Hatco PMGH-60M-0405-1 User Manual

Installation, Operating, Service and Parts Manual For:
Accessory Flue Gas Hood
Model: PMGH-60
I&W #07.05.054.00
WATER HEATERS FOR OTHER THAN RECREATIONAL VEHICLE
INST
ALLATION ONLY
CHAUFFE-EAU POUR INSTALLATION AUTRE QUE DANS DES VÉHICULES DE
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHA
T TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
• Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la
mort.
Ne pas entreposer ni utiliser d’essence ou ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
QUE F
AIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur; ne
pas vous servir des téléphones se trouvant dans le bâtiment.
• Appelez immediatement votre
fournisseur de gaz depuis un voisin. Suivex les instructions du fournisseur.
• Si vous ne pouvez rejoindre le
fournisseur, appelez le service des incendies.
• L’installation et l’entretien doivent être
assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
Form No. PMGH-60M-0405
i
CONTENTS
INTRODUCTION
The PMGH-60 Accessory Flue Hood is designed to re-direct flue gas exiting the PMG-60 Gas Booster Heater away from the unit and to a location behind the dishtable or to a nearby exhaust hood.
The Hatco Accessory Hood is design certified for use in conjunction with the PMG-60 Booster Water Heater by the American Gas Association and tested under the requirements of the American National Standard ANSI Z21.10.3 - CSA 4.3, Current Edition.
Hatco Gas Booster Heater Accessories are quality built for long life and rugged dependability. Dependability of the booster heater is preserved through proper, safe installation and operation. We recommend all installation, operating instructions and safety precautions appearing in this manual be read prior to installation and operation of the Hatco Gas Booster Heater.
This manual provides the installation, safety and operating instructions for the Powermite Gas Booster Heater. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco PMG-60. Safety instructions that appear in this manual after a warning symbol and the words WARNING or CAUTION printed in bold face are very important. WARNING means there is the possibility of serious personal injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Hatco Accessory Flue Hoods are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
Important Owner Information........................................i
Introduction ....................................................................i
Model Description.........................................................1
All Models................................................................1
Specifications................................................................2
Dimensions..............................................................2
Installation .....................................................................3
General....................................................................3
Electric.....................................................................4
Maintenance ..................................................................4
General....................................................................4
Wiring Diagram..............................................................4
Hatco Limited Warranty................................................5
Authorized Parts Distributors.....................Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification plate located on the lower right hand side, front corner of the unit), voltage and purchase date of your PMGH-60 Accessory Flue Hood in the spaces below. Please have this information available when calling Hatco for service assistance.
Model No. ________________________________ Serial No. ________________________________ Voltage __________________________________ Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September – 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday
8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
Additional information can be found by visiting our web site at www.hatcocorp.com
24-Hour 7-Day Parts & Service Assistance available in the United States and Canada by calling (800) 558-0607.
Form No. PMGH-60M-0405
1
MODEL DESCRIPTION
ALL MODELS
The Flue Gas Diverter Hood is designed to sit directly on top of the PMG-60 Booster Water Heater . It will collect the flue gases that exit the PMG-60 unit and direct them through a 4" (102 mm) diameter pipe to a location within the same room up to 20 linear feet (6 m) away from the unit.
NOTE: One elbow equals 5 linear feet (1.5 m).
All Hatco booster heater accessories are warranted to be free of defects in material and workmanship under normal use and service, and when installed in accordance with factory recommendations.
NOTE: Hatco Booster Water Heaters are approved for use with commercial dishwashers only.
Figure 1. Model PMGH-60
Form No. PMGH-60M-0405
2
SPECIFICATIONS
DIMENSIONS
Figure 2. Dimensional Drawings
4-5/8"
(118 mm)
4"
(102 mm)
13-1/4"
(337 mm)
6-7/8"
(175 mm)
24-3/8"
(619 mm)
7/8" KO HOLE
4" (102 MM) DIA. FLUE
ADAPTOR
Type: Accessory Hood Exhaust Fan. Power: Supply 120 VAC, 18 watt, 1 amp. Dimensions: 24-3/8" wide, 15-1/2" deep, 6-7/8" high (619 x 394 x 175 mm).
Adding 5-7/8" (149 mm) to height and 4" (102 mm) to width.
Weight: 10 pounds (5 kg).
Form No. PMGH-60M-0405
3
INSTALLATION
GENERAL
Code Requirements
Installation must be in accordance with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z223.1, (a portion of the 1996 code relating to ventilation is excerpted in Figure 3) the National Electrical Code, ANSI/NFPA 70. Canadian installations should conform with CSA-B149.1, Natural Gas and Propane Installation Code, and CSA-C22.1, Electrical code, and/or local installation codes. {Les
installations canadiennes doivent se conformer aux CODES D’INSTALLATION CSA-B149.1, Natural Gas and Propane Installation Code, et CSA-C22.1, Electrical Code, et/ou aux codes locaux d’installation.}
1. Place the unit (with the 4" [102 mm] diameter flue adapter facing toward the rear) directly on top of the Hatco PMG-60 Gas Booster Heater, nesting the assembly with the brackets inside of the Auxiliary Hood.
2. Connect 4" (102 mm) diameter flue pipe to the adapter to direct the flue gas up to 20 linear feet (6 meters) away from the unit.
NOTE: Each elbow equals 5 linear feet (1.5 m).
3. Terminate the flue pipe at a location that will not become obstructed, so that it will not exhaust directly toward any combustibles.
EXCERPT FROM ANSIZ223.1/NFPA #54
7.2.1 Connection To Venting Systems. Excerpt as
permitted in 7.2.2 through 7.2.6, all gas utilization equipment shall be connected to venting systems.
7.2.2 Equipment Not Required To Be Vented.
A single booster-type [automatic instantaneous] water heater, when designed and used solely for the sanitizing rinse requirements of a dishwashing machine, provided that the equipment is installed, with the draft hood in place and unaltered, if a draft hood is required in a commercial kitchen having a mechanical exhaust system. Where installed in this manner, the draft hood shall not be less than 36 inches (914 mm) vertically and 6 inches (152 mm) horizontally from any surface other than the equipment.
Where any or all of this equipment is installed so the aggregate input rating exceeds 20 Btu per hour per cubic foot (207 watts per m
3
) of room space in which it is installed, one or more shall be provided with venting systems or other approved means for removing the vent gases to the outside atmosphere so the aggregate input rating of the remaining unvented equipment does not exceed the 20 Btu per hour per cubic foot (207 watts per m
3
) figure. Where the room or space in which the equipment is installed is directly connected to another room or space by a doorway, archway or other opening of comparable size that cannot be closed, the volume of adjacent room or space shall be permitted to be included in the calculation.
WARNING The flow of air to the heater for combustion and ventilation must not be obstructed. Air vents on the bottom and side of the unit should never
be blocked.
WARNING
Flue gases exit top sides of this unit and must not be obstructed, specified clearances must be maintained for safe operation.
WARNING
DO NOT VENT THIS UNIT OUTDOORS. This unit is designed to vent directly into the room and is intended for commercial food service water heating only. IT IS NOT FOR RESIDENTIAL USE.
Figure 3. National Fuel Gas Code
WARNING If an external electrical source is utilized, the appliance, when installed, must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, CSA C22.1,
Electrical Code.
COMPONENTS
The Hatco Gas Booster Heater Exhaust Hood operates on 120 VAC, 60 Hz, 15 amp, single phase service. All internal electrical connections have been made at the factory.
ELECTRICAL CONNECTIONS
To connect the field wiring to the booster hood:
1. Remove the exhaust outlet cover to expose the wiring compartment.
2. Connect the power supply leads to the pigtails provided.
3. Replace the exhaust cover.
Form No. PMGH-60M-0405
4
MAINTENANCE
WARNING Always disconnect the power and shut off gas supply prior to performing any maintenance on the booster heater to avoid possible personal injury or damage to the booster heater.
WARNING Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
WARNING If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
WARNING This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Replacement Parts when service is required.
WARNING Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
GENERAL
Inspect the fan monthly to make sure it is operating freely and is free of lint and dirt.
Figure 4. Replacement Parts
WIRING DIAGRAM
FAN 02.12.001.00
SWITCH 02.19.080.00
Form No. PMGH-60M-0405
5
HATCO LIMITED WARRANTY
1. PRODUCT WARRANTY
Hatco warrants the products that it manufactures (the “Products”) to be free from defects in materials and workmanship, under normal use and service, for a period of one (1) year from the date of purchase when installed and maintained in accordance with Hatco’s written instructions or 18 months from the date of shipment from Hatco. Buyer must establish the product’s purchase date by returning Hatco’s Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion.
Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase (subject to the foregoing conditions) for the period(s) of time and on the conditions listed below:
a) One (1) Year Parts and Labor PLUS One
(1) Additional Year Parts-Only Warranty:
Toaster Elements (metal sheathed) Drawer Warmer Elements (metal sheathed) Drawer Warmer Drawer Rollers and Slides Food Warmer Elements (metal sheathed) Display Warmer Elements (met al sheathed air heating) Holding Cabinet Elements (metal sheathed air heating)
b) One (1) Year Parts and Labor PLUS Four
(4) Years Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer’s request:
3CS and FR Tanks
c) One (1) Year Parts and Labor PLUS Nine
(9) Years Parts-Only Warranty on:
Electric Booster Heater Tanks Gas Booster Heater Tanks
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT. Without limiting the generality of the foregoing, SUCH WARRANTIES DO NOT COVER: Coated incandescent light bulbs, fluorescent lights, lamp warmer heat bulbs, glass components, Product failure in booster tank, fin tube heat exchanger, or other water heating equipment, caused by liming, sediment buildup, chemical attack or freezing, Product misuse, tampering or misapplication, improper installation or application of improper voltage.
2. LIMITATION OF REMEDIES AND DAMAGES
Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely, at Hatco’s option, to repair or replacement by a Hatco-authorized service agency (other than where Buyer is located outside of the United States, Canada, United Kingdom or Australia in which case Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely to replacement of part under warranty) with respect to any claim made within the applicable warranty period referred to above. Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer’s sole expense. HATCO WILL NOT BE LIABLE, UNDER ANY CIRCUMSTANCES, FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS RESUL TING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORPORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS.
HATCO CORPORATION
P.O. Box 340500, Milwaukee, WI 53234-0500 U.S.A.
(800) 558-0607 (414) 671-6350
Parts & Service Fax (800) 690-2966 Int’l. Fax (414) 671-3976
www.hatcocorp.com
HATCO AUTHORIZED PARTS DISTRIBUTORS
Printed in U.S.A. April 2005
ALABAMA
Jones McLeod Appl. Svc. Birmingham 205-251-0159
ARIZONA
Auth. Comm. Food Equip. Phoenix 602-234-2443
Byassee Equipment Co. Phoenix 602-252-0402
CALIFORNIA
Industrial Electric Huntington Beach 714-379-7100
Chapman Appl. Service San Diego 619-298-7106
P & D Appliance S. San Francisco 650-635-1900
COLORADO
Hawkins Commercial Appliance Englewood 303-781-5548
DELA
WARE
Food Equipment Service Wilmington 302-996-9363
FLORIDA
Whaley Foodservice Repair Jacksonville 904-725-7800
Universal Restaurant Services Miami 305-593-5488
Nass Service Co., Inc. Orlando 407-425-2681
B.G.S.I. Pompano Beach 954-971-0456
Comm. Appliance Service Tampa 813-663-0313
GEORGIA
TWC Services Smyrna 770-438-9797
Heritage Service Group Norcross 866-388-9837
Southeastern Rest. Svc. Norcross 770-446-6177
HA
WAII
Burney’s Comm. Service, Inc. Honolulu 808-848-1466
Food Equip Parts & Service Honolulu 808-847-4871
ILLINOIS
Parts Town Lombard 708-865-7278
Eichenauer Elec. Service Decatur 217-429-4229
Midwest Elec. Appl. Service Elmhurst 630-279-8000
Cone’s Repair Service Moline 309-797-5323
INDIANA
GCS Service Indianapolis 317-545-9655
IOW
A
Electric Motor Service Co. Davenport 319-323-1823
Goodwin Tucker Group Des Moines 515-262-9308
KENTUCKY
GCS Service Louisville 502-367-1788
LOUISIANA
Chandlers Parts & Service Baton Rouge 225-272-6620
MAR
YLAND
Electric Motor Service Baltimore 410-467-8080
GCS Service Silver Spring 301-585-7550
MASSACHUSETTS
Ace Service Co., Inc. Needham 781-449-4220
MICHIGAN
Commercial Kitchen Service Bay City 517-893-4561
Bildons Appliance Service Detroit 248-478-3320
Midwest Food Equip. Service Grandville 616-261-2000
MINNESOT
A
GCS Service Minneapolis 612-546-4221
MISSOURI
General Parts Kansas City 816-421-5400
Commercial Kitchen Services St. Louis 314-890-0700
Kaemmerlen Parts & Service St. Louis 314-535-2222
NEBRASKA
Anderson Electric Omaha 402-341-1414
NEV
ADA
Burney’s Commercial Las Vegas 702-736-0006
Hi. Tech Commercial Service N. Las Vegas 702-649-4616
NEW JERSEY
Jay Hill Repair Fairfield 973-575-9145
Service Plus Flanders 973-691-6300
NEW
YORK
Acme American Repairs, Inc. Brooklyn 718-456-6544
Alpro Service Co. Brooklyn 718-386-2515
Appliance Installation Buffalo 716-884-7425
Northern Parts Dist. Plattsburgh 518-563-3200
J.B. Brady, Inc. Syracuse 315-422-9271
NORTH CAROLINA
Authorized Appliance Charlotte 704-377-4501
OHIO
Akron/Canton Comm. Svc. Inc. Akron 330-753-6635
Certified Service Center Cincinnati 513-772-6600
Commercial Parts and Service Columbus 614-221-0057
Electrical Appl. Repair Service Independence 216-459-8700
E. A. Wichman Co. Toledo 419-385-9121
OKLAHOMA
Hagar Rest. Service, Inc. Oklahoma City 405-235-2184
Krueger, Inc. Oklahoma City 405-528-8883
OREGON
Bressie Electric Co. Portland 503-231-7171
Ron’s Service, Inc. Portland 503-624-0890
PENNSYL
VANIA
Elmer Schultz Services Philadelphia 215-627-5401
FAST Comm. Appl. Service Philadelphia 215-288-4800
GCS Service Pittsburgh 412-787-1970
K & D Service Co. Harrisburg 717-236-9039
Electric Repair Co. Reading 610-376-5444
RHODE ISLAND
Marshall Electric Co. Providence 401-331-1163
SOUTH CAROLINA
Whaley Foodservice Repair W. Columbia 803-791-4420
TENNESSEE
Camp Electric Memphis 901-527-7543
TEXAS
Stove Parts Supply Fort Worth 817-831-0381
Armstrong Repair Service Houston 713-666-7100
Commercial Kitchen Repair Co. San Antonio 210-735-2811
UT
AH
La Monica’s Rest. Equip. Service Murray 801-263-3221
VIRGINIA
Daubers Norfolk 757-855-4097
Daubers Springfield 703-866-3600
W
ASHINGTON
Restaurant Appl. Service Seattle 206-524-8200
WISCONSIN
A.S.C., Inc.
Madison 608-246-3160 A.S.C., Inc.
Milwaukee 414-543-6460
CANADA
BRITISH COLUMBIA
Key Food Equipment Service Vancouver 604-433-4484
MANIT
OBA
Denko Mechanical Ltd. Winnipeg 204-233-8003
ONT
ARIO
R.G. Henderson Ltd. Toronto 416-422-5580
Choquette CKS Ottawa 613-739-8458
QUÉBEC
Choquette CKS Montreal 514-722-2000
Choquette CKS Québec City 418-681-3944
Part No. 07.04.243.00 Form No. PMGH-60M-0405
Loading...