Hauler Racks RCBH2-1 User Manual

UNIVERSAL REMOVABLE REAR CROSSBAR
CONVERSION INSTRUCTIONS FOR HAULER RACK II
& SERVICE BODY SERIES RACKS
T11U2863-1 shown above
Package Contents:
(2) ‘Y’ BRACKETS (8) 3/8”-16 x 2” CARRAIGE BOLTS (4) 3/8”-16 WING NUTS (4) 3/8” x 1-3/4” LOCKING LYNCH PINS (4) 3/8" INTERNAL TOOTH WASHERS (8) 3/8”-16 NUTS (8) 3/8” SPLIT LOCK WASHERS
Before you begin:
Remove all components from the shipping carton. The rack should be assembled on a padded surface such as carpet to prevent scratching of aluminum surfaces. Remove bands
securing components together. Read the instructions thoroughly to familiarize yourself with the assembly sequence. Gather the following tools used to assemble and install the rack. 9/16” Sockets or open end wrenches
3/8” Drill bits and drill Saw with blade for cutting aluminum or carbide toothed blade for circular saw Pencil or marker Center punch and hammer (optional)
HAULER RACKS, INC. Toll Free: 1-800-843-5445
7109 31 Minneapolis, MN 55427-2848 Fax: 763-546-0933
Avenue North Phone: 763-546-5620
Page 1 of 8 WWW.HAULERRACKS.COM
1. ‘Y’-Bracket placement On the rear crossbar, place the ‘Y’ bracket onto to the “T’ bracket as shown. Mark the inside edges of
the ‘Y’ bracket onto the crossbar. Repeat for other side.
Mark here & other side
Remove the rack from the truck or support the side rails just in front of the rear legs.
2. HD Brace removal from rear crossbar Remove the rack from the truck or support the side rails just in front of the rear legs. Unbolt the HD brace from the rear crossbar and loosen nut on leg. Slide the HD brace down the leg.
Repeat for other side.
HAULER RACKS, INC. Toll Free: 1-800-843-5445
7109 31 Minneapolis, MN 55427-2848 Fax: 763-546-0933
Avenue North Phone: 763-546-5620
Page 2 of 8 WWW.HAULERRACKS.COM
3. Unbolting rear crossbar from side rails and legs Unbolt the crossbar from the ‘H’ brackets on the side rails by removing the (2) 3/8”-16 x 2” car riage
bolts, (2) 3/8” split lock washers and (2) 3/8”-16 nuts. Set aside hardware as it will be reused. Repeat for other side.
Unbolt the ‘T’ brackets from the legs by removing the (2) 3/8”-16 x 2” carriage bolts, (2) 3/8” split lock washers and (2) 3/8”-16 nuts. Set aside hardware as it will be reused with ‘Y’ bracket. Repeat for other side.
Remove the rear crossbar.
HAULER RACKS, INC. Toll Free: 1-800-843-5445
7109 31 Minneapolis, MN 55427-2848 Fax: 763-546-0933
Avenue North Phone: 763-546-5620
Page 3 of 8 WWW.HAULERRACKS.COM
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