Heatiator IDV4833IT User Manual

Model(s): IDV4833IT, IDV4833ILT, IDV4833IH, IDV4833ILH, IDV6247IT, IDV6247ILT, IDV6247IH, IDV6247ILH
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
Read, understand and follow these instructions for safe installation and operation.
WARNING
If the information in these instruc­tions is not followed exactly, a re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency, or
the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
DO NOT
DISCARD
Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other combustibles away.
This appliance has been supplied with an integral barrier to p revent direct contact with the fi xed glass panel. Do NOT operate t he appliance with the bar rier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter;
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 1
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Heatilator gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heatilator gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency .
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
Homeowner Reference Information
This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heatilator gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of fi replace products!
We recommend that you record the following pertinent information about your fi replace.
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
Type of Gas
Not Not for for use use with with solid solid fuel.fuel. ((Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide).solide).
Type Type o f of Gas Gas (Sorte (Sorte De De Gaz)Gaz)::
NNAATURALTURAL GASGAS
Gas and Electric Information
Minimum Minimum Permissible Permissible Gas Gas Supply Supply for for Purposes Purposes of of Input Input Adjustment.Adjustment. Approved Approved Minimum Minimum (De (De Gaz) Gaz) AcceptableAcceptable 0.00.0 in in w.c .w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Minimum Minimum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Total Total Electrical Electrical Requirements: Requirements: 000Vac, 000Vac, 00Hz., 00Hz., less less than than 00 00 AmperesAmperes
ALTITUDE:ALTITUDE: 0-0000 0-0000 FT.FT. 0000-0000FT.0000-0000FT. MAX. MAX. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 MIN. MIN. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 ORIFICE ORIFICE SIZE:SIZE: #XXXXX#XXXXX #XXXXX#XXXXX
The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.
Heatilator, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044
This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes, codes, if if any; any; if if not, not, follow follow ANSI ANSI Z223.1Z223.1 in in the the USA USA or or CAN/CGA CAN/CGA B149 B149 installation installation codes. codes. (Installer (Installer l’appareil l’appareil selon selon les les codes codes ou ou reglementsreglements
locaux locaux ou, ou, en en l’absence l’absence de de tels tels reglements, reglements, selon selon les les codes codes d’installation d’installation CAN/CGA-B149.)CAN/CGA-B149.)
ANSI ANSI Z21XX-XXXX Z21XX-XXXX · · CSA CSA 2.XX-MXX 2.XX-MXX · · UL307BUL307B
IN IN CANADACANADA
Model:Model:
(Modele):(Modele):
SerialSerial
(Serie):(Serie):
XXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXX
MADE MADE IN IN USAUSA
Model Number
Serial Number
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/112
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations 2 B. Limited Lifetime Warranty 5
1 Listing and Code Approvals
A. Appliance Certifi cation 7 B. Tempered Glass Specifi cations 7 C. BTU Specifi cations 7 D. High Altitude Installations 7 E. Non-Combustible Materials Specifi cation 7 F. Combustible Materials Specifi cation 7 G. Electrical Codes 7 H. Requirements for the Commonwealth of Massachusetts 8
User Guide
2 Operating Instructions
A. Gas Fireplace Safety 9 B. Your Fireplace 9 C. Clear Space 10 D. Decorative Doors and Fronts 10 E. Fixed Glass Assembly 10 F. Remote Controls, Wall Controls and Wall Switches 10 G. Before Lighting Fireplace 10
H. Lighting Instructions (IPI) 11 I. After Fireplace is Lit 12 J. Flame Adjustment Control 12 K. Frequently Asked Questions 12
3 Maintenance and Service
A. Maintenance Tasks-Homeowner 13 B. Maintenance Tasks-Qualifi ed Service Technician 14
Installer Guide
4 Getting Started
A. Typical Appliance System 15 B. Design and Installation Considerations 16 C. Tools and Supplies Needed 16 D. Inspect Appliance and Components 16
5 Framing and Clearances
A. Select Appliance Location 17 B. Construct the Appliance Chase 18 C. Clearances 18 D. Mantel and Wall Projections 19
6 Termination Locations
A. Vent Termination Minimum Clearances 20
7 Vent Information and Diagrams
A. Approved Pipe 22 B. Vent Table Key 22 C. Use of Elbows 22 D. Measuring Standards 22 E. Vent Diagrams 23
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles 28 B. Wall Penetration Framing 28 C. Install the Ceiling Firestop 29 D. Install Attic Insulation Shield 30
9 Appliance Preparation
A. Secure and Level the Appliance 31
10 Install Vent Pipe
A. Assemble Vent Sections 32 B. Assemble Slip Sections 33 C. Secure the Vent Sections 33 D. Disassemble Vent Sections 34 E. Install Metal Roof Flashing 34 F. Assemble and Install Storm Collar 35 G. Install Vertical Termination Cap 36 H. Heat Shield Requirements for Horizontal Termination 36 I. Install Horizontal Termination Cap 37
11 Shrouds
A. HHT Shrouds 38 B. Field Constructed Shrouds 38
12 Gas Information
A. Fuel Conversion 40 B. Gas Pressure 40 C. Gas Connection 40 D. High Altitude Installations 40
13 Electrical Information
A. Wiring Requirements 41 B. Intellifi re Ignition System Wiring 41 C. Optional Accessories Requirements 41 D. Electrical Service and Repair 41 E. Junction Box Installation 42
14 Finishing
A. Mantel and Wall Projections 43 B. Facing Material 43 C. Non-combustible Finishing Material 44
15 Appliance Setup
A. Remove Shipping Materials 45 B. Remove Fixed Glass Assembly 45 C. Remove Materials Shipped Inside Firebox 45 D. Clean the Appliance 45 E. Accessories 45
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 3
F. Heat-Zone® Gas 45 G. Refractory 45 H. Install the Logs 46 I. Place Lava Rock and Rockwool 47 J. Glass Panel Assembly 48 K. Decorative Firescreen, Refractory Shields and Lower Decorative Front Face 49 L. Installing External Refractories 50 M. Air Shutter Setting 51
16 Troubleshooting
A. Intellifi re Ignition System 52
17 Reference Materials
A. Appliance Dimension Diagram 54 B. Vent Components Diagrams 55 C. Service Parts 60 D. Optional Components 67 E. Contact Information 68
= Contains updated information.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/114
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B. Limited Lifetime Warranty
Hearth & Home Technologies Inc.
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo­nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
1 Year
2 years
3 years
ears 1 year X X Castings and baffles
5
7 years 3 years X X X
10
ears
Limited
Lifetime
1 year X Burners, logs and refractory
3 yearsXXXXX Firebox and heat exchanger
XXXXXXX
XXX
XXXXX Factor
X Molded refractor
XFire
EPA
Wood
Coal Electric Venting
Components Covered
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
Igniters, electronic components,
and
lass
-installed blowers
ots and burnpots
Manifold tubes,
HHT chimne
and termination
anels
90 Days
4021-645C 12-29-10 Page 1 of 2
XXXXXXX
See conditions, exclusions, and limitations on next page.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 5
All replacement parts
ond warranty period
be
B. Limited Lifetime Warranty (continued)
WARRANTY CONDITIONS:
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WARRANTY EXCLUSIONS:
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This warranty is void if:
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LIMITATIONS OF LIABILITY:
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Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/116
1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: IDV4833 & IDV6247 Series LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heaters STANDARD: ANSI Z21.88b-2008•CSA2.33b-2008
NOTICE: This installation must conform with local codes
or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.
• A manufactured home (USA only) or mobile home OEM installation must conform with the (U.S.) Manufactured
Home Construction and Safety Standard, Title 24 CFR, Part 3280 or, when such a standard is not applicable, the Standard for Fire Safety Criteria for Manufactured Home Installation Sites and Communities, ANSI/NFPA 501A, in the United States, or the Mobile Homes Standard, CAN/CSA Z240 MH Series in Canada.
• This appliance complies with the installation requirements for HUD.
C. BTU Specifi cations
ICON DV-Mesh IDV4833 IDV6247
IPI
Max/Min Input Rate (NG) 48,000/33,500 59,000/40,000
Orifi ce Size (NG) 0.128 0.144
Max/Min Input Rate (LP) 48,000/35,500 56,000/41,500
Orifi ce Size (LP) 0.079 0.086
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply . Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifi ce size.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be fac­tored as primary heat in residential heating calculations.
B. Tempered Glass Specifi cations
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and
1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certi cation and labeling requirements”
which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be
considered non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ig- nite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
A 1 10-120 V AC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 7
Note: The following requirements reference various Massachusetts and nati onal c ode s not c ontaine d in this document.
H. Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon mon- oxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addition, the installing plumber or gas tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or struc­ture served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed profes- sionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size,
“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identi- es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
• The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/118
2
User Guide
2
Operating Instructions
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULL Y SUPERVISE children in
same room as appliance.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other
ammable materials.
• Keep clothing, furniture, draperies and other combustibles away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. Do NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
• Install a physical barrier such as:
- A decorative fi rescreen.
- Adjustable safety gate.
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot fi replace, whether operating or cooling down.
• Teach children to NEVER touch the fi replace.
• Consider not using the fi replace when children will be present.
Contact your dealer for more information, or visit: www. hpba.org/safety-information.
To prevent unintended operation when not using your replace for an extended period of time (summer months, vacations, trips, etc):
• Remove batteries from remote controls.
• Turn off wall controls.
• Unplug 3-volt adapter plug and remove batteries on IPI models.
• Turn off gas controls valve on standing pilot models.
When lighting the pilot light on fi replaces with a standing pilot, remove the fi xed glass assembly so you can detect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks.
If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau- tions are recommended:
Decorative Doors
(not shown) Section 2.D.
Fixed Glass Assembly
(not shown) Section 2.E.
Grate (not shown) Section 2.B.
Clear Space Section 2.C.
Hearth
(not required)
Mantel
B. Y our Fireplace
WARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate
replace according to operating instructions could cause re or injury.
Figure 2.1 General Operating Parts
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 9
C. Clear Space
WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.
Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
Clear space 3 ft (914 mm) in front of appliance
Figure 2.2 Clear Space
E. Fixed Glass Assembly
See Section 15.J.
F. Remote Controls, Wall Controls and Wall Switches
Follow the instructions supplied with the control installed to operate your fi replace:
For safety:
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
G. Before Lighting Fireplace
Before operating this replace for the rst time, have a qualifi ed service technician:
• Verify all shipping materials have been removed from inside and/or underneath the fi rebox.
• Review proper placement of logs, rockwool and/or other decorative materials.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.
D. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts
approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fi replace to overheat.
This fi replace has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the fi replace with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
For more information refer to the instructions supplied with your decorative door or front.
WARNING! Risk of Fire or Asphyxiation! DO NOT oper­ate fi replace with fi xed glass assembly removed.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1110
H. Lighting Instructions (IPI)
• For normal use, activate/deactivate your fi replace with the wall switch or remote control.
• The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.
• If your fi replace must be deactivated for service or an extended period of time, follow the instructions below.
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device which automatically lights the burn­er. DO NOT try to light the burner by hand.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHA T TO DO IF YOU SMELL GAS
DO NOT try to light any appliance.
DO NOT touch any electric switch; do not use any phone in your building.
WARNING:
DO NOT CONNECT LINE VOLT­AGE (110/120 VAC OR 220/240 V AC) TO THE CONTROL V ALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Re­fer to the owner’s information manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the manufac­turer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can­cer, birth defects, or other reproductive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
For additional information on operating your
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. DO NOT use this appliance if any
part has been under water. Imme­diately call a qualifi ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
DO NOT operate the appliance with xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, ser- vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS (IPI)
1. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
GAS
VALVE
2. Wait ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this la­bel. If you do not smell gas, go to next step.
3. To light the burner: Equipped with wall switch: Turn ON/OFF switch
to ON.
Equipped with remote or wall control: Press
ON or FLAME button.
Equipped with thermostat: Set temperature to
desired setting.
4. If the appliance does not light after three tries, call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Equipped with wall switch: Turn ON/OFF switch
to OFF.
Equipped with remote or wall control: Press
OFF button.
Equipped with thermostat: Set temperature to
lowest setting.
2. Service technician should turn off electric power to the control when performing service.
593-913G
Final inspection by
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 11
I. After Fireplace is Lit
Initial Break-in Procedure
• The fireplace should be run three to four hours continuously on high.
• Turn the fi replace off and allow it to completely cool.
• Remove fi xed glass assembly. See Section 15.J.
• Clean fi xed glass assembly. See Section 3.
• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.
This cures the materials used to manufacture the fi re- place.
Indicator
NOTICE! Open windows for air circulation during fi replace
break-in.
• Some people may be sensitive to smoke and
odors.
• Smoke detectors may activate.
J. Flame Adjustment Control
Some appliances come equipped with a high/low fl ame adjustment control.
• Open control access panel
• Compare your valve to Figures 2.4 & 2.5.
• Adjust the fl ame by turning knob as indicated in the photo matching your valve.
K. Frequently Asked Questions
HILO
Figure 2.4 DEXEN Valve - IntelliFire Ignition System
Indicator
HI LO
Figure 2.5 SIT Valve - Standing Pilot Ignition System
ISSUE SOLUTIONS
Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this
condensation will disappear.
Blue fl ames This is a result of normal operation and the fl ames will begin to yellow as the appliance is allowed
to burn for 20 to 40 minutes.
Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused
by the curing of materials from manufacturing. Odor may also be released from fi nishing materials and adhesives used near the appliance. These circumstances may require additional curing related to the installation environment.
Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be cleaned within
3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer.
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the
sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
Is it normal to see the pilot ame burn continually?
In an IntelliFire ignition system (IPI), the pilot fl ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot fl ame to remain lit. In a standing pilot system the pilot will always stay on.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1112
3
3
Maintenance and Service
Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.
When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an­nual service by a qualifi ed service technician.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualifi ed service technician only. The fi replace should be inspect- ed before use and at least annually by a professional service person.
The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap­pointment.
More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fi replace must be kept clean.
CAUTION! Risk of Burns! The fi replace should be
turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally By: Homeowner
Tools Needed: Protective gloves, glass cleaner, drop
cloth and a stable work surface.
CAUTION! Handle fi xed glass assembly with care.
Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
• DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.
Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or fl oor surfaces.
• Remove door or decorative front from fi replace and set aside on work surface.
• See Section 15.J for instructions to remove fi xed glass assembly.
• Clean glass with a non-abrasive commercially available cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fi replace glass cleaner (consult with your dealer)
• Carefully set fi xed glass assembly in place on fi replace. Hold glass in place with one hand and secure glass latches with the other hand.
• Reinstall door or decorative front.
Doors, Surrounds, Fronts
Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage and repair as necessary.
• Check that louvers are not blocked.
• Vacuum and dust surfaces.
Remote Control
Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote control
instructions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.
• Place batteries as needed in remote transmitters and battery-powered receivers.
• Place remote control out of reach of children.
If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin­tended operation:
• Remove batteries from remote controls.
• Unplug 3 volt adapter plug on IPI models.
Venting
Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.
• Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and fl ashing remains intact.
• Inspect draft shield to verify it is not damaged or missing.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 13
B. Maintenance Tasks-Qualifi ed Service Technician
The following tasks must be performed by a qualifi ed service technician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.
• Confi rm there is no damage to glass or glass frame. Replace as necessary.
• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.
Logs
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as necessary. Refer to Section 15.H. for log placement instructions.
• Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
Firebox
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.
• Replace fi replace if fi rebox has been perforated.
Burner Ignition and Operation
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.
• Verify burner is properly secured and aligned with pilot or igniter.
• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
• Replace rockwool with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section
15.I for proper rockwool placement.
• Verify batteries have been removed from battery back­up IPI systems to prevent premature battery failure or leaking.
• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.
• Inspect for lifting or other fl ame problems.
• Verify air shutter setting is correct. See Section 15.M. for required air shutter setting. Verify air shutter is clear of dust and debris.
• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.
• Verify manifold and inlet pressures. Adjust regulator as required.
• Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.
• Inspect thermocouple/thermopile or IPI fl ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
• Verify thermocouple/thermopile or IPI millivolt output. Replace as necessary.
Control Compartment and Firebox Top
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• Vacuum and wipe out dust, cobwebs, debris or pet hair . Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1114
Figure 3.1 IPI Pilot Flame Patterns
4
Installer Guide
4
Getting Started
A. T ypical Appliance System
NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only . Illustrations/diagrams are not
drawn to scale. Actual product may vary from pictures in manual
Vertical Termination Cap
(SECTION 10)
Noncombustible roof flashing maintains minimum clearance around pipe (SECTION 10)
Vent Pipe (SECTIONS 7, 8, 10)
Storm Collar (SECTION 10)
Vent pipe penetrates roof, preferably without affecting roof rafters (SECTION 8)
Attic insulation shield (not shown) must be used here to keep insulation away from vent pipe if attic is insulated. (SECTION 8)
Ceiling Firestop on floor of attic (SECTION 8)
Framing/Header (SECTION 5)
Framing Headed off in Ceiling Joists (SECTION 8)
Optional
Wall Switch
Mantel & Mantel Leg (SECTION 14)
Surround
Hearth Extension (not required)
Gas Line (SECTION 12)
Figure 4.1 Typical System
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 15
B. Design and Installation Considerations
Heatilator direct vent gas appliances are designed to op­erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring requirements.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure
rating) One 1/4 in. female connection (for optional fan).
D. Inspect Appliance and Components
• Carefully remove the appliance and components from the packaging. Refer to Section 15.A & 15.C.
• The vent system components and decorative doors and fronts may be shipped in separate packages.
• If packaged separately, the log set and appliance grate must be installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts
could impair safe operation. DO NOT install damaged, in­complete or substitute components. Keep appliance dry.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under wa-
ter. Call a qualifi ed service technician to inspect the appli- ance and to replace any part of the control system and/or gas control which has been under water.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1116
5
5
ABCDEF
in.
47-1/2 64-1/4 30-1/2 48-1/2 90-7/8 48
mm
1207 1632 775 1232 2309 1219
in.
61-1/2 74-1/8 30-1/2 62-1/2 104-7/8 48
mm
1562 1883 775 1588 2665 1219
Model #
IDV4833I
IDV6247I
Framing and Clearances
A. Select Appliance Location
When selecting a location for the appliance it is important to consider the required clearances to walls (see Fig­ure 5.1).
WARNING! Risk of Fire or Burns! Provide adequate
clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
1-1/2 in. (38 mm)
min.
appliance
to combustibles
B
B
E
A
NOTICE: Illustrations refl ect typical installations and are
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
A D
Alcove
Installation
Drywall
F
Figure 5.1 Appliance Locations
Top Vent
One 90° Elbow
Horiz Term
Top Vent
One 90° Elbow
Horiz Term
A
C
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11 17
A
Rough
Opening
(Width)
B
Rough
Opening
(Height)
C
Rough
Opening
(Depth)
D
Rough
Opening
(vent pipe)
in.
47-1/2 45-1/2 30-1/2 10
mm
1207 1156 775 254
in.
61-1/2 50 30-1/2 10
mm
1562 1270 775 254
Model #
IDV4833I
IDV6247I
B. Construct the Appliance Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.
NOTICE:
restops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
Treatment of ceiling fi restops and wall shield
1-1/2 in.(38 mm)
T o further prevent drafts, the wall shield and ceiling fi restops should be caulked with caulk with a minimum of 300ºF con­tinuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a mini­mum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
C. Clearances
NOTICE: Install appliance on hard metal or wood surfaces
extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specifi ed air space
clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent accidental contact.
• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.
• Failure to maintain airspace may cause overheating and a fi re.
D
Combustible flooring may be installed next to the front of the appliance.
30 in. (762 mm) to ceiling
36 in.
(914 mm)
1-1/2 in.
(38 mm)
0 in. TO LEVEL
OF STANDOFFS
1/2 in. (13 mm)
Drywall
0 in.
B
C
A
Adjust framing dimensions for interior sheathing (such as sheetrock)
Combustible Object
Figure 5.2 Clearances to Combustibles
O in.
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/1118
Note: Wiring for and the installation of the heat zone must be done before framed enclosure is completed.
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