Heat & Glo Pier-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI Owner’s Manual

Models: Pier-HVB-IPI ST-HVB-IPI LCOR-HVB-IPI RCOR-HVB-IPI
READ THIS MANUAL BEFORE INSTALLING OR OPERA TING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL Y, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
Owner’s Manual
Installation and Operation
Underwriters
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSIST ANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­ST ALLER, SERVICE AGENCY , OR THE GAS SUPPLIER.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Printed in U.S.A. Copyright 2006
Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
1.This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas fitter;
• a CO detector shall be installed in the room where the appliance is installed.
Please contact your Heat-N-Glo dealer with any questions or concerns. For the number of your nearest Heat-N-Glo dealer, please call 1-888-427-3973.
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
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Safety and Warning Information
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways adequate combustion and ventilation air.
BE KEPT CLEAN to provide for
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should ST AY AW AY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
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Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
Table of Contents
Safety and Warning Information.................................................. 2
Service Parts List ......................................................................... 4
Approvals and Codes ................................................................13
Appliance Certification ................................................................................. 13
Installation Codes ........................................................................................ 13
High Altitude Installations............................................................................. 13
Getting Started............................................................................ 14
Introducing the Heat & Glo Gas Fireplaces .................................................. 14
Pre-install Preparation ................................................................................. 14
Installing the Fireplace ............................................................... 18
Step 1. Locating the Fireplace .................................................................... 18
Step 2. Framing the Fireplace..................................................................... 18
Step 3. Inst alling the Vent System .............................................................. 21
A. Vent System Approvals ......................................................... 21
Î
B. Installing V ent Components ................................................... 28
C. Vent Termination.................................................................... 30
Step 4. Positioning, Leveling, and Securing the Fireplace ........................... 33
Step 5. The Gas Control System ................................................................ 33
Step 6. The Gas Supply Line ...................................................................... 34
Step 7. Gas Pressure Requirement s........................................................... 34
Step 8. Wiring the Fireplace........................................................................ 35
Step 9. Finishing......................................................................................... 37
Step 10. Installing Trim, Logs & Ember Material .......................................... 38
Installing the Trim .......................................................................... 38
Positioning the Logs...................................................................... 38
Shutter Settings ............................................................................ 38
Glass Specifications...................................................................... 38
Placing the Ember Material ........................................................... 39
Ember Light Bulb Replacement ..................................................... 39
Step 11. Before Lighting the Fireplace........................................................ 40
Step 12. Lighting the Fireplace ................................................................... 40
After the Installation ..................................................................................... 40
Maintaining and Servicing Your Fireplace................................ 41
Î = Contains updated information.
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
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Service Parts
Pier-HVB-IPI
(NG, LP) Exploded Parts Diagram
9
4
7
Beginning Manufacturing Date: 6-03 Ending Manufacturing Date: ______
10
11
12
3
1
2
8
6
5 Log Assembly
Part number list on following page.
4
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
Service Part List (NG, LP)
PIER-HVB-IPI
IMPORT ANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM DESCRIPTION SERIAL # PAR T N UM BER
Burner Orifice NG (#33C) 582-833 Burner Orifice LP (#50C) 582-850
1 End Glass A ssembly GLA-MS
2 Glass Door Assembly GLA-6TROC 3 Burner Assembly 2039-006 4 Log Grate 2039-012 5 Log Set Assembly (Sold as set only) LOGS-MSB 6 Louvers with Mesh - End Panel MS-Louvers-EP 7 Louver, Top 2040-005
8 Louver, Bottom 2040-004 9 Insul ation Bo ar d, Side 2006-136
10 Insulation Board, End 2006-137
11 Hood, black SRV2005-190
12 Hood End, black SRV2006-194
Lava Rock Bag 2005-790 Flue Restrictor 385-128
Ember Mesh Assembly 2006-008
Junction Bo x 4021-013 Mesh Assembly 2005-033A Bracket, Junction Box 2005-173 Mineral Wool 050-721 Fiberglass Rope 060-455 Battery Pack 593-594A
3V Plug 593-593A
Glass Latch Support Assembly 386-122A
ACCESSORIES
Conversion Kit NG NGK-MS
Conversion Kit LP LPK-MS Fan Kit GFK-160A Remo te Co ntrol Ki t RC-SMART-HNG Remo te Co ntrol Ki t SMART-STAT-HNG Re m ot e Co nt r ol - Multi- f unctiona l RCT-MLT-HN G
Wall S w itc h, M ulti-functio nal WSK-MLT Plug Adapator Kit (fo r WSK-MLT) PLUG-ADP Electric Ember Kit EmberKit-MS Logs - Burner - Grate Ugrade K LOGS-UPGRADE
Side Refractory (Opti onal) SRV2005-730
Outsid e Ai r Ki t AK-TV
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
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Service Parts
ST-HVB-IPI
(NG , LP) Exploded Parts Diagram
7
8
5
3
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
6
Part number list on following page.
2
1
4 Log Assembly
6
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
Service Part List (NG, LP)
ST-HVB-IPI
IMPORT ANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM DESCRIPTION SERIAL # PART NUMBER
Burner Orifice NG (#32C) 582-832 Burner Orifice LP (#50C) 582-850
1 Glass Door Assembly GLA-6TROC 2 Burner Assembly 2039-006 3 Log Grate 2039-012 4 Log Set Ass embly (Sold as set only) LOGS-MSB 5 Louver, Top 2040-005 6 Louver, Bottom 2040-004 7 Non-combustible Board 2005-172 8 Hood, black SRV2005-190
Lava Rock Bag 2005-790 Flue Restrictor 385-128 Ember Mesh Assembly 2005-008 Junction Box 4021-013 Mesh Assembly 2005-033A Bracket, Jun ction Box 2005-173 3V Plug 593-593A Bat tery Pack 593-594A Minera l Wo o l 050-721
Fiberglass Rope 060-455 Glass Lat c h 386-122A
ACCESSORIES
Conversion Kit NG NGK-MS Conversion Kit LP LPK-MS Hood, Black, Larger, Optional SRV60-143-bk Fan Kit GFK-160A Remo te C ontrol Ki t R C-SMART-HNG Remo te C ontrol Ki t SMART-STAT-HNG Remot e Cont rol - Mult i-functional RCT-MLT-HNG Wall Switch, Multi -functi onal WS K-MLT Plu g Adapator Kit (f or WSK-M LT PLUG-ADP Electric Ember Kit EmberKit-MS
Logs - Burner - Grate Ugrade Kit LOGS-UPGRADE Side Refractory (Optional) SRV2005-730
See through Re fr a ctor y K it BRICK-ST-HV Outside Air Kit AK-TV
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
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Service Parts
LCOR-HVB-IPI
(NG , LP) Exploded Parts Diagram
12
6
1
2
7
4
10
9
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
11
8
Part number list on following page.
3
5 Log Assembly
8
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
Service Part List (NG, LP)
LCOR-HVB-IPI
IMPORT ANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM DESCRIPTION SERIAL # PART NUMBER
Burner Orifice NG (#32C) 582-832
Burner Orifice LP (#50C) 582-850 1 End Glass A ssembly GLA-MS 2 Glass Door Assembly GLA-6TROC 3 Burner Assembly 2039-006 4 Log Grate 2039-012
5 Log Set Assembly (Sold as set only) LOGS-MSB 6 Louvers wi th Me s h - E nd Pane l MS-Louv ers-EP 7Louver, Top 2040-005 8 Louver, Bottom 2040-004 9 Insulation Bo ard, Sid e 2006-136
10 Insulation Board, End 2008-114
11 Hood, black SRV2005-190
12 Hood End, black S RV2006-194
Lava Rock Bag 2005-790
Flue Restrictor 385-128
Ember Mesh Assembly 2006-008
Junc t ion B ox 4021-013
Mesh Assembly 2005-033A
Bracket, Junction Box 2005-173
Mineral Wool 050-721
Fiberglass Rope 060-455
Glass Latch 386-122A
3V Plug 593-593A
Battery Pack 593-594A
ACCESSORIES
Conversion Kit NG NGK-MS
Conversion Kit LP LPK-MS
Fan Kit GFK-160A
Remo te Control K it RC-SMART-HNG
Remo te Control K it SMART-STAT-HNG
Remote Control - Multi-functional RCT-MLT-HNG
Wall Switch, Multi-functional WSK-MLT
Plug Adapator Kit (for WSK-MLT) PLUG-ADP
Electric Ember Kit EmberKit-MS
Logs - Burner - Grate Ugrade Ki LOGS-UPGRA DE
Side Refractory (Optional)
Corner Refractory Kit BRICK-COR-HV
SRV2005-730
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
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Service Parts
RCOR-HVB-IPI
11
(NG , LP) Exploded Parts Diagram
9
4
7
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
10
12
8
Part number list on following page.
3
1
6
2
5 Log Assembly
10
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
Service Part List (NG, LP)
RCOR-HVB-IPI
IMPORT ANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM DESCRIPTION SERIAL # PART NUMBER
Burner Orifice NG (#32C) 582-832 Burner Orifice LP (#50C) 582-850
1 End Glass Assembly GLA-MS
2 Glass Door Assembly GLA-6TROC 3 Burner Assembly 2039-006 4 Log Grate 2039-012
5 Log Set Assembly (Sold as set onlyt) LOGS-MSB 6 Louvers with Mesh - E nd P a nel MS-Louvers-EP 7 Louver, Top 2040-005 8 Louver, Bottom 2040-004 9 Insul ation Bo ard, Side 2006-136
10 Insulation Board, End 2008-114
11
Hood, black SRV2005-190
12 Hood End, black SRV2006-194
Lava Rock B ag 2005-790 Flue Restrictor 385-128
Ember Mesh Assembly 2006-008 Junction B ox 4021-013 Bracket, Junction Box 2005-173
Mineral Wool 050-721 Fiberglass Rope 060-455
Glass Latch 386-122A 3V Plug 593-593A Battery Pack 593-594A
Mesh Assembly 2005-033A
ACCESSORIES
Conversion Kit NG NGK-MS Conversion Kit LP LPK-MS Fan Kit GFK-160A Remo te C o ntro l Ki t RC-SMART-HNG Remo te C o ntro l Ki t SMART-STAT-HNG Remote Control - Multi-functional RCT-MLT-HNG Wall Switch, Multi-functional WSK-MLT Plug Adapator Kit (for WSK-ML PLUG-ADP Electric Ember Kit EmberKit-MS Logs - Burner - Grate Ugrade Kie LOGS-UPGRADE
Side Refractory (Optional) SRV2005-730
Corner Refractory Kit BRI CK-COR-HV
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
11
PIER-HVB-IPI, ST -HVB-IPI
10
Service Parts
(NG , LP) Exploded Parts Diagram
9
L&RCOR-HVB-IPI
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
8
7
1
4
2
3
ITEM DESCRIPTION SERIAL # PART N UMBER
1 Fle x Ball Valve A sse m bly 302-320A 2 ON/OFF Wire Assembly 060-521A 3Valve NG 750-500
3 Valve LP 750-501 4 Flexible Gas Connector 2005-009 5Module 593-592 6 Wi re Assembly 593-590A 7 Ember Box Assembly 2005-114
8 Pilot Assembly NG 385-510A 8 Pilot Assembly LP 385-511A 9 Valve Bracket 2005-120
10 Ga s k e t Orifi c e 2005-166
Pilot Support Arm 385-120
Ground Stra p 385-512
Pilot Tube 446-301
Orifice Spud NG 446-505
Orifice Spud LP 446-517
Pilot Bracket 2005-118
Regulator NG NGK-DXV
Regulator LP LPK-DXV
6
5
NOTE: Replacement bulbs to be supplied by homeowner . Recommended replacements: Sylvania Mini Candelabra 75 watt s.
12
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
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Approvals and Codes
Appliance Certification
The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODELS: PIER-HVB-IPI, ST - HVB-IPI,
LCOR-HVB-IPI, RCOR-HVB-IPI
LABORA TORY: Underwriters Laboratories TYPE: Vented Gas Fireplace Heater ST ANDARD: ANSI Z21.88•CGA2.22•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Heat & Glo Quality Systems registered by SGS ICS
Heat & Glo • PIER-HVB-IPI, ST-HVB-IPI, LCOR-HVB-IPI, RCOR-HVB-IPI • 2006-900 Rev . M• 8/06
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