Hauler Racks TLRSAA-1 User Manual

ALUMINUM REMOVABLE TRUCK SIDE

LADDER RACK INSTRUCTIONS

P/N TLRSAA-1

Package Contents:

HARDWARE KIT PARTS

(28) 3/8”-16 NUTS (2) LEGS
(28) 3/8” SPLIT LOCK WASHERS (2) CROSSBARS
(8) 3/8”-16 x 1-1/4” HEX BOLTS (2) “T” BRACKETS
(8) 1” x 3/8” HEX LAG BOLTS (2) LIP MOUNTS
(8) 3/8”-16 x 1” HEX BOLTS (2) BED MOUNTS
(6) 3/8”-16 x 1-1/2” HEX BOLTS (2) HD BRACES
(2) 3/8”-16 x 2” HEX BOLTS (4) LOAD SECURE POSTS
(4) 3/8”-16 x 2” CARRAIGE BOLTS
(2) RECTANGLE END CAPS

Before you begin:

Remove all components from the shipping carton.

The rack should be assembled on a padded surface such as
carpet to prevent scratching of aluminum surfaces. Remove
bands securing components together.

Read the instructions thoroughly to familiarize yourself with the
assembly sequence.

Note that you DO NOT tighten any nuts and bolts until the
completed rack is installed on the vehicle unless specified.
This allows for minor adjustments to the rack during the
installation process.

Gather the following tools used to assemble and install the
rack.

9/16” Socket or open end wrench
3/8” Drill bit and drill
Pencil or marker
Tape measure
Center punch and hammer (optional)
Level (optional)

1. “T” bracket assembly.

Insert (2) 3/8”-16 nuts into each of the outer channels of the crossbar.

HAULER RACKS, INC. Page 1 of 6 Toll Free: 1-800-843-5445

st

7109 31
Minneapolis, MN 55427-2848 Fax: [phone]
WWW.HAULERRACKS.COM

Avenue North Phone: [phone]

1. “T” bracket assembly continued.

Slide the 3/8”-16 nuts in approximated 8-1/4” and 5” from the end of the crossbar.

Orientate the “T” bracket as shown below; note which way the angles point. Position the “T” bracket over the nuts and install using (4) 3/8”­16 x 1” hex bolts and (4) 3/8” split lock washers. Adjust the “T” bracket so that the edge is 4.5” from the end of the crossbar. Tighten the all
bolts.

2. Load secure post assembly.

Slide (1) 3/8”-16 x 1-1/2” hex head bolt into the center channel of the cross bar on the end closest to the “T” bracket and (2) 3/8”-16 x 1-1/2”
hex head bolts into the center channel of the cross bar on the end furthest from the “T” bracket.

HAULER RACKS, INC. Page 2 of 6 Toll Free: 1-800-843-5445

st

7109 31
Minneapolis, MN 55427-2848 Fax: [phone]
WWW.HAULERRACKS.COM

Avenue North Phone: [phone]