Hatco CSUR, CSBFR, CSUX, CSBFX, CSSBX Installation And Operating Manual

...
hatcocorp.com
Register Online!
(see page 2)
S’inscrire en ligne!
(voir page 28)
Remote Cold Shelves Built-In
Plaques réfrigérantes encastrables
contrôlées à distance
CSUR, CSBFR, CSSBR, CSSBFR, CSUX,
CSBFX, CSSBX, and CSSBFX Series/Série
Installation and Operating Manual
Manuel d’installation et d’utilisation
WARNING
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
English = p 2
P/N 07.04.835.00 © 2017 Hatco Corporation
ADVERTENCIA
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
AVERTISSEMENT
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l’entretien, l’utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 28
CAUTION
CONTENTS
English
Important Owner Information .............................................. 2
Introduction ...........................................................................2
Important Safety Information .............................................. 3
Model Designation ...............................................................4
Model Description ................................................................5
Specifications ....................................................................... 6
Electrical Rating Charts ....................................................... 6
Refrigerant Information ........................................................ 9
Dimensions ........................................................................ 10
Installation ...........................................................................13
General .............................................................................. 13
Preparing the Installation Site ...........................................13
Installing a Top Mounted Unit ............................................14
Countertop Cutout Dimensions—Top Mounted Units .......14
Countertop Cutout and Mounting Bolt Dimensions—
Bottom Mounted Units ..................................................... 15
Installing a Bottom Mounted Unit ......................................16
Installing an Under Mounted Unit ...................................... 17
IMPORTANT OWNER INFORMATION
Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the side of the control enclosure). Please have this information available when calling Hatco for service assistance.
Model No. ________________________________________
Serial No. _________________________________________
Voltage ___________________________________________
Date of Purchase ___________________________________
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.
Mounting Bolt Dimensions ................................................. 19
Connecting the Components ............................................. 20
Installing the Control Enclosure Remotely ........................21
Operation .............................................................................22
General .............................................................................. 22
Changing the Setpoint Temperature ..................................23
Setting the Auto-Defrost Cycle ..........................................23
Changing Fahrenheit and Celsius Setting .........................23
Maintenance ........................................................................ 24
General .............................................................................. 24
Daily Cleaning ...................................................................24
Cleaning the Stone Surface
(CSSB and CSSBF Models) ...........................................25
Monthly Cleaning ............................................................... 25
Troubleshooting Guide ......................................................26
Options and Accessories .................................................. 27
Limited Warranty ................................................................27
Authorized Parts Distributors ........................... Back Cover
Business Hours: 7:00 am to 5:00 pm Central Standard Time (CST)
(Summer Hours: June to September 7:00 am to 5:00 pm CST Monday–Thursday 7:00 am to 4:00 pm CST Friday)
Telephone: 800-558-0607; 414-671-6350
e-mail: partsandservice@hatcocorp.com
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.
Additional information can be found by visiting our web site at
www.hatcocorp.com.
INTRODUCTION
Hatco Remote Cold Shelves Built-In are specially designed to hold chilled foods at safe serving temperatures. The insulated, top mount or bottom mount units are available in several sizes.
The components of the Remote Cold Shelves are shipped as separate pieces that require field installation and connection. This provides the end user greater installation flexibility than self-contained units. The components include a cold shelf, a control panel, and a condensing unit. One year parts and on­site labor warranty is standard.
Hatco Remote Cold Shelves Built-In are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
This manual provides the installation, safety, and operating instructions for Remote Cold Shelves Built-In. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the unit.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
2
Form No. CSRM-0817
English
CAUTION
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
WARNING
ELECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
• Turn OFF power switch and unplug power cord before performing any cleaning, adjustments, or maintenance.
• Unit is not weatherproof. Locate unit indoors.
• Control enclosure must be mounted in a vertical surface. Mounting control enclosure in a horizontal surface may result in the collection of liquids and lead to electric shock.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• This unit is not “jet-proof” construction. Do not use jet-clean spray to clean this unit.
• Do not steam clean or use excessive water on unit.
• Discontinue use if power cord is frayed or worn.
• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by an Authorized Hatco Service Agent or a person with similar qualifications.
• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD:
 • Install condensingunitwithaminimumof2″(51mm)
of space between all sides of unit and any combustible surfaces.
• Do not use flammable cleaning solutions to clean this unit.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Make sure food product and food pans have been chilled to the proper food-safe temperature before placing on unit. Failure to chill food product properly may result in serious health risks. This unit is for holding pre-chilled food product only.
This unit is for holding food for short periods of time. Never hold food longer than 4 hours.
WARNING
Hatco Corporation is not responsible for actual food product serving temperature. It is the responsibility of the user to ensure that food product is held and served at a safe temperature.
Maintain proper cleanliness of unit. Proper cleanliness and sanitation is critical for food-safe operation. Refer to the MAINTENANCE section for cleaning procedures.
Do not place food product directly onto hardcoat or simulated stone surface. Food product must be wrapped, boxed, or on a food pan.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.
Make sure all operators have been instructed on the safe and proper use of the unit.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350.
Locate the unit at proper counter height in an area that is convenient for use. The location should be level and strong enough to support the weight of the unit and contents.
DO NOT tip unit/mounting surface after final installation. Unit is free-floating and could fall out if tipped—for permanent, horizontal installations only.
Make sure to clean and sanitize stone surface properly after deep cleaning the surface using abrasives and before placing food product on unit.
NOTICE
This unit is designed for use in environments where ambient temperature is between 65°F (18°C) and 86°F (30°C).
When shipped during cold weather months, store unit for at least 10 hours in an environment where ambient temperature is between 65°F (18°C) and 86°F (30°C) to prevent compressor and/or refrigerant line damage. If unit is turned on and there is excessive noise and vibration, turn off immediately and allow additional warmup time.
Provide louvered or grill-style openings with a minimum size of 12″ x 12″/144 square inches (31 x 31 cm/ 961 square cm) in the cabinetry in front of and behind the condensing unit for proper ventilation. Failure to provide adequate air flow through the condensing unit may cause unit failure and will void the unit warranty.
Do not recirculate exhaust air inside cabinet when multiple condensing units are installed together. Intake air should enter from outside of cabinet.
Form No. CSRM-0817
3
IMPORTANT SAFETY INFORMATION
C S B R - x x - x
Cold Shelf
B = Hardcoat Surface, Built-In, Bottom-Mount
SBF = Stone Surface, Built-In, Top-Mount
U = Under Counter-Mount
Cooled Width of Shelf (inches)
Cooled Depth of Shelf: F = 15-1/2" (394 mm) I = 19-1/2" (495 mm) S = 24" (610 mm)
C S S B R - x x x x
Cold Shelf
Stone Surface, Built-In, Bottom-Mount
Width of Shelf (inches)
Depth of Shelf (inches)
R = w/ Remote Condensing Unit
X = Shelf Only
R = w/ Remote Condensing Unit
X = Shelf Only
English
NOTICE
Transport and install unit in upright position only. Failure to do so may result in damage to the refrigeration system.
Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.
Damage to any countertop material caused by heat or cold generated from Hatco equipment is not covered under the Hatco warranty. Contact manufacturer of countertop material for application information.
NOTICE
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation.
Do not use steel wool for cleaning. Steel wool will scratch the finish.
Do not use harsh chemicals such as bleach, cleaners containing bleach, or oven cleaners to clean the unit.
Clean unit daily to avoid malfunctions and maintain sanitary operation.
This unit is intended for commercial use only—NOT for household use.
MODEL DESIGNATION
4
Form No. CSRM-0817
English
Condensing Unit
(CSBFR, CSSBR, CSSBFR,
and CSUR Models only)
CSBFR-48-S/CSBFX-48-S
CSUR-48-S/CSUX-48-S
CSSBR-4818/CSSBX-4818
Control Panel
(All Models)
MODEL DESCRIPTION
All Models
Hatco Remote Cold Shelves Built-In are reliable and versatile. Each unit has an insulated, stainless steel and aluminized steel housing. A copper evaporator coil wound under the entire hardcoat aluminum or stone surface provides even chilling from edge to edge. Hatco Remote Cold Shelves are designed, manufactured, and tested to maintain safe food holding temperatures.
Controls for the Cold Shelves Built-In are housed in a single, remote-mountable control enclosure. They include a Power I/O (on/off) Switch and a digital temperature controller. The control enclosure is field connected to the shelf and the condensing unit (remote condensing unit models only).
Depending on the model, Cold Shelves Built-In are designed to be mounted to the top side, bottom side, or underneath various types of countertop material including stainless steel, wood, Corian, and Swanstone.
The ecoization logo identifies products designed to reflect Hatco’s commitment to improving, protecting, and preserving the global environment. Hatco Remote Cold Shelves Built-In qualify for the ecoization logo through the use of eco-friendly insulation as well as a highly efficient condensing unit.
NOTE: Stone surfaces are a simulated stone solid surface.
CSBFR Models
CSBFR models have a hardcoat aluminum surface and are top mounted.
CSSBR and CSSBFR Models
CSSBR and CSSBFR models have a decorative stone surface and are bottom mounted.
CSUR Models
CSUR models have an aluminum surface and are mounted directly against the underside of a granite or quartz countertop (no cutout required). Cooling transfers through the countertop to the top side for a true, seamless installation.
NOTE: For CSBFR, CSSBR, CSSBFR, and CSUR models,
all plumbing and electrical connections between the components as well as to the electrical supply are the responsibility of the end user and a qualified installer.
CSBFX Models
CSBFX models have a hardcoat aluminum surface and are top mounted. They are not supplied with a condensing unit.
CSSBX and CSSBFX Models
CSSBX and CSSBFX models have a decorative stone surface and are bottom mounted. They are not supplied with a condensing unit.
CSUX Models
CSUX models are similar to CSUR models, but are not supplied with a condensing unit.
NOTE: CSBFX, CSSBX, CSSBFX, and CSUX models must
be connected to an end user-supplied condensing unit. All plumbing and electrical connections between the components as well as to the electrical supply are the responsibility of the end user and a qualified installer.
Form No. CSRM-0817
5
SPECIFICATIONS
Electrical Rating Chart CSSBR Models
English
Comp.
Model
CSSBR-2418 1/4 hp 60 120 804 6.7
CSSBR-3018 1/4 hp 60 120 804 6.7
CSSBR-3618 1/4 hp 60 120 804 6.7
CSSBR-4818 1/3 hp 60 120 1044 8.7
NOTE: Shipping weights include packaging and are estimated.
The shaded areas contain electrical information for
International models only.
Size Hertz Volts Watts Amps
1/3 hp
1/3 hp
1/3 hp
1/3 hp 60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
220-240
616-744 2.8-3.1
616-744 2.8-3.1
616-744 2.8-3.1
807-960 3.7-4.0
Design Pressure
373 psig
(25.72 bar)
174 psig
(12 bar)
423 psig
(29.16 bar)
Shipping
WeightHigh Side Low Side
105 lbs. (48 kg)
131 lbs. (59 kg)
149 lbs. (68 kg)
171 lbs. (78 kg)3/8 hp 50
6
Form No. CSRM-0817
English
Electrical Rating Chart CSBFR Models
SPECIFICATIONS
Comp.
Model
CSBFR-24-F 1/4 hp 60 120 804 6.7
CSBFR-24-I 1/4 hp 60 120 804 6.7
CSBFR-24-S 1/4 hp 60 120 804 6.7
CSBFR-36-F 1/4 hp 60 120 804 6.7
CSBFR-36-I 1/3 hp 60 120 1044 8.7
CSBFR-36-S 1/3 hp 60 120 1044 8.7
CSBFR-48-F 1/3 hp 60 120 1044 8.7
CSBFR-48-I 1/3 hp 60 120 1044 8.7
CSBFR-48-S 1/2 hp 60 120 1380 11.5
Size Hertz Volts Watts Amps
1/3 hp
1/3 hp
1/3 hp
1/3 hp
1/3 hp 60 686-816 3.1-3.4
3/8 hp 50
1/3 hp 60 686-816 3.1-3.4
1/3 hp 60 686-816 3.1-3.4
1/3 hp 60 686-816 3.1-3.4
1/2 hp
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
220-240
220-240
220-240
220-240
50 220-240 1190-1416 5.4-5.9
60 220-240 1210-1440 5.5-6.0
616-744 2.8-3.1
616-744 2.8-3.1
616-744 2.8-3.1
616-744 2.8-3.1
807-960 3.7-4.0
807-960 3.7-4.0
807-960 3.7-4.0
807-960 3.7-4.0
Design Pressure
373 psig
(25.72 bar)
174 psig
(12 bar)
423 psig
(29.16 bar)
331 psig
(22.82 bar)
Shipping
WeightHigh Side Low Side
96 lbs. (44 kg)
109 lbs. (49 kg)
124 lbs. (56 kg)
121 lbs. (55 kg)
137 lbs. (62 kg)3/8 hp 50
163 lbs. (74 kg)
144 lbs. (65 kg)3/8 hp 50
173 lbs. (78 kg)3/8 hp 50
176 lbs. (80 kg)
Form No. CSRM-0817
7
SPECIFICATIONS
Electrical Rating Chart CSSBFR Models
English
Comp.
Model
CSSBFR-24-F 1/4 hp 60 120 804 6.7
CSSBFR-24-I 1/4 hp 60 120 804 6.7
CSSBFR-24-S 1/4 hp 60 120 804 6.7
CSSBFR-36-F 1/4 hp 60 120 804 6.7
CSSBFR-36-I 1/3 hp 60 120 1044 8.7
CSSBFR-36-S 1/3 hp 60 120 1044 8.7
CSSBFR-48-F 1/3 hp 60 120 1044 8.7
CSSBFR-48-I 1/3 hp 60 120 1044 8.7
CSSBFR-48-S 1/2 hp 60 120 1380 11.5
Size Hertz Volts Watts Amps
1/3 hp
1/3 hp
1/3 hp
1/3 hp
1/3 hp 60 686-816 3.1-3.4
1/3 hp 60 686-816 3.1-3.4
1/3 hp 60 686-816 3.1-3.4
1/3 hp 60 686-816 3.1-3.4
1/2 hp
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
220-240
220-240
220-240
220-240
50
220-240
60 1210-1440 5.5-6.0
616-744 2.8-3.1
616-744 2.8-3.1
616-744 2.8-3.1
616-744 2.8-3.1
807-960 3.7-4.0
807-960 3.7-4.0
807-960 3.7-4.0
807-960 3.7-4.0
1190-1416 5.4-5.9
Design Pressure
373 psig
(25.72 bar)
174 psig
(12 bar)
423 psig
(29.16 bar)
331 psig
(22.82 bar)
Shipping
WeightHigh Side Low Side
101 lbs. (46 kg)
115 lbs. (52 kg)
131 lbs. (59 kg)
130 lbs. (59 kg)
146 lbs. (66 kg)3/8 hp 50
173 lbs. (78 kg)3/8 hp 50
153 lbs. (69 kg)3/8 hp 50
187 lbs. (85 kg)3/8 hp 50
195 lbs. (89 kg)
NOTE: Shipping weights include packaging and are estimated.
The shaded areas contain electrical information for
International models only.
8
Form No. CSRM-0817
English
Electrical Rating Chart CSUR Models
SPECIFICATIONS
Comp.
Model
CSUR-24-F 1/4 hp 60 120 804 6.7
CSUR-24-I 1/4 hp 60 120 804 6.7
CSUR-24-S 1/4 hp 60 120 804 6.7
CSUR-36-F 1/4 hp 60 120 804 6.7
CSUR-36-I 1/3 hp 60 120 1044 8.7
CSUR-36-S 1/3 hp 60 120 1044 8.7
CSUR-48-F 1/3 hp 60 120 1044 8.7
CSUR-48-I 1/3 hp 60 120 1044 8.7
CSUR-48-S 1/2 hp 60 120 1380 11.5
Size Hertz Volts Watts Amps
1/3 hp
1/3 hp
1/3 hp
1/3 hp
1/3 hp 60 686-816 3.1-3.4
1/3 hp 60 686-816 3.1-3.4
1/3 hp 60 686-816 3.1-3.4
1/3 hp 60 686-816 3.1-3.4
1/2 hp
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
50
220-240
60 686-816 3.1-3.4
220-240
220-240
220-240
220-240
50
220-240
60 1210-1440 5.5-6.0
616-744 2.8-3.1
616-744 2.8-3.1
616-744 2.8-3.1
616-744 2.8-3.1
807-960 3.7-4.0
807-960 3.7-4.0
807-960 3.7-4.0
807-960 3.7-4.0
1190-1416 5.4-5.9
Design Pressure
373 psig
(25.72 bar)
174 psig
(12 bar)
423 psig
(29.16 bar)
331 psig
(22.82 bar)
Shipping
WeightHigh Side Low Side
101 lbs. (46 kg)
115 lbs. (52 kg)
131 lbs. (59 kg)
130 lbs. (59 kg)
146 lbs. (66 kg)3/8 hp 50
173 lbs. (78 kg)3/8 hp 50
153 lbs. (69 kg)3/8 hp 50
187 lbs. (85 kg)3/8 hp 50
195 lbs. (89 kg)
Electrical Rating Chart Solenoid Valve (CSBFX, CSSBX, CSSBFX, and CSUX Models)
Volts Hertz Watts Amps
120 60 12 0.1
50 17 0.1
220–240
60 12 0.1
Refrigerant Information
All Hatco Remote Cold Shelves use R404A refrigerant in the condensing unit.
Form No. CSRM-0817
9
SPECIFICATIONS
E
D
Top View
A
C
B
Front View Side View
Dimensions — CSBFR and CSBFX Models
English
Model
CSBFR-24-F CSBFX-24-F
CSBFR-24-I CSBFX-24-I
CSBFR-24-S CSBFX-24-S
CSBFR-36-F CSBFX-36-F
CSBFR-36-I CSBFX-36-I
CSBFR-36-S CSBFX-36-S
CSBFR-48-F CSBFX-48-F
CSBFR-48-I CSBFX-48-I
CSBFR-48-S CSBFX-48-S
Width
(A)
25-1/2
(648 mm)
37-1/2
(953 mm)
49-1/2
(1257 mm)
Depth
(B)
17
(432 mm)
21
(533 mm)
25-1/2
(648 mm)
17
(432 mm)
21
(533 mm)
25-1/2
(648 mm)
17
(432 mm)
21
(533 mm)
25-1/2
(648 mm)
Height
(C)
2-1/8
(53 mm)
Cooled
Width (D)
24
(610 mm)
36
(914 mm)
48
(1219 mm)
Cooled
Depth (E)
15-1/2
(394 mm)
19-1/2
(495 mm)
24
(610 mm)
15-1/2
(394 mm)
19-1/2
(495 mm)
24
(610 mm)
15-1/2
(394 mm)
19-1/2
(495 mm)
24
(610 mm)
10
Form No. CSRM-0817
English
Front View Side View
Top View
E
D
A
C
B
Dimensions — CSSBR, CSSBFR, CSSBX, CSSBFX Models
Model Width (A) Depth (B) Height (C) Cooled Width (D) Cooled Depth (E)
CSSBR-2418 CSSBX-2418
CSSBR-3018 CSSBX-3018
CSSBR-3618 CSSBX-3618
CSSBR-4818 CSSBX-4818
CSSBFR-24-F CSSBFX-24-F
27
(686 mm)
33
(838 mm)
39
(991 mm)
51
(1295 mm)
21
(533 mm)
18-1/2
(470 mm)
2-3/8
(60 mm)
24
(610 mm)
30
(762 mm)
36
(914 mm)
48
(1219 mm)
SPECIFICATIONS
18
(457 mm)
15-1/2
(394 mm)
CSSBFR-24-I CSSBFX-24-I
CSSBFR-24-S CSSBFX-24-S
CSSBFR-36-F CSSBFX-36-F
CSSBFR-36-I CSSBFX-36-I
CSSBFR-36-S CSSBFX-36-S
CSSBFR-48-F CSSBFX-48-F
CSSBFR-48-I CSSBFX-48-I
CSSBFR-48-S CSSBFX-48-S
27
(686 mm)
39
(991 mm)
51
(1295 mm)
22-1/2
(572 mm)
27
(686 mm)
18-1/2
(470 mm)
22-1/2
(572 mm)
27
(686 mm)
18-1/2
(470 mm)
22-1/2
(572 mm)
27
(686 mm)
2-3/8
(60 mm)
24
(610 mm)
36
(914 mm)
48
(1219 mm)
19-1/2
(495 mm)
24
(610 mm)
15-1/2
(394 mm)
19-1/2
(495 mm)
24
(610 mm)
15-1/2
(394 mm)
19-1/2
(495 mm)
24
(610 mm)
Form No. CSRM-0817
11
SPECIFICATIONS
D
A
B
C
4X Ø 10 mm
(0.375″)
Top ViewFront View
Air Flow
Side View
E
F
Dimensions — CSUR and CSUX Models
NOTE: See dimension illustration for CSSBR and CSSBFR models on previous page for reference.
English
Model
CSUR-24-F CSUX-24-F
CSUR-24-I CSUX-24-I
CSUR-24-S CSUX-24-S
CSUR-36-F CSUX-36-F
CSUR-36-I CSUX-36-I
CSUR-36-S CSUX-36-S
CSUR-48-F CSUX-48-F
CSUR-48-I CSUX-48-I
CSUR-48-S CSUX-48-S
Width
(A)
27-5/16
(694 mm)
39-5/16
(998 mm)
51-3/16
(1295 mm)
Depth
(B)
18-13/16 (478 mm)
22-13/16 (579 mm)
27-5/16
(694 mm)
18-13/16 (478 mm)
22-13/16 (579 mm)
27-5/16
(694 mm)
18-13/16 (478 mm)
22-13/16 (579 mm)
27-5/16
(694 mm)
Height
(C)
2-1/8
(53 mm)
Cooled
Width (D)
24
(610 mm)
36
(914 mm)
48
(1219 mm)
Cooled
Depth (E)
15-1/2
(394 mm)
19-1/2
(495 mm)
24
(610 mm)
15-1/2
(394 mm)
19-1/2
(495 mm)
24
(610 mm)
15-1/2
(394 mm)
19-1/2
(495 mm)
24
(610 mm)
Dimensions — Condensing Unit
Compressor
Size
1/4 hp 1/3 hp
3/8 hp
1/2 hp
Base
Width (A)
13-5/8
(346 mm)
16
(406 mm)
17-3/8
(441 mm)
Base
Depth (B)
10-3/4
(273 mm)
12-1/8
(307 mm)
12-1/8
(307 mm)
Overall
Depth (C)
(305 mm)
13-1/8
(334 mm)
13-1/8
(334 mm)
12
Mounting
Height
(D)
11-3/8
(289 mm)
11-3/8
(289 mm) 11-13/16
(300 mm)
Hole Width
(E)
6-1/2
(165 mm)
9-1/4
(235 mm)
10
(254 mm)
Mounting
Hole Depth
(F)
9-9/16
(242 mm)
11-1/4
(286 mm)
11-1/4
(286 mm)
12
Form No. CSRM-0817
English
WARNING
INSTALLATION
General
Remote Cold Shelves Built-In are shipped from the factory as components that require installation and connection. Use the following information and procedures to prepare the unit and the installation site.
NOTE: Make sure the installation location provides enough
room for the condensing unit and the remote mounted control enclosure.
ELECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
• Unit is not weatherproof. Locate unit indoors.
• Remote control enclosure must be mounted on vertical wall and installed in vertical position. Mounting remote control enclosure in horizontal position may result in collection of liquids and lead to electric shock.
FIRE HAZARD: Install condensing unit with a minimum
of2″ (51mm)of spacebetweenall sidesofunit andany
combustible surfaces.
CAUTION
Locate the unit at the proper counter height in an area that is convenient for use. The location should be level and strong enough to support the weight of the unit and contents.
NOTICE
Transport and install unit in upright position only. Failure to do so may result in damage to refrigeration system.
This unit is designed for use in environments where ambient temperature is between 65°F (18°C) and 86°F (30°C).
When shipped during cold weather months, store unit for at least 10 hours in an environment where ambient temperature is between 65°F (18°C) and 86°F (30°C) to prevent compressor and/or refrigerant line damage. If unit is turned on and there is excessive noise and vibration, turn off immediately and allow additional warmup time.
Provide louvered or grill-style openings with a minimum size of 12″ x 12″/144 square inches (31 x 31 cm/ 961 square cm) in the cabinetry in front of and behind the condensing unit for proper ventilation. Failure to provide adequate air flow through the condensing unit may cause unit failure and will void the unit warranty.
Do not recirculate exhaust air inside cabinet when multiple condensing units are installed together. Intake air should enter from outside of cabinet.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.
Damage to any countertop material caused by heat or cold generated from Hatco equipment is not covered under the Hatco warranty. Contact manufacturer of countertop material for application information.
Form No. CSRM-0817
All cold shelves are shipped in a shipping frame for protection and stability. Keep the unit in the shipping frame until the unit and the installation site are completely prepared for the unit to be installed.
Survey the installation site. Take into account the need for louvered or grill-style openings in the cabinetry to provide proper ventilation for the condensing unit as well as access to the control panel. One of these ventilation openings must be in front of the condensing coils with the other on the opposite side. If multiple condensing units are installed in the same counter, each unit should intake cool air and expel hot air.
1. Remove all external packaging from the unit.
NOTE: To prevent delay in obtaining warranty coverage,
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
2. Remove tape, protective packaging, and literature from all surfaces of the unit.
Preparing the Installation Site
1. Prepare the appropriate opening and mounting bolt holes in the countertop for the unit being installed.
• For top mounted CSBFR and CSBFX models, refer to
“Countertop Cutout Dimensions — Top Mounted Units,” in this section.
• For bottom mounted CSSBR, CSSBFR, CSSBX, and
CSSBFX models, refer to “Countertop Cutout and Mounting Bolt Dimensions — Bottom Mounted Units,” in this section.
• For underside, surface mounted CSUR and CSUX
models, refer to “Mounting Bolt Dimensions—CSUR and CSUX Models” in this section. Make sure the countertop is a solid surface material with good heat transfer characteristics, such as stainless steel, granite, quartz, Corian®, etc... The thickness of the countertop
should be 1-3/16″ (30 mm) or less.
NOTE: The performance of each type of solid surface material
will vary dependant upon the material’s characteristics.
2. Cut and drill the appropriate holes in the vertical surface where the control enclosure will be installed. Refer to the “Installing the Control Enclosure Remotely” procedure for cutout dimensions.
• The installation depth required for the control enclosure
is 8-1/2″ (216 mm).
3. Make structural modifications or add bracing underneath the countertop to ensure the countertop will support the weight of the unit and its contents.
4. Install the unit. Refer to the appropriate procedure in this section for the model being installed.
13
INSTALLATION
B
A
CAUTION
Countertop Cutout
English
Installing a Top Mounted Unit (CSBFR and CSBFX Models)
NOTICE
Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.
1. Apply a bead of National Sanitation Foundation (NSF)­approved silicone sealant on the top edge of the countertop cutout and the underside of the trim mounting ring. The sealant must be rated for use at temperatures between
-10°F (-23°C) and 250°F (121°C).
2. Lift the cold shelf out of the shipping frame and carefully lower it into the countertop cutout. This step requires two or more people.
NOTE: If excessive condensation appears underneath the
countertop during operation, apply polyurethane-based foam sealant in the gap between the underside of the countertop and the shelf.
3. Install the control panel in the desired location.
• The control enclosure can be installed remotely within
6 (1829 mm) of the shelf. Refer to the “Installing the Control Enclosure Remotely” procedure in this section.
DO NOT tip unit/mounting surface after final installation. Unit is free-floating and could fall out if tipped—for permanent, horizontal installations only.
4. For CSBFR models, install the condensing unit in the desired location. Refer to the SPECIFICATION section for installation dimensions.
• Make sure the installation site provides a level, stable
surface for mounting the condensing unit.
• Make sure the installation site offers continuous air flow
ventilation to the condensing unit.
• Make sure there is a minimum of 6″ (152 mm) of space
between all sides of the condensing unit and any combustible surface.
5. Have qualified installers perform the “Connecting the Components” procedure in this section.
6. Clean the cold surface thoroughly in preparation for initial operation. Refer to the MAINTENANCE section for proper cleaning procedures.
Installing a CSBFR Model Cold Shelf
Countertop Cutout Dimensions Top Mounted Units
Model Width (A) Depth (B)
CSBFR-24-F CSBFX-24-F
CSBFR-24-I CSBFX-24-I
CSBFR-24-S CSBFX-24-S
CSBFR-36-F CSBFX-36-F
CSBFR-36-I CSBFX-36-I
CSBFR-36-S CSBFX-36-S
CSBFR-48-F CSBFX-48-F
CSBFR-48-I CSBFX-48-I
CSBFR-48-S CSBFX-48-S
24-5/8 to 25
(625 to 635 mm)
24-5/8 to 25
(625 to 635 mm)
24-5/8 to 25
(625 to 635 mm)
36-5/8 to 37
(930 to 940 mm)
36-5/8 to 37
(930 to 940 mm)
36-5/8 to 37
(930 to 940 mm)
48-5/8 to 49
(1234 to 1245 mm)
48-5/8 to 49
(1234 to 1245 mm)
48-5/8 to 49
(1234 to 1245 mm)
16-1/8″ to 16-1/2″
(409 to 419 mm)
20-1/8″ to 20-1/2″
(511 to 521 mm)
24-5/8″ to 25″
(625 to 635 mm)
16-1/8″ to 16-1/2″
(409 to 419 mm)
20-1/8″ to 20-1/2″
(511 to 521 mm)
24-5/8″ to 25″
(625 to 635 mm)
16-1/8″ to 16-1/2″
(409 to 419 mm)
20-1/8″ to 20-1/2″
(511 to 521 mm)
24-5/8 to 25
(625 to 635 mm)
14
Form No. CSRM-0817
English
BE F
A
C
D
R = 0.375" (9.5 mm) x 4
Mounting brackets shown for hole location reference. Holes must be pre-drilled
on underside of countertop where brackets will be mounted.
INSTALLATION
Countertop Cutout and Mounting Bolt Dimensions Bottom Mounted Units
Model
CSSBR-2418 CSSBX-2418
CSSBR-3018 CSSBX-3018
CSSBR-3618 CSSBX-3618
CSSBR-4818 CSSBX-4818
CSSBFR-24-F CSSBFX-24-F
CSSBFR-24-I CSSBFX-24-I
CSSBFR-24-S CSSBFX-24-S
CSSBFR-36-F CSSBFX-36-F
CSSBFR-36-I CSSBFX-36-I
CSSBFR-36-S CSSBFX-36-S
CSSBFR-48-F CSSBFX-48-F
CSSBFR-48-I CSSBFX-48-I
CSSBFR-48-S CSSBFX-48-S
Cutout
Width (A)
24-3/8
(619 mm)
30-3/8
(772 mm)
36-3/8
(924 mm)
48-3/8
(1229 mm)
24-3/8
(619 mm)
24-3/8
(619 mm)
24-3/8
(619 mm)
36-3/8
(924 mm)
36-3/8
(924 mm)
36-3/8
(924 mm)
48-3/8
(1229 mm)
48-3/8
(1229 mm)
48-3/8
(1229 mm)
Cutout
Depth (B)
18-3/8
(467 mm)
18-3/8
(467 mm)
18-3/8
(467 mm)
18-3/8
(467 mm)
15-7/8
(403 mm)
19-7/8
(505 mm)
24-3/8”
(619 mm)
15-7/8
(403 mm)
19-7/8
(505 mm)
24-3/8”
(619 mm)
15-7/8
(403 mm)
19-7/8
(505 mm)
24-3/8
(619 mm)
Bolt Hole
Location (C)
26-3/8″
(670 mm)
32-3/8″
(822 mm)
38-3/8″
(974 mm)
50-3/8″
(1279 mm)
26-3/8″
(670 mm)
26-3/8″
(670 mm)
26-3/8″
(670 mm)
38-3/8″
(974 mm)
38-3/8″
(974 mm)
38-3/8″
(974 mm)
50-3/8″
(1279 mm)
50-3/8″
(1279 mm)
50-3/8″
(1279 mm)
Bolt Hole
Location (D)
21
(533 mm)
27
(685 mm)
33
(837 mm)
45
(1142 mm)
21
(533 mm)
21
(533 mm)
21
(533 mm)
33
(837 mm)
33
(837 mm)
33
(837 mm)
45
(1142 mm)
45
(1142 mm)
45
(1142 mm)
Bolt Hole
Location (E)
20-3/8″
(517 mm)
20-3/8″
(517 mm)
20-3/8″
(517 mm)
20-3/8″
(517 mm)
17-7/8″
(454 mm)
21-7/8″
(555 mm)
26-3/8″
(670 mm)
17-7/8″
(454 mm)
21-7/8″
(555 mm)
26-3/8″
(670 mm)
17-7/8″
(454 mm)
21-7/8″
(555 mm)
26-3/8″
(670 mm)
Bolt Hole
Location (F)
15″
(380 mm)
15″
(380 mm)
15″
(380 mm)
15″
(380 mm)
12-1/2″
(317 mm)
16-1/2″
(418 mm)
21″
(533 mm)
12-1/2″
(317 mm)
16-1/2″
(418 mm)
21″
(533 mm)
12-1/2″
(317 mm)
16-1/2″
(418 mm)
21″
(533 mm)
Form No. CSRM-0817
15
Bottom
of unit.
Washer
Shipping
Screw
Mounting
Bracket
A
ssembly
Shipping
Bracket
Shipping
Screw
Countertop Cutout
Accessory
Gasket
Inside surface of
mounting bracket
assembly flush with
inside of cutout.
Lock Nut
Leveling Bolt
INSTALLATION
English
Installing a Bottom Mounted Unit (CSSBR, CSSBFR, CSSBX, and CSSBFX Models)
NOTICE
Use caution and avoid hitting condensing unit hoses/lines when installing unit. Damage caused during installation is not covered under warranty.
NOTE: Accessory Installation Kits that include a self-
adhesive gasket for caulk backing as well as colored silicone sealant are available. Refer to the OPTIONS
AND ACCESSORIES section.
1. Remove the mounting bracket assembly from each corner of the cold shelf. To remove:
a. Remove the two shipping
screws and washers that attach each mounting bracket assembly to the bottom of the unit.
b. Carefully lift the cold
shelf above the shipping frame, and rotate it far enough to allow the unit to be set back down on top of the frame (the mounting brackets will stay on the frame or fall out the bottom). This step requires two or more people, depending on the unit.
c. Remove the mounting bracket assemblies from the
frame, if necessary.
2. On each mounting bracket assembly, remove the shipping screws and the triangular shipping bracket that was used to attach the mounting bracket assembly to the bottom of the cold shelf, and discard.
3. Attach a mounting bracket assembly to the underside of the prepared countertop at each corner of the cutout.
a. Align the u-shaped mounting holes on the mounting
bracket with the two pre-drilled mounting holes on the underside of the countertop. The inside surface of the mounting bracket should be vertically flush with the inner surface of the countertop cutout.
b. Insert appropriate fasteners through the mounting
bracket and into appropriate anchoring devices in the mounting holes on the underside of the countertop. Tighten securely.
4. Install the accessory, self-adhesive gasket around the inner, vertical surface of the countertop cutout, if available.
• The gasket should be positioned 1/4″ (6 mm) below the
top surface of the countertop.
NOTE: If the accessory, self-adhesive gasket is not available,
provide a caulk backing around the inner, vertical
surface of the countertop cutout 1/4″ (6 mm) below
the top surface of the countertop. This will prevent the silicone sealant applied later in this procedure from falling through the gap between the countertop and the cold shelf.
Installing a CSSBFR Model Cold Shelf
16
Form No. CSRM-0817
English
Seal this gap with foam sealant underneath the entire unit.
Bottom
of unit.
Washer
Shipping
Screw
Mounting
Bracket
A
ssembly
Shipping
Bracket
Shipping
Screw
INSTALLATION
5. Carefully lower the condensing unit followed by the cold shelf into the countertop cutout. This step requires two or more people.
• The condensing unit must go into the cutout first and be
fastened to a level, stable surface within 6 (1829 mm) of the connections on the bottom of the cold shelf. Refer to the SPECIFICATIONS section for installation dimensions.
• The cold shelf rests on top of the four leveling bolts,
which are part of the mounting bracket assembly installed at each corner of the countertop cutout.
6. Adjust the leveling bolts underneath each corner of the unit so that the shelf is flush or slightly below the countertop surface.
7. Tighten the lock nut on each leveling bolt to secure the position.
8. Apply a bead of NSF-approved silicone sealant in the gap above the countertop and the cold shelf. To apply a clean, consistent sealant bead:
a. Make sure the shelf is centered in the countertop cutout. b. Install masking tape on each side of the gap to define
the edge of the sealant. c. Carefully apply sealant into the gap. d. Quickly smooth the sealant surface. e. Carefully remove the masking tape before the sealant dries.
NOTE: The silicone sealant must be rated for use at temperatures
between -10°F (-23°C) and 250°F (121°C).
9. Apply polyurethane-based foam sealant in the gap
underneath the countertop and the cold shelf.
Foam Sealant Gap
CAUTION
DO NOT tip unit/mounting surface after final installation. Unit is free-floating and could fall out if tipped—for permanent, horizontal installations only.
10. Install the control panel in the desired location.
• The control panel can be installed remotely within
6 (1829 mm) of the shelf. Refer to the “Installing the
Control Enclosure Remotely” procedure in this section.
11. For CSSBR and CSSBFR models, install the condensing
unit in the desired location. Refer to the SPECIFICATION section for installation dimensions.
• Make sure the installation site offers continuous air flow
ventilation to the condensing unit.
• Make sure there is a minimum of 6″ (152 mm) of space
between all sides of the condensing unit and any
combustible surface.
Form No. CSRM-0817
11. Have qualified installers perform the “Connecting the Components” procedure in this section.
12. Clean the shelf surface thoroughly in preparation for initial operation. Refer to the MAINTENANCE section for proper cleaning procedures.
Installing an Under Mounted Unit (CSUR and CSUX Models)
CSUR and CSUX models are surface mounted directly against the underside of a solid surface countertop (no cutout is required). Cooling transfers through the countertop to the top side for a true, seamless installation.
1. Remove the mounting bracket assembly from each corner of the cold shelf. To remove:
a. Remove the two shipping
screws and washers that attach each mounting bracket assembly to the bottom of the unit.
b. Carefully lift the cold
shelf above the wooden shipping frame, and rotate it far enough to allow the unit to be set back down on top of the frame (the mounting brackets will stay on the frame or fall out the bottom). Make sure the flexible tubes from the condensing unit are not strained or damaged. This step requires two or more people, depending on the unit.
c. Remove the mounting bracket assemblies from the
frame, if necessary.
2. On each mounting bracket assembly, remove the shipping screws and the triangular shipping bracket that was used to attach the mounting bracket assembly to the bottom of the cold shelf, and discard.
3. Attach three of the mounting bracket assemblies to the underside of the prepared countertop at the pre-drilled locations. To attach each:
NOTE: See installation illustration on the following page.
a. Align the u-shaped mounting holes on the mounting
bracket with the two pre-drilled mounting holes on the underside of the countertop. The inside surface of the mounting bracket should be facing the unit.
b. Insert appropriate fasteners through the mounting
bracket and into appropriate anchoring devices in the mounting holes on the underside of the countertop. Tighten securely.
4. Apply a layer of thermal mastic to the top of the shelf using
a 3/16″ (5 mm) notched trowel.
continued...
17
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