ON/OFF rocker switch or wall switch to OFF position.

A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet

B. Ignitor gap is incorrect. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3

C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.

Verify that power supply is installed and plugged into module. Check voltage of power supply under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good power supply are between 3.2 and 2.8 volts AC.

Remove and reinstall the wiring harness that plugs into module. Verify there is a tight ﬁ t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components.

metal chassis of appliance.

Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

pressure reading is within acceptable limits.

mm).

D. Module voltage output / Valve/

Pilot solenoid ohms readings.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1152

Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below 2.7.

Intelliﬁ re Ignition System - (continued)

Symptom Possible Cause Corrective Action

4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not occurred.)

A. A shorted or loose connection

in ﬂ ame sensing rod.

B. Poor ﬂ ame rectiﬁ cation or con-

taminated ﬂ ame sensing rod.

C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

With ﬁ xed glass assembly in place, verify that ﬂ ame is engulﬁ ng ﬂ ame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. Verify correct pilot oriﬁ ce is installed and gas inlet is set to pressure speciﬁ cations.

Verify that wire harness is ﬁ rmly connected to the module.

D. Damaged pilot assembly or

contaminated ﬂ ame sensing rod.

E. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Re-

Verify that ceramic insulator around the ﬂ ame sensing rod is not cracked, damaged, or loose. Verify connection from ﬂ ame sensing rod to white sensor wire. Clean ﬂ ame sensing rod with emery cloth to remove any contaminants that may have accumulated on ﬂ ame sensing rod. Verify continuity with a multimeter with ohms set at lowest range. Replace pilot if any damage is detected.

move ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 53

ABCDEF

in.

46-1/2 33 27-5/8 34-1/2 45-1/4 44-3/8

1181 838 702 876 1149 1127

in.

60-1/2 47 41-5/8 39 49-3/4 48-7/8

1537 1194 1057 991 1264 1241

Model #

IDV4833I

IDV6247I

Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.

29-1/2 in.

749 mm

21-1/2 in.

546 mm

Electric Line

2-1/4 in. 57 mm

1 in.

25 mm

Gas Line

9-7/8 in. 251 mm

2 in. 51 mm

13-3/8 in. 340 mm

Figure 17.1 Appliance Dimensions

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1154

B. Vent Components Diagrams

Pipe

inches

DVP4 4 102

DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 - 6 76 - 152

DVP12A 3 - 12 76 - 305

Effective Height/Length

Effective

Height/Length

DVP Pipe

(see chart)

10-1/2 in. (267 mm)

4-7/8 in.

(124 mm)

45°

10-7/8 in.

(276 mm)

DVP45

45° Elbow

Assembled

Height: 24 in./610 mm

Diameter: 10 in./254 mm

DVP-AS2

10 in.

(254 mm)

5 in.

(127 mm)

10 in.

(254 mm)

DVP-FS

Ceiling Firestop

1-1/2 in.

(38 mm)

12 in.

(305 mm)

1 in.

(25 mm)

14 in.

(356 mm)

9-1/4 in.

(235 mm)

13-1/4 in. (337 mm)

DVP90ST

90° Elbow

(305 mm)

12 in.

(13 mm) TYP

6 in.

(152 mm)

11-3/8 in.

(289 mm)

7-3/8 in.

(187 mm)

1/2 in.

8 in.

(203 mm)

1-1/4 in.

(32 mm)

1 in.

(25 mm)

DVP-HVS

Vent Support

Figure 17.2 DVP Vent Components

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 55

DVP-WS

Wall Shield Firestop

B. Vent Components Diagrams (continued)

31 in.

(787 mm)

13-3/4 in. (349 mm)

13-1/4 in. (367 mm)

24-5/8 in.

(625 mm)

27-1/2 in. (698 mm)

RF6M

Roof Flashing Multi-pak

13-3/4 in. (349 mm)

BEK

Trap Cap Brick Extension

5 in.

(127 mm)

13-7/8 in. (352 mm)

24-5/8 in.

(625 mm)

RF12M

Roof Flashing Multi-pak

11-7/8 in.

(302 mm)

DVP-BEK2

DVP-HPC Cap Brick Extension

13-1/4 in.

(367 mm)

5 in.

(127 mm)

DVP-TRAPFL

Flashing

26 in.

(660 mm)

DVP-HSM-B

Extended Heat Shield

7-1/8 in.

(181 mm)

(356 mm)

14 in.

11-5/8 in. (295 mm)

5-3/4 in.

(146 mm)

13-7/8 in. (352 mm)

12-1/8 in.

(308 mm)

COOL-ADD

Cap Shield

9-1/2 in.

(241 mm)

DRC-RADIUS

Cap Shield

Figure 17.3 DVP Vent Components

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1156

B. Vent Components Diagrams (continued)

7-3/8 in.

(187 mm)

1-1/2 in. (38 mm)

17-3/4 in. (451 mm)

12 in.

(305 mm)

DVP-TB1

Basement Vent Cap

7-1/4 in.

(184 mm)

5-1/4 in.

(133 mm)

Vertical Termination Cap

14 in.

(356 mm)

12-1/2 in. (318 mm)

DVP-TVHW

(High wind)

2-3/4 in.

(70 mm)

9 in.

(229 mm)

12-1/2 in.

(317 mm)

11-1/2 in.

(280 mm)

12-1/4 in.

(311 mm)

16 in.

(406 mm)

PVK-80

(For use with IPI and DSI appliances only.)

3-7/8 in. (98 mm)

10-1/2 in. (267 mm)

Vertical Termination Cap

DVP-TV

7-1/4 in.

1 in.

(184 mm)

(25 mm)

16-7/8 in. (429 mm)

12 in.

(305 mm)

12-1/8 in. (314 mm)

1-5/8 in. (41 mm)

High Performance Cap

Figure 17.4 DVP Vent Components

7-1/8 in.

(181 mm)

8-3/4 in.

(222 mm)

DVP-HPC

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 57

14 in.

(356 mm)

14 in.

(356 mm)

3/8 in. (10 mm)

1 in. (25 mm)

7-3/4 to 10-3/8 in.

(197 to 264 mm)

DVP-FBHT

Fire Brick Termination Cap

B. Vent Components Diagrams (continued)

existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

15-1/8 in. (384 mm)

12 in.

(305 mm)

8 in.

(203 mm)

Heat

Shield

Max

Effective

Length

DVP-TRAP

Horizontal Termination Cap

Term Cap

Trap1

Trap2

Minimum

Effective Length

3-1/8 in. 4-5/8 in.

79 mm 117 mm 5-3/8 in. 9-3/8 in. 137 mm 238 mm

Effective Length

Maximum

DVP-TRAP1

DVP-TRAP2

DVP-HPC1

Figure 17.5 DVP Vent Components

DVP-TRAPK1

DVP-TRAPK2

DVP-HPC2

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1158

B. Vent Components Diagrams (continued)

Fillers

DVP-TRAP to DVP-HPC Side Filler Kit

15 in.

(381 mm)

Effective Length

5-3/4 to 8-3/8 in.

146 to 213 mm

5-1/2 in. 140 mm

87°

8-1/8 in.

(206 mm)

DVP-HRC-SS

8-3/8 in. 213 mm

3°

13 in.

(330 mm)

Figure 17.6 DVP Vent Components

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 59

10-1/2 in.

267 mm

10-7/8 in.

276 mm

DVP-HRC-ZC-SS

E. Contact Information

Heatilator, a brand of Hearth & Home Technologies Inc.

7571 215th Street West, Lakeville, MN 55044

www.heatilator.com

Please contact your Heatilator dealer with any questions or concerns.

For the location of your nearest Heatilator dealer,

please visit www.heatilator.com.

- NOTES -

________________________________________________________________________________

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.

Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1168

2000-945

Heatiator IDV4833ILT, IDV4833IH, IDV4833ILH, IDV6247IT, IDV6247ILT Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual