Heatcontroller A-VFH42PA-1 User Manual

INSTALLATION, OPERATION
& MAINTENANCE MANUAL
InverterFlex® Series
Outdoor Ductless Mini-Split
Heat Pumps
A-VFH24TA-1 A-VFH30QA-1 A-VFH36QA-1
A-VFH42PA-1
Heat Controller • 1900 Wellworth Ave. • Jackson, MI 49203 • (517)787-2100 • www.heatcontroller.com
VFH InverterFlex® - Outdoor Ductless Mini-Split Heat Controller
TABLE OF CONTENTS
Safety Precautions
Warnings and Cautions............................................. 3
Introduction
Model Nomenclature.................................................4
System Application....................................................5
Installation Instructions
Installation Location Selection............................... 6-7
Outdoor unit installation..........................................8-9
Condensate Drain......................................................9
Refrigerant Line Installation
Refrigerant line set installation............................ 10-15
Leak test, evaluation and release of refrigerant....... 16
Electrical Work
Electrical Precautions.............................................16
Unit wiring........................................................... 17-21
Initial Start Up and Checks
Field charging and Final Inspection ................... 21-23
!
Caution
• Contact an authorized service technician for repair or maintenance of this unit
• Contact an authorized installed for installation of this unit.
• Installation work must be performed in accordance with local and national electrical codes and standards by authorized personnel only
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Heat Controller VFH InverterFlex® - Outdoor Ductless Mini-Split
• Read the follow SAFETY PRECAUTIONS carefully before installation.
• Electrical work must be performed by a licensed electrician. Be sure to use the correct rating of the power cord and main circuit for the model to be installed.
• Incorrect installation due to ignoring the instruction will cause harm or damage.
n The seriousness is classied by the following indications.
WARNING!
!
CAUTION!
!
The items to be followed are classied by the symbols:
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to property.
This symbol denotes procedure that is PROHIBITED.
WARNING!
!
1) Do not install without an authorized servicer/installer.
2) Install according to this installation instruction. If installation is defective, it can cause water leakage or
electrical shock/re.
3) Use the supplied accessories and specied parts for installation.
4) Install the outdoor unit on a raised concrete pad or blocks to provide a solid, level foundation. In a
location with high winds, anchor the unit and provide an air bafe. In snowy areas (for heat pump models), install the outdoor unit on a raised platform higher than drifting snow. Provide snow vents, and awning over the unit.
5) For electrical work, follow local and national electric codes and these installation instructions. An independent must be used. If defects in the electrical work, will cause electrical shock or re.
6) Use the specied cable and connect tightly. Clamp the cable so that no external force will stress the connections. Loose wiring may overheat at the connection points and create a possible re hazard.
7) Wiring routing must be properly arranged so that control board cover is xed properly. If control board cover is not xed perfectly, it will cause overheating at connection point of terminal, re or electrical shock.
8) When charging the unit, take care not to let air/substances other than the specied refrigerant go into refrigeration circuit. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration circuit, explosion and injury.
9) Do not modify the length of the power supply cord or use an extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause re or electrical shock.
CAUTION!
!
1) This equipment must be grounded. It may cause electrical shock if grounding doesn’t comply with local/ national electric codes.
2) Do not install the unit in a place where leakage of ammable gas may occur. If gas leaks and accumulates near the unit, it may cause re.
3) Provide proper condensate drainage per the installation instructions. If not done properly, condensate can destroy personal property and freeze up in improperly on the unit.
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VFH InverterFlex® - Outdoor Ductless Mini-Split Heat Controller
Inverter Series System Introduction:
The InverterFlex series allows one outdoor unit to match with up to ve indoor units, depending on capacity. The model nomeclature of the outdoor unit denes the number of available base valves to connect indoor unit. For example a Tri-zone unit can accept up to 3 zones or three indoor units.
Indoor units available for use with these particular outdoor models use the following nomenclature:
A variety of indoor model types can be used with the outdoor unit, including ductless high wall mini-splts, ceiling cassettes, ducted air
handlers, oor/ceiling mount, and console units.
Refer to the indoor Installation, Operation, and Maintenance manuals of each model for further
details. NOTE: Depending on the type of indoor
unit selected, the method of controlling and operating it may vary from a wireless remote
control to a wired wall thermostat/control, or both.
A - V F H 18 D A - 1
B=INDOOR
H=HEAT PUMP
FLEX
Series
V=INVERTER
DASH
CAPACITY
KBTU/H
18 24 30 36 42
0=115V 1=230V
DASH
REVISION
LETTER
TYPE OF INDOOR UNIT
D=Dual (2) Zones
T=Tri (3) Zones Q=Quad (4) Zones P=Penta (5) Zones
B - V F H 09 M A - 1
B=INDOOR
H=HEAT PUMP
FLEX
Series
V=INVERTER
DASH
CAPACITY
BTU/H
09 12 18
0=115V 1=230V
DASH
REVISION
LETTER
TYPE OF INDOOR UNIT
M=Mini-Split Ductless High Wall
C=Ceiling Cassetts
D=Ducted Air Handler
U=Universal Mount (Floor Ceiling
Mount)
F=Floor Mount Console
Outdoor Nomenclature A-VFH18DA-1
Indoor Nomenclature B-VFH09MA-1
EXAMPLE OF TRI-ZONE SYSTEM
Outdoor Unit
Cassette Type Indoor Unit
Wall Mounted Indoor Unit
Duct Type Indoor Unit (Rectangular air outlet)
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Heat Controller VFH InverterFlex® - Outdoor Ductless Mini-Split
Inverter Series System Introduction:
System Selection:
The total capacity of ALL the indoor units can not exceed 150% of the capacity of the outdoor unit. However, we recommend sizing the indoor unit’s total capacity to be less than or equal to 100% of the outdoor unit’s capacity. If sized beyond 100% of the outdoor unit’s capacity, when all the indoor units receive a call for cooling/heating, the entire system will still only be able to achieve the rated capacity. of the outdoor unit The inverter compressor can run at a higher frequency but may not provide full capacity to all indoor units. Sizing above 100% is usually done because one or more indoor units may not be in use the majority of the time.
Additionally, the total capacity of all indoor units cannot be less than 50% of the outdoor unit’s capacity.
System Application:
This system is not designed to be a sole source of heat for a home/building. While the units can operate in low ambient conditions, they cannot provide the full rated capacity for heat at low outdoor temperatures. An additional heat source may be required in areas such as the northern USA and Canada during the winter.
This system must be run in modes that do not conict. For example, one indoor unit cannot be run in cool mode and another indoor unit in heat mode. All indoor units modes must be harmonized for the system to properly operate. The fan mode can run in conjunction with any other mode, while the cooling mode can be run in conjunction with the dehumidication mode. However all other modes must match among the indoor units.
Liquid Receiver
Outdoor Unit
NOTE: The number of indoor units may vary depending on the capacity of the outdoor unit. This is an example of a ve (5) zone system.
Electronic
Expansion Valve
Indoor Unit
Heat Exchanger
Heat Exchanger
System Schematic
Heat Exchanger
Stop Valve
Heat Exchanger
Heat Exchanger
Heat Exchanger
5
Capillary
Compressor
Gas/Liquid Separator
Four Way Valve
Oil Separator
Heating Cooling
VFH InverterFlex® - Outdoor Ductless Mini-Split Heat Controller
Selecting installation place
Choose a location that places the outdoor unit as close to the indoor unit as possible. The maximum unit separation and vertical lift (distance compressor is above the evaporator) must be taken into account. Do not exceed allowable refrigerant line lengths.
Outdoor unit
• Unit must be installed in a location that does not obstruct the airow and ensures clearance are maintained (Fig. 1)
• If installation location allows the unit to be exposed to strong winds (such as coastal applications), ensure that the unit has a wind barrier. This will assist with preventing strong gusts of wind from entering the unit’s cabinet and interfering with the
Fig. 1
fan operation. (Fig. 2 and Fig. 3)
Fig. 2
Min. 1.5ft. (500mm)
Min. 6.5ft. (2000mm) (Air outlet side)
CorrectIncorrect
Min. 3.5ft.
(1000mm)
Min. 1.5ft.
(500mm)
(Air inlet side)
Min. 1.5ft. (500mm) Space to the wall
Fig. 3
Correct
Incorrect
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Heat Controller VFH InverterFlex® - Outdoor Ductless Mini-Split
Avoid areas where water, snow, or ice may fall from the roof onto the unit.
In climates where snow is a consideration, locate the unit away from areas prone to drifting.
Ensure the location of the unit will not be subject to snow drifts, heavy accumulation of snow or leaves or other seasonal debris. If such a location is unavailable, provide an awning for the unit. (Fig. 4 and Fig. 5)
1. An awning can be built over the outdoor unit
to prevent direct sunlight, rain exposure, or snowfall.
2. Ensure that the awning does not impede the
unit’s required clearances or obstruct air ow.
Rooftop installation
If the outdoor unit is installed on a roof structure, be sure to level the unit.
Ensure the roof structure and anchoring method are adequate for the unit location.
Consult local codes regarding rooftop mounting.
3. The awning should be at least 2 ft. (0.6m) away from the top of the unit’s housing.
• Ensure free ow of air into and out of the unit. All air
inlet/outlets should be free of obstructions such as walls and shrubs. Minimum clearances should be maintained. (Fig. 1)
• During heating and defrost modes (heat pump
models only), the condensate should be properly drained away from the unit. • Do not locate two or more units in any way that will block discharge air from one unit to another. Be certain that hot air from one unit will not blow into a nearby unit to prevent recirculation or discharge air. (Fig. 6)
Fig. 4
Obstacles
Fence or
Min. 6.5ft (2000mm)
Fig. 6
Min. 1.5ft (500mm)
Min. 1.5ft (500mm)
Fig. 5
Min. 3.5ft (1000mm) (Service space)
• If the outdoor unit is installed on roof structures or external walls, excessive noise and vibration may result, and may also be considered a non­serviceable installation.
• Oil traps must be made in the refrigerant line set (every 10 ft.) when the outdoor unit is located above the indoor unit.
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VFH InverterFlex® - Outdoor Ductless Mini-Split Heat Controller
Outdoor Unit Installation
• In a snowy area, slab should be higher than drifting
• Install the outdoor unit on a rigid base (such a concrete slab) to prevent increasing noise level and vibration.
• Use a raised concrete pad or concrete blocks to provide a solid, level surface. Securely anchor the unit down with bolts.
snow.
• See outdoor installation location information on pages 6 and 7 for more details and required clearances.
Anchoring outdoor unit
FIG. 7 18KBTU/H
32.09 in. (815mm)
35.39 in. (899mm)
21.65 in. (550mm)
15.5in. (343mm)
12.44 in. (316mm)
14.88in. (378mm)
Anchor the outdoor unit to the concrete slab with lag bolts or similar size, may vary by model. NOTE: Lag bolts are eld provided and do not come with the unit.
Refer to unit’s mounting footprint for mounting hole locations (Fig. 7 - 10)
23.46 in. (596mm)
FIG. 8 24KBTU/H, 30KBTU/H
35.12 in. (892mm)
37.24 in. (946mm)
22.05 in. (560mm)
8
13.43 in. (341mm)
27.56in. (700mm)
15.59in. (396mm)
14.5in. (368mm)
Heat Controller VFH InverterFlex® - Outdoor Ductless Mini-Split
FIG. 9 36KBTU/H
39.13 in. (994mm)
36.22 in. (920mm)
FIG. 10 42KBTU/H
42.8 in. (1087mm) 40 in. (1015mm)
31.06 in. (789mm)
15.55 in. (395mm)
16.81 in. (427mm)
24.62 in. (610mm)
3.78 in. (96mm)
3.78 in.
(96mm)
3.0 in.
(76mm)
6.97 in.
(177mm)
14.57 in. (370mm)
9.02 in. (153mm)
Condensate Drainage
• For heat pump models only.
• Condensate and defrosted water created by the unit operating in heat mode should be routed and drained away from the unit.
• Parts needed for condensate drainage are not
factory supplied; they are commercially available.
• Fit the rubber washer onto the drain connector, then
!
43.43 in. (1103mm)
17.32 in. (440mm)
15.79 in. (401mm)
24.84 in. (631mm)
Fig. 11
Bottom frame
Drain plug
Drain connector
Hose (5/8” (16mm) I.D.
17.72 in. (450mm)
3.9 in.
(99mm)
3.0 in.
(76mm)
4.76 in.
(121mm)
14.25 in. (362mm)
7.52 in. (191mm)
Drain-water hole
insert the drain connector into the hole on the base pan of the outdoor unit. Secure into place. (Fig. 11)
• Connect a locally purchased drain hose. Install
hose to the hose barb end of the drain connector.
• Route the hose to drain location away from
the unit.
• Repeat for each hole on the base of the unit, as needed.
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