Hauler Racks V11SGV-1 User Manual

Package Contents: HARDWARE KIT
(6) G-MOUNT FLAT PLATES (6) G-MOUNT RUBBER GASKETS (8) 3/8”-16 x 3” CARRAIGE BOLTS (16) 3/8”-16 x 2” CARRAIGE BOLTS (4) 3/8”-16 x 1-3/4” CARRAIGE BOLTS (4) 3/8”-16 x 1-1/2” HEX BOLTS (32) 3/8”-16 NUTS (32) 3/8” SPLIT LOCK WASHERS (12) 5/16”-18 x 1” CARRIAGE BOLTS (12) 5/16”-18 NUTS (12) 5/16” SPLIT LOCK WASHERS (18) ¼”-20 X 1-1/2” PHILLPS SCREWS (18) 1/4” -20 NUTS (18) ¼” SPLIT LOCK WASHERS (12) SPACERS
V10SG and V11SG ‘G’ MOUNT RACKS
P/N V10SGV-1 / V11SGV-1
PARTS
(1) RAIL DRIVER’S (LEFT) SIDE ASSEMBLY (1) RAIL PASSENGER’S (RIGHT) SIDE ASSEMBLY (1) FRONT RECTANGLULAR CROSSBAR (1) REAR CROSSBAR (2) MIDDLE CROSSBAR ASSEMBLIES WITH ‘H’ BRACKETS (6) CURVED ARMS (6) G-MOUNT HINGE ASSEMBLIES
Before you begin:
HAULER RACKS, INC. Toll Free: 1-800-843-5445 7109 31 Minneapolis, MN 55427-2848 Fax: 763-546-0933
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Remove all components from the shipping carton. The rack should be assembled on a padded surface such as carpet to prevent scratching of aluminum surfaces. Remove bands
securing components together. Read the instructions thoroughly to familiarize yourself with the assembly sequence. Note that you DO NOT tighten any nuts and bolts until the completed rack is installed on the vehicle unless specified. This allows for
minor adjustments to the rack during the installation process. Gather the following tools used to assemble and install the rack. 9/16” Socket or open end wrench
1/2” Socket or open end wrench 7/16” Socket or open end wrench Phillips screwdriver 5/16” Drill bit and drill Pencil or marker Tape measure Center punch and hammer (optional)
st
Avenue North Phone: 763-546-5620
1. Connect front and rear sections Each side rail side contains a front and rear section preassembled for easier assembly. The front and rear sections are banded
together. Remove the banding and separate the front and rear rail sec tions from packaging. On a flat surface, place boards under the front and rear rail sections as shown so that the ‘H’ brackets does not touch the
ground. This will make aligning the front and rear rail sections faster.
On the front section (the end with the straight round tube), slide the 5” bracket backwards until the two back holes on the 5” bracket line up with the two holes on the end of the lower rectangle tube.
Insert the rear rail section into the 5” bracket and line up with two remaining holes.
HAULER RACKS, INC. Toll Free: 1-800-843-5445
st
7109 31 Minneapolis, MN 55427-2848 Fax: 763-546-0933
Avenue North Phone: 763-546-5620
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1. (Continued) Connect front and rear sections Note the orientation of the other carriage bolts on rail assemblies. For the top round tube, use (2) 3/8”-16 x 1-3/4” carriage bolts, (2) 3/8” split lock washers and (2) 3/8”-16 nuts, install hardware
finger tight. Repeat for other side rail. For the lower rectangle tube, use (4) 3/8”-16 x 3” carriage bolts, (4) 3/8” split lock washers and (4) 3/8”-16 nuts, install hardware
finger tight. Repeat for other side rail.
2. G-Mount assembly
Assemble G-mount hinge to curved mount arm by placing the (2) 5/16”-18 x 1” carriage bolts as shown through the curved mounting arm and G-mount hinge.
Secure and tighten the curved mount arm to the G-mount hinge with (2) 5/16” split lock washer and (2) 5/16”-18 nut. Repeat for remaining G-mounts hinges.
HAULER RACKS, INC. Toll Free: 1-800-843-5445
st
7109 31 Minneapolis, MN 55427-2848 Fax: 763-546-0933
Avenue North Phone: 763-546-5620
Page 3 of 9 WWW.HAULERRACKS.COM
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