Hatco NLX-24 Installation Manual

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Installation and Operating Manual
Manuel d'installation et d'utilisation
Narrow Display Lights
Tubes d'Éclairage Étroit
NLX Series/Série
P/N 07.04.560.00
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
English = p 2
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 12
© 2013 Hatco Corporation
CONTENTS
WARNING
NOTICE
CAUTION
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.
English
Important Owner Information ..............................................2
Introduction...........................................................................2
Important Safety Information...............................................3
Model Description.................................................................4
Model Designation................................................................4
Specifications........................................................................5
Dimensions — Strip Heater................................................5
Dimensions — Control Box ................................................5
Electrical Rating Chart .......................................................5
Installation.............................................................................6
General...............................................................................6
Installation Site Requirements............................................6
Installing the Unit................................................................7
Installing the Control Box....................................................7
IMPORTANT OWNER INFORMATION
Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the side of the unit). Please have this information available when calling Hatco for service assistance.
Model No. ________________________________________
Serial No. ________________________________________
Voltage __________________________________________
Date of Purchase __________________________________
Operation...............................................................................8
General...............................................................................8
Maintenance ..........................................................................9
General...............................................................................9
Daily Cleaning ....................................................................8
Replacing a Display Light Bulb...........................................9
Troubleshooting Guide ......................................................10
Options and Accessories...................................................10
Limited Warranty.................................................................11
Authorized Parts Distributors............................Back Cover
Business Hours: 8:00
Telephone: 800-558-0607; 414-671-6350
e-mail: partsandservice@hatcocorp.com
Fax: 800-690-2966 (Parts and Service)
AM to 5:00 PM Central Standard Time (CST)
(Summer Hours: June to September 8:00
AM to 5:00 PM CST Monday–Thursday
8:00
AM to 2:30 PM CST Friday)
414-671-3976 (International)
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.
INTRODUCTION
Hatco NLX Series Narrow Display Lights provide effective and stylish lighting for non-critical food holding and display areas. The narrow housing of the NLX Series is ideal for installation in tight spaces.
NLX Series Narrow Display Lights are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
This manual provides the installation, safety, and operating instructions for NLX Series Narrow Display Lights. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit.
Additional information can be found by visiting our web site at www.hatcocorp.com.
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CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
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Form No. NLXM-1213
English
NOTICE
CAUTION
WARNING
WARNING
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
ELECTRIC SHOCK HAZARD:
• Unit must be installed by a qualified electrician. Installation must conform to all local electrical codes. Installation by unqualified personnel will void unit warranty and may lead to electric shock or burn, as well as damage to unit and/or its surroundings.
• Consult a licensed electrical contractor for proper electrical installation conforming to local electrical codes and the National Electrical Code (N.E.C.).
• When mounting above a steam table, each individual well opening must not exceed 12" (30.5 mm) wide with a maximum electrical rating of 2000 W per well.
• Turn OFF power at fused disconnect switch/circuit breaker and allow unit to cool before performing any cleaning, adjustments, or maintenance.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• Do not clean unit when it is energized or hot.
• Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).
• Do not steam clean or use excessive water on the unit.
• This unit is not “jet-proof” construction. Do not use jet­clean spray to clean this unit.
• Control box must be mounted in a vertical surface. Mounting control box in a horizontal surface may result in the collection of liquids and lead to electric shock.
• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD:
• Locate unit the correct distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Refer to specific installation and mounting information in this manual for proper clearances.
• Make sure to follow the installation information listed below for xenon display lights. If safe distances are not maintained, discoloration or combustion could occur.
a. Do not install xenon display lights less than 10"
(254 mm) above combustible surfaces.
b. Do not install xenon display lights less than
7" (178 mm) above non-combustible surfaces.
c. Install all xenon display lights with a minimum
distance of 2" (51 mm) from any wall or adjacent vertical surface.
Form No. NLXM-1213
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Make sure all operators have been instructed on the safe and proper use of the unit.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.
The light fixtures in this unit have glass safety shields covering the light bulbs to meet National Sanitation Foundation (NSF) standards. To avoid personal injury and/or food contamination, always operate the unit with the glass safety shields properly installed.
Hatco Corporation is not responsible for actual food product serving temperature. It is the responsibility of the user to ensure that food product is held and served at a safe temperature.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
Standard and approved manufacturing oils may smoke up to 30 minutes during initial startup. This is a temporary condition. Operate unit without food product until smoke dissipates.
Ensure safe and proper operation. Refer to the “Installation Site Requirements” listed in the INSTALLATION section of this manual.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.
3
MODEL DESCRIPTION
Xenon Display Light
Angle Bracket
N L X - XX
Narrow Housing
Display Light
Xenon Light Source
Width (inches)
NLX Series Narrow Display Lights consist of a narrow-style steel housing that is ideal for installation in tight spaces. They are equipped with xenon light bulbs that provide bright display lighting to bring focus on the product below. Controls are housed in a remote-mounted control box and consist of a Lights I/O (on/off) switch. Finish options include stainless steel, several powdercoated colors, gloss finishes, and plated finishes.
NLX Series Narrow Display Lights are available in widths from 18" (457 mm) to 72" (1829 mm). They are supplied with angle brackets for under-shelf mounting. Optional, non-adjustable tubular stands are available for countertop mounting (refer to the OPTIONS AND ACCESSORIES section for details).
MODEL DESIGNATION
English
NLX-48 Model
4
Form No. NLXM-1213
English
A
B
Front View
Side View
C
AB
D
E
C
Front View
Front Cover
Side View
Dimensions — Display Light
Model (A) (B) (C)
NLX-XX
Width Depth Height
18–72" 4" 2-1/8"
(457–1829 mm) (102 mm) (54 mm)
Dimensions — Control Box
Width Depth Height Cover Cover
(A) (B) (C) Width (D) Height (E)
8-1/16" 3-1/4" 3-1/2" 9" 4-1/2"
(205 mm) (82 mm) (89 mm) (229 mm) (114 mm)
SPECIFICATIONS
Dimensions
Electrical Rating Chart
Model Voltage Watts Amps # Xenon Bulbs Shipping Weight
NLX-18 120 100 0.8 2 10 lbs. (5 Kg)
NLX-24 120 150 1.3 3 11 lbs. (5 Kg)
NLX-30 120 150 1.3 3 12 lbs. (5 Kg)
NLX-36 120 250 2.1 5 13 lbs. (6 Kg)
NLX-42 120 250 2.1 5 14 lbs. (6 Kg)
NLX-48 120 250 2.1 5 15 lbs. (7 Kg)
NLX-54 120 350 2.9 7 17 lbs. (8 Kg)
NLX-60 120 350 2.9 7 18 lbs. (8 Kg)
NLX-66 120 450 3.8 9 19 lbs. (9 Kg)
NLX-72 120 450 3.8 9 20 lbs. (9 Kg)
NOTE: Specification label located on the side of the unit. See label for serial number and verification of unit electrical information.
Form No. NLXM-1213
Control Box Dimensions
5
INSTALLATION
WARNING
1-1/2″
(38 mm)
2″ (51 mm)2″ (51 mm)
Shelf
Back or
Side Wall
Counter
7″
(178 mm)
Minimum Clearance Above
Non-Combustible Surface
=
10″
(254 mm)
Minimum Clearance Above
Combustible Surface
=
Light Pattern Dimension
(determined by mounting height —
approximately 12″ [305 mm])
9–13″
(229–330 mm)
Recommended Install
Height Above
Non-Combustible Surface
Recommended Install
Height Above
Combustible Surface
10–13″
(254–330 mm)
English
General
Use the information in this section to prepare for installation of a NLX Series Narrow Display Light. Make sure to locate the specific information for the type of installation.
ELECTRIC SHOCK HAZARD:
• Unit must be installed by a qualified electrician. Installation must conform to all local electrical codes. Installation by unqualified personnel will void unit warranty and may lead to electric shock or burn, as well as damage to unit and/or its surroundings.
• Consult a licensed electrical contractor for proper electrical installation conforming to local electrical codes and the National Electrical Code (N.E.C.).
FIRE HAZARD:
• Locate unit the correct distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Refer to specific installation and mounting information in this manual for proper clearances.
• Make sure to follow the installation information listed below for xenon display lights. If safe distances are not maintained, discoloration or combustion could occur.
a. Do not install xenon display lights less than 10"
(254 mm) above combustible surfaces.
b. Do not install xenon display lights less than
7" (178 mm) above non-combustible surfaces.
c. Install all xenon display lights with a minimum
distance of 2" (51 mm) from any wall or adjacent vertical surface.
1. Remove the unit from the carton.
NOTE: To prevent delay in obtaining warranty coverage,
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
2. Remove tape and protective packaging from all surfaces of
the unit.
3. Install the unit in the desired location. Refer to the
“Installing the Unit” procedure in this section.
• Locate the unit in an area where the ambient air temperature is constant and a minimum of 70°F (21°C).
• Make sure the unit is installed with the proper
clearances from adjacent surfaces.
4. Install the control box in the desired location. Refer to “Installing the Control Box” procedure in this section.
Installation Site Requirements
The installation site must meet specific requirements for safe and proper installation of the unit.
• Make sure the installation site provides the proper minimum clearances for adjacent surfaces. The following are the required minimum clearances:
Above Unit = 1-1/2" (38 mm) Sides of Unit = 2" (51 mm) Below Unit = 7" (178 mm), non-combustible base surface
10" (254), combustible base surface
Minimum Clearances
NOTE: Xenon display lights can be installed over a steam table.
Follow the clearance requirements for installation over a non-combustible base surface.
Recommended Installation Heights
6
Form No. NLXM-1213
English
Angle Bracket
Angle Bracket Screw
Shelf
WARNING
205 mm
(8-1/8″)
98 mm
(3-7/8″)
INSTALLATION
Installing the Unit
Use the following procedure to install the unit using the supplied angle brackets. Refer to the OPTIONS AND ACCESSORIES section near the back of this manual for other installation options.
NOTE: Consult the manufacturer of the countertop material for
application information before installing the unit.
1. Position the unit on a flat surface with the display lights facing down.
2. Install the angle brackets on each end of the unit.
NOTE: The angle brackets are shipped loose in the carton.
On each end of the unit:
a. Remove the two angle bracket screws. b. Align the angle bracket with the mounting holes on the
unit. Secure the bracket with the two angle bracket screws.
Angle Bracket Installation
NOTE: The angle brackets provide the required 1-1/2" (38 mm)
minimum clearance above the unit.
3. Fasten the angle brackets to the underside of the shelf using appropriate fasteners (not supplied by Hatco). Make sure the unit is facing the desired direction with the wire leads on the proper side before fastening the unit to the shelf.
Installing the Control Box
Use the following procedure to install the control box.
NOTE: Units can be ordered with up to ten feet (3 m) of wire
leads, depending on the installation location of the control box.
Control box must be mounted in a vertical surface. Mounting control box in a horizontal surface may result in the collection of liquids and lead to electric shock.
1. Make the appropriate cutout in the vertical surface where the control box will be installed. Refer to the illustration below for cutout dimensions specific to the size of the unit.
NOTE: Make sure a minimum depth of 5-1/4" (133 mm) is
available behind the vertical surface for the depth of the control box and wires.
Control Box Cutout Dimensions
NOTE: Make sure the width of the control box cutout does not
exceed the above dimension.
2. Complete the routing of the wire leads from the unit to meet up with the wire leads on the control box.
3. Route the wire leads from the power supply to meet up with the wire leads on the control box.
4. Remove the four front cover mounting screws and pull the front cover off of the control box.
continued...
4. Route the wire leads toward the installation location for the
Form No. NLXM-1213
control box.
Shelf Installation
7
INSTALLATION
CAUTION
WARNING
Lights I/O
(On/Off) Switch
Front Cover
Front Cover Screw
Control Box
Control Box Cutout
Control Box Cutout
5. Make the electrical connections between the unit and the control box. Refer to the wiring diagram included with the unit.
6. Make the electrical connections between the control box and the power supply. Refer to the wiring diagram included with the unit.
7. Install the control box in the cutout. Make sure the wiring on the back of control box is not pinched during installation.
8. Fasten the control box to the vertical surface using four screws (not supplied).
9. Position the front cover on the control box and secure in position using the four front cover screws.
English
Installing the Control Box
OPERATION
General
Use the following information to operate a NLX Series Narrow Display Light.
Read all safety messages in the IMPORTANT SAFETY INFORMATION SECTION before operating this equipment.
Standard and approved manufacturing oils may smoke up to 30 minutes during initial startup. This is a temporary condition. Operate unit without food product until smoke dissipates.
Startup
1. Move the Lights I/O (on/off) switch to the “I” (on) position. The xenon display lights will illuminate.
Shutdown
1. Move the Lights I/O (on/off) switch to the “O” (off) position.
2. Perform the “Daily Cleaning” procedure in the MAINTENANCE section of this manual.
NLX Series Standard Control Box
8
Form No. NLXM-1213
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