Hauler Racks HKRS5-1 User Manual
Package Contents:
PARTS
(1) CROSS BAR
(2) LEGS WITH FEET
(2) “T” BRACKETS
(1) SCREEN ASSEMBLY
(2) SCREEN ‘L’ MOUNTS
(2) LOWER SCREEN MOUNTS
(2) LOAD SECURE POSTS
HARDWARE KIT
(4) 3/8”-16 x 2” CARRIAGE BOLTS
(2) 3/8”-16 x 2-1/2” HEX BOLTS
(2) 3/8”-16 x 1-3/4” HEX BOLTS
(2) 3/8”-16 x 1-1/2” HEX BOLTS
(6) 3/8”-16 x 1-1/4” HEX BOLTS
(10) 3/8”-16 x 1” HEX BOLTS
(26) 3/8”-16 NUTS
(26) 3/8” SPLIT LOCK WASHERS
(2) 5/16”-18 x 1-1/2” HEX BOLTS
(2) 5/16”-18 NUTS
(2) 5/16” SPLIT LOCK WASHERS
(4) PLASTIC END CAPS
ALUMINUM HEADKNOCKER RACK
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Before you begin:
Remove all components from the shipping carton.
The rack should be assembled on a padded surface such as carpet to prevent scratching of aluminum surfaces. Remove bands securing
components together.
Read the instructions thoroughly to familiarize yourself with the assembly sequence.
Note that you DO NOT tighten any nuts and bolts until the completed rack is installed on the vehicle unless specified. This allows for minor
adjustments to the rack during the installation process.
Gather the following tools used to assemble and install the rack.
9/16” Socket or open end wrench
1/2” Socket or open end wrench
3/8” Drill bit and drill
Pencil or marker
Tape measure
Center punch and hammer (optional)
Level (optional)
1. ‘L’ bracket bolts
Slide in (2) 3/8”-16 x 1-” bolts into the outer channel of the load bar as shown below. Slide a bolt from each end in towards the center of the load
bar.
Page 1 of 8
HAULER RACKS, INC.
st
7109 31
Minneapolis, MN 55427-2848
WWW.HAULERRACKS.COM
Avenue North
Toll Free: 1-800-843-5445
Phone: 763-546-5620
Fax: 763-546-0933
2. ‘T’ bracket assembly
Loosely assemble the ‘T’ bracket as shown using (4) 3/8”-16 x 1” hex bolts, 3/8” split lock washers and 3/8”-16 hex nuts.
Repeat for other ‘T’ bracket.
3. Load bar assembly
Orientate the ‘T’ bracket as shown with the angle ends pointing away from the center of the load bar.
Slide the 3/8”-16 x 1” hex bolts into the outer channels of the load bar.
Slide the ‘T’ bracket assembly into the load bar. Repeat for other side of load bar.
Page 2 of 8
HAULER RACKS, INC.
st
7109 31
Minneapolis, MN 55427-2848
WWW.HAULERRACKS.COM
Avenue North
Toll Free: 1-800-843-5445
Phone: 763-546-5620
Fax: 763-546-0933
3. Load bar assembly (continued)
Slide in (1) 3/8”-16 x 1-1/2” bolt into the center channel of the load bar on each end as shown below.
Install the load secure posts as shown. Place the end load secure posts so they are flush against the load bar.
Tighten the load secure posts with 3/8” split lock washers and 3/8”-16 nuts and tighten hardware
Install the screen ‘L’ brackets on the 3/8”-16 x 1” bolts as shown. Secure posts with 3/8” split lock washers and 3/8”-16 nuts.
Page 3 of 8
HAULER RACKS, INC.
st
7109 31
Minneapolis, MN 55427-2848
WWW.HAULERRACKS.COM
Avenue North
Toll Free: 1-800-843-5445
Phone: 763-546-5620
Fax: 763-546-0933
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