Owner’s Manual
Installation and Operation
Model(s):
BCBV36 / BCBV36I
B-Vent Gas Appliance
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating |
• Read, understand and follow |
• Leave this manual with |
and maintenance |
these instructions for safe |
party responsible for use |
instructions included. |
installation and operation. |
and operation. |
D DO |
NO |
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I |
C |
T |
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A |
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RD |
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.
•DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
•What to do if you smell gas
-DO NOT try to light any appliance.
-DO NOT touch any electrical switch. DO NOT use any phone in your building.
-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
-If you cannot reach your gas supplier, call the fire department.
•Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
•Keep children away
•CAREFULLY SUPERVISE children in same room as fireplace.
•Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable materials.
•Keep clothing, furniture, draperies and other flammable materials away.
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter.
A CO detector shall be installed in the room where the appliance in installed.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
1 |
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Heatilator gas fireplace, an elegant and clean alternative to wood burning fireplaces. The Heatilator gas fireplace you have selected is designed to provide the utmost in safety, reliability, and efficiency.
As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heatilator gas fireplace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of fireplace products!
Homeowner Reference Information
We recommend that you record the following pertinent information about your fireplace.
Model Name: ___________________________________________ Date purchased/installed:__________________
Serial Number:__________________________________________ Location on fireplace: _____________________
Dealership purchased from: _______________________________ Dealer Phone: __________________________
Notes: _______________________________________________________________________________________
_____________________________________________________________________________________________
Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace.
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Gas Type |
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Hearth & Home Technologies Inc |
SERIAL |
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1915 W. Saunders Street |
NO. DE SÉRIE |
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Mt. Pleasant, IA 52641 |
||
Model # |
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ANSI Standard |
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MODEL |
XXXXXX |
MFG. DATE |
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MODÈLE |
DATE DE FAB. |
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GAS TYPE/TYPE DE GAZ |
NATURAL/NATUREL |
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ALTITUDE |
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0-2000 2000-4000 FT/PI |
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MAX INPUT/DÉBIT |
XX,XXX XX,XXX BTUH |
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MIN INPUT/DÉBIT |
XX,XXX XX,XXX BTUH |
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MANIFOLD PRESSURE/PRESSION TUBULAIRE |
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MAX. |
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XX IN. W.C./C. D'EAU |
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MIN. |
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XX IN. W.C./C. D'EAU |
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MIN. INLET PRESS. |
XX IN. W.C./C. D'EAU |
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FOR THE PURPOSE OF INPUT ADJUSTMENT |
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PRESS. MIN. D'ALIMENTATION |
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ORIFICE SIZE |
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DIAM. DE L'INJECTEUR |
XX/XX DIA. in./mm |
LESS THAN/MOINS DE 3 AMPÈRES., 115V., 60 Hz
Serial #
XXXXXXXXX
PROPANE
0-2000 2000-4000 FT/PI XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH
XXIN. W.C./C. D'EAU XX IN. W.C./C. D'EAU 1XX IN. W.C./C. D'EAU
XX/XX DIA. in./mm
DO NOT REMOVE OR COVER THIS LABEL.
VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL. FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ AVEC UN COMBUSTIBLE SOLIDE.
XXXX
CERTIFIED
FOR CANADA
CERTIFIÉ POUR LE
CANADA
Orifice
Size
2 |
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
Safety Alert Key:
•DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
•WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
•CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
•NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. |
Congratulations |
2 |
B. |
Warranty |
4 |
1 Listing and Code Approvals
A. |
Appliance Certification |
6 |
B. |
Tempered Glass Specifications |
6 |
C. |
BTU Specifications |
6 |
D. |
High Altitude Installations |
6 |
E. |
Non-Combustible Materials Specification |
6 |
F. |
Combustible Materials Specification |
6 |
G. |
Electrical Codes |
6 |
User Guide
2 Operating Instructions |
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A. |
Gas Fireplace Safety |
7 |
B. |
Your Fireplace |
7 |
C. |
Clear Space |
8 |
D. |
Decorative Doors and Fronts |
8 |
E. |
Remote Controls, Wall Controls and Wall Switches 8 |
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F. |
Outside Air (optional) |
8 |
G. |
Before Lighting Fireplace |
8 |
H. |
Lighting Instructions (IPI) |
9 |
I. |
Lighting Instructions (Standing Pilot) |
10 |
J. |
After Fireplace is Lit |
11 |
K. |
Frequently Asked Questions |
11 |
3 Maintenance and Service |
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A. Maintenance Tasks-Homeowner |
12 |
Installer Guide
4 Getting Started |
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A. |
Typical Appliance System |
14 |
B. Design and Installation Considerations |
15 |
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C. Tools and Supplies Needed |
15 |
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D. |
Inspect Appliance and Components |
15 |
E. |
Negative Pressure |
16 |
5 Framing and Clearances |
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A. |
Select Appliance Location |
17 |
B. |
Construct the Appliance Chase |
17 |
C. |
Clearances |
18 |
D. |
Mantel and Wall Projections |
19 |
6 |
Termination Locations |
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A. Vent Termination Minimum Clearances |
20 |
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7 |
Vent Information and Diagrams |
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A. |
Vent Guidelines |
21 |
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B. |
Vent System Configuration |
21 |
8 |
Vent Clearances and Framing |
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A. |
Pipe Clearances to Combustibles |
22 |
B. Wall and Ceiling Penetration Framing |
22 |
C. Vertical Penetration Framing |
22 |
9 Appliance Preparation
A. |
Install Outside Air Kit Damper Assembly |
23 |
B. |
Gas and Electrical Connections |
23 |
C. Secure and Level the Appliance |
23 |
10 Installing Vent Pipe
A. |
Assembly of Vent Sections |
24 |
B. |
Attach Vent to Firebox |
24 |
C. |
Secure Vent Sections |
24 |
D. |
Install Attic Insulation Shield |
24 |
11 Gas Information
A. |
Fuel Conversion |
25 |
B. |
Gas Pressure |
25 |
C. |
Gas Connection |
25 |
D. |
High Altitude Installations |
25 |
12 Electrical Information
A. |
Wiring Requirements |
26 |
B. |
Standing Pilot Ignition System Wiring |
26 |
C. |
Intellifire Ignition System Wiring |
26 |
D. |
Optional Accessories Requirements |
26 |
E. |
Electrical Service and Repair |
27 |
F. |
Junction Box Installation |
28 |
13 Finishing
A. |
Mantel and Wall Projections |
29 |
B. |
Facing Material |
29 |
14 Appliance Setup
A. Remove the Shipping Materials |
30 |
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B. |
Place the Control Access Panel |
30 |
D. Accessories |
30 |
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E. |
Install the Refractory |
30 |
F. |
Place the Lava Rock |
30 |
G. |
Place the Vermiculite |
31 |
H. |
Place the Rockwool |
31 |
I. |
Log Removal/Replacement |
31 |
J. |
Hood |
32 |
K. |
Air Shutter Setting |
32 |
15 Troubleshooting |
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A. |
Standing Pilot Ignition System |
33 |
B. |
Intellifire Ignition System |
35 |
16 Reference Materials |
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A. |
Appliance Dimension Diagram |
37 |
B. |
Service Parts List |
38 |
C. |
Optional Components |
42 |
D. |
Contact Information |
44 |
Î = Contains updated information.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
3 |
B. Warranty
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4 |
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Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
B. Warranty (continued)
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
5 |
1 Listing and Code Approvals
A. Appliance Certification
MODELS: BCBV36, BCBV36I
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: B-Vent Gas Appliance Heater
STANDARD: ANSI 21.50b-2005/CSA 2.22b-2005 and Title
This product is listed to ANSI standards for “Vented Gas Fireplaces” and “Gas Fired Appliances for Use at High Altitudes”.
This model may be installed in a sleeping room when the provisions for combustion, ventilation and dilution air are met per the requirements of ANSI 223.1/NFPA 54 National Fuel Gas Code. In Canada, installation in a sleeping room requires installation with a thermostat certified for use with this product. Consult your local authorities having jurisdiction.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Tempered Glass Specifications
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certified to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certification Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certification and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
C. BTU Specifications
BCBV36 Series |
Standing Pilot |
IPI |
Input Rate (NG) |
23,000 |
23,000 |
|
|
|
Orifice Size (NG) |
.089 in./2.26 mm |
.089 in./2.26 mm |
Input Rate (LP) |
23,000 |
23,000 |
|
|
|
Orifice Size (LP) |
.056 in./1.42 mm) |
.056 in./1.42 mm) |
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
•In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
•In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifice size.
E. Non-Combustible Materials Specification
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be considered non-combustible materials.
F. Combustible Materials Specification
Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric
Code CSA C22.1.
•A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
6 |
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
User Guide
2 Operating Instructions
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
•NEVER allow children to touch glass
•Keep children away
•CAREFULLY SUPERVISE children in same room as fireplace.
•Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable materials.
•Keep clothing, furniture, draperies and other flammable materials away.
If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precautions are recommended:
•Install a physical barrier such as:
-A decorative firescreen.
-Adjustable safety gate.
•Install a switch lock or a wall/remote control with child protection lockout feature.
•Keep remote controls out of reach of children.
Mantel
Outside Air Kit
High Limit Switch
Clear Space
Section 2.D. Hearth
(not required)
•Never leave children alone near a hot fireplace, whether operating or cooling down.
•Teach children to NEVER touch the fireplace.
•Consider not using the fireplace when children will be present.
Contact your dealer for more information, or visit: www. hpba.org/staysafe.
To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacation, trips, etc):
•Remove batteries from remote controls.
•Turn off wall controls.
•Unplug 3 volt adapter plug and remove batteries on IPI models.
•Turn off gas controls valve on standing pilot models.
When lighting the pilot light on fireplaces with a standing pilot, check for the presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks.
B. Your Fireplace
WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury.
Outside Air Kit
Handle
Open Closed
Circulating Air
Passageways
Glass Doors
(not shown)
Section 2.E.
Grate
Figure 2.1 General Operating Parts
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
7 |
C. Clear Space
WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2.
Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
Clear space 3 ft (914 mm) in front of appliance
Figure 2.2 Clear Space
D. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat.
For more information refer to the instructions supplied with your decorative door or front.
E. Remote Controls, Wall Controls and Wall Switches
Follow the instructions supplied with the control installed to operate your fireplace:
For safety:
•Install a switch lock or a wall/remote control with child protection lockout feature.
•Keep remote controls out of reach of children.
See your dealer if you have questions.
F. Outside Air (optional)
The outside air kit supplies some fresh combustion air for your fireplace. It may help reduce the effects of negative air pressure. (See Section 9.A.)
•Refer to Figure 2.1 for location of control.
•Close the inlet to prevent cold drafts when the fireplace is not being used.
CAUTION! Risk of Burns! The outside air control handle is HOT when fireplace is in operation. Adjust BEFORE lighting fire.
G. Before Lighting Fireplace
Before operating this fireplace for the first time, have a qualified service technician:
•Verify all shipping materials have been removed from inside and/or underneath the firebox.
•Review proper placement of logs, ember material and/or other decorative materials.
•Check the wiring.
•Check the air shutter adjustment.
•Ensure that there are no gas leaks.
•Determine if this fireplace has a standing pilot or an Intellifire ignition system. Ask your dealer or open control access panel, look at gas valve assembly.
-A standing pilot ignition will have a red or black ignitor button (refer to Figure 12.1).
-An Intellifire ignition system will not have a button.
Red Button
Figure 2.3 Ignitor Button
8 |
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
H. Lighting Instructions (IPI)
•For normal use, activate/deactivate your fireplace with the wall switch or remote control.
•The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.
•If your fireplace must be deactivated for serviced or an extended period of time, follow the instructions below.
|
FOR YOUR SAFETY READ BEFORE LIGHTING |
|
This appliance needs fresh air for safe operation |
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and must be installed so there are provisions for |
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adequate combustion and ventilation air. |
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WARNING: |
If you do not follow these instructions exactly, a fire |
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This appliance must be installed in accordance with |
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or explosion may result causing property damage, |
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local codes, if any; if not, follow ANSI Z223.1 or, in |
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personal injury or loss of life. |
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Canada, current CAN/CGA-B149. |
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A. |
This appliance is equipped with an ignition device which |
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• If you cannot reach your gas supplier, call the fire |
|
This appliance must be properly connected to a |
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|
automatically lights the pilot. Do not try to light the pilot by |
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department. |
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venting system in accordance with the |
||||||||
|
hand. |
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C. |
Use only your hand to push in and move the gas control |
|
manufacturer's installation instructions. |
|||||||||
B. |
BEFORE LIGHTING smell all around the appliance area for |
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WARNING: Improper installation, |
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valve or turn the gas control knob. Never use tools. If the |
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gas. Be sure to smell next to the floor because some gas is |
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lever or knob will not move by hand, don't try to repair it, call |
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heavier than air and will settle on the floor. |
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a qualified service technician. Force or attempted repair may |
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adjustment, alteration, service or maintenance can |
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|
WHAT TO DO IF YOU SMELL GAS |
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result in a fire or explosion. |
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cause injury or property damage. Refer to the |
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|
• Do not try to light any appliance. |
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D. |
Do not use this appliance if any part has been under water. |
|
owner's information manual provided with the |
|||||||||
|
• Do not touch any electric switch; do not use any phone in |
|
Immediately call a qualified service technician to inspect the |
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appliance. For assistance or additional information |
||||||||||
|
your building. |
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appliance and to replace any part of the control system and |
|
consult a qualified installer, service agency or the |
|||||||||
|
• Immediately call your gas supplier from a neighbor's |
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any gas control which has been under water. |
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gas supplier. |
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phone. Follow the gas supplier's instructions. |
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CAUTION: Hot while in operation. Do |
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LIGHTING INSTRUCTIONS |
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not touch. Keep children, clothing, furniture, |
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gasoline and other liquids having flammable vapors |
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1. |
STOP! Read the safety information above on this label. |
5. |
Wait five minutes to clear out any gas. If you then smell gas, STOP! |
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away. |
||||||||||
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WARNING RISK OF FIRE |
||||||||||||||
2. |
Turn wall switch to the "OFF" position or thermostat to the |
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Follow "B" in the safety information above on this label. If you don't |
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lowest setting. |
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smell gas, go to the next step. |
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3. |
Turn off all electric power to the appliance. |
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6. |
To turn on the burner, turn on all electric power to this appliance and |
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This appliance is intended to burn a specified gas |
|||||||||
4. |
This appliance is equipped with an ignition device which |
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turn on the wall switch or set the thermostat to the desired setting. |
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fuel only. Do not attempt to use with solid wood fuel |
||||||||||
|
automatically lights the pilot. Do NOT try to light the pilot by |
7. |
If the appliance will not operate, follow the instructions "TO TURN OFF |
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or another type of fuel. Do not attempt to modify or |
||||||||||
|
hand. |
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|
GAS TO APPLIANCE" and call your service technician or gas supplier. |
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use any other type of gas burner system. |
|||||||||
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TO TURN OFF GAS TO APPLIANCE |
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WARNING: Disconnect the electric power |
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before servicing. If for any reason the original wire |
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supplied with the appliance must be replaced, it must |
||||||||||
1. |
Turn off wall switch or set thermostat to lowest setting. |
3. |
Push the gas control lever in and move to the "OFF" position |
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be replaced with 105° C or its equivalent. |
||||||||||
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For use with natural gas or propane. A conversion kit |
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Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
9 |
10
12/08 • F Rev • 033-4008 • BCBV36 • Heatilator
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A.This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
B.BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
•Do not try to light any appliance.
•Do not touch any electric switch; do not use any phone in your building.
•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
C.Use only your hand to push in or turn knob. Never use tools. If the manual gas valve will not push in or turn by hand, don't try to repair it; call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
Stop! Read the safety information above on this label.
1.Turn wall switch to the "OFF" position or thermostat to the lowest setting.
2.Remove control access panel.
3.Turn manual gas valve to CLOSED. Wait five [5] minutes to clear out any gas. If you then smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to next step.
4.Turn gas line to "OPEN".
5.Turn pilot knob clockwise to "OFF". (Knob may have to be depressed to pass "PILOT" position.)
6.Locate pilot assembly inside appliance.
7.Locate red ignitor button.
8.Turn pilot knob to "PILOT" and push in.
9.Continue to hold in pilot knob and push the red ignitor button 12-15 times until small blue pilot flame appears.
10.Continue to hold in pilot knob for approximately one minute. Pilot should remain lit. If pilot goes out, wait 5 minutes and repeat Steps 3-9.
11.Release and turn knob counterclockwise to "ON".
12.If appliance will not operate, follow the instructions "TO TURN OFF GAS TO APPLIANCE" and call your service technician or
gas supplier.
NOTE: To light main burner, turn wall switch to "ON". Do not light by hand.
3.CLOSED
4.OPEN
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ON |
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PIL |
OFF |
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VENT |
ON |
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ON
OFF
PILOT
OFF ON
PIL OT
TO TURN OFF GAS TO APPLIANCE
1. |
Turn off wall switch or set thermostat to lowest setting. |
3. |
Turn manual gas valve to "CLOSED position. Do not force. |
2. |
Remove control access panel. |
4. |
Replace control access panel. |
Due to high surface termperatures, keep children, clothing and furniture away. |
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Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. |
29097D |
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This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 or, in Canada, current CAN/CGA-B149.
This appliance must be properly connected to a venting system in accordance with the manufacturer's installation instructions.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner's information manual provided with the appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
CAUTION: Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.
WARNING RISK OF FIRE
This appliance is intended to burn a specified gas fuel only. Do not attempt to use with solid wood fuel or another type of fuel. Do not attempt to modify or use any other type of gas burner system.
WARNING: Disconnect the electric power before servicing. If for any reason the original wire supplied with the appliance must be replaced, it must be replaced with 105° C or its equivalent.
For use with natural gas or propane. A conversion kit as supplied by the manufacturer shall be used to convert this appliance to the alternative fuel.
*Also certified for installation in a bedroom or a bed-sitting room.
*For U.S. only!
NATURAL GAS
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or service for deactivated be must replacefi your If |
replacefi your activate/deactivate use, normal For |
Pilot) (Standing Instructions Lighting |
the follow time, of period extended an |
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.below instructions |
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J. After Fireplace is Lit
Initial Break-in Procedure
•The fireplace should be run three to four hours continuously on high.
•Turn the fireplace off and allow it to completely cool.
•Clean glass doors. See Section 3.
•Run continuously on high an additional 12 hours.
•This cures the materials used to manufacture the fireplace.
NOTICE! Open windows for air circulation during fireplace break-in.
•Some people may be sensitive to smoke and odors.
•Smoke detectors may activate.
K. Frequently Asked Questions
ISSUE |
SOLUTIONS |
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Condensation on the glass |
This is a result of gas combustion and temperature variations. As the fireplace warms, this |
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Blue flames |
This is a result of normal operation and the flames will begin to yellow as the fireplace is al- |
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When first operated, this fireplace may release an odor for the first several hours. This is |
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Odor from fireplace |
caused by the curing of materials from manufacturing. Odor may also be released from |
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finishing materials and adhesives used near the fireplace. These circumstances may require |
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additional curing related to the installation environment. |
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Film on the glass |
This is a normal result of the curing process of the paint and logs. Glass should be cleaned |
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within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass |
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cleaner may be necessary. See your dealer. |
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Noise is caused by metal expanding and contracting as it heats up and cools down, similar to |
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Metallic noise |
the sound produced by a furnace or heating duct. This noise does not affect the operation or |
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longevity of the fireplace. |
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Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
11 |
3 Maintenance and Service
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Doors, Surrounds, Fronts |
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Any safety screen or guard removed for servicing must be |
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Frequency: Annually |
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By: Homeowner |
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When properly maintained, your fireplace will give you many years of trouble-free service. We recommend annual service by a qualified service technician.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualified service technician only. The fireplace should be inspected before use and at least annually by a professional service person.
The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.
More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fireplace must be kept clean.
CAUTION! Risk of Burns! The fireplace should be turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally
By: Homeowner
Tools needed: Protective gloves, stable work surface
•Assess condition of screen and replace as necessary.
•Inspect for scratches, dents or other damage and repair as necessary.
•Check that louvers are not blocked.
•Vacuum and dust surfaces.
Remote Control
Frequency: Seasonally
By: Homeowner
Tools needed: Replacement batteries and remote control instructions.
•Locate remote control transmitter and receiver.
•Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.
•Place batteries as needed in remote transmitters and battery-powered receivers.
•Place remote control out of reach of children.
If not using your fireplace for an extended period of time (summer months, vacations/trips, etc), to prevent unintended operation:
•Remove batteries from remote controls.
•Unplug 3 volt adapter plug on IPI models.
Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface.
CAUTION! Handle glass doors with care. Glass is breakable.
•Avoid striking, scratching or slamming glass
•Avoid abrasive and ammonia-based cleaners
•DO NOT clean glass while it is hot
•Prepare a work area large enough to accommodate glass assembly and door frame by placing a drop cloth
on a flat, stable surface.
Note: Glass doors and gasketing may have residue that can stain carpeting or floor surfaces.
•Remove door or decorative front from fireplace and set aside on work surface.
•Clean glass with a non-abrasive commercially available cleaner.
-Light deposits: Use a soft cloth with soap and water
-Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)
•Reinstall door or decorative front.
Venting
Frequency: Seasonally
By: Homeowner
Tools needed: Protective gloves and safety glasses.
•Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.
•Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.
•Inspect for corrosion or separation.
•Verify weather stripping, sealing and flashing remains intact.
•Inspect draft shield to verify it is not damaged or missing.
12 |
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
Logs
Frequency: Annually
By: Qualified Service Technician
Tools needed: Protective gloves.
•Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14.I. for log placement instructions.
•Verify correct log placement and no flame impingement causing sooting. Correct as necessary.
Firebox
Frequency: Annually
By: Qualified Service Technician
Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint.
•Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.
•Replace fireplace if firebox has been perforated.
Control Compartment and Firebox Top
Frequency: Annually
By: Qualified Service Technician
Tools needed: Protective gloves, vacuum cleaner, dust cloths
•Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
•Remove all foreign objects.
•Verify unobstructed air circulation.
Burner Ignition and Operation
Frequency: Annually
By: Qualified Service Technician
Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer.
•Verify burner is properly secured and aligned with pilot or igniter.
•Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
•Replace ember materials with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement.
•Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking.
•Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.
•Inspect for lifting or other flame problems.
•Verify air shutter setting is correct. See Section 14.K. for required air shutter setting. Verify air shutter is clear of dust and debris.
•Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing.
•Verify manifold and inlet pressures. Adjust regulator as required.
•Inspect pilot flame pattern and strength. See Figure 3.1 and 3.2 for proper pilot flame pattern. Clean or replace orifice spud as necessary.
•Inspect thermocouple/thermopile or IPI flame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
•Verify thermocouple/thermopile millivolt output. Replace pilot as necessary. (Standing pilot only)
•Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sense rod. Replace pilot as necessary. (IPI only)
Figure 3.1 IPI Pilot Flame Patterns
Figure 3.2 Standing Pilot Flame Patterns
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |
13 |
4 |
Getting Started |
Installer Guide |
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A. Typical Appliance System
NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual
Noncombustible roof flashing maintains minimum clearance around pipe
Listed B-Vent Pipe
Ceiling Firestop on floor of attic
Framing/Header
(SECTION 5)
Gas Line (SECTION 11)
Vertical Termination Cap
Storm Collar
Vent pipe penetrates roof, preferably without affecting roof rafters
Attic insulation shield (not shown) must be used here to keep insulation away from vent pipe if attic is insulated.
Framing Headed off in Ceiling Joists
(SECTION 8)
Optional
Wall Switch
Mantel & Mantel Leg
(SECTION 13)
Surround
Hearth Extension
(not required)
Figure 4.1 Typical System
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Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 |