Heatiator I80 User Manual

Models: I80 Woodburning Fireplace

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

WARNING

If the information in these instructions is not followed exactly, a ﬁ re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• Do not overﬁ re. Overﬁ ring will void your war- ranty.

• Comply with all minimum clearances to combustibles as speciﬁ ed. Failure to comply may cause house ﬁ re.

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other

ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

Installation and service of this ﬁ replace should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certified professional.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

WARNING

Fire Risk

• For use with solid wood fuel or decorative gas appliance only.

• Do not install unvented gas logs.

Read this manual before installing or operating this ﬁ replace.

Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Heatilator wood burning ﬁ re- place. The Heatilator ﬁ replace you have selected is designed to provide the utmost in safety, reliability and efﬁ ciency.

As the owner of a new ﬁ replace, you’ll want to read and care- fully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

The information contained in this owner’s manual unless noted otherwise, applies to all models and gas control systems.

Your new Heatilator wood burning ﬁ replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of ﬁ replace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your ﬁ replace:

Model Name: Date purchased/installed:

Serial Number: Location on ﬁ replace:

Dealership purchased from: Dealer phone:

Notes:

Listing Label Information/Location

The model information regarding your speciﬁ c ﬁ replace can be found on the rating plate located on the smoke shield of the ﬁ replace.

Serial

Number

Grate

Fireplace

Model

FIREPLACE NO.

FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES

FAN KI T MODEL NO.

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.

YES

WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

MODEL NO.

CLEARANCE TO COMBUSTIBLES:

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

CHIMNEY 2 IN. MIN.

RATED AT 115 VOLTS, 50/60 Hz.,

MODEL NO.

FIREBOX

MFG. DATE

IN. MIN.

AMP.

Table of Contents

1 Listing and Code Approvals 4

A. Appliance Certiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started 5

A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

C. Typical Fireplace System . . . . . . . . . . . . . . . . . . . . . . . 7

D. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 8

E. Inspect Fireplace and Components . . . . . . . . . . . . . . . 8

3 Framing and Clearances 9

A. Selecting Fireplace Location . . . . . . . . . . . . . . . . . . . . 9

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 11

D. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 11

E. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 12

F. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 12

4 Installation of Fireplace 13

A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . 13

B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 15

C. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . 15

D. Place the Protective Metal Hearth Strips . . . . . . . . . .18

E. Level the Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Chimney Assembly 19

A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . .20

B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 21

C. Assemble the Chimney Sections . . . . . . . . . . . . . . . .22

D. Install the Ceiling Firestops . . . . . . . . . . . . . . . . . . . . 22

E. Install the Attic Insulation Shield . . . . . . . . . . . . . . . . 23

F. Double-check the Chimney Assembly . . . . . . . . . . . .24

G. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . .24

6 Complete the Enclosure 25

A. Chimney Termination . . . . . . . . . . . . . . . . . . . . . . . . .25

B. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

C. Install the Termination Cap . . . . . . . . . . . . . . . . . . . . 27

7 Accessories 29

A. Gas Log/Lighter Provisions . . . . . . . . . . . . . . . . . . . . 29

8 Finishing 30

A. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

B. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

C. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

D. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . .33

E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9 Operating Instructions 34

A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 34

B. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

C. Clear Space Near the Fireplace. . . . . . . . . . . . . . . . . 35

D. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

G. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

10 Troubleshooting 38

A. Understanding Vent Problems . . . . . . . . . . . . . . . . . . 38

B. Diagnostics and Problem Solving . . . . . . . . . . . . . . . 39

11 Maintenance and Servicing the Fireplace 41

A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 41

C. Firebox Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

D. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . . . . 42

E. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

12 Reference Materials 43

A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . .43

B. Fireplace Components . . . . . . . . . . . . . . . . . . . . . . . . 44

C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 45

D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

E. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Note: An arrow (¨) found in the text signiﬁ es change in content.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Listing and Code Approvals

A. Appliance Certiﬁ cation

This ﬁ replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada.

This ﬁ replace has been tested and listed for use with the op- tional components speciﬁ ed in this manual. These optional components may be purchased separately and installed at a later date. Installation of an outside air kit will require signiﬁ cant reconstruction and is best if installed at the time of ﬁ replace installation.

Heatilator is a registered trademark of Hearth & Home Technologies Inc.

WARNING

Fire Risk

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this ﬁ replace. For assistance or additional information consult a qualiﬁ ed installer, service agency or your dealer.

Not intended for use as a primary heat source.

This ﬁ replace is tested and approved as a decorative ﬁ re- place. It should not be factored as a primary heat source in residential heating calculations.

• Do not install or operate damaged ﬁ replace.

• Do not modify ﬁ replace.

• Installation other than as instructed by Hearth & Home Technologies Inc. is strictly prohibited.

• Do not operate the ﬁ replace without fully assembling all components.

• Do not overﬁ re.

• Do not install an unvented gas log set. This ﬁ replace has not been tested for use with unvented gas log sets.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Getting Started

A. Design and Installation Considerations

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional,

state and national codes and regulations.

• Consult insurance carrier, local building inspector,

ﬁ re ofﬁ cials or authorities having jurisdiction about restrictions, installation inspection and permits.

When planning a ﬁ replace installation, it is necessary to de- termine the following information before installing:

• Where the fireplace is to be installed. See Sections 3 and 4.

• The vent system conﬁ guration to be used. See Sections 5 and 6.

• Gas supply piping. See Section 7.

• Framing and ﬁ nishing details. See Sections 3, 6 and 8.

• Whether optional accessories—devices such as a fan, wall switch or remote control —are desired. See Section 12.

Draft is the pressure difference needed to vent ﬁ replaces successfully. Considerations for successful draft include:

• Preventing negative pressure

• Location of ﬁ replace and chimney

WARNING

Asphyxiation Risk

Negative pressure can cause spillage of combustion fumes and soot. Fire needs to draft properly for safe operation.

B. Negative Pressure

Negative pressure results from the imbalance of air available for the ﬁ replace to operate properly. Causes for this imbalance include:

• Exhaust fans (kitchen, bath, etc.).

• Range hoods.

• Combustion air requirements for furnaces, water heaters and other combustion appliances.

• Clothes dryers.

• Location of return-air vents to furnace or air conditioning.

• Imbalances of the HVAC air handling system.

• Upper level air leaks: recessed lighting, attic hatch opening, duct leaks.

To minimize the effects of negative air pressure, the following must be considered:

• Install the outside air kit. Install the intake on the side of the house towards prevailing winds during the heating season.

• Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the ﬁ replace.

• Avoid installing the ﬁ replace near doors, walkways or small isolated spaces.

• Recessed lighting should be a “sealed can” design; attic hatches weather stripped or sealed; attic mounted duct work and air handler joints and seams taped or sealed.

• Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent ﬁ replaces in basements.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Location of the ﬁ replace and chimney will affect performance. As shown in Figure 2.1 the chimney should:

• Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the ﬁ re.

• Penetrate the highest part of the roof. This minimizes the effects of wind turbulence.

• Be located away from trees, adjacent structures, uneven roof lines and other obstructions.

Offsets can restrict draft so their use should be minimized. Consider the ﬁ replace location relative to ﬂ oor and ceiling and attic joists.

Windward

Location

Not

Recommended

Outside Air Intake

Marginal Location

Recommended

Location

Multi-level Roofs

Recommended

Location

Not

Recommended

Leeward

Figure 2.1 Recommended Chimney Locations

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

C. Typical Fireplace System

The Heatilator ﬁ replace system consists of the following:

• Fireplace/integral grate/refractory/outside air system

• Refractory

• Chimney termination cap

• Chimney system (SL1100 series pipe is NOT approved for Canada)

• Hearth extension

Optional components include:

• Glass doors

• Chimney air kit (required in Canada)

• SLA10 - 11-10 in./279-254mm adaptor (required in Canada)

Additional lateral support for chimney above roof (or enclosed in chase) if needed

Non-combustible roof flashing maintains minimum clearance around chimney

Support straps on rafter supports chimney (not shown)

Ceiling firestop on floor of attic

Termination cap

Storm Collar

Chimney penetrates roof preferably without affecting roof rafters

Offset/Return (with hanger straps)

Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated

Chimney system

Combustible framing/header on top of V-shaped standoffs (spacers)

Outside combustion air

Protective metal hearth strip(s)

Figure 2.2 Typical Fireplace System

Framing headed off in ceiling joists

Enclosed space above and around fireplace

Mantel and surround

Decorative facing and trim

Hearth extension

Factory-built fireplace

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

D. Tools and Supplies Needed

E. Inspect Fireplace and Components

Before beginning the installation be sure the following tools and building supplies are available:

Reciprocating saw Framing material

Pliers High temp caulking material

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

CAUTION

• Keep ﬁ replace dry.

• Mold or rust may cause odors.

WARNING

Fire Risk Explosion Risk

Inspect fireplace and components for

damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components Report damaged parts to dealer.

• Carefully remove the ﬁ replace and components from the packaging.

• The vent system components and doors are shipped in separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Framing and Clearances

WARNING

Fire Risk

Provide adequate clearances.

• Around air openings

• To combustibles

• For service access. Locate ﬁ replace away from trafﬁ c areas.

A. Selecting Fireplace Location

Several options are available to you when choosing a location for your ﬁ replace. This ﬁ replace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 3.1.

21-1/2 in. (546 mm)

46-3/8 in.

(1178 mm)

As a room divider

48 in.

(1219 mm)

min.

65-5/8 in.

(1667 mm)

Across a corner

51-1/2 in. 1308 mm)

92-3/4 in. (2356 mm)

28-1/2 in.

(724 mm)

In an exterior chase or projecting into a garage

Along a wall

Note:

• Illustrations and photos reﬂ ect typical installations

and are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation/appearance may vary due to

individual design preference.

• Hearth & Home Technologies reserves the right to alter its products.

Locating the ﬁ replace in a basement, near frequently opened doors, central heat outlets or returns, or other locations of considerable air movement can affect the performance and cause intermittent smoke spillage from the front of the ﬁ re- place. Consideration should be given to these factors before deciding on a location. See Sections 2 and 10.

1-1/2 in. (38 mm) min.

28-1/2 in. (724 mm)

Note:

distance from sides & back of fireplace to combustible materials. 1/2 in. (13 mm) min. at nailing flanges.

24 in.

(610 mm)

min.

24 in.

(610 mm)

min.

5/8 in. (16 mm) all configurations

28-1/2 in. (724 mm)

In addition to these

Note:

framing dimensions, also reference the following sections:

• Clearances (Section

3.B.)

• Mantel Projections (Section 8.C)

• Fireplace Dimensions (Section 12.A.)

(610 mm)

Figure 3.1 Fireplace Locations

24 in.

min.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

I80 A

With Outside

Air

Without

Outside Air

in. 59-1/2

mm 1511

in. 51-1/2

mm 130 8

B. Clearances

WARNING

Fire Risk

• Comply with all minimum clearances to combustibles as speciﬁ ed.

• Framing or ﬁ nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).

Failure to comply may cause ﬁ re.

Storm Collar

(roof)

Roof Flashing

2 in. min.

(51 mm)

(attic)

(51 mm)

Attic

Insulation

Shield

Ceiling Firestop

2 in. min.

Ceiling Firestop

2 in. min.

(51 mm)

(ceiling)

2 in. min.

(51 mm)

0 in.

from floor

(ceiling)

2 in. min.

(51 mm)

Offset/Return with

hanger straps

Must have 2 in. (51 mm)

minimum clearance

to header

Adaptor attached here (not shown)

0 in. to level of standoffs

1-1/2 in. (38mm) from

back of appliance

1-1/2 in. (38mm) from

side of appliance

(except at nailing flanges

where it is 1/2 in. (13 mm)

Figure 3.2 Clearances to Combustible Materials

Note: Chimney air kit and 11-10 in./279-254mm adaptor are not shown,

but are required in Canada.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

C. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the ﬁ replace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area deﬁ ned in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area.

4 in.

(102 mm)

19-3/4 in.

(502 mm)

39°

FLUSH FRONT

23 in.

(584 mm)

50°

24 in.

(610 mm)

Figure 3.3 Sidewalls and Surrounds

BRICK

FRONT

42 in.

(1067 mm)

50-1/2 in.

(1283 mm)

24 in.

(610 mm)

D. Frame the Fireplace

Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the ﬁ replace, assuming combustible materials are used. All re- quired clearances to combustibles around the ﬁ replace must be adhered to. See Figure 3.2. Any framing across the top of the ﬁ replace must be above the level of the top standoffs.

2 in. (51 mm) minimum air space clearance to the enclosure.

28-1/2 in.

(724 mm)

51-1/2 in.

(1308 mm)

8 in. (203 mm) extra space needed for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met.

Note: Fireplace header cannot be positioned until after the fireplace assembly is in place.

Use only noncombustible material below the top of the front standoffs.

Figure 3.4 Framing the Fireplace

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

E. Construct the Chase

A chase is a vertical boxlike structure built to enclose the ﬁ re- place and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated.

Building codes require false ceiling and ceiling ﬁ restops at each ﬂ oor of the chase or every 10 ft (3.05 m) of clear space to control spread of ﬁ re.

Walls, ceiling, base plate and cantilever ﬂ oor at the ﬁ rst level of the chase should be insulated. See Figure 3.5. Vapor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.

Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced ﬁ berglass in- sulation. If the ﬁ replace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room.

Three examples of chase applications are shown in Figure 3.6.

1. Fireplace and chimney enclosed in an exterior chase.

2. Chimney offset through exterior wall and enclosed in chase.

3. Chase constructed on roof.

All outside walls should be insulated.

Round Termination Cap

Metal Chase Top

Ceiling

Firestop

False Ceiling

Attic

Tabs

Insulation

False Ceiling

Figure 3.5 Chase Assembly

Insulation

Shield

Ceiling

Firestop

Insulation

False Ceiling

Chimney

Insulation in the

outside walls

of the chase

12 3

Figure 3.6 Chase Constructions

F. Chimney Requirements

When planning your ﬁ replace location, the chimney con- struction and necessary clearances must be considered. The ﬁ replace system and chimney components have been tested to provide ﬂ exibility in construction. Vertical distances are measured from the base of the ﬁ replace as shown in Figure 5.2.

ft m

• Minimum overall straight height 18 5.5

• Minimum height with offset/return 18.5 5.6

•Maximum height 90 27.4

• Maximum chimney length between an offset and return

• Maximum distance between chimney stabilizers 35 10.7

• Double offset/return minimum height 24 7.3

• Maximum unsupported chimney length between the offset and return

• Maximum straight unsupported chimney height above the ﬁ replace

• Maximum unsupported chimney above roof 6 1.8

20 6

61.8

35 10.7

Note: A maximum of two pairs of offsets and returns may be used.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Installation of Fireplace

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

A. Install the Outside Air Kit

The outside air assembly is factory installed on the left side of the ﬁ replace. The kit is an optional component and its use is highly recommended to minimize the effect of negative pressure within the structure.

• Use short duct run.

• A small dip in the duct will create a cold air trap.

• Position the outside air inlet in a manner that will now allow snow, leaves, etc. to block the inlet. See Figure 4.3.

• You may run the duct vertically; refer to Figure 4.2.

• Locate outside air kit on left side of fireplace. See Figure 4.1.

• Check the operation of the outside air inlet by moving the control handle up and down. See Figure 4.4.

• Mark and cut out a 4 in. (102 mm) hole in the building side for air entry.

• Install the hooded air inlet in the sidewall of the structure, ﬂ ush with the building’s exterior.

• Assemble the ﬂ exible duct (not supplied) between the collar and the air inlet. Secure into position with the supplied wire ties.

• Check for light leaks with a ﬂ ashlight and seal with duct tape and/or insulation.

WARNING

Fire Risk Asphyxiation Risk

Do not draw outside combustion air from:

• Wall, ﬂ oor or ceiling cavity.

• Enclosed space such as an attic or garage.

• Close proximity to exhaust vents or chimneys.

Fumes or odor may result.

CAUTION

Risk of Smoke Spillage

Outside air inlet must be located to prevent blockage from:

• Leaves

• Snow/ice

• Other debris Blockage may cause combustion air starvation.

Flexible Duct

(not supplied)

Outside Air

Shield

Figure 4.1 Outside Air Installation

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

2 Wire Ties

Inlet Ring

3 ft min. from top of uppermost chimney section to air inlet.

Attic insulation shield must be used to keep insulation away from chimney.

Handle up - open

Handle down - closed

Figure 4.4 Locating the Outside Air Control

Figure 4.2 Typical Outside Air Inlet Locations

Ceiling firestop on floor of attic.

11-10 in./279-254mm

adaptor not shown

Note: Chimney air kit and 11-10 in./279-254mm adaptor are required in Canada.

Outlet blocked by

snow, leaves, etc.

Garage or

combustible

liquids storage

YES

Clear area

outside

house or in

ventilated

crawl space

Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air).

Figure 4.3 Outside Combustion Air Placement

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Attic space

Outlet placed

higher than 3 ft

below the

termination cap

Factory-built

fireplace

B. Secure the Fireplace

• Position the Fireplace

This ﬁ replace may be placed on either a combustible or noncombustible continuous ﬂ at surface. Follow the in- structions for framing in Section 3.D. Slide the ﬁ replace into position. Be sure to provide the minimum air clearance at the sides and back of the ﬁ replace assembly. See Section 3.B.

• Remove smoke shield by removing ﬁ ve screws. See Figure 4.7. Smoke shield is located at top of ﬁ replace front.

• Remove screens by removing screw from the end of each screen rod. See Figure 4.8.

Smoke Shield

Front Face

WARNING

Fire Risk!

• Prevent contact with sagging, loose insulation.

• Do NOT install against vapor barriers or exposed insulation.

C. Install the Refractory

We recommend two installers for hearth stone and refractory installation!

• Remove back refractory from outside of ﬁ replace by bending tabs up and lifting refractory out of brackets. See Figure 4.5. Bend tabs back down out of the way. See Figure 4.6. Do not remove screws or brackets from ﬁ replace. If brackets are removed, ﬁ ll holes in outer shell with screws. Repeat this process to remove side refractories.

Skip

Remove these screws.

Figure 4.7 Removing Smoke Shield

Figure 4.8 Removing the Screen Rods

Skip

• Remove hearth stone by removing three corrugated shipping spacers (Figure 4.9). Lift hearth stone out of ﬁ replace. See Figure 4.10.

Figure 4.5 Unpacking Back Refractory

Figure 4.6 Bending Refractory Shipping Tabs

Back Down

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Figure 4.9 Shipping Spacers

Figure 4.10 Lifting Out the Hearth Stone

• Remove ﬁ replace from pallet. The ﬁ replace is attached to pallet with two brackets on each side and rear of outer shell. See Figure 4.11. Remove screws from bracket, pallet and ﬁ replace. Replace screws removed from ﬁ replace. Slide ﬁ replace into position (brackets can be used to anchor ﬁ replace in position). Once ﬁ replace has been put into position, install refractories.

Figure 4.11 Removing Shipping Brackets

• Install back refractory, making sure refractory is centered and notches are to the bottom of ﬁ rebox. Place grate brackets in outer two notches of refractory. See Figure 4.13.

• Secure back refractory in place with a screw and bracket supplied in hardware package. See Figure 4.14.

GRATE BRACKETS

Figure 4.13 Back Refractory with Grate Brackets in Place

Note: Before installing refractories and hearth stone, be

sure all back edges of each piece are smooth to ensure proper ﬁ t. Scrape away excess with a regular screwdriver. See Figure 14.12.

Figure 4.12 Scrape Away Rough Edges

REFRACTORY

BRACKET

Figure 4.14 Attaching Back Refractory

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Note: To ensure proper installation, gas knockouts in the side

refractory should be positioned towards back of ﬁ replace. See Figure 4.15.

• Place grate into grate brackets. See Figure 4.17.

• Replace smoke shield.

GAS

KNOCKOUT

Figure 4.15 Gas Knockout

• Tilt top of side refractory towards center of ﬁ rebox when placing it into ﬁ replace. Push side refractory towards back corner of ﬁ replace until it ﬁ ts tightly against back refractory.

• Secure side refractory in place with a screw and bracket provided in the hardware package.

• Repeat these two steps for installation of the other side refractory.

• When placing hearth stone into ﬁ replace, slide it back until it ﬁ ts tightly against back refractory (underneath grate brackets). See Figure 4.16.

GRATE BRACKET

Figure 4.17 Grate Secured in Grate Bracket

• Replace left and right screens.

GRATE BRACKET

Figure 4.16 Sliding Bottom Refractory Towards

Back of Fireplace

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

+ 39 hidden pages