Heat & Glo Townsend I, Townsend II Installers Guide

Page 1
Heat-N-Glo Fireplace
Models:
Townsend I and II
W ARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL Y , A FIRE OR EXPLOSION MA Y RESUL T CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEA TH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS
INSTALLERS GUIDE
THE APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
1. This appliance may be installed in an
aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.
2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
MUST BE LEFT WITH
Printed in U.S.A. Copyright 1998, Heat-N-Glo, a division of Hearth Technologies Inc.
6665 West Highway 13, Savage, MN 55378
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Please contact your Heat-N-Glo dealer for any questions or concerns. For the number of your Heat-N-Glo dealer, please call 612-890-8367.
402-982-A 11/98
nearest
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SAFETY AND WARNING INFORMATION
READ
and
!
FAILURE TO FOLLOW
hazard and will void the warranty.
UNDERSTAND
all instructions carefully before starting the installation.
these installation instructions may result in a possible fire
Prior to the first firing of the fireplace,
!
Owners Guide
DO NOT USE
!
qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been underwater.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be
!
appliance and venting system should be annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is unit’s control compartment, burners, and circulating air passageways
CLEAN
Always
!
other flammable vapors and liquids.
NEVER OBSTRUCT
!
appliance Due to the high temperature, the appliance should be
!
and away from furniture and draperies. Clothing or flammable material
BE PLACED
Children and adults should be ALERTED to the hazards of high surface temperature
!
and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
These units
!
section of the
.
this appliance if any part has been under water. Immediately
to provide for adequate combustion and ventilation air.
KEEP
the appliance clear and free from combustible materials, gasoline, and
CLEAR
on or near the appliance.
MUST
Installers Guide. NO OTHER
the flow of combustion and ventilation air. Keep the front of the
of all obstacles and materials for sevicing and proper operations.
use one of the vent systems described in the Installing the Fireplace
READ
the Using Your Fireplace section of the
PERFORMED
INSPECTED
vent systems or components
by a qualified service person. The
before initial use and at least
IMPERATIVE
BE KEPT
LOCATED
out of traffic areas
SHOULD NOT
MAY BE USED
CALL
that the
a
.
This gas fireplace and vent assembly
!
MUST NEVER
appliance. Each gas appliance systems are
INSPECT
!
interfering with the air flow. The glass door assembly
!
MUST
be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE
!
Replacement of the glass door should be performed by a licensed or qualified service person.
The glass door assembly
!
by the gas fireplace manufacturer.
DO NOT USE
!
clean the glass door when it is hot. Turn off the gas before servicing this appliance. It is recommended that a
qualified service technician perform an appliance check-up at the beginning
!
of each heating season. Any safety screen or guard removed for servicing must be replaced before operating
!
this appliance.
be attached to a chimney serving a separate solid fuel burning
PROHIBITED
the external vent cap on a regular basis to make sure that no debris is
DO NOT
strike or slam the glass door.
abrasive cleaners on the glass door assembly.
.
MUST
this appliance with the glass door removed, cracked, or broken.
SHALL ONLY
MUST
be vented directly to the outside and
MUST USE
be in place and sealed, and the trim door assembly
NO SUBSTITUTE
a separate vent system. Common vent
be replaced as a complete unit, as supplied
material may be used.
DO NOT ATTEMPT
to
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Safety and Warning Information ........................... i
Section 1: Approvals and Codes.........................1
Approval Listings and Codes ..................................... 1
Appliance Certification ...............................................1
Installation Codes ......................................................1
High Altitude Installations........................................... 1
Section 2: Getting Started .................................... 2
Introducing the Heat-N-Glo Direct Vent Gas Stoves..... 2
Pre-installation Preparation........................................ 2
Section 3: Installing the Stove ............................. 5
Step 1 Locating the Stove ......................................5
Step 2 Setting Up the Stove ................................... 6
Step 3 Installing the Vent System ........................... 7
A. Vent System Approvals........................... 7
B. Installing V ent Components................... 14
C. V ent T ermination.................................... 19
Step 4 The Gas Control System ..........................24
Step 5 The Gas Supply Line................................. 24
Step 6 Gas Pressure Requirements .................... 25
Step 7 Wiring the Stove........................................ 26
Step 8 Finishing .................................................... 27
Step 9 Installing Logs and Ember Material ...........27
Positioning the Logs .................................. 27
Placing the Ember Material .......................27
Step 10 Before Lighting the Stove .......................... 28
Step 11 Lighting the Stove......................................28
After the Installation...................................28

Table of Contents

Section 4: Maintenance and Servicing..............29
Section 5: Replacement Parts
and Accessories ............................... 31
Replacement Parts .................................................. 31
Accessories .......................................................... 35
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1
Approvals and Regulations
Approval Listings and Codes
MODEL LABORATORY TYPE STANDARD
Townsend I & II Underwriters Vented Gas ANSI Laboratories
Installation Codes
Installation must conform to local codes. In the absence of local codes installation must conform with the current National Fuel Gas Code ANSI Z223.1 (in the United States) or with the current installation code CAN/CGA - B149 (in Canada).
The appliance when installed must be electrically grounded in accordance with local codes; in absence of local codes, with the current National Electric Code ANSI/ NFPA NO. 70 (in the United States) or with the current CSA C22.1 Cana­dian Electric Code (in Canada).
High Altitude Installations
These units are tested and approved for elevations from 0-2000 feet. (In the United States) and 0-4500 feet (in Canada).
Appliance Certification
The Heat-N-Glo gas stove models discussed in this
Installers Guide
standards and listed by the applicable laboratories.
Fireplace Heater
have been tested to certification
CERTIFICATION
Z21.88• CSA2.33
When installing this unit at an elevation above 2000 feet, (in United States) it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced 4 percent for each 1000 feet above sea level. Check with your local gas company for help in determining the proper ori­fice size.
When installing this unit at an elevation above 4500 feet (in Canada), check with local authorities.
Consult your local gas company for assistance in determining the proper orifice for location.
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Introducing the Heat-N-Glo Direct Vent Gas Stoves
Pre-installation Preparation
Heat-N-Glo direct vent gas stoves are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this unless noted otherwise, applies to all models and gas control systems.
Gas stove diagrams, including the dimensions, are shown in this section.
This gas stove and its components are tested and safe when installed in accordance with this
Guide
. Report to your dealer any parts damaged in
shipment, particularly the condition of the glass. Do
not install any unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs are packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
Installers Guide
Installers
,
2
Getting Started
The Heat-N-Glo Warranty will be voided by, and Heat­N-Glo disclaims any responsibility for, the following actions:
• Installation of any damaged stove or vent system component.
• Modification of the stove or vent system.
• Installation other than as instructed by Heat-N-Glo.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manufactured and approved by Heat-N-Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory .
ANY SUCH ACTION MAY POSSIBL Y CAUSE A FIRE HAZARD.
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When planning a stove installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan, wall switch, or remote
control—are desired.
If the stove is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the stove should be installed on a metal or wood panel that extends the full width and depth of the stove.
Figure 1. Diagram of the T OWNSEND-I
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Figure 2. Diagram of the T OWNSEND-II
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3
Installing the Stove
Step 1 Locating the Stove
The diagram below shows space and clearance requirements for locating the stove within a room.
TOWNSEND I
TOWNSEND II
Figure 3. Stove Dimensions, Locations, and Space Requirements
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Clearance Requirements
Minimum Clearances from the Fireplace to Combustible Materials
Glass Sides of Top of
Front Floor Rear Fireplace Fireplace
36 inches 0 4 inches 6 inches 55 inches
(914mm) (100mm) (150mm) (134cm)
The minimum clearance to a perpendicular wall extending past the face of the fireplace is 6 inches (150mm).
The back of the fireplace may NOT be recessed into combustible construction.
Minimum Clearances from the Vent Pipe to Combustible Materials
For Vertical
For Horizontal Sections Sections At Wall Firestops
Top Bottom Sides Top Bottom Sides
3 inches 1 inch 1 inch 1 inch 2 1/2 inches 1/2 inch 1 inch
(75mm) (25mm) (25mm) (25mm) (63.7mm) (13mm) (25mm)
Step 2 Setting up the Stove
For minimum clearances, see the direct vent termination clearance diagrams on pages 21 and 23 in this manual.
Removal of the cast front surround:
1. Remove the two small bolts from underneath the front of the cast bottom. These bolts can be discarded.
2. Remove the screw from underneath the front of the grille.
3. The cast front surround can now be removed by tilting its top towards the front and lifting it out of the stove.
4. When the cast front surround is replaced, it can be held in place with just the one screw in the top, underneath the grille.
Removal of glass:
1. Remove the Cast Front Surround.
2. For TOWNSEND-I: Remove the six screws securing the glass and remove the glass.
3. For TOWNSEND-II: Remove the four screws located at the top, tilt the glass slightly toward you and pull up and away from the unit.
To replace the glass reverse these steps.
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Step 3 Installing the Vent System
A. Vent System Approvals
This model is approved for 4”/6 5/8” SL D-Series vent pipe components and terminations. Approved vent systems components are are labeled for identification. NO OTHER VENT SYSTEMS OR COMPONENTS MA Y BE USED. Detailed installation instructions are inclued with each vent termination kit and should be used in conjuction with this manual.
WARNING:
!
A minimum 3 foot length of straight vent pipe MUST be attached to the unit’s starting collars for all vent systems.
Identifying Vent Components
The vent systems installed on this gas stove may include one, two, or three 90° The relationships of vertical rise to horizontal run in vent configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the vent drawings and tables. Refer to the diagrams on the next several pages.
elbow assemblies.
Vent System Termination Kits
7
Figure 4. Vent Components and Terminations
Page 11
Figure 5. SL D-Series Direct V ent Component Specifications (4-inch inner pipe/6 5/8-inch outer pipe)
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Straight V ertical Vent System
When a vertical run of 12 feet and higher is attached directly to the top of the stoves, further baffling is necessary to maintain high efficiency. A round baffle with two tabs on each side is included in the manual bag assembly. To install the round baffle follow these steps:
1. Remove the front of the casting. Refer to cast front re­moval on page 6.
2. Remove the glass assembly. Refer to glass removal on page 6.
3. Remove logs and set aside.
4. Disassemble the square baffle by unfastening four screws located inside top of the firebox. See Figure 6.
5. Unfasten the two screws on the existing round baffle, and replace it with the new round baffle. Note: The new round baffle is bigger than the existing round baffle al­ready on the unit.
6. Re-install the square baffle removed in Step 4.
!
Figure 6
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VERTICAL VENT
V (FT)
3 (915mm) MIN.
40 (12.19m) MAX.
Figure 7. Straight Vertical Vent System
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TOWNSEND I
VENTING WITH ONE (1) 90o ELBOW
VENTING WITH ONE (1) 90o ELBOW
TOWNSEND II
V (FT) H (FT)
2’MIN.(610mm) 2’MAX.(610mm) 3’MIN.(914mm) 3’MAX.(914mm) 4’MIN.(1.2m) 4’MAX.(1.2m)
18’ MIN.(5.4m) 18’ MAX.(5.4m)
V + H = 40’ MAX.(12.19m)
H = 18’ MAX.(5.4m)
V (FT) H (FT)
3’MIN.(610mm) 2’MAX.(610mm) 4’MIN.(1.2m) 2.5’ MAX.(1762mm)
18’ MIN.(5.4m) 12’ MAX.(3.66m)
V + H = 40’ MAX.(12.19m)
H = 12’ MAX.(3.66m)
11
NOTE: Optional Kit #970D can be used for this type of installation on model Townsend I.
Figure 8. Vent System with One 90° Elbow
Page 15
VENTING WITH TWO (2) 90o ELBOWS
TOWNSEND I
TOWNSEND II
VENTING WITH TWO (2) 90o ELBOWS
V (FT) H (FT)
3’ MIN.(914mm) 3’ MAX.(914mm) 4’ MIN.(1.2m) 4’ MAX.(1.2m)
18’ MIN.(5.4m) 18’ MAX.(5.4m)
V + V1 + H = 40’ MAX.(12.19m)
H = 18’ MAX.(5.4m)
TOWNSEND I and TOWNSEND II
VENTING WITH TWO (2) 90o ELBOWS
V (FT) H (FT) V1 (FT)
.5’ MIN. (152mm) 4’ MAX. (1.2m) 8’ MIN. (2.4m)
V+V1 = 36’ MAX. (10.97m)
V (FT) H (FT)
3’MIN.(610mm) 2’ MAX.(610mm) 4’MIN.(1.2m) 2.5’ MAX.(1762mm)
18’ MIN.(5.4m) 12’ MAX.(3.66m)
V + V1 + H = 40’ MAX.(12.19m)
H = 12’ MAX.(3.66m)
Figure 9. Vent System with Two 90° Elbows
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VENTING WITH THREE (3) 90o ELBOWS
TOWNSEND I
TOWNSEND II
VENTING WITH THREE (3) 90o ELBOWS
V (FT) H (FT)
3’ MIN.(914mm) 3’ MAX.(914mm) 4’ MIN.(1.2m) 4’ MAX.(1.2m)
18’ MIN.(5.4m) 18’ MAX.(5.4m)
V+V1+H+H1 = 40’ MAX.(12.19m)
H+H
= 18’ MAX.(5.4m)
1
V (FT) H (FT)
3’MIN.(610mm) 2’ MAX.(610mm) 4’MIN.(1.2m) 2.5’ MAX.(1762mm)
18’ MIN.(5.4m) 12’ MAX.(3.66m)
V+V1+H+H1 = 40’ MAX.(12.19m)
H+H
= 12’ MAX.(3.66m)
1
13
Figure 10. Vent System with three 90° elbows
Page 17
B. Installing V ent Components
Before starting installation of vent kits, the installer should read the Gas Stove Instructions and the Vent Kit Instructions to ensure that the proper system has been selected for the installation.
Determine the exact position of the stove so the vent pipe is centered (if possible) between two building framing members. This will avoid any extra framing. Using a level, make sure the stove is properly positioned and squared. Minimum clearances to walls and ceilings must be maintained.
Vent terminals should not be recessed into a wall. Consult your local Building Code Regulations before
beginning the installation.
WARNING
!
THIS GAS STOVE AND VENT ASSEMBLY MUST BE VENTED DIRECTLY T O THE OUTSIDE AND MUST NEVER BE A TTACHED TO A CHIMNEY SER VING A SEP ARATE SOLID FUEL BURNING APPLIANCE. EACH GAS APPLIANCE MUST USE A SEPARATE VENT SYSTEM­COMMON VENT SYSTEMS ARE PROHIBITED.
1. Attach the First Vent Component to the Starting Collars
To attach the first vent component to the starting collars of the fireplace:
• Apply a 3/8 inch (9.5mm) bead of stove cement around the 4 inch (100mm) fireplace starting collar.
• Make sure that the fireplace rope gasket supplied with the fireplace seals between the first vent component and the outer fireplace wrap.
• Lock the vent components into place by sliding the concentric pipe sections with four (4) equally spaced interior beads into the fireplace collar or previously installed component end with four (4) equally spaced indented sections.
• When the internal beads of each outer pipe line up, rotate the pipe section clockwise about one-quarter (1/4) turn. The vent pipe is now locked together .
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1. Apply the stove cement.
2. Line up the internal beads and rotate the pipe sections clock­wise until locked.
3. Lock the vent compo­nents into place.
Figure 11. Attaching the First Vent Component to
the Starting Collars
WARNING A 3/8 INCH (9.5 mm) BEAD OF STOVE CEMENT MUST BE PLACED AROUND THE STOVE ST ARTING COLLAR BEFORE ATTACHING THE FIRST VENT COMPONENT. FAILURE TO SEAL THIS JOINT MA Y CAUSE THE ST OVE T O OPERA TE IMPROPERLY . SEE THE DIAGRAM .
2. Continue Adding Vent Components
To continue adding vent components in accordance with the pre-planned vent system configuration:
• Ensure that each succeeding vent component is securely fitted and locked into the preceding component in the vent system.
90° elbows may be installed and rotated to any point around the preceding component’s vertical axis. If an elbow does not end up in a locked position with the preceding component, attach with a minimum of three (3) sheet metal screws.
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Continue adding vent components, locking each succeeding component into place.
Figure 12. Adding Venting Components
3. Install Support Brackets For Horizontal Runs - The vent system must be
supported every 5 feet (1.5m) of horizontal run by a horizontal pipe support.
To install support brackets for horizontal runs:
• Place the pipe supports around the vent pipe.
Use wall brackets to support vertical runs every 8 feet (2.4m) above the stove vent outlet.
• Nail the pipe supports to the framing members. For Vertical Runs - The vent system must be
supported every 8 feet (2.4m) above the stove vent outlet by wall brackets.
To install support brackets for vertical runs:
• Attach wall brackets to the vent pipe and secure the wall bracket to the framing members with nails or screws.
Figure 13. Installing Support Brackets
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4. Install Firestops For Horizontal Runs - Firestops are REQUIRED on
both sides of a combustible wall through which the vent passes.
NOTE
1. Cut the 10 in. x 10 in. (254 x 254mm) hole.
Model SLK-01TRD does not need an exterior firestop on an exterior combustible wall.
To install firestops for horizontal runs that pass through either interior or exterior walls:
• Cut a 10 in. x 10.in (254mm X 254mm) hole through the wall. The center of the hole is 1-inch (25.4mm) above the center of the horizontal vent pipe.
• Position the firestops on both sides of the hole previously cut and secure the firestops with nails or screws.
• The heat shields of the firestops MUST BE placed towards the top of the hole.
• Continue the vent run through the firestops.
17
Figure 14. 10 in. X 10 in. Hole and Vent Pipe
Page 21
1. Position the firestops.
2. Place the heat shield to the top.
3. Continue the vent run.
Figure 15. Heat Shield, Interior and Exterior
Firestops
For Vertical Runs - One ceiling firestop is REQUIRED at the hole in each ceiling through which
the vent passes. To install firestops for vertical runs that pass through
ceilings:
1. Cut the 10” x 10” hole.
2. Add the new framing members.
• Position a plumb bob directly over the center of the vertical vent component.
• Mark the ceiling to establish the centerpoint of the vent.
• Drill a hole or drive a nail through this centerpoint.
• Check the floor above for any obstructions, such as wiring or plumbing runs.
• Reposition the stove and vent system, if necessary, to accommodate the ceiling joists and/or obstruc­tions.
• Cut an 10” x 10” (254mm X 254mm) hole through the ceiling, using the centerpoint previously marked.
• Frame the hole with framing lumber the same size as the ceiling joists.
10 in.
(254mm)
10 in.
(254mm)
Figure 16. 10” x 10” Hole and New Framing
Members
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This shows a ceiling installation.
This shows an attic installation.
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.
Figure 17. Ceiling Firestop (Ceiling Side)
If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.
1. Keep insulation away from the vent pipe at least 1 inch (25 mm).
Figure 18.Attic Firestop
C. Vent Termination
For Horizontal Terminations - To attach and
secure the termination to the last section of horizontal vent:
• Rotate and interlock the ends as described at the beginning of the Installing Vent Components section.
• The termination kit should pass through the wall firestops from the exterior of the building.
19
• Adjust the termination cap to its final exterior position on the building.
Page 23
For round cap termination:
1. Secure the vent pipe, using the exterior pipelock hole on the round flange of the wall firestop.
WARNING: THE TERMINATION CAP
!
MUST BE POSITIONED SO THA T THE ARROW IS POINTING UP.
For roundcap termination kits:
• Use the exterior pipelock hole provided on the round flange of the wall firestop to secure the vent pipe in place.
For trapezoidal cap termination kits:
• Using screws, secure the cap to the exterior wall through the flanges built into the cap.
• Use a high-temperature sealant or fiberglass rope gasket to seal between the vent pipe and exterior firestop.
For trapezoidal termination:
1. Screw the cap to the exterior wall through the flanges in the cap.
2. Seal the joint be­tween the pipe and the exterior firestop.
Figure 19. Round & Trapezoid Termination Caps
WARNING: THE BOTTOM OF THE VENT
!
TERMINATION CAP MUST BE A MINIMUM OF 12 INCHES (305MM) ABOVE GROUND LEVEL (GRADE). THE TOP OF THE CAP MUST BE A MINIMUM OF 18 INCHES (457MM) BELOW COMBUSTIBLE MA TERIAL, SUCH AS A DECK, AND THE SIDE OF THE CAP MUST BE A MINIMUM OF 6 INCHES (152MM) A W AY FROM A PARALLEL OUTSIDE WALL. VENTING TERMINALS SHALL NOT BE RECESSED INTO A W ALL OR SIDING. SEE THE FOLLOWING DIAGRAM FOR VENT TERMINATION CLEARANCES.
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V =VENT TERMINAL
4
4
4
23
23
23
=AREA WHERE TERMINAL IS NOT PERMITTED
X =AIR SUPPLY INLET
A = 12" clearances above grade, veranda, porch, deck or balcony B = 12" clearances to window or door that may be opened C = 9" (U.S.A.) clearance to permanently closed window
12" (Canada)
*D = 18" vertical clearance to ventilated soffit located above the
terminal within a horizontal distance of 2 feet (60 cm)
from the center-line of the terminal *E = 18" clearance to unventilated soffit F = 9" clearance to outside corner G = 6" clearance to inside corner H = 3 ft. (Canada) not to be installed above a gas meter/regulator assembly
within 3 feet (90 cm) horizontally from the center-line of
the regulator I = 3 ft. (U.S.A.) clearance to service regulator vent outlet
6 ft. (Canada)
J = 9" (U.S.A.) clearance to non-mechanical air supply inlet to building
12" (Canada) or the combustion air inlet to any other appliance
K = 3 ft. (U.S.A.) clearance to a mechanical air supply inlet
6 ft. (Canada)
**L = 7 ft. clearance above paved sidewalk or a paved driveway
located on public property ***M = 18" clearance under veranda, porch, deck or balcony * 30” minimum for vinyl clad soffits. ** a vent shall not terminate directly above a sidewalk or paved driveway which is
located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on a minimum of
2 sides beneath the floor.
NOTE: Local Codes or Regulations may require different clearances.
Figure 20.Vent Termination Minimum Clearances
CAUTION
IF EXTERIOR W ALLS ARE FINISHED WITH VINYL SIDING, IT IS NECESSARY TO INSTALL THE VINYL PROTECTOR KIT (VPK-DV) T O THE T OP OF
21
THE EXTERIOR FIRESTOP (FOR ALL ROUND TERMINA TION CAPS).
Page 25
For Vertical Terminations - To locate the vent
and install the vent sections:
• Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint.
• Make the outline of the roof hole around the centerpoint nail.
• The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 1-inch (25.4 mm) clearance from the vertical vent pipe to combustible materials.
• Mark the roof hole accordingly.
• Cover the opening of the installed vent pipes.
• Cut and frame the roof hole.
• Use framing lumber the same size as the roof rafters and install the frame securely . Flashing anchored to the frame must withstand heavy winds.
• Continue to install concentric vent sections up through the roof hole (for inside vent installations) or up past the roof line until you reach the appro­priate distance above the roof (for outside termi­nations).
NOTE
WARNING
!
MAJOR U.S. BUILDING CODES SPECIFY MINIMUM CHIMNEY AND/OR VENT HEIGHT ABOVE THE ROOF T OP. THESE MINIMUM HEIGHTS ARE NECESSARY IN THE INTEREST OF SAFETY. SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS, PROVIDED THE TERMINA TION CAP IS A T LEAST TWO (2) FEET FROM A VERTICAL W ALL AND 2-FEET BELOW A HORIZONT AL OVERHANG.
This also pertains to vertical vent systems installed on the outside of the building.
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1. Attach the flashing and apply sealant around the edges of the flashing base.
2. Attach the storm collar over the flash­ing joint and apply sealant between the storm collar and vertical pipe.
To seal the roof hole, and to divert rain and snow from the vent system:
• Attach a flashing to the roof using nails, and use a non-hardening mastic around the edges of the flashing base where it meets the roof.
• Attach a storm collar over the flashing joint to form a water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.
• Slide the termination cap over the end of the vent pipe and rotate the pipe clockwise 1/4 turn.
TERMINATION
CAP
23
Roof Pitch H (min.) ft.
flat to 6/12 1.0 6/12 to 7/12 1.25 over 7/12 to 8/12 1.5 over 8/12 to 9/12 2.0 over 9/12 to 10/12 2.5 over 10/12 to 1 1/12 3.25 over 1 1/12 to 12/12 4.0 over 12/12 to 14/12 5.0 over 14/12 to 16/12 6.0 over 16/12 to 18/12 7.0 over 18/12 to 20/12 7.5 over 20/12 to 21/12 8.0
Figure 21. Minimum Height from Roof to Lowest
Discharge Opening
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Step 4 The Gas Control System
WARNING: THIS UNIT IS NOT FOR USE
!
WITH SOLID FUEL. Standing Pilot Ignition System
This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor .
WARNING: 110-120 VAC MUST NEVER
!
BE CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.
Step 5 The Gas Supply Line
Figure 22. Gas Controls Systems NOTE: Have the gas supply line installed by a
qualified service technician in accordance with all building regulations.
NOTE: Before the first firing of the stove, the gas supply line should be purged of any trapped air.
NOTE: Consult local building regulations to properly size the gas supply line leading to the 1/2 inch (13mm) hook-up at the unit.
This gas fireplace is designed to accept a 1/2 inch (13 mm) gas supply line.
To install the gas supply line:
• A listed 1/2 inch (13 mm) manual shut-of f valve and a listed flexible gas connector are connected to the 1/2 inch (13 mm) inlet of the control valve.
• A 1/8 inch (3 mm) N.P.T. plugged tapping, accessible for test gauge connection, should be provided for in the gas supply line leading to the unit’s shut-off valve.
• Locate the manaul shut-off valve at the rear of the stove.
• Connect the gas supply line to the shut-off valve.
• When attaching the pipe, support the control so that the lines are not bent or torn.
• After the gas line installation is complete, use a soap solution to carefully check all gas connections for leaks.
WARNING: DO NOT USE AN OPEN
!
FLAME TO CHECK FOR GAS LEAKS.
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Figure 23 GAS SUPPLY CONNECTION
Step 6 Gas Pressure Requirements
Pressure requirements for Heat-N-Glo gas stoves are shown in the table below.
Pressure Natural Gas Propane
Minimum 5.0 inches 1 1.0 inches Inlet Pressure w. c. w. c.
Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c . w. c.
Manifold 3.5 inches 10.0 inches Pressure w. c. w .c.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is provided on the outlet side of the gas control for a test gauge connection to measure the manifold pressure. To measure inlet pressure, provisions must be made to attach a test gauge to a one-eighth (1/8) inch (3 mm) N.P.T . plugged tapping immediately upstream of the gas supply connection to the fireplace. On some models there may be a tap for the manifold and inlet pressure on the face of the valve. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.
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The fireplace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one­half (1/2) psig (3.5 kPa).
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Step 7 Wiring the Stove
NOTE: Electrical wiring must be installed by a competent electrician.
For Standing Pilot Ignition Wiring
Appliance Requirements
This appliance DOES NOT require 110-120 VAC
to operate.
WARNING: DO NOT CONNECT 110-120
!
V AC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE V ALVE WILL BE DESTROYED.
Optional Accessories
Optional fan and remote control kits require that 1 10­120 VAC be wired to the factory installed junction box before the stove is permanently installed.
Remote Wall Switch
Position the remote wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8m) or less length of 18 A.W.G. minimum wire and connect it to the stove ON/OFF switch pigtails.
WARNING: DO NOT CONNECT 110-120 VAC
!
TO THE REMOTE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED.
CAUTION
Figure 24. Standing Pilot Ignition Wiring Diagram
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.
Figure 25.Fan Wiring Diagram (when fitted)
26
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Step 8 Finishing
Do not install combustible mantel or other combustible projection closer than 55 inches minimum above the top of the unit.
HEARTH EXTENSION
While a hearth extension may be desireable for aesthetic reasons, it is not required for gas fireplace heaters per ANSI or CSA testing standards.
WARNING: WHEN FINISHING THE ST OVE,
!
NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER.
Figure 26. Combustible Mantel Minimum
Step 9 Installing Logs and Ember Material
Positioning the Logs
If the gas logs have been factory installed they should not need to be positioned.
If the logs have been packaged separately , refer to the installation instructions that accompany the logs.
Save the log instructions with this manual.
If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.
Placing the Ember Material
Two separate bags of ember material are shipped with this gas fireplace:
• The bag labeled Golden Ember (GE-93) is flame colorant material.
• The bag labeled Glowing Ember (050-721) is standard glowing ember material.
To place the ember material:
• Remove the glass door from the unit.
• Cover the top of the burner with a single layer of em­ber material. Then sprinkle GE-93 on top of the burner .
• Save the remaining ember materials for use during fireplace servicing.
• Replace the glass door and a front trim door on the unit (see Replacement Parts Section of the manual.)
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1. Place the ember material directly onto the top of the burner.
Figure 27. Placement of the Ember Material
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Step 10 Before Lighting the Stove
Before lighting the stove, be sure to do the following: Review safety warnings and cautions
• Read the Safety and W arning Information section at the beginning of this
Double-check for gas leaks
• Before lighting the stove, double-check the unit for possible gas leaks.
Double-check vent terminations for obstruc­tions.
• Before lighting the stove, double-check the unit for possible obstructions that could be blocking the vent terminations.
Double-check for faulty components
• Any component that is found to be faulty MUST BE replaced with an approved component. Tampering with the stove components is DANGEROUS and voids all warranties.
A small amount of air will be in the gas supply lines. When first lighting the stove, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the stove will light and will operate normally .
Installers Guide
.
Step 11 Lighting the Stove
After the Installation
Subsequent lightings of the stove will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.
You’ve reviewed all safety warnings, you’ve checked the stove for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the stove.
WARNING
!
PLEASE REFER TO THE USER’S MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERT AINING TO THE LIGHTING AND OPERA TION OF THE STOVE.
LEA VE THIS INST ALLATION MANUAL
!
WITH THE APPLIANCE FOR FUTURE REFERENCE.
28
Page 32
Stove Maintenance
Although the frequency of your stove servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-up at the beginning of each heating season. See the table below for specific guidelines regarding each stove maintenance task.
4
Maintaining and Servicing Your Stove
IMPORTANT
Type of
Stove Stove Maintenance Task To
Maintenance Frequency By Be Completed
Replacing Once annually, Qualified Brush away loose ember material near Old Ember during the Service the burner. Replace old ember material Material annual check-up Technician with new dime-size and shape pieces
Cleaning Once annually Qualified Brush or vacuum the control Burner Service compartment, stove logs, and & Controls Technician burner areas surrounding the logs.
Checking Periodically Qualified Make a visual check of your stove’s Flame Service flame patterns. Make sure the flames Patterns, Technician/ are steady—not lifting or floating. See Flame Height Owner the picture in Figure 28
TURN OFF THE GAS BEFORE SERVICING YOUR STOVE.
of Golden Ember (GE-93) and Glowing Ember (050-721). New ember material should be placed alternately on top of the burner—a layer of Golden Ember, a layer of Glowing Ember, and so on. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see Placing Ember
Material in the INSTALLERS GUIDE.
.
thermocouple tips should be covered with flame. See the picture in Figure 29.
The thermopile/
29
Checking Before initial use Qualified Inspect the external terminal cap on a Vent System and at least Service regular basis to ensure that no debris is
annually thereafter, Technician/ interfering with the flow of air. Inspect more frequently Owner entire vent system for proper function. if possible
Cleaning As necessary Homeowner Clean as necessary, particularly after Glass Door adding new ember (flame colorant)
material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner.
NOTE: DO NOT handle or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.
Page 33
MAKE SURE THE FLAMES ARE STEADY—NOT LIFTING OR FLOATING.
Figure 28.Burner Flame Patterns
Figure 29.Pilot Flame Patterns
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Page 34
5
Replacement Parts and Accessories
All parts listed in this INST ALLERS GUIDE may be ordered from an authorized dealer. When requesting service or replacement parts for your stove, please provide the model number and the serial number.
Standing Pilot with Robertshaw controls
PAR T PART DESCRIPTION PART NUMBER
Gas Valve LP SRV60-523 Gas Valve NG SRV60-522
Burner Orifice LP TOWNSEND I S RV60–801
Burner Orifice NG TOWNSEND I SRV57–800 Burner Orifice LP TOWNSEND II SRV57-801 Burner Orifice NG TOWNSEND II SRV79-831
Pilot Orifice LP SRV446-517 Pilot Orifice NG SRV446-505
Pilot Tube SRV446-301
Burner Tube TOWNSEND I SRV419–304 Burner Tube TOWNSEND II SRV402-300
Pilot Assembly LP SRV446-511A Pilot Assembly NG SRV446-510A
Piezo Ignitor SRV60-513
Thermocouple SRV60-512
Thermocouple SRV446-511
31
Page 35
Standing Pilot with S.I.T. controls only
PART P ART DESCRIPTION PART NUMBER
Piezo I gnitor SRV60-513
Thermopile SR V60-512
Thermocouple SR V571-511
V alve LP SRV571-501 V alve NG SR V571-500
Burner Tube Townsend I SRV 419-304 Burner Tube Townsend I I SRV 402-300
Pilot Tube SRV571-301
Pilot O rifice LP SR V571-517 P ilot Orifice N G S RV571-516
Pilot Assembly LP SRV571-511A Pilot Assem bly NG SRV571-510A
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Page 36
Both Robertshaw & S.I.T. Standing Pilot Replacement Parts
PART PART DESCRIPTION PART NUMBER
Burner LP/NG Townsend I Burner LP Townsend II Burner NG Townsend II
Flat H ead Scre w Tow nsend I SR V4 02-800 Flat H ead Scre w Tow nsend I I SR V4 02 -802
On/O ff Rocker Switch SRV 60 –52 5A
SRV 419-327A SRV 402 -175 A SRV 402 -181 A
Gl ass A ss embly - TOWN SE ND I SR V4 19 -600 A Glass Assem bly - TO WNSEND I I SRV402-600A
3/16" Allen Wrench SRV402-801
Glass Specifications: Townsend I 13 3/8” x 14” Ceramic
Townsend II 14 3/4” x 21 1/2” Ceramic
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Both Robertshaw & S.I.T. Replacement Parts
PART PART DESCRIPTION PART NUMBER
Upper Front Log - TOWNSEND I
Left Front Log - TOWNSEND I SRV446-703
Rear Log - TOWNSEND II SRV446-701
Front Log - TOWNSEND II SRV446-704
SRV446-715
Right Front Log - TOWNSEND I Right Middle Log - TOWNSEND II
Left Middle Log - TOWNSEND II SRV446-702
Top Log - TOWNSEND II SRV402-701
Rear Log - TOWNSEND I S RV419-705
SRV446-714
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Page 38
Accessories
ACCESSORY PART DESCRIPTION PA RT NUM BER
Fan Kit GFK-160A
GFK-230
Remote Control Kit RC-SMART
SMART-STAT
RC-MLT
Wall Switch Kit
- Off White WSK -2 1
- White WSK-21-W
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