Heatiator I80 User Manual

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Models: I80 Woodburning Fireplace

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

WARNING

If the information in these instructions is not followed exactly, a ﬁ re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• Do not overﬁ re. Overﬁ ring will void your war- ranty.

• Comply with all minimum clearances to combustibles as speciﬁ ed. Failure to comply may cause house ﬁ re.

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other

ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

Installation and service of this ﬁ replace should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certified professional.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

WARNING

Fire Risk

• For use with solid wood fuel or decorative gas appliance only.

• Do not install unvented gas logs.

Read this manual before installing or operating this ﬁ replace.

Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Heatilator wood burning ﬁ re- place. The Heatilator ﬁ replace you have selected is designed to provide the utmost in safety, reliability and efﬁ ciency.

As the owner of a new ﬁ replace, you’ll want to read and care- fully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

The information contained in this owner’s manual unless noted otherwise, applies to all models and gas control systems.

Your new Heatilator wood burning ﬁ replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of ﬁ replace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your ﬁ replace:

Model Name: Date purchased/installed:

Serial Number: Location on ﬁ replace:

Dealership purchased from: Dealer phone:

Notes:

Listing Label Information/Location

The model information regarding your speciﬁ c ﬁ replace can be found on the rating plate located on the smoke shield of the ﬁ replace.

Serial

Number

Grate

Fireplace

Model

FIREPLACE NO.

FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES

FAN KI T MODEL NO.

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.

YES

WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

MODEL NO.

CLEARANCE TO COMBUSTIBLES:

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

CHIMNEY 2 IN. MIN.

RATED AT 115 VOLTS, 50/60 Hz.,

MODEL NO.

FIREBOX

MFG. DATE

IN. MIN.

AMP.

Table of Contents

1 Listing and Code Approvals 4

A. Appliance Certiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started 5

A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

C. Typical Fireplace System . . . . . . . . . . . . . . . . . . . . . . . 7

D. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 8

E. Inspect Fireplace and Components . . . . . . . . . . . . . . . 8

3 Framing and Clearances 9

A. Selecting Fireplace Location . . . . . . . . . . . . . . . . . . . . 9

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 11

D. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 11

E. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 12

F. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 12

4 Installation of Fireplace 13

A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . 13

B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 15

C. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . 15

D. Place the Protective Metal Hearth Strips . . . . . . . . . .18

E. Level the Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Chimney Assembly 19

A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . .20

B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 21

C. Assemble the Chimney Sections . . . . . . . . . . . . . . . .22

D. Install the Ceiling Firestops . . . . . . . . . . . . . . . . . . . . 22

E. Install the Attic Insulation Shield . . . . . . . . . . . . . . . . 23

F. Double-check the Chimney Assembly . . . . . . . . . . . .24

G. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . .24

6 Complete the Enclosure 25

A. Chimney Termination . . . . . . . . . . . . . . . . . . . . . . . . .25

B. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

C. Install the Termination Cap . . . . . . . . . . . . . . . . . . . . 27

7 Accessories 29

A. Gas Log/Lighter Provisions . . . . . . . . . . . . . . . . . . . . 29

8 Finishing 30

A. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

B. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

C. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

D. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . .33

E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9 Operating Instructions 34

A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 34

B. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

C. Clear Space Near the Fireplace. . . . . . . . . . . . . . . . . 35

D. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

G. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

10 Troubleshooting 38

A. Understanding Vent Problems . . . . . . . . . . . . . . . . . . 38

B. Diagnostics and Problem Solving . . . . . . . . . . . . . . . 39

11 Maintenance and Servicing the Fireplace 41

A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 41

C. Firebox Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

D. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . . . . 42

E. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

12 Reference Materials 43

A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . .43

B. Fireplace Components . . . . . . . . . . . . . . . . . . . . . . . . 44

C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 45

D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

E. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Note: An arrow (¨) found in the text signiﬁ es change in content.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Listing and Code Approvals

A. Appliance Certiﬁ cation

This ﬁ replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada.

This ﬁ replace has been tested and listed for use with the op- tional components speciﬁ ed in this manual. These optional components may be purchased separately and installed at a later date. Installation of an outside air kit will require signiﬁ cant reconstruction and is best if installed at the time of ﬁ replace installation.

Heatilator is a registered trademark of Hearth & Home Technologies Inc.

WARNING

Fire Risk

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this ﬁ replace. For assistance or additional information consult a qualiﬁ ed installer, service agency or your dealer.

Not intended for use as a primary heat source.

This ﬁ replace is tested and approved as a decorative ﬁ re- place. It should not be factored as a primary heat source in residential heating calculations.

• Do not install or operate damaged ﬁ replace.

• Do not modify ﬁ replace.

• Installation other than as instructed by Hearth & Home Technologies Inc. is strictly prohibited.

• Do not operate the ﬁ replace without fully assembling all components.

• Do not overﬁ re.

• Do not install an unvented gas log set. This ﬁ replace has not been tested for use with unvented gas log sets.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Getting Started

A. Design and Installation Considerations

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional,

state and national codes and regulations.

• Consult insurance carrier, local building inspector,

ﬁ re ofﬁ cials or authorities having jurisdiction about restrictions, installation inspection and permits.

When planning a ﬁ replace installation, it is necessary to de- termine the following information before installing:

• Where the fireplace is to be installed. See Sections 3 and 4.

• The vent system conﬁ guration to be used. See Sections 5 and 6.

• Gas supply piping. See Section 7.

• Framing and ﬁ nishing details. See Sections 3, 6 and 8.

• Whether optional accessories—devices such as a fan, wall switch or remote control —are desired. See Section 12.

Draft is the pressure difference needed to vent ﬁ replaces successfully. Considerations for successful draft include:

• Preventing negative pressure

• Location of ﬁ replace and chimney

WARNING

Asphyxiation Risk

Negative pressure can cause spillage of combustion fumes and soot. Fire needs to draft properly for safe operation.

B. Negative Pressure

Negative pressure results from the imbalance of air available for the ﬁ replace to operate properly. Causes for this imbalance include:

• Exhaust fans (kitchen, bath, etc.).

• Range hoods.

• Combustion air requirements for furnaces, water heaters and other combustion appliances.

• Clothes dryers.

• Location of return-air vents to furnace or air conditioning.

• Imbalances of the HVAC air handling system.

• Upper level air leaks: recessed lighting, attic hatch opening, duct leaks.

To minimize the effects of negative air pressure, the following must be considered:

• Install the outside air kit. Install the intake on the side of the house towards prevailing winds during the heating season.

• Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the ﬁ replace.

• Avoid installing the ﬁ replace near doors, walkways or small isolated spaces.

• Recessed lighting should be a “sealed can” design; attic hatches weather stripped or sealed; attic mounted duct work and air handler joints and seams taped or sealed.

• Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent ﬁ replaces in basements.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Location of the ﬁ replace and chimney will affect performance. As shown in Figure 2.1 the chimney should:

• Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the ﬁ re.

• Penetrate the highest part of the roof. This minimizes the effects of wind turbulence.

• Be located away from trees, adjacent structures, uneven roof lines and other obstructions.

Offsets can restrict draft so their use should be minimized. Consider the ﬁ replace location relative to ﬂ oor and ceiling and attic joists.

Windward

Location

Not

Recommended

Outside Air Intake

Marginal Location

Recommended

Location

Multi-level Roofs

Recommended

Location

Not

Recommended

Leeward

Figure 2.1 Recommended Chimney Locations

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

C. Typical Fireplace System

The Heatilator ﬁ replace system consists of the following:

• Fireplace/integral grate/refractory/outside air system

• Refractory

• Chimney termination cap

• Chimney system (SL1100 series pipe is NOT approved for Canada)

• Hearth extension

Optional components include:

• Glass doors

• Chimney air kit (required in Canada)

• SLA10 - 11-10 in./279-254mm adaptor (required in Canada)

Additional lateral support for chimney above roof (or enclosed in chase) if needed

Non-combustible roof flashing maintains minimum clearance around chimney

Support straps on rafter supports chimney (not shown)

Ceiling firestop on floor of attic

Termination cap

Storm Collar

Chimney penetrates roof preferably without affecting roof rafters

Offset/Return (with hanger straps)

Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated

Chimney system

Combustible framing/header on top of V-shaped standoffs (spacers)

Outside combustion air

Protective metal hearth strip(s)

Figure 2.2 Typical Fireplace System

Framing headed off in ceiling joists

Enclosed space above and around fireplace

Mantel and surround

Decorative facing and trim

Hearth extension

Factory-built fireplace

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

D. Tools and Supplies Needed

E. Inspect Fireplace and Components

Before beginning the installation be sure the following tools and building supplies are available:

Reciprocating saw Framing material

Pliers High temp caulking material

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

CAUTION

• Keep ﬁ replace dry.

• Mold or rust may cause odors.

WARNING

Fire Risk Explosion Risk

Inspect fireplace and components for

damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components Report damaged parts to dealer.

• Carefully remove the ﬁ replace and components from the packaging.

• The vent system components and doors are shipped in separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Framing and Clearances

WARNING

Fire Risk

Provide adequate clearances.

• Around air openings

• To combustibles

• For service access. Locate ﬁ replace away from trafﬁ c areas.

A. Selecting Fireplace Location

Several options are available to you when choosing a location for your ﬁ replace. This ﬁ replace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 3.1.

21-1/2 in. (546 mm)

46-3/8 in.

(1178 mm)

As a room divider

48 in.

(1219 mm)

min.

65-5/8 in.

(1667 mm)

Across a corner

51-1/2 in. 1308 mm)

92-3/4 in. (2356 mm)

28-1/2 in.

(724 mm)

In an exterior chase or projecting into a garage

Along a wall

Note:

• Illustrations and photos reﬂ ect typical installations

and are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation/appearance may vary due to

individual design preference.

• Hearth & Home Technologies reserves the right to alter its products.

Locating the ﬁ replace in a basement, near frequently opened doors, central heat outlets or returns, or other locations of considerable air movement can affect the performance and cause intermittent smoke spillage from the front of the ﬁ re- place. Consideration should be given to these factors before deciding on a location. See Sections 2 and 10.

1-1/2 in. (38 mm) min.

28-1/2 in. (724 mm)

Note:

distance from sides & back of fireplace to combustible materials. 1/2 in. (13 mm) min. at nailing flanges.

24 in.

(610 mm)

min.

24 in.

(610 mm)

min.

5/8 in. (16 mm) all configurations

28-1/2 in. (724 mm)

In addition to these

Note:

framing dimensions, also reference the following sections:

• Clearances (Section

3.B.)

• Mantel Projections (Section 8.C)

• Fireplace Dimensions (Section 12.A.)

(610 mm)

Figure 3.1 Fireplace Locations

24 in.

min.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

I80 A

With Outside

Air

Without

Outside Air

in. 59-1/2

mm 1511

in. 51-1/2

mm 130 8

B. Clearances

WARNING

Fire Risk

• Comply with all minimum clearances to combustibles as speciﬁ ed.

• Framing or ﬁ nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).

Failure to comply may cause ﬁ re.

Storm Collar

(roof)

Roof Flashing

2 in. min.

(51 mm)

(attic)

(51 mm)

Attic

Insulation

Shield

Ceiling Firestop

2 in. min.

Ceiling Firestop

2 in. min.

(51 mm)

(ceiling)

2 in. min.

(51 mm)

0 in.

from floor

(ceiling)

2 in. min.

(51 mm)

Offset/Return with

hanger straps

Must have 2 in. (51 mm)

minimum clearance

to header

Adaptor attached here (not shown)

0 in. to level of standoffs

1-1/2 in. (38mm) from

back of appliance

1-1/2 in. (38mm) from

side of appliance

(except at nailing flanges

where it is 1/2 in. (13 mm)

Figure 3.2 Clearances to Combustible Materials

Note: Chimney air kit and 11-10 in./279-254mm adaptor are not shown,

but are required in Canada.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

C. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the ﬁ replace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area deﬁ ned in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area.

4 in.

(102 mm)

19-3/4 in.

(502 mm)

39°

FLUSH FRONT

23 in.

(584 mm)

50°

24 in.

(610 mm)

Figure 3.3 Sidewalls and Surrounds

BRICK

FRONT

42 in.

(1067 mm)

50-1/2 in.

(1283 mm)

24 in.

(610 mm)

D. Frame the Fireplace

Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the ﬁ replace, assuming combustible materials are used. All re- quired clearances to combustibles around the ﬁ replace must be adhered to. See Figure 3.2. Any framing across the top of the ﬁ replace must be above the level of the top standoffs.

2 in. (51 mm) minimum air space clearance to the enclosure.

28-1/2 in.

(724 mm)

51-1/2 in.

(1308 mm)

8 in. (203 mm) extra space needed for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met.

Note: Fireplace header cannot be positioned until after the fireplace assembly is in place.

Use only noncombustible material below the top of the front standoffs.

Figure 3.4 Framing the Fireplace

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

E. Construct the Chase

A chase is a vertical boxlike structure built to enclose the ﬁ re- place and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated.

Building codes require false ceiling and ceiling ﬁ restops at each ﬂ oor of the chase or every 10 ft (3.05 m) of clear space to control spread of ﬁ re.

Walls, ceiling, base plate and cantilever ﬂ oor at the ﬁ rst level of the chase should be insulated. See Figure 3.5. Vapor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.

Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced ﬁ berglass in- sulation. If the ﬁ replace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room.

Three examples of chase applications are shown in Figure 3.6.

1. Fireplace and chimney enclosed in an exterior chase.

2. Chimney offset through exterior wall and enclosed in chase.

3. Chase constructed on roof.

All outside walls should be insulated.

Round Termination Cap

Metal Chase Top

Ceiling

Firestop

False Ceiling

Attic

Tabs

Insulation

False Ceiling

Figure 3.5 Chase Assembly

Insulation

Shield

Ceiling

Firestop

Insulation

False Ceiling

Chimney

Insulation in the

outside walls

of the chase

12 3

Figure 3.6 Chase Constructions

F. Chimney Requirements

When planning your ﬁ replace location, the chimney con- struction and necessary clearances must be considered. The ﬁ replace system and chimney components have been tested to provide ﬂ exibility in construction. Vertical distances are measured from the base of the ﬁ replace as shown in Figure 5.2.

ft m

• Minimum overall straight height 18 5.5

• Minimum height with offset/return 18.5 5.6

•Maximum height 90 27.4

• Maximum chimney length between an offset and return

• Maximum distance between chimney stabilizers 35 10.7

• Double offset/return minimum height 24 7.3

• Maximum unsupported chimney length between the offset and return

• Maximum straight unsupported chimney height above the ﬁ replace

• Maximum unsupported chimney above roof 6 1.8

20 6

61.8

35 10.7

Note: A maximum of two pairs of offsets and returns may be used.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Installation of Fireplace

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

A. Install the Outside Air Kit

The outside air assembly is factory installed on the left side of the ﬁ replace. The kit is an optional component and its use is highly recommended to minimize the effect of negative pressure within the structure.

• Use short duct run.

• A small dip in the duct will create a cold air trap.

• Position the outside air inlet in a manner that will now allow snow, leaves, etc. to block the inlet. See Figure 4.3.

• You may run the duct vertically; refer to Figure 4.2.

• Locate outside air kit on left side of fireplace. See Figure 4.1.

• Check the operation of the outside air inlet by moving the control handle up and down. See Figure 4.4.

• Mark and cut out a 4 in. (102 mm) hole in the building side for air entry.

• Install the hooded air inlet in the sidewall of the structure, ﬂ ush with the building’s exterior.

• Assemble the ﬂ exible duct (not supplied) between the collar and the air inlet. Secure into position with the supplied wire ties.

• Check for light leaks with a ﬂ ashlight and seal with duct tape and/or insulation.

WARNING

Fire Risk Asphyxiation Risk

Do not draw outside combustion air from:

• Wall, ﬂ oor or ceiling cavity.

• Enclosed space such as an attic or garage.

• Close proximity to exhaust vents or chimneys.

Fumes or odor may result.

CAUTION

Risk of Smoke Spillage

Outside air inlet must be located to prevent blockage from:

• Leaves

• Snow/ice

• Other debris Blockage may cause combustion air starvation.

Flexible Duct

(not supplied)

Outside Air

Shield

Figure 4.1 Outside Air Installation

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

2 Wire Ties

Inlet Ring

3 ft min. from top of uppermost chimney section to air inlet.

Attic insulation shield must be used to keep insulation away from chimney.

Handle up - open

Handle down - closed

Figure 4.4 Locating the Outside Air Control

Figure 4.2 Typical Outside Air Inlet Locations

Ceiling firestop on floor of attic.

11-10 in./279-254mm

adaptor not shown

Note: Chimney air kit and 11-10 in./279-254mm adaptor are required in Canada.

Outlet blocked by

snow, leaves, etc.

Garage or

combustible

liquids storage

YES

Clear area

outside

house or in

ventilated

crawl space

Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air).

Figure 4.3 Outside Combustion Air Placement

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Attic space

Outlet placed

higher than 3 ft

below the

termination cap

Factory-built

fireplace

B. Secure the Fireplace

• Position the Fireplace

This ﬁ replace may be placed on either a combustible or noncombustible continuous ﬂ at surface. Follow the in- structions for framing in Section 3.D. Slide the ﬁ replace into position. Be sure to provide the minimum air clearance at the sides and back of the ﬁ replace assembly. See Section 3.B.

• Remove smoke shield by removing ﬁ ve screws. See Figure 4.7. Smoke shield is located at top of ﬁ replace front.

• Remove screens by removing screw from the end of each screen rod. See Figure 4.8.

Smoke Shield

Front Face

WARNING

Fire Risk!

• Prevent contact with sagging, loose insulation.

• Do NOT install against vapor barriers or exposed insulation.

C. Install the Refractory

We recommend two installers for hearth stone and refractory installation!

• Remove back refractory from outside of ﬁ replace by bending tabs up and lifting refractory out of brackets. See Figure 4.5. Bend tabs back down out of the way. See Figure 4.6. Do not remove screws or brackets from ﬁ replace. If brackets are removed, ﬁ ll holes in outer shell with screws. Repeat this process to remove side refractories.

Skip

Remove these screws.

Figure 4.7 Removing Smoke Shield

Figure 4.8 Removing the Screen Rods

Skip

• Remove hearth stone by removing three corrugated shipping spacers (Figure 4.9). Lift hearth stone out of ﬁ replace. See Figure 4.10.

Figure 4.5 Unpacking Back Refractory

Figure 4.6 Bending Refractory Shipping Tabs

Back Down

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Figure 4.9 Shipping Spacers

Figure 4.10 Lifting Out the Hearth Stone

• Remove ﬁ replace from pallet. The ﬁ replace is attached to pallet with two brackets on each side and rear of outer shell. See Figure 4.11. Remove screws from bracket, pallet and ﬁ replace. Replace screws removed from ﬁ replace. Slide ﬁ replace into position (brackets can be used to anchor ﬁ replace in position). Once ﬁ replace has been put into position, install refractories.

Figure 4.11 Removing Shipping Brackets

• Install back refractory, making sure refractory is centered and notches are to the bottom of ﬁ rebox. Place grate brackets in outer two notches of refractory. See Figure 4.13.

• Secure back refractory in place with a screw and bracket supplied in hardware package. See Figure 4.14.

GRATE BRACKETS

Figure 4.13 Back Refractory with Grate Brackets in Place

Note: Before installing refractories and hearth stone, be

sure all back edges of each piece are smooth to ensure proper ﬁ t. Scrape away excess with a regular screwdriver. See Figure 14.12.

Figure 4.12 Scrape Away Rough Edges

REFRACTORY

BRACKET

Figure 4.14 Attaching Back Refractory

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Note: To ensure proper installation, gas knockouts in the side

refractory should be positioned towards back of ﬁ replace. See Figure 4.15.

• Place grate into grate brackets. See Figure 4.17.

• Replace smoke shield.

GAS

KNOCKOUT

Figure 4.15 Gas Knockout

• Tilt top of side refractory towards center of ﬁ rebox when placing it into ﬁ replace. Push side refractory towards back corner of ﬁ replace until it ﬁ ts tightly against back refractory.

• Secure side refractory in place with a screw and bracket provided in the hardware package.

• Repeat these two steps for installation of the other side refractory.

• When placing hearth stone into ﬁ replace, slide it back until it ﬁ ts tightly against back refractory (underneath grate brackets). See Figure 4.16.

GRATE BRACKET

Figure 4.17 Grate Secured in Grate Bracket

• Replace left and right screens.

GRATE BRACKET

Figure 4.16 Sliding Bottom Refractory Towards

Back of Fireplace

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

D. Place the Protective Metal Hearth Strips

WARNING

Fire Risk!

• Metal hearth strips MUST be installed. Sparks or embers may ignite ﬂ ooring.

Included with your ﬁ replace you will ﬁ nd two metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm). These strips are used to provide added protection where the ﬁ replace and the hearth extension meet.

Slide each metal strip 2 in. (51 mm) under the front edge of the ﬁ replace. The individual pieces must overlap each other by 1 in. (25 mm) minimum in the middle of the ﬁ replace to provide continuous coverage of the ﬂ oor. See Figure 4.18. These metal strips should extend from the front and sides of the ﬁ replace opening by 2 in. (51 mm).

Note: When elevating the ﬁ replace above the hearth exten- sion the front of the elevated platform must be protected with a protective metal hearth strip as shown in Figure 4.19.

1 in. overlap

Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm)

Figure 4.18 Position the Protective Metal Hearth Strips

E. Level the Fireplace

Level ﬁ replace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary. Secure ﬁ replace (using nailing ﬂ anges located on ei- ther side of ﬁ replace) to the vertical framing.

Important: To e n s u r e p r oper ﬁ t of the glass doors, check ﬁ replace opening for square. Measure diagonal distances

of the opening to make sure they are equal. If they are not, continue to shim ﬁ replace until those diagonals are equal.

Top piece must overlap

bottom piece

Raised Platform

2 in.

(51 mm)

Floor

2 in.

(51 mm)

Figure 4.19 Protect the Front of an Elevated Platform

1 in. (25 mm) min.

overlap

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Chimney Assembly

Chimney must extend beyond combustible roof structure

Maintain minimum height of chimney above roof

Install roof flashing according to minimum requirements

Offsets/returns may not exceed 30° from vertical

Lock chimney sections together firmly to resist movement

Termination Cap

Additional support for tall chimneys

Storm Collar

Maintain minimum clearances to combustibles as specified

Support straps for offsets/ returns must be secured to adequate framing

Ceiling firestops are required where chimney passes through ceiling or floor

Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation

NOTE:

• Chimney performance may vary.

• Trees, buildings, roof lines and wind conditions affect

performance.

• Chimney height may need adjustment if smoking or overdraft occurs.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

A. Chimney Requirements

Vertical distances are measured from the base of the ﬁ re- place as shown in Figure 5.2.

ft m

• Minimum overall straight height 18 5.5

• Minimum height with offset/return 18.5 5.6

•Maximum height 90 27.4

• Maximum chimney length between an offset and return

• Maximum distance between chimney stabilizers 35 10.7

• Double offset/return minimum height 24 7.3

• Maximum unsupported chimney length between the offset and return

• Maximum straight unsupported chimney height above the ﬁ replace

• Maximum unsupported chimney above roof 6 1.8

20 6

61.8

35 10.7

Note: A maximum of two pairs of offsets and returns may be used.

WARNING

Fire Risk

• Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials.

To determine the chimney components needed to complete your particular installation, follow the steps below:

• Determine the total vertical height of the fireplace installation. This dimension is measured from the base of the ﬁ replace assembly to the point where the smoke exits the termination cap.

• Subtract the effective height of the ﬁ replace assembly from the overall height of the ﬁ replace installation (measured from the base of the fireplace to the bottom of the termination cap).

• Refer to Table 5.1 to determine what components must be selected to complete the ﬁ replace installation.

• Determine the number of ceiling ﬁ restops, stabilizers, roof flashing, etc. required to complete the fireplace installation.

6 ft (1.8 m) max. unsupported chimney above roof

6 ft (1.8 m) max. unsupported run

20 ft (6 m) max. pipe between an offset & return

Table 5.1

HEIGHT OF CHIMNEY COMPONENTS in. mm

US Canada

Chimney Stabilizer

SL11 SL4 4-3/4 121

Ceiling Firestops

FS538 FS538 0 0

FS540 FS540 0 0

Offsets/Returns

SL1130 SL430 14-1/2 368

Roof Flashing

RF570 RF570 0 0

RF571 RF571 0 0

Chimney Sections*

SL1106 SL406 4-3/4 121

SL1112 SL412 10- 3/4 27 3

SL1118 SL418 16 - 3/4 42 5

SL1136 SL436 34-3/4 883

SL1148 SL448 46-3/4 1187

n/a SLA10 16-3/4 425

* Dimensions reﬂ ect ef fective height.

Ceiling Firestop

11-10 in./279-254mm

adaptor required in

Canada

55-1/2 in.

(1410 mm)

Effective Height

(bottom of fireplace

to top of starter collar)

Figure 5.2 Chimney Requirements

35 ft (10.7 m) max. straight unsupported

chimney height

18.5 ft (5.6 m) min. height/single offset-return 24 ft. (7.3 m) min. height/double offset-return

90 ft (27.4 m) max. height

CAUTION

• Do NOT connect this fireplace to a chimney flue servicing another appliance.

• Do NOT connect to any air distribution duct or system.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

B. Using Offsets/Returns

To bypass any overhead obstructions, the chimney may be offset using an offset/return.

An offset and return may be attached together or a chimney section(s) may be used between an offset and return.

Perform the following steps to determine the correct chimney component combination for your particular installation:

WARNING

Fire Risk

• Draft will be restricted if offset/return greater than 30° are used.

Table 5.2

• Measure how far the chimney needs to be shifted to enable it to avoid the overhead obstacle. See Figure 5.3. Use dimension “A” to determine chimney section required to achieve the needed shift.

• After determining the offset dimension, refer to Table 5.2 and ﬁ nd the “A” dimension closest to but not less than the distance of shift needed for your installation.

• The “B” dimension that coincides with the “A” dimension represents the required vertical clearance that is needed to complete the offset and return.

• Read across the chart and ﬁ nd the number of chimney sections required and the model number of those particular chimney parts.

• Whenever the chimney penetrates a ﬂ oor/ceiling, a ceiling ﬁ restop must be installed.

• The effective height of the ﬁ replace assembly is measured from the base of the ﬁ replace to the top of the starter collar. See Dimensions in Section 12.

4 7/812417 7/8454-----

7 1/418422 5591----

9 3/4 248 26 1/8 664 2 - - - -

10 1/4 260 27 1/4 69 2 - 1 - - -

12 3/4 324 31 3/8 797 1 1 - - -

13 1/4 337 32 3/8 822 - - 1 - -

15 3/4 400 36 5/8 930 - 2 - - -

18 1/8 460 40 3/4 1035 1 2 - - -

18 3/4 476 41 3/4 1060 - 1 1 - -

21 3/4 552 47 1194 - - 2 - -

22 1/456548 1219---1-

24 3/4 629 52 1/8 1324 1 - - 1 -

27 3/4 705 57 3/8 1457 - 1 - 1 -

28 1/471858 3/81483----1

30 3/478162 1/215881---1

33 3/4 857 67 3/4 1721 - 1 - - 1

36 3/4 933 73 1854 - - 1 - 1

39 3/4 1010 78 1/8 1984 - - - 2 -

41 1/8 1045 82 3/8 2092 1 - - 2 -

45 3/4116288 1/22248---11

48 1/8 1222 92 3/4 2356 1 - - 1 1

51 3/4131498 7/82511----2

Proper assembly of air cooled chimney par ts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table.

SL1106

SL406

SL1112

SL412

SL1118

SL418

SL1136

SL436

SL1148

SL448in. mm in. mm

1-1/4 in. (32 mm)

OVERLAP

Figure 5.3 Chimney Offset/Return

Example: Your “A” dimension from

Figure 5.3 is 14 1/2 in. (368 mm). Using Table 5.2 the dimension closest to, but not less than 14 1/2 in. (368 mm) is 15 3/4 in. (400 mm) using a 30° offset/return. It is then determined from the table that you would need 36 5/8 in. (930 mm) (Dimension “B”) between the offset and return. The chimney components that best ﬁ t your application are two SL1112s or SL412s.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

C. Assemble the Chimney Sections

Attach either a straight chimney section or an offset to the top of the ﬁ replace (depending on your installation require- ment, US only). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section.

The inner ﬂ ue is placed to the inside of the ﬂ ue section below it. The outer casing is placed outside the outer casing of the chimney section below it. See Figure 5.4.

Note: The ceiling ﬁ restop MUST be nailed to the bottom of the ceiling joists EXCEPT when the space above is uninsulated and the attic insulation shield is not being used (see Figure 5.5). When the attic insulation shield is used the ceiling ﬁ restop may be above or below the joist of an insulated ceiling.

ROOM ABOVE (non-insulated ceiling)

Ceilng firestop from

bottom

ATTIC ABOVE (insulated ceiling)

Ceiling firestop from

top

When attic insulation

shield not used

Figure 5.4 Assembling Chimney Sections

Note: Inner ﬂ ue and outer liner sections cannot be disas-

sembled once locked together. Plan ahead to ensure the proper installation height is achieved with the selected chimney components.

WARNING

Fire Risk

Do NOT install substitute or damaged chimney components.

• MUST use chimney system described in this manual.

• NO OTHER chimney components may be used.

Substitute or damaged chimney components may impair safe operation.

D. Install the Ceiling Firestops

• Mark and cut an opening in the ceiling for the ceiling ﬁ restop being used. See Figure 5.5.

• Frame the opening with the same size lumber used in the ceiling joists.

• Install the ceiling ﬁ restop.

Note: Use same dimensional lumber for framing

ceiling firestop and joists.

Catalog #

FS538 17 432 17 432

FS540 17 432 26 660

Figure 5.5 Installing the Ceiling Firestop

in.mmin.mm

Note: You must provide support for the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the ﬁ replace or at any chimney joint.

CAUTION

• Ceiling ﬁ restops must be used at ceiling/ﬂ oor.

• Chase construction requires ceiling ﬁ restops at each ﬂ oor or every 10 ft (3.05 m) of clear space.

• Use same dimensional lumber as joists.

Ceiling ﬁ restop slows spread of ﬁ re and reduces cold air inﬁ ltration.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

E. Install the Attic Insulation Shield

WARNING

Pipe

Tabs bent in to

rest against pipe

Fire Risk

• DO NOT pack insulation or other combustibles: between ceiling ﬁ restops; between chimney and attic insulation shield.

• ALWAYS maintain speciﬁ ed clearances around chimney and ceiling firestop systems.

• Install ceiling ﬁ restops as speciﬁ ed.

Failure to keep insulation or other material away from chimney pipe may cause ﬁ re.

An insulation shield must be installed when there is a possibility of insulation coming into contact with the factory built chimney system. Installation of a ceiling ﬁ restop is required (see Figures 5.7 and 5.8).

• Roll the shield (around the chimney if already installed) until you have a 3 in. (76 mm) overlap and the three holes on each side match up (large holes on top).

• Insert three screws into the matching holes to form a tube.

• Bend three tabs on the bottom of the tube inward to 90° to maintain chimney clearance. See Figure 5.6.

• Rest the insulation shield on the ceiling ﬁ restop below.

• Bend the three short tabs at the top of the shield inward to 90° to maintain the 2 in. (51 mm) clearance from the chimney.

• Bend the remaining top tabs to just meet the pipe.

Attic Insulation Shield

17 in. (432 mm)

6 Tabs bent

in 90°

Insulation

13 in.

(330 mm)

Figure 5.7 Install Attic Insulation Shield Above the Ceiling

13 in.

(330 mm)

Pipe

6 Tabs bent

in 90°

Pipe

diameter

Ceiling Firestop

Insulation

Tabs bent in to

rest against pipe

Attic Insulation Shield

17 in. (432 mm)

diameter

InsulationInsulation

Ceiling Firestop

Bend remaining tabs to rest against pipe to

Bend inward

90°

prevent insulation from falling in.

3 in. (76 mm)

overlap

Figure 5.6 Prepare Attic Insulation Shield

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Insert three

screws

Figure 5.8 Install Attic Insulation Shield Below the Ceiling

If you wish to make a custom shield or barrier, follow these guidelines:

• Metal is preferred, although any material stiff enough to hold up against the insulation can be used.

• The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from spilling into the cavity.

• Maintain speciﬁ ed cleaances around chimney.

• Check instructions and local codes for further details.

F. Double-check the Chimney Assembly

Continue assembling the chimney sections up through the ceiling ﬁ restops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section 5.A. Chimney Requirements.

Check each section by pulling up slightly from the top to ensure proper engagement before installing the succeeding sections. If they have been connected correctly, they will not disengage when tested.

G. Secure the Chimney

When offsets and returns are joined to straight pipe sections, they must be locked into position with the screws provided* (outer only), using the predrilled holes. To prevent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Figure 5.9.

* or equivalent #6 or #8 sheet metal screw no longer than

3/4 in. (19 mm).

WARNING

Fire Risk

• Secure offsets with screws (not to exceed 3/4 in./19 mm in length).

• Secure returns with strapping.

• Straight chimney sections may be secured with screws (not to exceed 3/4 in./19 mm in length) at the joints.

Keep chimney sections from separating or twisting.

Straps

Optional Additional Support

Figure 5.9 Secure the Chimney

Ceiling Firestop

Joint

Band

(Optional)

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Complete the Enclosure

A. Chimney Termination

Chimney Termination Requirements (See Figure 6.1)

• Must have a cap approved and listed for this ﬁ replace system

• Must not be located where it will become plugged by snow or other material

• Must terminate at least 3 ft (914 mm) above the roof and at least 2 ft (610 mm) above any portion of the roof within 10 ft (3.05 m)

• Must be located away from trees or other structures

Slanted Roofs

Chimney must extend 2 ft (.6 m)

Chimney must extend 3 ft (.9 m) above the roof

above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney

Flat Roofs

Chimney must extend 3 ft (.9 m) above the roof

Termination Requirements

Gas, Wood or Fuel

Oil Termination

18 in.

(457 mm)

Gas

Termination

Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney

Gas, Wood or Fuel

Oil Termination

See

illustration

above for wood

Wood

Gas

Fuel Oil

Termination

20 in. min. *

(508 mm)

See

illustration

above for wood

Termination Caps Staggered Height

A Gas Termination Wood or Fuel Oil Termination B 6 in.

Multiple Chimney Locations

Figure 6.1 Termination Requirements

(152 mm) min. 20 in. (508 mm) min.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Termination Caps Same Height

* If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instruc tions supplied with the decorative cap cover.

Mark the Exit Point of the Roof

Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Drive a nail up through the roof to mark the center. See Figure 6.2.

Cut Out the Hole in the Roof

Measure to either side of the nail and mark the 17 in. x 172 in. (432 mm x 432 mm) opening required. This is measured on the horizontal; actual length may be larger depending on the pitch of the roof. Cut out and frame the opening. See Chapter 25 of the Uniform Building Code for roof framing details.

WARNING

Fire Risk

• Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials.

Assemble the Chimney Sections Through the

Roof

Continue to add chimney sections through the roof opening, maintaining at least a 2 in. (51 mm) air space to combustible materials.

Install the Roof Flashing

If a roof ﬂ ashing is to be used, install the roof ﬂ ashing

appropriate to the roof pitch and install a round termination cap and storm collar following the instructions shipped with the cap.

Install the Chimney Air Kit (required in Canada)

When installing the chimney air kit, follow the instructions provided with this accessory.

Figure 6.2 Ceiling/Attic Construction

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

B. Chase Top

A metal chase top is required to seal the top of the chase around the chimney pipe. The top should include a turndown and drip edge to prevent water from seeping into the chase. Provide a 1/8 in. (3 mm) gap around the ﬂ ue pipe and slope the top downward away from the penetration. See Figure 6.3.

• All seams must be caulked to prevent leaks.

• A chase installation must use a chase top. Chase tops are available from your Heatilator dealer or may be ﬁ eld constructed.

• Attach the chase top to the top of the chase.

Termination Cap

2 in. (51 mm) Collar

Caulk

on Chase Top

Storm Collar

• Install the chimney sections up through the chase

enclosure. When using a TR11 or TR444 Round Termination Cap, the uppermost top section of pipe must extend 6 in. (152 mm) above the top of the ﬂ ashing collar to allow installation of the storm collar and termination cap. See Figure 6.4.

Minimum 1-1/2 in. (38 mm) overlap of cap over pipe

Storm Collar

2 in. (51 mm) min.

6 in. (152mm) min.

Flashing Collar

Figure 6.4 Installing a TR11 or TR444 Round Termination Cap

2 in. (51 mm) min. collar

Slope Downward

Turn-down

Drip Edge

Chase (Chimney)

.018 (26 ga) min. Galvanized Chase Top

Figure 6.3 Chase Top Construction

C. Install the Termination Cap

Note: To protect against the effect of corrosion on those

parts exposed to the weather, the termination cap can be painted with a rust-resistant paint.

WARNING

• For installations utilizing a TR11T or TR442 Round

Telescoping Termination Cap, the uppermost chimney section must be below the top of the chase top, but not more than 14-1/2 in. (368 mm) below the top of the chase top. Minimum overlap of chimney and termination cap must be 1-1/2 in. (38 mm). See Figure 6.5.

Storm Collar

Flashing Collar

Top of Pipe

Figure 6.5 Installing a TR11T or TR442 Round Telescoping Termi-

nation

Cap

2 in. (51 mm) min.

14-1/2 in. (368mm) max.

1-1/2 in. (38 mm) min. overlap

Fire Risk

• The minimum overlap of cap to pipe MUST be met or chimney may separate from cap.

Separation allows sparks, heat and embers to escape.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

• For installations utilizing an ST1175 or ST475 Square

Termination Cap the last chimney section must not be more than 4-1/2 in. (114 mm) below the chase top. See Figure 6.6.

Flashing Collar

Cap Standoff

2 in. (51 mm) min.

• For chase installations you can use a TR11 or TR444

Round Termination Cap, a TR11T or TR442 Round Telescoping Termination Cap, an ST1175 or ST475 Square Termination Cap, or a TCT1175 Terra Cotta Termination Cap.

• For installations utilizing a European Copper Series Termination Cap, See Figure 6.8.

1-1/2 in.

(38 mm) min.

overlap

Figure 6.6 Installing an ST1175 or ST475 Square Termination Cap

•

For installations utilizing an TCT1175 Terra Cotta Cap the

Top of Pipe

4-1/2 in.

(114 mm)

max.

last chimney section must be between 7 in. (178 mm) below the chase top and 2 in. (51 mm) above. See Figure 6.7.

The last section of pipe must stop between the

1-1/2 in. (38 mm) min. overlap

distances given below.

2 in. (51 mm) above top

of the chase.

{

7 in. (178 mm) below top

Top of Pipe

of the chase.

Cap Base

(cap inner flue)

bracket (8)

screw (8)*

chimney top

chase

top

(metal or masonry)

Figure 6.8 Installing a European Copper Series Termination Cap

SL pipe

inner flue

(CT11-King shown, available in US only)

2 - 6 in.

(51-152 mm)

2 in. (51 mm) typical

Figure 6.7 Installing a TCT1175 Terra Cotta Cap (available is US

only)

• Install termination caps following instructions provided

with them.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Accessories

A. Gas Log/Lighter Provisions

A certiﬁ ed gas log lighter or decorative gas log set can be installed in this ﬁ replace.

• Maximum input is 100,000 BTU/hr.

• Decorative gas appliance must be certiﬁ ed to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”.

• Must be installed in accordance with the National Fuel

Gas Code, ANSI Z223.1.

• A log set must incorporate a gas shutoff.

• Log set requires the damper to be locked fully open.

Knockouts are provided on both sides of the ﬁ replace and in refractories for 1/2 in. (13 mm) iron pipe.

• We recommend you seal refractory around pipe with ﬁ replace mortar or high temperature, noncombustible sealant.

• Repack insulation from the knockout around the pipe.

• Maintain 1-1/2 in. (38 mm) air space around the pipe for 4 in. (102 mm) beyond the ﬁ replace.

• See Figure 7.1.

Outer Shell

Firebox

of Fireplace

Maintain air clearance to combustibles.

WARNING

Asphyxiation Risk

• Damper must be locked open when gas logs installed.

Gas ﬁ re generates fumes.

WARNING

Fire Risk

• For use with solid wood fuel or decorative gas appliance only.

• DO NOT install unvented gas logs.

WARNING

Fire Risk Explosion Risk

Inspect appliance and components for

damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components Report damaged parts to dealer.

Refractory

Seal with fireplace mortar or high temp noncombustible sealant

Gas Line

Repack Insulation Knockout

Figure 7.1 Gas Line Installation

Gas Line

4 in.

(102 mm)

Combustible Materials

1-1/2 in. (38 mm) air space

Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Finishing

A. Hearth Extension

A hearth extension must be installed with all ﬁ replaces to protect the combustible ﬂ oor in front of the ﬁ replace from both radiant heat and sparks. See Figures 8.1 -8.5.

High temperature (300°F min.) continuous,

HX3 or HX4 Hearth Ext or equivalent insulation (see Table below)

non-combustible sealant

Tile, stone or other non-combustible material

Protective

Fireplace

Metal Hearth Strip

2 in. (51 mm) Floor constructed of wood or other combustible material

Figure 8.1 Hearth Extension Construction

required

WARNING

Fire Risk

• Metal hearth strips MUST be installed. Sparks or embers may ignite ﬂ ooring.

This ﬁ replace has been tested and approved for use with a hearth extension insulated to a minimum R value of 1.03.

To substitute materials for the factory-available hearth extensions, calculate insulation alternatives as per Table 8.1 and the following formulas:

• Thermal conductivity per inch thickness = k

• k = (BTU)(inch) / (foot2)(hour)(°F)

• Required thickness = Rk

• Thermal resistance per inch thickness = r

• r = (foot2)(hour)(°F) / (BTU)(inch)

• Required thickness = R / rB.

1 in. overlap

Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm)

Figure 8.2 Positioning the Protective Metal Hearth Strips

WARNING

Fire Risk

• Hearth extensions must be installed exactly as speciﬁ ed.

High temperatures or hot embers may ignite concealed combustibles.

Table 8.1

Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03

Material

Hearth & Home HX3, HX4 (Micore 300™) 0.49 2.06 1/2 in.

USG Micore 160™ 0.39 2.54 1/2 in.

USG Durock™ Cement Board 1.92 0.52 2 in.

Cement Mortor 5.0 0.20 5-1/8 in.

Common Brick 5.0 0.20 5-1/8 in.

Ceramic Tile 12.50 0.08 12-1/4 in.

Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in.

Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in.

k per inch

thick

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

r per inch

thick

Minimum

thickness

required

Figure 8.3 Hearth Extension Dimensions

12 in.

Min.

12 in.

20 in.

Min.

CAT. # A B C

HX3 in 52 16 8

mm 1321 40 6 203

HX4 in 66 20 12

mm 1676 508 305

Note: Maximum height from floor under fireplace to top of finished hearth extension is 7-5/8 in. (195 mm)

20 in.

(508 mm) Min.

Floor

Micore

Hearth Extension

Hearth Strip

Noncombustible Material

Figure 8.4 Raised Hearth Extension

12 in.

Min.

12 in.

Min.

Figure 8.5 Flush Hearth Extension

30 in. min.

Note: Maximum height from floor under fireplace to top of finished hearth extension is 7-5/8 in.

Floor

Micore

30 in. Min.

Hearth Extension

Noncombustible Material

Hearth Strip

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

B. Finishing Material

• Combustible Material

Material which is made of or surfaced with wood,

compressed paper, plant ﬁ bers, plastics, or any material capable of igniting and burning, whether ﬂ ame proofed or not, plastered or not plastered.

• Non-Combustible Material

Material which will not ignite and burn. Such materials are

those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750° C, shall be considered

non-combustible materials.

• Non-Combustible Sealant Material

Sealants which will not ignite and burn: Rutland, Inc.

Fireplace Mortar #63 (or equivalent), Rutland 76R, Nuﬂ ex 302, GE RTV116, GE RTV106 (or equivalent).

After completing the framing and applying the facing material (drywall) over the framing, a bead of non-combustible sealant must be used to close off any gaps at the top and sides between the ﬁ replace and facing to prevent cold air leaks. Large gaps can be bridged with ﬁ berglass rope gasket.

Only non-combustible materials may be used to cover the metal ﬁ replace front.

WARNING

Fire Risk

• Maintain clearances.

• Use only non-combustible material below standoffs, material such as cement board is acceptable.

Check for proper chimney alignment

Maintain clearance (air spaces) to insulation and framing as specified

Secure fireplace to framing and make plumb

Provide firm support for entire system

Install outside air (as required)

Keep framing and combustibles at assigned clearances (do not notch framing)

Seal with noncombustible material at top edge of fireplace.

Maintain clearances to combustibles around fireplace

Use only noncombustible materials over facing around opening (unless otherwise specified)

Do not cover air grilles or openings

Install protective metal sealing strip(s)

Figure 8.6 Guidelines for Framing and Enclosing

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Extend hearth extension materials to specified distance - use materials that meet or exceed minimum required insulating values

C. Mantel

A combustible mantel may be positioned no lower than 12 in. (305 mm) above the top of the ﬁ replace opening. The combustible mantel may have a maximum depth of 12 in. (305 mm). Combustible trim pieces that project no more than 1-1/2 in.(38 mm) from the face of the ﬁ replace can be placed no closer than 6 in. (152 mm) from the top of the ﬁ replace opening. See Figure 8.7. Combustible trim must not cover the metal surfaces of the ﬁ replace. This mantel clearance is in accordance with Section 7-3.3.3 of ANSI/

NFPA211.

D. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the ﬁ replace opening. If you are us- ing a decorative surround constructed of combustible material, it must be located within the shaded area deﬁ ned in Figure 8.8. Short stub walls are also acceptable if they are contained within the shaded area.

WARNING

Fire Risk

Do NOT obstruct air inlets. Do NOT modify air inlets.

• Modifying or covering air inlets could cause temperature rise and ﬁ re hazard.

Finishing materials must not interfere with:

• Air inlets

• Access for service

4 in.

(102 mm)

19-3/4 in.

(502 mm)

39°

FLUSH FRONT

23 in.

(584 mm)

50°

24 in.

(610 mm)

Figure 8.8 Sidewalls/Surrounds

BRICK

FRONT

42 in.

(1067 mm)

50-1/2 in.

(1283 mm)

24 in.

(610 mm)

WARNING

Fire Risk

Finish all edges and fronts to clearances and speciﬁ cations.

• Metal fireplace front may be covered with noncombustible material only.

• Do NOT overlap combustible materials onto ﬁ replace front.

• Install combustible materials up to speciﬁ ed clearances on top front and side edges.

• Seal joints between the ﬁ nished wall and ﬁ replace top and sides using only a 300° F minimum sealant.

E. Glass Doors

This ﬁ replace has been tested and listed for use with doors as speciﬁ ed in Section 12.B. Fireplace Components. Please refer to the manual packed with each set of doors for installation instructions.

12 in.

12 in. MIN.

Gas Knockout

Figure 8.7 Mantel Speciﬁ cations

55-1/2 in.

Effective

Height

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Operating Instructions

WARNING

Fire Risk

• Do not operate fireplace before reading and understanding operating instructions.

Failure to operate ﬁ replace properly may cause ﬁ re.

A. General Information

Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operation of the ﬁ replace. Make certain that installation and operation of the ﬁ replace system is in accordance with these instructions.

It is extremely important that the ﬁ re be supervised when- ever the ﬁ replace is in use. It is also recommended that an annual inspection be performed on the ﬁ replace system to determine if the ﬂ ue system needs to be cleaned, or as in the case of any appliance, if minor repairs are required to maintain the system in top operating condition.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other

ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

WARNING

Fire Risk

• For use with solid wood fuel or decorative gas appliance only.

• Do not install unvented gas logs.

DAMPER UP = open DOWN = close

AIR KIT UP = open DOWN = closed

Figure 9.1 General Operating Parts

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

B. Outside Air

A source of air (oxygen) is required in order for combustion to take place. Whatever air is consumed by the ﬁ re must be replaced through cracks around windows, under doors, etc. Most newly constructed houses or existing homes ﬁ tted with tightly sealed doors and windows are relatively air tight. In this case, an outside air source must be made available to feed combustion air from outside the home.

An outside air control handle allows you control of the outside air inlet if your ﬁ replace is equipped with this option. Use of outside air for combustion is highly recommended to conserve heated air within the structure and to provide make up air to keep the ﬁ replace venting properly.

This ﬁ replace will operate correctly only if adequate ventila- tion is provided to allow proper draft to the ﬁ replace sys- tem.

See Figure 9.1 for location and operation.

CAUTION

Outside air control handle is HOT. Adjust before lighting ﬁ re.

C. Clear Space Near the Fireplace

Combustible materials must not be stored on the hearth extension. Room furnishings such as drapes, curtains, chairs or other combustibles must be at least 4 ft (1.22 m) from the open front of the ﬁ replace.

E. Firescreen

A ﬁ rescreen is always provided to control sparks. It must be closed whenever the ﬁ replace is in use. Glass doors or ﬁ rescreens must not be used to hold burning material inside the ﬁ replace. Only those glass doors speciﬁ cally tested and listed for use with the speciﬁ c ﬁ replace model should be used. Screens should be closed when the glass doors are closed.

WARNING

Fire Risk

• Close ﬁ rescreen when burning ﬁ replace.

• Do not use ﬁ rescreen or glass doors to

hold burning material in ﬁ replace.

Firescreen controls sparks. Glass may break or burning material may

roll out.

F. Glass Doors

Most efﬁ cient ﬁ replace operation using glass doors is with the doors open. When the doors are open the screen must be closed. Only Hearth & Home Technologies glass doors may be used. See Figure 9.2 for proper glass door operation.

FULLY OPEN

CORRECT

PARTLY OPEN

INCORRECT

D. Flue Damper

The ﬂ ue damper must be in full open position, and is oper- ated by moving the handle up toward the top of the ﬁ replace. Before lighting the ﬁ re, verify this by looking up from the in- side of the ﬁ replace. Always operate this ﬁ replace with the damper fully open. Please note: Down drafts, obstructions, damaged or poor (wet) fuels can cause smoke spillage.

See Figure 9.1 for location and operation.

WARNING

Asphyxiation Risk Fire Risk

• Open damper to operate ﬁ replace.

Closed damper will over-ﬁ re ﬁ replace and prevent venting of combustion gases.

FULLY CLOSED

CORRECT

Figure 9.2 Proper Operating Positions of Bi-fold Doors

PARTLY CLOSED

INCORRECT

WARNING

Fire Risk Smoke Risk

• Doors must be fully opened or fully closed

when operating ﬁ replace.

Partially opened doors may draw ﬂ ame, smoke or heat from ﬁ replace.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

G. Grate

The factory installed integral grate must be used to hold the logs from falling out of an open ﬁ replace and to allow air to pass between the burning logs. It is important to keep the ﬁ re off the hearth and to allow the ashes to collect beneath the ﬁ re, thereby forming a layer of additional heat protection.

WARNING

Fire Risk

• Use only factory installed integral grate.

May cause overﬁ re.

H. Wood Fuel

Firewood

Your ﬁ replace performance depends on the quality of the ﬁ rewood you use. All seasoned wood, regardless of spe-

cies, contains about 8,000 BTU’s per pound, and hardwoods have a greater density than soft woods. A piece of hardwood will contain about 60% more BTU’s than an equal size piece of soft wood. Firewood is commonly sold by the cord (128 cu. ft.). A cord of seasoned oak (hardwood) would contain about 60% more potential energy than a cord of seasoned pine (soft wood).

Examples of soft wood trees are Douglas ﬁ r, pine, spruce, and cedar, poplar, aspen and alder. Soft woods require less time to dry, burn faster and are easier to ignite than hardwoods.

Examples of hardwood trees are oak, maple, apple, and birch. Hardwoods require more time to season, burn slower and are usually harder to ignite than soft woods.

The best wood fuel is a combination of soft wood and hardwood. Start the ﬁ re with soft wood; the ﬁ re will give off quick heat to bring the ﬁ replace up to operating tem- perature, and then the hardwood can be added for slow, even heat and longer burn time.

Moisture

Regardless of which species of wood you burn, the single most important factor that effects the way your ﬁ replace operates is the amount of moisture in the wood. The majority of the problems ﬁ replace owners experience are caused by trying to burn wet, unseasoned wood.

Freshly cut wood can be as much water as it is wood, having a moisture content of around 50%. Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the ﬁ replace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.

Seasoning

Seasoned ﬁ rewood is nothing more than wood that is cut to size, split and air dried to a moisture content of around 20%. The time it takes to season wood varies from around nine months for soft woods to as long as eighteen months for hardwoods. The key to seasoning wood is to be sure it has been split, exposing the wet interior and increasing the surface area of each piece. A tree that was cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.

The following guideline will ensure properly seasoned wood:

• Stack the wood to allow air to circulate freely around and through the woodpile.

• Elevate the woodpile off the ground to allow air circulation underneath.

• The smaller the pieces, the faster the drying process. Any piece over 6 in. (152 mm) in diameter should be split.

• Cover the top of the woodpile for protection from rain and snow. Avoid covering the sides and ends completely. Doing so may trap moisture from the ground and impede air circulation.

The problems with burning wet, unseasoned wood are twofold: First, you will receive less heat output from wet wood because it requires energy in the form of heat to evaporate the water trapped inside. This is wasted energy that should be used for heating your home. Secondly, this moisture evaporates in the form of steam which has a cooling effect in your ﬁ replace and chimney system. When combined with tar and other organic vapors from burning wood it will form creosote which condenses in the relatively cool ﬁ replace and chimney.

WARNING

Fire Risk

• Do NOT burn wet or green wood.

• Store wood in dry location.

• Stack wood so both ends are exposed to air.

Wet, unseasoned wood can cause accumulation of creosote.

WARNING

Fire Risk

Do NOT store wood:

• Closer than required clearances to combustibles to ﬁ replace.

• Within space required for loading or ash removal.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

I. Starting a Fire

Check the ﬂ ue damper to be certain it is in the full open po- sition. Place crumpled or twisted paper under the ﬁ replace grate. Loosely arrange kindling or small pieces of wood to form a layer above the paper.

The ﬁ res must be built on the ﬁ replace grate, without danger of the burning fuel falling out of the ﬁ replace opening.

Light the paper and add small pieces of wood until a hot bed of embers has been established.

After establishing the ﬁ re bed, and the small ﬁ rewood is burn- ing briskly, add a minimum of three average sized pieces of split ﬁ rewood, place the wood in such a manner to allow combustion air and ﬂ ames between them.

Note: When ﬁ rst lighting your ﬁ replace, it may be neces- sary to pre-warm the ﬂ ue to establish a draft. This is done by holding a rolled up piece of burning newspaper under the ﬂ ue damper for a few moments. This will help reduce smoke spillage during start-up.

Note: The ﬁ rst three or four ﬁ res should be of moderate size to allow the oils and binders to be burned from the ﬁ replace and the refractory and paint to cure. You may notice an industrial odor the ﬁ rst few ﬁ res. This is consid- ered normal.

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation. Odors may be irritating to sensitive individuals.

WARNING

Fire Risk

Keep combustible materials, gasoline and other ﬂ ammable vapors and liquids clear of ﬁ replace.

• Do NOT store ﬂ ammable materials close to the ﬁ replace.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter ﬂ uid or similar liquids to start or “freshen up” a ﬁ re in this ﬁ replace.

• Keep all such liquids well away from the ﬁ replace while it is in use.

Combustible materials may ignite.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Troubleshooting

This ﬁ replace will operate correctly only if adequate ventila- tion is provided to allow proper draft to the ﬁ replace system. Hearth & Home Technologies assumes no responsibility for the improper performance of the ﬁ replace system caused by inadequate draft due to environmental conditions, down drafts, tight sealing construction of the structure, or mechanical exhausting devices which will create a negative air pressure within the structure where the ﬁ replace is located.

A. Understanding Vent Problems

If smoke spillage occurs from a ﬁ replace opening when the door is open and the proper chimney height, ﬂ ue size, and conﬁ guration requirements for the installation have been met, there is either a leakage in the ﬂ ue, a blockage in the

Another appliance in home also exhausting air (furnace, fan, dryer, etc.)?

Unsealed can lights?

ﬂ ue, or some condition is in effect to draw smoke from the ﬁ replace into the house. Understanding and differentiating

the conditions which can cause each of these kinds of spillage problems is essential to their solution.

• Flue Leakage Check for improperly connected ﬂ ue joints or a damaged

ﬂ ue joint in the chimney system. Such leakage would reduce draft (air would be drawn in through the leaks rather than through the ﬁ replace). The result might be difﬁ cult start-up and smoky ﬁ res that might spill if other adverse draft conditions accompany this problem.

• Flue Blockage The damper should be open.

Overhanging tree?

Bird's nest or leaves in termination cap?

Structural changes in chimney area?

Overhead fan operating?

Air register from furnace near fireplace?

Doors opening and closing? Window closed for start-up?

Figure 10.1 Factory-built Fireplaces: Troubleshooting

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Creosote buildup in flue?

Damper closed?

Outside air closed?

B. Diagnostics and Problem Solving

I can’t get a good ﬁ re going. What am I doing wrong?

Diagnostic Questions Possible Causes of Condition Solutions

Is the damper open? • No draft Open damper.

Is there enough paper/starter? • Insufﬁ cient heat to ignite kindling Use more paper/starter.

Is there enough kindling? Is the kindling dry?

Is there enough or too much wood? Is it too large? Is it dry enough?

Are there adequate air spaces between fuel pieces?

Is the chimney pre-warmed? • Exposed, cold chimney down drafting Use lighted rolled newspaper at throat or ﬂ ue opening to start

Is there smoke in the house? • Damper closed Check damper; have chimney checked if it worked previously;

Does the kindling, wood not ignite?

Does the kindling ignite, but the fuel doesn’t?

Does the fuel ignite, but not burn well?

• Insufﬁ cient heat to ignite fuel Use more dry kindling.

• Insufﬁ cient heat to establish draft Use small split wood that is well seasoned (split, covered on top at

• Insufﬁ cient air passage

• Insufﬁ cient surface area

• Ignition temperature high due to moisture

• Insufﬁ cient combustion air and exposed surface area

• Obstruction in chimney

• Down draft from chimney temperature or from negative house pressure

• Condition, amount, arrangement of kindling and fuel

• Amount of kindling Use more kindling; use smaller, dry wood.

• Condition of fuel

• Condition of fuel Use well-seasoned wood and sufﬁ cient amount; turn exhaust fans

• Draft problem

least 6 months, preferably a year).

Arrange kindling and wood for air movement.

upward movement.

pre-warm chimney, shut off exhaust devices, open window slightly.

Use more, drier, well-spaced kindling and fuel.

off; open window slightly. Perform Simpliﬁ ed House Pressure Test.

I don’t get enough/any heat from the ﬁ replace. What can I do about it?

Diagnostic Questions Possible Causes of Condition Solutions

How much wood is used for ﬁ re?

How well seasoned is the wood?

Do you have a blower (where possible)?

How much heat output do you expect?

• Insufﬁ cient fuel Make larger ﬁ res.

• Condition of fuel Burn seasoned wood: covered on top, split and stacked for 9

• Yes: Turning blower on too early or setting too high, cooling ﬁ rebox No: Need for all heat boosts possible

• Unrealistic expectations Explanation of decorative nature of ﬁ replace; suggestion of

months to 2 years.

Yes: Wait until ﬁ re established and leave on lower speed. No: Add blower if available.

approved ﬁ replace insert.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

The ﬁ replace burns the wood too fast. What can I do?

Diagnostic Questions Possible Causes of Condition Solutions

Do you have glass doors? • Need to slow air intake Add glass doors.

What is the condition of the wood?

• Extremely dry wood Mix in less seasoned wood after ﬁ re established.

I smell smoke in the house during operation. What’s causing that?

Diagnostic Questions Possible Causes of Condition Solutions

Does the ﬁ re start and burn well?

No:

• Damper not fully open Open damper; check and clean chimney if needed; use adequate

• Chimney obstruction

• Not enough kindling and/or fuel to establish draft

• Inadequate combustion air

Yes:

• Fire too close to front Build ﬁ re farther back. Do not use exhaust fans during startup

• Competition with exhaust devices

kindling and fuel; open glass doors or open window, check for need for balanced air make-up.

and/or check for need for balanced air make-up system.

I smell smoke in the house after we’ve had a ﬁ re in the ﬁ replace. What is the cause/what can we do?

Diagnostic Questions Possible Causes of Condition Solutions

Is the damper closed? • No: Down draft or negative pressure Close the damper at end of burn.

• Yes: Negative pressure from exhaust fans and/or house stack effect.

Check for need for glass doors. Check for need for balanced air make-up system or raising chimney.

Is the chimney clean? • No: Creosote odor Have chimney cleaned.

• Yes: Damper closed too early Wait until ﬁ re completely out before closing damper.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Maintenance and Servicing the Fireplace

A. Disposal of Ashes

Ashes should be placed in a metal container with a tight-ﬁ t- ting lid. The closed container of ashes should be placed on a noncombustible ﬂ oor or on the ground, well away from all combustible materials, pending ﬁ nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all embers have thoroughly cooled.

WARNING

Fire Risk

Disposal of ashes

• Ashes should be placed in metal container with tight ﬁ tting lid.

• Do not place metal container on combustible surface.

• Ashes should be retained in closed container until all embers have thoroughly cooled.

WARNING

B. Chimney Inspection/Cleaning

Inspect the chimney internally for obstructions and construction damage. Flue pipe joints and seams must be continuous and mechanically tight.

The chimney should be inspected once every two months during the heating season.

If creosote has accumulated, it should be removed to reduce the risk of a chimney ﬁ re.

Refer to Figure 11.1 to remove/reinstall termination caps.

C. Firebox Refractory

Check ﬁ rebox refractory for excessive cracks or gaps. If cracks exceed 1/4 in. (6 mm) in width the refractory should be replaced. See Section 12 for replacement information.

WARNING

Fire Risk

• Inspect ﬁ replace refractory annually. Crumbling, deteriorated refractory can allow

overheating of surrounding materials.

Fire Risk

Prevent creosote buildup

• Inspect chimney once every two months during heating season.

• Remove creosote to reduce risk of chimney ﬁ re.

• Ignited creosote is extremely HOT.

Remove 8 screws (9 for King), lift top cover.

Cap Top

(Be sure holes in cap top and cap base are aligned.)

Cap Base

European Copper Series

Termination Cap

(CT-King shown)

Available US only

Figure 11.1 Chimney & Termination Cap Cleaning

Remove screws, lift top cover.

Chimney

TR11/TR11T

TR444/TR442

Round Termination Cap

Top Cover

Cap

Note: As you use the ﬁ replace, expansion and contraction will cause minor cracking of the refractory. This is normal, unavoidable, and will not affect the performance of the ﬁ replace. If the cracks become large enough that the metal behind the refractory is exposed or large pieces fall out, the panels should be replaced.

Remove 4 screws and lift top pan off.

Cap

Slip Section

ST1175

ST475

Square Termination Cap

Remove 2 screws from the front and back and lift the top off.

TCT1175

Terra Cotta

Termination Cap

Available US only

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

CAUTION

WARNING

Handle glass assembly with care.

When cleaning glass door:

• Avoid striking, scratching or slamming glass.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white ﬁ lm.

• Do NOT clean glass when it is hot.

Asphyxiation Risk Fire Risk

Annual inspection by qualified technician recommended.

Check:

• Condition of doors, surrounds and fronts

• Condition of glass and glass assembly

• Obstructions of combustion and ventilation air

WARNING

Fire Risk

• Do not use chimney cleaners or ﬂ ame colorants in your ﬁ replace.

Will corrode chimney.

• Gas connections and ﬁ ttings (if present)

• Obstructions of termination cap

• Refractory panels

Clean:

• Glass

• Air passageways, grilles

D. Maintenance Task List

Inspect Maintenance Tasks

Screens 1. Assess condition of screen and replace as necessary. Screens are required.

2. Verify maintenance of proper clearance to combustible household objects.

Glass Doors 1. Inspect glass panels for cracks. Replace if this condition is present.

2. Conﬁ rm there is no damage to glass or glass frame. Replace as necessary.

Circulation Compartment 1. Remove any foreign objects.

2. Verify unobstructed air circulation.

Firebox 1. Inspect condition of refractory. Replace if crumbly, deteriorated, or if cracks exceed 1/4 in. (6 mm).

Chimney 1. Inspect for blockage or obstruction such as bird nests, leaves, etc.

2. Conﬁ rm that termination cap remains clear and unobstructed by plants, etc.

3. Verify that termination cap clearance to subsequent construction (building additions) has been maintained.

4. Inspect for corrosion or separation.

5. Verify weather stripping, sealing and ﬂ ashing remain intact.

6. Inspect for creosote and remove as needed. (See Sections 10 and 11)

Grate 1. If grate burns out, it should be replaced only with the grate speciﬁ ed on the rating plate and in the replacement

parts list for this ﬁ replace.

E. Chimney Fire

In the event of a chimney ﬁ re:

• Have the chimney and adjacent structure inspected by qualiﬁ ed professionals. Hearth & Home Technologies recommends that NFI or CSIA certiﬁ ed professionals, or technicians under the direction of certiﬁ ed professionals, conduct a minimum of an NFPA 211 Level 2 inspection of the chimney.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

• Replace components of the chimney and ﬁ replace as speciﬁ ed by the professionals.

• Ensure all joints are properly engaged and the chimney is properly secured.

A chimney ﬁ re can permanently damage your chimney sys- tem. Failure to replace damaged components and make proper repairs creates risk of ﬁ re.

Reference Materials

A. Fireplace Dimensions

27-1/2 in. (699 mm)

34-1/2 in.

(876 mm)

50-1/2 in.

(1283 mm)

9-1/2 in.

(241 mm)

Outside

Gas

Knockout

8-5/8 in.

(219 mm)

9-5/8 in.

(244 mm)

Figure 16.1 Dimensions

Air

9-1/4 in.

(235 mm)

9-1/2 in.

(241 mm)

59-1/4 in.

(1505 mm)

49-5/8 in.

(1260 mm)

7-5/8 in.

(194 mm)

42 in.

(1067 mm)

28-1/2 in. (724 mm)

49-1/8 in.

(1248 mm)

55-1/2 in.

(1410 mm)

(Efective Height

Gas

Knockout

8-5/8 in.

(219 mm)

18-1/2 in. (470 mm)

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

B. Fireplace Components

Catalog # Description

I80H Fireplace with Integral Grate, Outside air Kit, Hear th Protection Strips and Herringbone Pattern

Refractory

I80CT Fireplace with Integral Grate, Outside air Kit, Hearth Protection Strips and Colored Traditional Brick

Pattern Refractory

DM8042 Glass Doors - Bi-fold, Clear-View - Black

DM8042B Glass Doors - Bi-fold, Clear-View - Polished Bradd

DM8042S Glass Doors - Bi-fold, Clear-View - Stainless Steel

HX4 Hearth Extension

GR29 Integral Grate (included with ﬁ replace)

GR29

Integral Grate

Bi-fold Glass Doors

Outside Air

Shield

(1676 mm)

1/2 in.

(13 mm)

Flexible Duct

(not supplied)

2 Wire Ties

AK22 Outside Air Kit

66 in.

Inlet Ring

Herringbone Pattern Refractory

20 in.

(508 mm)

HX4 Hearth Extension

Traditional Brick Pattern Refractory

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

C. Chimney Components

The following pictures show only those chimney components which may be safely used with this ﬁ replace.

Catalog #

DescriptionUS CAN

CAK5A CAK5A Chimney Air Kit

ID4 ID4 Insulated Duct/Outside Air

UD4 UD4 Uninsulated Duct/Outside Air

SL1106 SL406 Chimney Section - 6 in. (152 mm) long

SL1112 SL412 Chimney Section - 12 in. (305 mm) long

SL1118 SL418 Chimney Section - 18 in. (457 mm) long

SL1136 SL436 Chimney Section - 36 in. (914 mm) long

SL1148 SL448 Chimney Section - 48 in. (1219 mm) long

SL11 SL4 Chimney Stabilizer

SL1130 SL430 Chimney Offset /Return - 30 deg

FS538 FS538 Ceiling Firestop - Straight

FS540 FS540 Ceiling Firestop - 30 deg

AS10 AS10 Straight Attic Insulation Shield, 24 in. (610 mm)

JB577 JB577 Chimney Joint Band

CB576 CB576 Chimney Bracket

RF570 RF570 Roof Flashing - Flat to 6/12 Pitch

RF571 RF571 Roof Flashing - 6/12 to 12/12 Pitch

TR11 TR444 Round Termination Cap

TR11T TR442 Round Telescoping Termination Cap

TCT1175

ST1175 ST475 Square Termination Cap

CT56 CT56 Chase Top

LDS33 LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)

LDS46 LDS46 Decorative Shroud - 4 f t x 6 ft (1.22 m x 1.83 m)

LDS-BV LDS-BV

CT-11A n/a European Copper Cap Adapter

CT11-King n/a European Copper Termination Cap - King Style

CT11-Queen n/a European Copper Termination Cap - Queen Style

CT11-Bishop I n/a European Copper Termination Cap - Bishop Style

CT11-Bishop II n/a European Copper Termination Cap - Bishop Style

CT11-Knight I n/a European Copper Termination Cap - Knight Style

CT11-Knight II n/a European Copper Termination Cap - Knight Style

CT11-Pawn n/a European Copper Termination Cap - Pawn Style

Terra Cotta Termination Cap

Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)

Field Constructed Shrouds (See “Woodburning Termination Cap”)

14 in.

(356 mm)

ID4 Insulated Duct

4 in. (102 mm) i.d.

42 in.

(1067 mm)

UD4 Uninsulated Duct

4 in. (102 mm) i.d.

42 in.

(1067 mm)

10 in.

(254mm)

Chimney Sections

Catalog # A B

US CAN in mm in mm

SL1106 SL406 6 152 4-3/4 121

SL1112 SL412 12 305 10-3/4 273

SL1118 SL418 18 4 57 16 -3/4 425

SL1136 SL436 36 914 34-3/4 883

SL1148 SL448 48 1219 46-3/4 1187

A = Actual Length B = Effective Length (length of

chimney part after it has been snapped to another)

20-3/4 in. (527 mm)

SL4 - 10 in. (254 mm)

SL11 - 11 in. (279 mm)

18 in.

(457 mm)

13 in.

(330mm)

Inside Diameter

5-1/4 in.

(133 mm)

13 in.

(330 mm)

CAK5A Chimney Air Kit

(Required in Canada)

4 in. (102 mm)

SLA10 Adaptor

(Required in Canada)

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Outside Diameter

13 in. (330 mm)

SL11/SL4 Chimney Stabilizer

21 in.

(533 mm)

Inside Diameter

SL1100 - 11 in. (279mm)

SL400 - 10 in. (254mm)

Outside Diameter

13 in. (330 mm)

SL1130/SL430 Offset/Return

Catalog # A B

FS538 0-deg. 17 in. 432 mm

FS540 30-deg. 26 in. 660 mm

17 in. (432 mm)

Ceiling Firestop

15-1/4 in.

(387 mm)

Assembled

Diameter: 17 in./432 mm

Height: 24 in./610 mm

AS10 Straight Attic Insulation Shield

13 in.

(330 mm)

JB577 Chimney Joint Band

2 in.

(51 mm)

29 in.

(737 mm)

39-7/8 in.

(1013 mm)

25-1/4 in.

(641 mm)

RF570 Roof Flashing

15-1/4in.

(387 mm)

28 in.

(711 mm)

RF571 Roof Flashing

13 in.

(330 mm)

CB576 Chimney Joint Band

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

15-3/4 in.

(400 mm)

TR11/TR444 Round Termination Cap

34-3/4 in. (883 mm)

32-1/2 in.

(826 mm)

13-3/8 in. (340 mm)

72 in.

(1829 mm)

CT56 Chase Top

36 in.

(914 mm)

2 in.

(51 mm)

TR11T/TR442 Round Telescoping Termination Cap

14-3/4 in. (375 mm)

23 in.

(584 mm)

ST1175/ST475 Square Termination Cap

20 in.

(508 mm)

23 in.

(584 mm)

17 in.

(432 mm)

9-3/8 in.

(238 mm)

9-1/4 in.

(235 mm)

Decorative Shroud

LDS33/LDS46

ABCD

Catalog #

LDS33 36 914 36 914 8-1/2 216 11 279

LDS46 48 1219 72 1829 8-1/2 216 11 279

in.mmin.mmin.mmin.mm

E D

LDS-BV Decorative Shroud

Catalog # A B C D E

LDS-BV

in. 26 12-1/2 15-1/2 22 23

mm 660 318 394 533 584

TCT1175 Terra Cotta Cap

(Available US only)

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

European Copper Caps (Available in US only)

21 in.

(533 mm)

47-3/4 in.

(1213 mm)

18-1/4 in. (464 mm)

41-1/8 in.

(1045 mm)

20-3/4 in. (527 mm)

38-5/8 in. (981 mm)

24 in.

(610 mm)

CT11-King

16 in.

(406 mm)

38-3/8 in. (975 mm)

20 in.

(508 mm)

CT11-Queen

20 in.

(508 mm)

CT11-Bishop

21 in.

(533 mm)

25-3/4 in. (654 mm)

16 in.

(406 mm)

CT11-Knight

20-5/8 in.

(524 mm)

CT11-Pawn

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Shroud

TS345/T445

(Top Vent)

Woodburning Termination Cap

TV342

TR342/TR344* TR342/TR344 TR442/TR444

OPEN TOP with solid sides and 3 in. (76 mm) opening at the bottom

TR442/TR444*

(* with TR-TVK installed) TR11/TR11T

TV11/TV11T

TR11/TR11T*

(* with TR-TVK installed)

Mnimum Base

Dimensions

Minimum Top

Dimensions

Minimum Base

Dimensions

Minimum Height N/A

Minimum Base

Dimensions

23 in. x 23 in.

(584 x 584 mm)

20 x 20 in.

(508 x 508 mm)

N/A

ROOFED STYLE with 12 x 22 in. (264 sq. in.) (305 x 559 mm) opening on each side and 3 in. (76 mm) space between the

N/A

28 x 28 in.

(711 x 711 mm)

with Radiation Shield

25 x 25 in.

(635 x 635 mm)

MAILBOX ST YLE with open ends and 3 in. (76 mm) opening at the bottom of the sides.

26.5 x 28 in.

(673 x 711 mm)

with Radiation Shield

28 1/4 in.

(718 mm)

27 x 27 in.

(686 x 686 mm)

with Radiation Shield

26 x 26 in.

(660 x 660 mm)

23 x 23 in.

(584 x 584 mm)

28 x 30 in.

(711 x 762 mm)

27 1/2 in.

(699 mm)

radiation shield and chase top.

27 x 27 in.

(686 x 686 mm)

with Radiation Shield

32 x 32 in.

(813 x 813 mm)

with Radiation Shield

29 x 29 in.

(737 x 737 mm)

34 x 34 in.

(864 x 864 mm)

with Radiation Shield

28 1/4 in.

(718 mm)

34 x 34 in.

(864 x 864 mm)

with Radiation Shield

(660 x 660 mm)

(584 x 584 mm)

with Radiation Shield or

(864 x 864 mm)

with Radiation Shield

26 x 26 in.

23 x 23 in.

28 x 30 in.

(711 x 762 mm)

34 x 34 in.

27 1/2 in.

(699 mm)

34 x 34 in.

Minimum Height N/A

Minimum Height is measured from the bottom of the termination cap:

Minimum height is established with the bottom of the termination cap 7 in. (178 mm) above the chase top. Minimum height must increase accordingly for any height above 7 in. (178 mm).

23 in.

(584 mm)

All dimensions are INSIDE dimensions.

23 in.

(584 mm)

23 in.

(584 mm)

23 in.

(584 mm)

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

D. Service Parts

Service Parts

ICON I80CT & I80H

Service Parts List 42 in. Woodburning Fireplace

Beginning Manufacturing Date: N/A

Ending Manufacturing Date: Active

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

Service Parts

ICON I80CT & I80H

Service Parts List 42 in. Woodburning Fireplace

# Description of Part Serial # Cutoff I80CT I80H

1 Damper Blade Assembly 29964 29964 1

Damper Weight 19785A 19785A 1

2 Damper Control 20549 20549 1

3 Front Top Standoff 11864i 11864i 2

4 Rear Top Standoff 19228 19228 2

5 Starter Section Assembly 22072B 22072B 1

6 Firescreen Assembly 29958 29958 2

Firescreen Handle 4021-150 4021-150

7Smoke Shield 29946 29946 1

8Grate GR29 GR29 1

9 Upper Front 4013-207 4013-207 1

Outside Air Kit AK22 AK22 1

Fastener Pack 17916B 17916B 1

Long Cable Tie 19954A 19954A 2

Outside Air Shield 33271 33271 1

Beginning Manufacturing Date: N/A

Ending Manufacturing Date: Active

Qty. req.

1 ea.

4 in. Outside Air Inlet Ring 25692 25692 1

Refractory Retainer Kit 34584 34584 1

Refractory Retainer 11847 11847 3

Grate Retainer 34555 34555 2

Dusky Rose Brick Hearth Refractory Assembly 33696 33696 1

Dusky Rose Brick Left Side Refractory 33694 33677 1

Dusky Rose Brick Right Side Refractory 33694 33676 1

Dusky Rose Brick Back Refractory Assembly 33695 33687 1

Colored Traditional Brick Hearth Refractory

Colored Traditional Brick Side Refractory

Colored Traditional Brick Back Refractory

Nailing Flange 31190 31190 4

Firescreen Rod 28404 28404 2

Screen Cover (top only) 29926 29926 2

Smoke Shield Kit 35406 35406 1

Rear Smoke Shelf 35597 35597 1

Grate Retainer 34430 34430 2

Strip Protector 18320 18320 2

Side Trim 31326 31326 2

Installation Instructions & Owner’s Manual 4013-203 4013-203 1

Powder Coat Touch-Up Paint 71479 71479 1

Pre AK994403 4013-058 1

Post AK994403 4013-226

Pre AK994403 4013-193 2

Post AK994403 4013-224

Pre AK994403 4013-195 1

Post AK994403 4013-227

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

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Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

E. Limited Warranty

HEATILATOR WOODBURNING FIREPLACE

Limited Warranty

As part of its

20-YEAR BUYER PROTECTION PROGRAM

AS PART OF ITS 20 YEAR BUYER PROTECTION PROGRAM (“PROGRAM”), HEARTH & HOME TECHNOLOGIES INC. (“HHT”) is pleased to offer a Limited Warranty and a Replacement Parts Advantage covering speciﬁ c components of your Heatilator®

woodburning ﬁ replace system ( the “Fireplace”), installed in the United States of America or Canada. Dealers and employees of HHT have no authority to make any warranty or authorize any remedies in addition to or inconsistent with the terms of this Program.

Limited Warranty

HHT warrants the following components of your Heatilator woodburning ﬁ replace to be free from original defects in material and workmanship

during the applicable periods described: ﬁ ve years for the ﬁ rebox assembly, chimney system and roof termination; two years for refractory ﬁ rebox liners; and one year for the grate, wire mesh screens, fan system, outside air system, and glass doors. All limited warranty periods run from the date of initial installation of your Fireplace (the “Installation Date”). The Limited Warranty is subject to the conditions, exclusions and limitations of liability listed below.

Replacement Parts Advantage

Under HHT’s Replacement Parts Advantage, for a period of twenty years from your Installation Date of your Fireplace, if available, HHT will provide you with repair or replacement parts for defective components which are no longer under their applicable Limited Warranty, at 50% of the then current retail list price for such components. HHT shall have no responsibility for freight and labor charges related to such parts.

Conditions, Exclusions, & Limitations of Liability

A. Both the Limited Warranty and Replacement Parts Advantage supplied by HHT apply only while the Fireplace is in its location of original

installation. HHT’s obligation under this warranty does not extend to damages resulting from (1) installation, operation or maintenance of the Fireplace not in accordance with the Installation Instructions, Operating Instructions, and the Listing Agent Identiﬁ cation Label furnished with the Appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure, air handling devices such as exhaust fans or forced air furnaces, or other causes; (5) use of fuels other than those speciﬁ ed in the Operating Instructions; (6) installation or use of components not supplied with the Fireplace or any other components not expressly authorized and approved by HHT; and/or (7) modiﬁ cation of the Fireplace not expressly authorized and approved by HHT in writing. This warranty is limited to only the component parts manufactured or supplied by HHT.

B. During the ﬁ rst year of the Limited Warranty, HHT will, at its sole option, repair or replace any covered defective component and will provide

replacement parts at no charge. And will pay reasonable labor and freight costs. During the second through the ﬁ fth years of the Limited Warranty (if applicable), HHT will provide replacement parts free of charge for any covered defective component, but will not pay for freight or labor costs related to the shipment of the parts or the actual repair or replacement. After the ﬁ fth anniversary of the Installation date,

HHT’s sole obligation and your exclusive remedy is set forth in HHT’s Replacement Parts Advantage described above. In no event shall HHT be liable for any incidental or consequential damages caused by defects in your Fireplace.

C. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY

SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

D. Some states do not allow exclusions or limitations of incidental or consequential damages, so those limitations may not apply to you. This

warranty gives you speciﬁ c rights; you may also have other rights which vary from state to state.

How to Obtain Service

1. To obtain service under this warranty you must:

2. Send written notice of the claimed condition to Heatilator Technical Service Department, Hearth & Home Technologies, 1915 W. Saunders

Street, Mt.. Pleasant, Iowa 52641-1563. You may also register your claim online at www.heatilator.com.

3. Provide proof of purchase, model number, serial number, and manufacturing date code to HHT.

4. Provide HHT reasonable opportunity to investigate the claim, including reasonable opportunity to inspect the Appliance prior to any repair or

replacement work and before the Appliance or any component of the Appliance has been removed from the place of original installation.

5. Obtain HHT’s consent to any warranty work before the work is done.

ADDITIONAL INFORMATION: If you would like information on current HEATILATOR products or want to locate a dealer in your area, call

1-800-927-6841.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

F. Contact Information

Please contact your Heatilator dealer with any questions or concerns.

For the number of your nearest Heatilator dealer, please visit www.heatilator.com.

Hearth & Home Technologies Inc.

1915 W. Saunders Street

Mt. Pleasant, Iowa 52641

www.heatilator.com

– NOTES –

CAUTION

DO NOT

DISCARD

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

Heatiator I80 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual