Operating Instructions
Original Operating Instructions
spectrum D
Pictographs
Danger due to electrical voltage. Touching live parts inside the unit can be fatal or cause serious
accidents
Manufacturer:
HBC
0 • i nfo@radiomatic.com.
HBC
®
©
No part of this doc ument m ay b e r eproduced i n any m anner w hatsoever w ithout the e xpressed w ritten permission of
HBC
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Table of Contents
Safety Instructions ................................................................................................................................... 3
Intended Use .................................................................................................................................... 3
Safety Instructions for Installation and Operation ............................................................................... 3
FCC Notes ....................................................................................................................................... 4
Modification of Equipment ..................................................................................................... 4
RF Exposure Statement ........................................................................................................ 4
Operation ................................................................................................................................................. 5
Activating the Transmitter ................................................................................................................. 5
Deactivating the Transmitter ............................................................................................................. 6
Automatic Power Off (APO) Function ................................................................................................. 6
Display ............................................................................................................................................ 7
Battery and Battery Charger ..................................................................................................................... 8
Charging the Battery ....................................................................................................................... 10
Options ................................................................................................................................................... 11
Safety Features .............................................................................................................................. 11
Frequency Management ................................................................................................................. 14
Catch-Release ............................................................................................................................... 15
Tandem Operation .......................................................................................................................... 16
Catch-Release-Tandem Operation................................................................................................... 18
Cable Control ................................................................................................................................. 19
RF-amplifier ................................................................................................................................... 19
Utilization of Button as Shift Key ................................................................................................. 19
Pre-selection of Trolley or Hoist ...................................................................................................... 19
Feedback by LED ........................................................................................................................... 19
Bank Switch ................................................................................................................................... 19
Rotary Switch for Pre-selected Speed ............................................................................................. 20
Transmitter Key Up ......................................................................................................................... 20
radiomatic® CPS ............................................................................................................................. 20
radiomatic® iBAR ............................................................................................................................ 20
Slewing Gear Release .................................................................................................................... 20
Technical Data ........................................................................................................................................ 21
Dimensions ............................................................................................................................................ 21
Troubleshooting ..................................................................................................................................... 22
Maintenance ........................................................................................................................................... 23
Attachments: System specific views, circuit diagrams and / or output wiring.
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Instructions for occupational health and safety. Not following these instructions can lead to
that can cause damage, serious injuries or even death.
Important information about the operation of the radio system.
injuries.
-radiomatic GmbH • H aller Straße 45 – 53 • 74564 Crailsheim • Germany • T el. +49 7951 39 3-
-radiomatic GmbH is not liable for any misprints or errors!
radiomatic and radiobus are registered German trademarks.
17 / 2017, HBC- radiomatic GmbH, 74564 Crailsheim, Germany
-radiomatic GmbH.
2 / 23
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Safety Instructions
Read these operating instructions carefully before working with the radio system. This applies in particular
to the installation, commissioning and maintenance of the radio system.
The operating instructions are a constituent part of the radio control system and must always be kept close
at hand for the responsible personnel.
The term ‘machine’ is used in the operating instructions for the different possible uses of the radio system.
Intended Use
• The radio system is used for the control of machines and for data transfer. Observe the occupational
safety and accident prevention regulations applicable to each application.
• The intended use also includes reading the operating instructions and adhering to all safety information
contained therein.
• The radio system must not be used in areas where there is a risk of explosion, nor for the control of
machines used to convey persons, unless it is explicitly approved for these uses by the manufacturer.
• Modifications to the radio system may only be carried out by specialist personnel who have been
trained and authorized by HBC-radiomatic. All modifications must be documented at the factory in the
radio control master file.
• The safety dev ices of t he radio c ontrol s ystem m ust not b e m odified, removed o r bypassed. In
particular, modifications to any part of the radio system's complete E-STOP system are not allowed.
Safety Instructions for Installation and Operation
• The electrical connection according to the enclosed output wiring diagram must be established by a
qualified electrician exclusively.
• The r eceiver m ay onl y b e ope ned by tr ained p ersonnel. C omponents i nside the receiver can be
energized at l ife-threatening v oltages. T he s upply v oltage fo r the m achine m ust b e disconnected
before the receiver is opened.
• Please also note that, with radio systems, the presence of persons in the danger zone – in particular
beneath the load (cranes!) – is prohibited in all cases.
• Select a safe location for radio control, from which you have a good and complete view of the working
movements of the machine, the load movements and the surrounding working conditions.
• It is not permissible to leave a radio transmitter unattended when it is activated. Always switch off the
radio transmitter when it is not required. This applies in particular if you change location, when working
without radio control, during breaks and at the end of work. Always protect the radio transmitter against
use by unauthorized persons, for example by locking it away.
• In the event of an e mergency an d w ith all fa ults, s witch off t he radio transmitter i mmediately by
pressing the STOP switch.
• Only operate the radio system when it is in perfect working order. Faults and defects that could
influence s afety must be r ectified by s pecialists w ho have b een tr ained and auth orized by H BCradiomatic before the system is put back into operation.
• Note th at th e o perational di rections of the operating el ements m ay appear i nverted d epending on
location and viewing angle to the machine. This applies in particular to rotary cranes if your location
changes from inside to outside the radius of the crane. The operator must make himself familiar with
the directional markings on the machine before starting to work.
• Repairs may onl y be carried out by specialist pe rsonnel who have been t rained and a uthorized by
HBC-radiomatic. U se o riginal replacement pa rts and accessories (e.g. rechargeable batteries)
exclusively; otherwise it is possible that the equipment safety can no longer be guaranteed and our
extended warranty will be voided.
• Remain vigilant when w orking with the radio system and familiarize yourself with i ts functions. This
applies in particular if you are working with it for the first time or if you work with it only occasionally.
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• Before s tarting t o w ork, examine the S TOP switch for m echanical eas e o f m otion a nd el ectronic
function at least once a day:
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When y ou p ress t he S TOP s witch w ith the transmitter o n, th e status LED an d the di splay of the
transmitter have to go out. If the status LED and the display don’t go out then you have to disable the
radio control system immediately.
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Remove the battery and the radiomatic® iLOG from the transmitter and inform a service technician.
3 / 23
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FCC Notes
Modification of Equipment
Changes or modifications made to this e quipment no t expressly a pproved by the p arty responsible f or
compliance may void the FCC authorization to operate this equipment.
RF Exposure Statement
This d evice c omplies w ith the R F e xposure S AR tes t ex clusion r equirements fo r p ortable d evices.
However, the device shall be used in such a manner that the potential for human contact during normal
operation is minimized.
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Note:
The transmitter switches off
•
•
•
You must then repeat steps 3 and 4 or 3 to 5.
Note:
The transmitter can only be activated with a valid
. If you use a card that does not match
the respective transmitter or is not approved for this transmitter, the transmitter vibrates 3 times. At
the same time an acoustic signal sounds. The transmitter is automatically shut down after 2 seconds.
Please contact your superior in such cases.
The transmitter also shuts down if the start sequence is not completed within 10 seconds. In this
case press the start button and repeat the procedure!
Operation
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The transmitter i s equipped w ith an electronic r adiomatic® iLOG key. radiomatic® iLOG contains all t he
data required for operating the transmitter. Operation is not possible without radiomatic
Depending on the version the radiomatic
®
iLOG can also be used for operation of replacement transmitters
of identical construction.
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When activating the transmitter and if the radio connection is interrupted (e.g. if the connection is lost or
the transmission range is exceeded), the transmitter reacts with the so-called enforced zero-position.
Release all operating elements so they can return to the zero-position and actuate the start button. The
machine w ill no t react i f th e o perating e lements a re not i n zero-position. This prevents uncontrolled
machine movements after the radio connection has been interrupted.
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Activating the Transmitter
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The steps 3 and 4 need to be carried out within 5 seconds:
1. Insert a charged battery into the battery compartment.
2. Turn the STOP switch to unlock.
3. Shortly actuate the start button and then release. The transmitter will switch off if the button is
pressed for longer than half a second!
4. Actuate the start button again until the status LED flashes green. Then release the button.
The transmitter is now ready for operation.
5. Depending on the application, you must actuate the start button again before movement commands
can be carried out.
®
iLOG!
if
the start button is pressed for longer than half a second in step 3 of the start sequence.
the start sequence (steps 3 and 4) takes over 5 seconds.
another button is pressed during the start sequence.
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With merlin® TUC
1. Insert a charged battery into the battery compartment.
2. Turn the STOP switch to unlock.
3. Press the start button.
The status LED flashes green 2 times and red 1 time per second.
4. Hold the merlin
®
TUC to the position
on the transmitter marked with this symbol (cf. illustration).
The transmitter vibrates and an acoustic signal sounds.
When the status LED flashes green, the transmitter is ready to
operate.
5. Depending on the application, you must actuate the start button
again before movement commands can be carried out.
merlin® TUC
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Caution:
The automatic power off
transmitter
with the STOP switch when not in use.
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Caution:
Before starting work always trigger the acoustic signal. This warns all colleagues that the machine
is about to move.
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Deactivating the Transmitter
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Press the STOP switch.
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Note:
Replace the battery when the battery display illuminates red, an acoustic signal sounds, the status
LED flashes red and the transmitter vibrates (option). Otherwise, the transmitter will switch off in a
few minutes.
Recharge the empty battery in the respective charger.
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Automatic Power Off (APO) Function
The transmitter is equ ipped with an a utomatic power off ( APO) function an d will autom atically shut off
approx. 15 min after the last command input.
The automatic power off serves to increase safety and also saves battery power.
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After an automatic power off, the transmitter must be reactivated as described in the chapter “Operation”.
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does not relieve the operator of the responsibility to turn off the
6 / 23
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acoustic signal sounds. Exchange the battery. Otherwise, the transmitter will switch off
Display
Field strength
The fi eld s trength i ndication p rovides i nformation abo ut the q uality of t he r adio connection. With an
optimum connection, all 5 bars ar e d isplayed. The field s trength i ndication is al ways visible w hen the
transmitter is turned on.
Field strength is indicated in the following degrees:
Strong received signal
Weak received signal
No signal
Note:
If symbol is displayed the risk of the radio connection being interrupted is imminent. Ensure
that the radio connection is not impaired by an obstacle (e.g. a building) and ensure that you are
within the range of the radio system. It may be necessary to change the working position.
Battery
The battery indication provides information about the current condition of the battery. It is always visible
when the transmitter is turned on.
The battery status is displayed in the following degrees:
The battery is charged.
Pre-warning: The battery needs to be charged soon.
The battery needs to be charged. The status LED in the transmitter flashes red and an
in a few minutes. Recharge the empty battery in the respective charger.
Note:
A detailed description of the display has to be part of the operating manual of the specific machine
in use. All instructions the operator has to follow in connection with the feedback information have
to be written there as well.
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Safety instructions:
•
•
•
•
•
•
•
• Recycle or dispose of batteries according to the respective regulations.
Notes:
•
• Charge the battery only when the battery display illuminates red, an acoustic signal sounds,
•
• When they are stored, recharge the batteries at intervals not exceeding 6 months.
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Battery and Battery Charger
NiMH Battery
The battery capacity (= amount of electric c urrent that can b e stored) and the battery c harge (= actual
amount of stored current) depend on the age of the battery and the ambient temperature. Older batteries
begin to lose their capacity over time. At temperatures below 0 °C (32 °F) and above 40 °C (104 °F), less
current can be obtained.
Please observe the following safety instructions in any case. Improper use can lead to injuries.
Only use the batteries with the respective intended devices.
Never use or charge damaged or faulty batteries.
Do not short-circuit, damage or open batteries or expose them to fire. Always use the enclosed
protection cap for storing the batteries.
Charge the batteries completely before storing them for a longer period. The battery may be
deep discharged otherwise. Observe the date on the battery.
Only charge the batteries with the respective HBC charger.
Charge the batteries at an ambient temperature of 10 – 40 °C (50 – 104 °F).
Do not expose the batteries to direct sunlight.
Completely charge all batteries before initial use. This ensures that the batteries have their full
capacity available when used for the first time.
the status LED flashes red and the transmitter vibrates (option).
Store the batteries at -15 – +35 °C (5 – 95 °F).
When handled properly, NiMH batteries by HBC-radiomatic can reach up to 500 c harging cycles. E ven
after that, your batteries can be used for some time with a slightly decreased capacity.
8 / 23
Battery Charger
Safety instructions:
•
•
•
•
•
•
•
•
•
• Do not perform technical alterations on the charger or the connection cable.
Maintenance and servicing:
•
•
functioning of the charger.
Depending on customer selection, an AC or DC charger is available. A connection cable with a s uitable
power plug is included in the delivery.
Please observe the following safety instructions in any case. Improper use of the charger m ay result in
fire or electric sh ocks. T his ca n le ad t o l ife-threatening i njuries, w hich may be fa tal under c ertain
circumstances.
Only use the charger to charge batteries indicated on the type plate.
Do not use the charger in hazardous locations or near explosive substances.
Use the charger only with the supply voltage indicated on the bottom of the charger.
Only use the charger in vehicles or dry rooms.
Only use the charger within the indicated temperature range of 10 – 40 °C (50 – 104 °F).
Protect the charger from overheating, dust and moisture.
Do not cover the charger during the charging operation.
If the charger is not being used, disconnect it from the power supply.
Do not use the charger if there is a fault on the device or the connection cable.
Disconnect the power plug before cleaning the charger.
Keep the contacts of the charger and the battery free from dirt in order to ensure the perfect
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Note:
When a deep discharged battery is
into the charger, the red LED illuminates for some time
before the charging process (orange LED illuminates) starts.
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Charging the Battery
1. Connect the charger to the power supply via the connection cable.
2. Insert the battery into the charging slot.
The charging process will start automatically.
Charging indication:
The current operating status is indicated via three LEDs.
LED green: Illuminates when the battery is charged.
LED orange: Illuminates when the battery is being charged.
LED red: Illuminates when the battery is deep discharged or faulty.
inserted
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Technical Data QA115600 / QD115300
Operating voltage 100 – 240 V AC (QA115600)
10 – 30 V DC (QD115300)
Charging time < 5 h
Operating temperature 10 – 40 °C (50 – 104 °F)
Housing material Plastic
Protection class II
Charging method CC
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Options
The availability of the following functions depends on the design and c onfiguration of your radio control
system.
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Safety Features
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radiomatic® shock-off / zero-g / inclination switch
In specific emergency situations, these safety features can prevent unintended movement commands from
being given to the machine, protecting the operator as well as other personnel in close proximity to the
machine in use.
radiomatic
radiomatic
radiomatic
angle of approx. 45° for a specified time and/or is positioned upside down.
Depending on the ordered version the features can operate in three different ways:
®
shock-off can react if the transmitter receives a hard impact.
®
zero-g can react if the transmitter is falling down or being thrown.
®
inclination switch can activate if the transmitter exceeds an inclination
• The complete radio system is shut down.
• Safety-relevant functions are deactivated.
• A previously defined function (e. g. crane horn) is activated.
In addition the symbol SAFETY FEATURE is shown in the display.
To deactivate the features, press the start button until the status-LED flashes green and
the symbol SAFETY FEATURE disappears. Then the transmitter is ready to operate
again.
The safety features do not relieve the operator of his responsibility to turn off the transmitter with
the STOP switch when not in use.
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11 / 23
Notes:
•
•
• The front panel of the receiver must be visible (only radiomatic® infrakey internal).
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radiomatic® infrakey
The radio s ystem can o nly be activated v ia an i nfrared
link b etween the t ransmitter and t he r eceiver. This
increases the safety of o peration, i.e. the machine can
not become inadvertently enabled.
radiomatic
module i n the r eceiver housing ( radiomatic
internal) or w ith the offset i nfrared antenna fo cus I
(radiomatic
To activate radiomatic
on the transmitter.
®
infrakey operates either w ith an infrared
®
infrakey external).
®
infrakey, actuate the start button
The range of the infrared beam is max. 20 m (66 ft).
®
infrakey
The angle of radiation is 30°.
Function of radiomatic
®
infrakey with focus I
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Joystick with Deadman Function
In order to issue c ontrol commands, the button i ntegrated into the joystick must be pressed before the
joystick is moved. The function then locks and remains effective until the joystick is back in the zero
position. This avoids of potential risks through the unintentional actuation of the joystick.
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radiomatic® report – User Identification
The "user identification" function with the merlin® TUC enables a simple personalization of the radio system
as well as the storage of all user profiles in the radio system. Safety relevant functions can be unlocked
for authorized pe rsonnel onl y and u nauthorized users c an b e pr otected from potentially dangerous
situations. In addition the radio system can store all operating processes for each individual user as well
as the respective operating time of the radio system. This data can be read from the radio s ystem and
shows how long the radio system was in use and how the individual operators used the various functions
of the radio system.
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Enabling Switch
The two-step enabling switch provides enhanced safety during maintenance and service work on or in the
machine as well as for applications with multiple users. In order to transmit control commands to the
machine, the operator has to keep the switch pushed into the first step. Only then are the other operating
elements activated. If the operator releases the button or pushes it into the second step (e.g. as the result
of a cramp), al l machine func tions a re i mmediately stopped. With t his, the ope rator is protected from
dangerous unintended movements of the machine in case he should lose consciousness or no longer has
control over the transmitter.
If an application is controlled by more than one operator, movement commands can only be performed if
all operators keep the enabling switch pushed into the first step.
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12 / 23
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Vibration Alarm
With the vibration alarm, the operator can be informed of an impending need to change the battery and/or
potential dangers on t he machine through the vibration of t he transmitter. This information can be for
example pre-warnings for high wind speeds or threatening excess crane loads.
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Front Panel Lighting
With the front panel lighting potential dangers resulting from incorrect operation, based on poor visibility,
can be prevented. The operator simply switches on multiple LEDs, which are integrated into the rollover
bar, with a switch or button on the transmitter.
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Shut-off on Implausible Control Commands
The automatic shut-off will activate after a sequence of multiple questionable movement commands, for
example if the operator moves the joystick successively in different directions in an irregular manner.
This function protects the operator and the whole work environment from potential dangers as well as the
machine from wear resulting from rapid and erratic movements.
Depending on the ordered version this function can operate in three different ways:
• The complete radio system is shut down.
• Safety-relevant functions are deactivated.
• A previously defined function (e. g. crane horn) is activated.
To deactivate the function, press the start button until the status LED flashes green.
Then the transmitter is ready to operate again.
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Micro Drive
With the m icro drive function the speed of the machine is limited to a preselected level. Even at full
movement of the joystick/linear lever, the operator can not exceed this speed limit. In this manner
demanding drive maneuvers can be managed and inexperienced users c an be p rotected from potential
dangers that can result from “speeding”.
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Orthogonal Drive (Electronic Cross Gate)
With the orthogonal drive function dangerous situations, caused by unintentional diagonal movements are
being prevented. T he o perator w ill hav e t o r eturn t he j oystick bac k to zero position befo re another
directional command can be activated. This function i s s uitable for example fo r s ituations w here t he
operator has to make precision commands in confined areas. Diagonal movements are not possible.
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Frequency Management
Fixed Frequency
If the identification pl ate in th e battery c ompartment o f the transmitter s hows a fr equency v alue (e.g.
433,500 MHz), the transmitter operates with a fixed frequency.
Please contact your service department if the frequency has to be changed because the radio channel is
already assigned to another user.
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Manual Frequency Switching
If the identification plate in the battery compartment of the transmitter shows the label man, the transmitter
features manual frequency switching.
This function can be used to change the radio channel during radio operation.
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Actuate the start button until an acoustic signal sounds. Then release the button.
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Please contact your service department if all available frequencies are occupied.
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radiomatic® AFS
If the identification plate in the battery compartment of the transmitter shows the label AFS, the transmitter
is equipped with radiomatic
When activating the transmitter radiomatic
®
AFS (Automatic Frequency Selection).
®
AFS will check if the present radio channel is free. If the radio
channel is occupied, the system automatically finds and saves a free radio channel.
If the radio channel c urrently i n use i s occupied b y another r adio control s ystem, you must s witch th e
transmitter off and on again in order to allow radiomatic
The radiomatic
®
AFS option also includes the manual frequency switching function.
®
AFS to switch to a free radio channel.
Note:
®
If r adiomatic
environment (e.g. the factory hall or building site) should be switched on before starting to use the
radio system fo r the fi rst time. T his allows radiomatic
AFS is to perform op timally, al l the other radio systems in the i mmediate working
®
AFS to det ect automatically w hich radio
channels are already being used in the working area, and thereby to choose a suitable free channel
for its own use.
In addition, when switching the radio system on for the first time, the user should make sure that
his di stance from th e radio receiver and from the machine i s a realistic reflection of the working
situation.
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radiomatic® AFM
If the identification plate in the battery compartment of the transmitter shows the label AFM the transmitter
is equipped with radiomatic
radiomatic
occupied by another radio control system, radiomatic
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®
AFM detects available radio channels constantly. If the radio channel currently in use is
®
AFM (Automatic Frequency Management).
®
AFM switches automatically to a free radio channel.
DECT
DECT tec hnology i s an extremely convenient method fo r uninterrupted r adio c ontrol without f requency
conflicts. The operator always works on a free radio channel and does not need to make manual settings.
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2.4 GHz technology
2.4 GHz technology works with automatic frequency coordination and thus ensures interruption-free
working i n a reas w ith many radio users. M anual fr equency c oordination i s no t n ecessary. W ith the
worldwide frequency band, 2.4 GHz technology can be used all over the world.
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Notes:
•
nsmitter can be displayed via a lamp on the
• If the op erating v oltage of the r eceiver is disrupted, the receiver has t o b e c atched b y t he
•
er
transmitters have no access to the receiver. In this case, deactivate all transmitters paired with
the receiver and shortly disconnect the operating voltage from the receiver. This will reset the
•
activate the "catch" command after the radio connection has been disrupted in order to
maintain the connection of your radio transmitter to the selected radio receiver(s).
Catch-Release
Via the C atch-Release option two or more tr ansmitters can control a
machine alternately.
When the receiver is switched on, the machine can initially be controlled
via any associated transmitter. Once the receiver is taken over by one
transmitter, the other transmitters no longer have access.
Take over machine
1. Switch the transmitter on.
2. Enter the "Catch" command on the transmitter and actuate the
start button.
The access rights for the machine remain with that transmitter until the
"Release" command is issued by that transmitter.
Release machine
1. Enter the "Release" command on the transmitter.
2. Switch the transmitter off.
The access rights for the machine are cancelled. Machine control can be taken over by another transmitter.
Operating Example:
Transmitter 1 has taken over the machine. Transmitter 2 is to be given control.
1. Enter the "Release" command on transmitter 1.
2. Switch transmitter 1 off.
3. Switch transmitter 2 on.
4. Enter the "Catch" command on transmitter 2 and actuate the start button.
Transmitter 2 now has sole access to all machine functions.
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If a r eceiver has al ready been adopted by a tra
machine.
transmitter again.
If the transmitter is deactivated without the command "Release" having been issued, the oth
system to the starting condition described above.
Always
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Tandem Operation
Tandem Operation T1
The r adio system c onsists o f 1 t ransmitter a nd 2 receivers fo r 2
machines. The transmitter can control the machines individually or in
parallel.
The machines are selected at the transmitter via a rotary switch:
A only machine A
A+B machine A + machine B
B only machine B
Tandem Operation T2
The radio system consists of 2 transmitters and 2 receivers for 2 machines. Both transmitters are master
transmitters and can control the machines individually or in parallel.
During normal operation transmitter 1 controls machine A and transmitter 2 controls machine B. In order
to be able to switch to m achine B or A+B at tr ansmitter 1, for example, the k ey must be removed from
transmitter 2 and inserted in transmitter 1.
The machines are selected at the transmitter via a rotary switch:
A only machine A
A+B machine A + machine B
B only machine B
Operating Example: Control of machine A + B via transmitter 1.
1. Switch transmitter 1 and 2 off and remove the key from transmitter 2.
2. Insert the key from transmitter 2 in transmitter 1.
Machine selection via transmitter 1 is activated.
3. Turn the rotary switch of transmitter 1 to A+B.
4. Switch transmitter 1 on and actuate the start button.
The radio system now operates in tandem mode.
Warning:
For s afety reasons, it is imperatively required that only one k ey is available for each transmitter.
The spare key must be stored at a superior, authoritative position and only be handed out in clarified
cases.
16 / 23
Tandem Operation TM/TS
The radio system consists of 2 transmitters and 2 receivers for 2 machines. One transmitter is a master
transmitter a nd c an c ontrol the m achines individually or i n parallel. The o ther transmitter i s a s lave
transmitter and can only control machine B.
In order to be able to switch to machine B or A+B at the master transmitter, the key must be removed from
the slave transmitter and inserted in the master transmitter.
The machines are selected at the transmitter via a rotary switch:
A only machine A
A+B machine A + machine B
B only machine B
Operating Example: Control of machine A + B via master transmitter.
1. Switch master and slave transmitter off and remove the key from slave transmitter.
2. Insert the key from slave transmitter in master transmitter.
Machine selection via master transmitter is activated.
3. Turn the rotary switch of master transmitter to A+B.
4. Switch master transmitter on and actuate the start button.
The radio system now operates in tandem mode.
Warning:
For s afety reasons, it is imperatively required that only one k ey is available for each transmitter.
The spare key must be stored at a superior, authoritative position and only be handed out in clarified
cases.
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Notes:
• If a receiver has already been adopted by a transmitter can be displayed via a lamp on the
•
by t he
• If the transmitter is deactivated without the command "Release" having been issued, the other
transmitters have no access to the receiver. In this case, deactivate all transmitters paired with
the operating voltage from the receiver. This will reset the
• Always activate the "catch" command after the radio connection has been disrupted in order to
maintain the connection of your radio transmitter to the selected radio receiver(s).
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Catch-Release-Tandem Operation
With th e C atch-Release-Tandem O peration two or m ore tr ansmitters c an c ontrol several m achines
alternately.
Each machine is equipped with a receiver that can receive and monitor all transmitter frequencies.
After activating the receivers all transmitters have equal access to the radio control system.
Take over machine
1. Switch the transmitter on.
2. Turn rotary switch on the transmitter to the respective position.
3. Enter the "Catch" command on the transmitter and actuate the start button.
The transmitter with control over the machine(s) retains the access to the receiver until the operator has
issued the "Release" command.
Release machine
1. Enter the "Release" command on the transmitter.
2. Switch the transmitter off.
The access rights for the machine(s) a re c ancelled. Machine control c an be ta ken o ver b y another
transmitter.
Operating Example:
Transmitter 1 has taken over machine A. Transmitter 2 is to be given control over machine A+B.
1. Enter the "Release" command on transmitter 1.
2. Switch transmitter 1 off.
3. Switch transmitter 2 on.
4. Turn rotary switch on transmitter 2 to A+B.
5. Enter the "Catch" command on transmitter 2 and actuate the start button.
Transmitter 2 now has sole access to all machine functions.
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machine.
If the operating voltage of the receiver i s di srupted, the r eceiver has to be catched
transmitter again.
the receiver and shortly disconnect
system to the starting condition described above.
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Notes:
•
transmitter w ill sw itch o ff
Activate the transmitter as describe in the chapter “Operation” to switch to cable
• When the s ystem i s i n c able m ode t he transmitter w ill receive the s upply v oltage from the
•
disconnect t he cable f rom th e t ransmitter and receiver, th e s ystem w ill s witch o ff
Activate the transmitter as describe in the chapter “Operation” to switch to radio
operation.
Cable Control
With a cable you can generate a direct data connection between
the transmitter and receiver. The radio transmission is disabled.
At the same time, the power supply of the transmitter is provided
through the cable, as well.
Connecting the cable
1. Switch the transmitter off.
2. Remove the screw lock on the transmitter and receiver.
3. Connect the transmitter and the receiver with the cable.
Ensure that the connector is locked.
4. Switch the transmitter on.
If y ou c onnect t he c able w hile w orking w ith the s ystem, t he
automatically.
operation.
receiver, i.e. the transmitter can be used without the battery.
If y ou
automatically.
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RF-amplifier
If the transmitter is equipped with an RF-amplifier, please refer to the transmitter wiring diagram. There
you can also find the instructions on how to activate the RF-amplifier.
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Utilization of Button as Shift Key
The RPM+ and RPM– buttons have a dual function.
If the button is kept pressed and the RPM+ resp. RPM– button is also activated, the Motor Start resp.
Motor Stop command will be output.
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Pre-selec tion of Trolley or Hoist
The operator i s able to s elect th e t rolley o r ho ist th at h e w ishes to c ontrol. I t i s also pos sible to
simultaneously control both trolleys/hoists, for example in order to transport particularly long or wide loads.
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Feedback by LED
Using this function, system or machine data can be displayed on the transmitter by
LEDs.
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Bank Switch
By switching operating levels via rotary switch or push button, the operator can choose between different
operating levels. The number of available commands can be multiplied, even for small transmitters.
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Rotary Switch for Pre-selected Speed
Using the rotary switch it is possible to choose between four maximum machine speeds, which are set in
accordance with the customer’s requirements.
The symbols for the speed adaptation have the following meanings:
= maximum speed 100 %
= maximum speed, limited to 75 %
= maximum speed, limited to 50 %
= maximum speed, limited to 25 %
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Transmitter Key Up
With the transmitter key up function, radio commands are only transmitted at the touch of a key and the
transmitter will aut omatically be switched of f after 7 s econds of non -use. For example, s elf-monitoring
gates can thus be opened or closed by several operators.
During longer breaks the transmitter must be switched off by pressing the STOP switch.
The "transmitter key up" function also saves battery power.
Caution:
The transmitter key u p function does not relieve the operator of hi s responsibility to turn off the
transmitter with the STOP switch when not in use.
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radiomatic® CPS
radiomatic® CPS (= Continuous Power Supply) enables a battery exchange without interrupting power. For
this, the transmitter i s equipped with two batte ry compartments or an ad ditional, integrated battery. By
means of two LEDs, the operator can at all times see which battery is in use or if a battery needs to be
charged. If a battery has to be charged, the process automatically switches to the battery in the second
compartment or the integrated battery. The radio system remains active. Thus the feature is perfect for
applications where long and continuous crane or machine operations are required.
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radiomatic® iBAR
radiomatic® iBAR stands for a newly developed, intelligent over-roll bar. With this, the function range of
the control can be considerably expanded.
radiomatic
®
iBAR can be configured with diverse additional operating elements, e.g. push buttons.
In addition, LCDs for data indication can be integrated.
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Slewing Gear Release
Note:
Whenever the c ommand "slewing g ear release" is ac tuated by m eans of t he radio c ontrol, i t i s
important that the respective check be made.
Due to the above, a clearly visible indicator lamp should be installed on the machine.
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Technical Data
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Max. number of control commands Unique system addresses Over 1.000.000 combinations
Supply voltage 6 V
Safety function E-STOP:
Performance Level d, category 3 according to EN
ISO 13849-1:2015
Frequency ranges2 405 – 475 MHz1, 865 – 870 MHz,
902 – 928 MHz, 1210 – 1258 MHz
1
2.4 GHz: 2402 – 2480 MHz
DECT: 1790 – 1930 MHz
Channel spacing 12.5 / 20 / 25 / 50 / 250 kHz
2.4 GHz: 1 MHz
DECT: 1.728 MHz
Antenna Internal
Option: external
Battery type BA213020 (NiMH)
Battery capacity 2 x 2100 mAh
Continuous operating time Approx. 12 h
Operating temperature range -20 °C … +70 °C (-4 °F ... +158 °F)
Housing material Glass-fiber reinforced plastic / PA6 GF30
Dimensions 360 x 188 x 180 mm (14.17 x 7.4 x 7.09 inches)
Weight (incl. battery) Approx. 3.0 kg (6.61 lbs.)
Protection class IP65
1
Not all frequency ranges available.
2
Some versions are not intended for use in the USA. Please contact Sales at HBC-radiomatic GmbH to find out which
version is available for the USA.
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Dimensions
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Recharge battery.
replacement battery.
− Receiver has no voltage.
− Check the connecting cable
panel of the receiver.
cable to the machine.
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Troubleshooting
Note:
Please check the functions using the cabin or cable controls first!
Problem Possible Cause Remedy
Transmitter does not react
when switched on.
− No power. − Check battery contacts for
damage or contamination.
− Insert a fully charged battery
into the battery compartment.
−
Low-power indication after
minimal operating time.
− Battery contacts are
contaminated or damaged.
− Battery not charged.
− Battery defective.
− Check battery contacts for
damage or contamination.
− Recharge battery.
− Ensure that recharging
process runs correctly.
− Check transmitter functions
using a fully charged or
The display in the transmitter
flashes green but it is not
possible to effect control
commands.
Some commands are not
carried out.
− No radio communication.
− "Crane On" command has not
been given.
− Receiver defective.
− Interruption in the connecting
to the receiver.
− Check the functions via the
LEDs in the radio status
− Check if all connecting cables
and cable junctions are tight.
If none of the measures mentioned resolve t he p roblem, then pl ease c ontact y our s ervice technician,
distributor or HBC-radiomatic.
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Warning:
Never operate a machine with a faulty or defective radio control system!
Maintenance
The radio control system is virtually maintenance-free. Please observe the following points:
• Check the STOP switch f unctionality at regular i ntervals. Dirt deposits on th e switch can hinder the
mechanism and impair the function.
• Check the rubber bellows or rubber seals of the operating elements at regular intervals f or l eak-
tightness. Replace immediately if cracks appear since the penetration of dirt and humidity may damage
the function of the operating elements.
• Never use a high-pressure cleaner or sharp or pointed objects to clean the transmitter.
• Charge and discharge transmitter batteries regularly.
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In the Event of a Fault
• Never try to repair the electronics of the radio control system! Opening the transmitter or receiver
housing terminates the manufacturer warranty.
− Send any defective or faulty equipment to your local distributor or to the manufacturer. They are
experts and have the necessary know-how and OEM spare parts.
− Always s end i n th e c omplete radio system ( transmitter, r eceiver, ba tteries, ba ttery c harger,
connection cables, and other equipment) and attach a detailed fault description.
− Do not forget to enclose your address and telephone number so that we can get in touch with you
quickly if necessary.
• To avoid d amage during transport, u se the original packing supplied w ith the radio control system;
otherwise pack securely. Send the consignment to your distributor or to the following address:
HBC-radiomatic, Inc.
1017 Petersburg Road
Hebron, KY 41048, USA
Telephone: +1 800 410-4562
Fax: +1 866 266-7227
• Should you decide to personally return a defective radio system to your distributor or
HBC-radiomatic, Inc., then please make an appointment first.
For an overview of our worldwide service and sales contacts, please visit our website
www.hbc-radiomatic.com und er "Contact".
=== Ende der Liste für Textmarke Inhalt2 ===
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=== Ende der Liste für Textmarke Inhalt3 ===
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