Hatco CWB Series Operation Manual

Refrigerated Drop-In Wells
CWB Series
Installation and Operating Manual
I&W #07.05.221.00
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
© 2009 Hatco Corporation
CONTENTS
WARNING
NOTICE
CAUTION
CONTENTS
Important Owner Information ...............................................i
Introduction............................................................................i
Important Safety Information...............................................1
Model Description.................................................................2
Model Designation................................................................3
Specifications........................................................................3
Plug Configuration ...........................................................3
Electrical Rating Chart.....................................................3
Refrigerant Information....................................................3
Dimensions......................................................................4
Installation.............................................................................5
General............................................................................5
Preparing the Unit for Installation ....................................5
Preparing the Installation Site .........................................6
Installing the Unit .............................................................6
Countertop Cutout Dimensions .......................................7
IMPORTANT OWNER INFORMATION
Record the model number, serial number (specification label located on the control panel), voltage, and purchase date of the unit in the spaces below. Please have this information available when calling Hatco for service assistance.
Model No. ____________________________________
Serial No. ____________________________________
Voltage ______________________________________
Date of Purchase ______________________________
Operation...............................................................................8
General............................................................................8
Changing the Setpoint Temperature................................9
Activating the Auto-Defrost Cycle(s)................................9
Maintenance ........................................................................10
General..........................................................................10
Daily Cleaning ...............................................................10
Monthly Cleaning...........................................................10
Troubleshooting Guide.......................................................11
Options and Accessories...................................................12
Hatco Limited Warranty .....................................................13
Authorized Parts Distributors............................Back Cover
Business 8:00 Hours: Central Standard Time
Telephone: (800) 558-0607; (414) 671-6350
Fax: (800) 690-2966 (Parts and Service)
AM to 5:00 PM
(Summer Hours: June to September – 8:00
AM to 5:00 PM C.S.T.
Monday through Thursday 8:00
AM to 2:30 PM C.S.T. Friday)
(414) 671-3976 (International)
INTRODUCTION
Hatco Refrigerated Drop-In Wells are specially designed to hold cold foods at safe serving temperatures. The insulated, top­mount units are available in one through six pan configurations. A unique top bezel design allows cold air to effectively blanket the food product inside the refrigerated well. In addition, the bezel design provides clear viewing and easy access to the food contents of the refrigerated well.
All models are equipped with a condensing unit that can be rotated to accommodate the installation location. The condensing units on the three largest models also can be moved between the center of the units and the evaporator coil connections for additional installation flexibility. One year parts and on-site labor warranty is standard.
Hatco Refrigerated Drop-In Wells are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling (800) 558-0607.
Additional information can be found by visiting our web site at www.hatcocorp.com.
This manual provides the installation, safety, and operating instructions for the Refrigerated Drop-In Wells. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
i
Form No. CWBM-0909
IMPORTANT SAFETY INFORMATION
WARNING
WARNING
NOTICE
CAUTION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
ELECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine and install the proper voltage and size electrical receptacle.
• Turn the power switch OFF and disconnect the unit from the power source before performing any maintenance or cleaning.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• Unit is not weatherproof. Locate the unit indoors.
• This unit is not “jet-proof” construction. Do not use jet­clean spray to clean this unit.
• Discontinue use if power cord is frayed or worn.
• Do not attempt to repair or replace a damaged power cord. The cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.
• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD:
• Install unit with a minimum of 2″ (51 mm) of space between all sides of the condensing unit and any combustible surfaces.
• Do not use flammable cleaning solutions to clean this unit.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
This unit must be installed by qualified, trained installers. Installation must conform to all local electrical and plumbing codes. Check with local plumbing and electrical inspectors for proper procedures and codes.
Make sure food product has been cooled to the proper food-safe temperature before placing in the unit. Failure to cool food product properly may result in serious health risks. This unit is for holding pre-cooled food product only.
Hatco Corporation is not responsible for the actual food product serving temperature. It is the responsibility of the user to ensure that the food product is held and served at a safe temperature.
Make sure all operators have been instructed on the safe and proper use of the unit.
Maintain proper cleanliness of the unit. Proper cleanliness and sanitation is critical for food-safe operation. Refer to the MAINTENANCE section for cleaning procedures.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558­0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
Locate the unit at the proper counter height in an area that is convenient for use. The location should be level and strong enough to support the weight of the unit and contents.
This unit is designed for use in environments where the ambient temperature is between 40°F (4°C) and 86°F (30°C).
Provide louvered or grill-style openings with a minimum size of 12" x 12" (144 square inches [3658 square mm]) in the cabinetry in front of and behind the condensing unit for proper ventilation. Failure to provide adequate air flow through the condensing unit may cause unit failure and will void the unit warranty.
Transport and install unit in upright position only. Failure to do so may result in damage to the refrigeration system.
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.
Clean unit daily to avoid malfunctions and maintain sanitary operation.
Use non-abrasive cleaners only. Abrasive cleaners could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation.
Do not use steel wool for cleaning. Steel wool will scratch the finish.
Do not use harsh chemicals such as bleach, cleaners containing bleach, or oven cleaners to clean the unit.
This unit is intended for commercial use only — NOT for household use.
Form No. CWBM-0909
1
MODEL DESCRIPTION
CWB-1 CWB-2
CWB-3
CWB-4
CWB-6
CWB-5
Hatco Refrigerated Drop-In Wells are reliable and versatile. Each unit has an insulated, stainless steel and aluminized steel housing. The sides of the internal well are completely surrounded with a copper evaporator coil to provide even cooling from top to bottom. The Refrigerated Drop-In Well is controlled with a digital temperature controller and a Power On/Off switch housed in a single, remote-mountable control panel. The control panel is connected to the condensing unit with a 48″ (1219 mm) flexible conduit assembly. A 6′ (1829 mm) power cord and plug connected to the control panel provides power to the entire unit. All models are designed to be mounted to the topside of various types of countertop material including stainless steel, wood, Corian, Swanstone, etc... Hatco Refrigerated Drop-In Wells are designed, manufactured, and tested to maintain safe food holding temperatures.
The ecoization logo identifies products designed to reflect Hatco’s commitment to improving, protecting, and preserving the global environment. Hatco Refrigerated Drop-In Wells qualify for the ecoization logo through the use of green-friendly insulation as well as a highly efficient condensing unit.
Each model of Refrigerated Drop-In Well is supplied from the factory with the appropriate number of 20″ (508 mm) Pan Support Bars:
CWB-1 = 0 CWB-4 = 3 CWB-2 = 1 CWB-5 = 4 CWB-3 = 2 CWB-6 = 5
Each individual well is capable of holding a variety of pan combinations. Examples include:
• One full size pan
• Two 1/2-size pans with accessory Adapter Bars.
• Three 1/3-size pans with accessory Adapter Bars.
• Six 1/6-size pans with accessory Adapter Bars.
Food Pans, Pan Support Bars, Adapter Bars, and other accessories are available for the Refrigerated Drop-In Wells. Refer to the OPTIONS AND ACCESSORIES section in this manual for details.
Figure 1. Refrigerated Drop-In Well Models
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NOTE: Food pans not included.
Form No. CWBM-0909
C W B - X
Cold Well
Built-In
Full-Size Pan Capacity
Figure 2. Model Designation
WARNING
NEMA 5-15P
Plug Configuration
Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the applications.
MODEL DESIGNATION
SPECIFICATIONS
ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine and install the proper voltage and size electrical receptacle.
NOTE: Receptacle not supplied by Hatco.
Figure 3. Plug Configuration
Electrical Rating Chart
Model Compressor Size Volts Watts Amps Plug Configuration Shipping Weight
CWB-1 1/4 hp 120 804 6.7 NEMA 5-15P 165 lbs. (75 kg)
CWB-2 1/4 hp 120 804 6.7 NEMA 5-15P 175 lbs. (79 kg)
CWB-3 1/4 hp 120 804 6.7 NEMA 5-15P 185 lbs. (84 kg)
CWB-4 1/3 hp 120 1044 8.7 NEMA 5-15P 225 lbs. (102 kg)
CWB-5 1/2 hp 120 1380 11.5 NEMA 5-15P 275 lbs. (125 kg)
CWB-6 1/2 hp 120 1380 11.5 NEMA 5-15P 285 lbs. (129 kg)
NOTE: Shipping weight includes packaging. NOTE: The specification label is located on the control panel.
See the label for the serial number and verification of unit electrical information.
Refrigerant Information
All Hatco Refrigerated Drop-In Wells use R404A refrigerant in the condenser unit.
Form No. CWBM-0909
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