Hatco C-58 Installation Manual

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WARNING
ADVERTENCIA
AVERTISSEMENT
(see page 2)
Electric Booster Water Heaters
Imperial ‘S’, Compact ‘C’,
Mini-Compact ‘MC’ Series
Installation and Operating Manual
P/N 07.04.111.00
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
© 2012 Hatco Corporation
CONTENTS
NOTICE
CAUTION
WARNING
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling (800) 558-0607.
Important Owner Information ..............................................2
Introduction...........................................................................2
Important Safety Information...............................................3
Model Description.................................................................5
All Models ........................................................................5
Imperial Models “S” Series ..............................................5
Compact Models “C” Series.............................................5
Mini-Compact Models “MC” Series..................................5
Specifications........................................................................6
Circuit Breaker and Fused Disconnect Switch Sizes.......6
Sizing Chart for Low-Temp Dish Machines......................9
Booster Heater Sizing Chart..........................................10
Capacity Charts .............................................................14
Dimensions....................................................................15
IMPORTANT OWNER INFORMATION
Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the unit). Please have this information available when calling Hatco for service assistance.
Model No. ________________________________________
Serial No. ________________________________________
Voltage __________________________________________
Date of Purchase __________________________________
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at
www.hatcocorp.com, select the Parts & Service pull-down
menu, and click on “Warranty Registration”.
Installation...........................................................................17
General..........................................................................17
Plumbing Installation......................................................18
Electrical-All Sizes and Voltages ...................................23
Operation.............................................................................24
General..........................................................................24
Maintenance ........................................................................25
General..........................................................................25
Thermostat Adjustment..................................................25
High Temperature Limit Safety Switch...........................25
Options and Accessories...................................................26
Troubleshooting Guide ......................................................27
Hatco Limited Warranty......................................................30
Authorized Parts Distributors............................Back Cover
Business 8:00 Hours: Central Standard Time (C.S.T.)
Telephone: (800) 558-0607; (414) 671-6350
E-mail: partsandservice@hatcocorp.com
Fax: (800) 690-2966 (Parts and Service)
Additional information can be found by visiting our web site at www.hatcocorp.com.
AM to 5:00 PM
(Summer Hours: June to September – 8:00
AM to 5:00 PM C.S.T.
Monday through Thursday 8:00
AM to 2:30 PM C.S.T. Friday)
(414) 671-3976 (International)
INTRODUCTION
Hatco Electric Booster Water Heaters are designed for use with commercial dish machines to boost the temperature
of the regularly available hot water, usually 110°–150°F (43°–66°C) up to 180°F (82°C). Water at 180°F (82°C) can be
used as sanitizing rinse water in commercial dish machines in accordance with Health Codes, NSF Standard #5 and plumbing codes.
All Hatco Booster Heaters are ready for electrical and plumbing service connections, with an adjustable ambient compensated immersion thermostat(s) and a high temperature limit switch. The service area is accessible from the front of the unit, permitting easy access.
Hatco Electric Booster Water Heaters are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
This manual provides the installation, safety, and operating instructions for the Hatco Electric Booster Water Heaters. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the unit.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
2
Form No. EBOOSTERM-0712
IMPORTANT SAFETY INFORMATION
WARNING
WARNING
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property
.
ELECTRIC SHOCK HAZARD:
• Unit must be installed by qualified, trained installers. Installation must conform to all local electrical and plumbing codes. Installation by unqualified personnel will void the unit warranty and may lead to electric shock or burn, as well as damage to unit and/or its surroundings. Check with local plumbing and electrical inspectors for proper procedures and codes.
• Turn OFF power at fused disconnect switch/circuit breaker and allow unit to cool before performing any cleaning, adjustments, or maintenance.
• Consult a licensed electrical contractor for proper electrical installation conforming to local electrical codes and the National Electrical Code (N.E.C.).
• Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).
• Do not place aftermarket covers on or over booster heater. Doing so can cause temperature and moisture build-up resulting in premature failure and electrical shock.
• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
Valves supplied by Hatco are designed for high­temperature commercial operation. Do not substitute Hatco valves with valves designed for domestic water heaters.
Temperature/pressure protective equipment should not be less than a combination temperature/pressure relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of the production of this equipment and meets the requirements for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22-1979. The temperature/pressure relief valve must be marked with a minimum set pressure not to exceed the marked hydrostatic test pressure of the booster heater as noted on the unit specifications.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
FOR INSTALLING PRESSURE AND TEMPERATURE RELIEF VALVES IN ACCORDANCE WITH AMERICAN NATIONAL STD. Z21.22-1979. Combination pressure and temperature relief valves with extension thermostats must be installed so that the temperature-sensing element is immersed in the water within the top 6" (152 mm) of the tank. They must be installed directly in a tank tapping. Combination pressure and temperature relief valves that do not have extension elements must be mounted directly in a tank tapping located within the top 6" (152 mm) of the tank, and shall be adequately insulated and located so as to assure isolation from ambient conditions that are not indicative of stored water temperature. TO AVOID WATER DAMAGE OR SCALDING DUE TO VALVE OPERATION, DRAIN PIPE MUST BE CONNECTED TO VALVE OUTLET AND RUN TO A SAFE PLACE OF DISPOSAL. Discharge line must be as short as possible and be the same size as the valve discharge connection throughout its entire length. Drain line must pitch downward from the valve and must terminate between 1-1/2" (38 mm) and 6" (152 mm) above the floor drain where any discharge will be clearly visible. The drain line shall terminate plain, not threaded, with material serviceable for temperatures up to 250°F (121°C) or greater. Excessive length, over 30' (9.1 m), or use of more than four elbows can cause a restriction and reduce the discharge capacity of the valve. No shut-off valve shall be installed between the relief valve and tank, or in the drain line. Valve lever must be tripped periodically to assure that waterways are clear. This device is designated for emergency safety relief and shall not be used as an operating control. The valves are set to relieve at 150 psi (1034 kPa) or when water temperature reaches 210°F (99°C). Read tag on valve for additional information.
Use only plumbing material suitable for a minimum water temperature of 200°F (93°C). Materials used must meet National Sanitation Foundation (NSF) specifications and all local plumbing codes and regulations.
Units are equipped with a high temperature limit safety switch that will shut off the power if the unit overheats. Contact an Authorized Hatco Service Agent if the high temperature limit safety switch cannot be reset or continues to trip.
Install booster water heater in a horizontal position with the base parallel to the floor and the inlet connection at the lowest point. Improper installation could create an unsafe condition.
Do not connect booster water heaters to domestic (consumer) dish machines or other domestic utilized equipment. This booster may damage domestic equipment.
Form No. EBOOSTERM-0712
3
IMPORTANT SAFETY INFORMATION
CAUTION
WARNING
CAUTION
NOTICE
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property
.
This product contains fiberglass, a product known to the state of California to cause cancer, birth defects, or other reproductive harm.
Install booster water heater as close as possible to a commercial dish machine. Employ re-circulation if distance between water heater and dish machine exceeds National Sanitation Foundation (NSF) specifications of five (5) linear feet (1524 mm).
Follow standard welding safety and operational procedures when attaching sliderails to bottom of dishtable.
Make sure the dishtable is strong enough to support the weight of the heater AND water when installing with slide mounting brackets.
Refer to the BOOSTER HEATER SIZING CHART in this manual to ensure proper sizing and avoid personal injury and/or damage to the booster heater.
It is essential to recognize that even though a water heater may be properly installed initially and approved, there always exists the possibility that unknowing individuals might alter or change the installation in a manner that would render it unsafe. Therefore, it is important that all safety programs provide some mechanism to assure that these installations are inspected periodically.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
BURN HAZARD:
• Water in unit is very hot. Wear protective gloves and proper attire when operating to avoid injury.
• Valves supplied by Hatco are designed for high temperature commercial operation. Do not substitute Hatco valves with valves designed for domestic water heaters.
Do not use anti-siphon valves on incoming water line. Check valves on incoming water line is not recommended.
Damages caused by the use of check valves on unit will not be covered by warranty.
Do not connect booster heater directly to a boiler or furnace coil or any other uncontrolled temperature source. The booster heater thermostat could be damaged causing unit to overheat.
Do not connect an expansion tank of any type to booster heater water lines.
Hatco requires that two temperature/pressure gauges (Hatco P/N 03.01.003.00) be installed to ensure proper operation. Install one in the supply line before the pressure reducing valve and one in the outlet line as close to the booster heater as possible. This provides a visual check of the water temperature and pressure before and after the water heater.
If water supply pressure to the booster inlet is over 20 psi (138 kPa) during flow, install pressure reducing valve with built-in bypass (Hatco P/N 03.02.004.00) for proper operation of dish machine rinse nozzles.
NOTE: The pressure reducing valve must be the type
equipped with a high pressure bypass, as supplied by Hatco.
DO NOT turn on power to the booster heater until tank has been filled with water and all air has been vented through the dish machine rinse nozzles. Heating elements will burn out in seconds if operated when not immersed in water.
Always drain booster heater with power to the unit off or element burnout could occur.
Use dielectric couplings when connecting dissimilar metals, such as galvanized to copper. This will prevent electrolysis or premature plumbing damage.
Do not turn or adjust outlet water connection on all Large Compact Series units (C-24 to C-57).
Do not turn or adjust inlet water connection on Compact Series Booster Heaters or internal water flow will change.
Do not back out or loosen any pipe fittings or leaks may occur.
Do not lay unit on the side with the control panel. Damage to the unit could occur.
Incoming water in excess of 3 grains of hardness per gallon (GPG) (0.75 grains of hardness per liter [GPL]) must be treated and softened before being supplied to booster heater(s). Water containing over 3 GPG (0.75 GPL) will decrease efficiency, increase energy use, and reduce the operating life of the unit through increased lime build-up. Product failure caused by liming or sediment buildup is not covered under warranty.
Do not use deionized water. Deionized water will shorten the life of water reservoir and heating element.
Units are voltage-specific. Refer to specification label for electrical requirements before beginning installation. Connecting unit to incorrect power supply will void product warranty and may damage unit.
4
Form No. EBOOSTERM-0712
MODEL DESCRIPTION
All Models
Hatco Electric Water Booster Heaters are available in three models: Imperial, Compact, and Mini-Compact. All standard models include a booster heater with low-water cut-off system, temperature/pressure relief valve, pressure reducing valve with built-in high pressure bypass, two temperature/pressure gauges and a high temperature limit safety switch.
Imperial Models “S” Series
Hatco Imperial models feature a Castone®tank with a 10 year limited warranty, a Power ON/OFF (I/O) switch, an indicator light and 6" (152 mm) legs. Imperial units have a capacity of 16 gallons (61 liters) and provide up to 573 gallons per hour (gph) (2169 liters per hour [lph]) of sanitizing rinse water based on a 40°F (22°C) temperature rise.
Mini-Compact Models “MC” Series
Hatco Mini-Compact models feature a stainless steel tank and 6" (152 mm) legs. Mini-Compact units have a capacity of 3.2 gallons (12 liters) and provide up to 172 gph (651 lph) of sanitizing rinse water based on a 40°F (22°C) temperature rise. Ideal for either hot water sanitizing or point-of-use hot water dispensing.
NOTE: Mini-Compact models can be configured with an
optional Power ON/OFF (I/O) switch.
Mini-Compact Model
Imperial Model
Compact Models “C” Series
Hatco Compact models feature a Castone®tank with a 10 year limited warranty, a Power ON/OFF (I/O) switch, an indicator light and either 6" (152 mm) legs or slide mounting brackets for mounting under a dish table. Compact units have a capacity of 6 gallons (23 liters) and provide up to 573 gph (2169 lph) of sanitizing rinse water based on a 40°F (22°C) temperature rise.
Compact Model
Form No. EBOOSTERM-0712
5
SPECIFICATIONS
Circuit Breaker and Fused Disconnect Switch Sizes — 4 to 12 kW
Amp Draw
kW Voltage Phase
4 208 1 19 19 -- 30 10 1/2″ (13 mm)
240 1 17 17 -- 30 10 1/2″ (13 mm) 480 188-- 15 14 1/2″ (13 mm)
5 208 1 24 24 -- 30 10 1/2″ (13 mm)
240 1 21 21 -- 30 10 1/2″ (13 mm) 480 1 10 10 -- 15 14 1/2″ (13 mm)
6 208 1 29 29 -- 40 8 1/2″ (13 mm)
208 3 14 25 14 40 8 1/2″ (13 mm) 240 1 25 25 -- 40 8 1/2″ (13 mm) 240 3 13 22 13 30 10 1/2″ (13 mm) 380 3 9.2 9.2 9.2 15 14 1/2″ (13 mm) 480 3611 6 15 14 1/2″ (13 mm) 600 3 5.7 5.7 5.7 15 14 1/2″ (13 mm)
7 208 1 34 34 -- 50 8 1/2″ (13 mm)
208 3 17 29 17 40 8 3/4″ (19 mm) 240 1 29 29 -- 40 8 1/2″ (13 mm) 240 3 15 25 15 40 8 1/2″ (13 mm) 380 3 11.4 11.4 11.4 15 14 1/2″ (13 mm) 480 3713 7 20 12 1/2″ (13 mm) 600 3 6.7 6.7 6.7 15 14 1/2″ (13 mm)
9 208 1 43 43 -- 60 6 1/2″ (13 mm)
208 3 22 38 22 50 8 1/2″ (13 mm) 240 1 38 38 -- 50 8 1/2″ (13 mm) 240 3 19 33 19 50 8 1/2″ (13 mm) 380 3 13.3 13.3 13.3 20 12 1/2″ (13 mm) 480 3916.3 9 30 12 1/2″ (13 mm) 600 3 8.7 8.7 8.7 15 14 1/2″ (13 mm)
9.9 208 1 47.5 47.5 -- 60 6 1/2″ (13 mm)
208 3 27.5 27.5 27.5 40 8 1/2″ (13 mm)
10.4 208 3 28.8 28.8 28.8 40 8 1/2″ (13 mm)
10.5 208 1 51 51 -- 70 4 3/4″ (19 mm) 208 3 29 29 29 40 8 1/2″ (13 mm) 240 1 44 44 -- 60 6 1/2″ (13 mm) 240 3 25.3 25.3 25.3 40 8 1/2″ (13 mm) 480 3 12.6 12.6 12.6 20 12 1/2″ (13 mm) 600 3 10 10 10 15 14 1/2″ (13 mm)
11.4 240 1 47.5 47.5 -- 60 6 1/2″ (13 mm) 240 3 27.5 27.5 27.5 40 8 1/2″ (13 mm) 480 3 13.7 13.7 13.7 20 12 1/2″ (13 mm)
12 208 1 58 58 -- 90 31″ (25 mm)
208 3 33 33 33 50 8 1/2″ (13 mm) 240 1 50 50 -- 70 4 3/4″ (19 mm) 240 3 29 29 29 40 8 1/2″ (13 mm) 380 3 19.1 19.1 19.1 30 10 1/2″ (13 mm) 480 3 14.5 14.5 14.5 20 12 1/2″ (13 mm) 600 3 11.6 11.6 11.6 15 14 1/2″ (13 mm)
L1 L2 L3
Breaker or Fuse
Size
Copper Wire
Size Conduit Size
The shaded area contains electrical information for International models only.
NOTE: 250 kcmil maximum wire size for terminal block.
6
Form No. EBOOSTERM-0712
SPECIFICATIONS
Circuit Breaker and Fused Disconnect Switch Sizes — 13.5 to 30 kW
Amp Draw
kW Volts Phase
13.5 208 1 65 65 -- 90 31″ (25 mm) 208 1 38 38 38 50 8 1/2″ (13 mm) 240 1 56.3 56.3 -- 90 31″ (25 mm)
240 1 33 33 33 50 8 1/2″ (13 mm) 480 1 16.3 16.3 16.3 30 10 1/2″ (13 mm) 600 1 13 13 13 20 12 1/2″ (13 mm)
15 208 1 72 72 -- 90 31″ (25 mm)
208 3 41.7 41.7 41.7 60 6 3/4″ (19 mm) 240 1 62.5 62.5 -- 90 31″ (25 mm) 240 3 36.1 36.1 36.1 50 8 1/2″ (13 mm) 380 3 23.0 23.0 23.0 30 10 1/2″ (13 mm) 480 3 18.1 18.1 18.1 30 10 1/2″ (13 mm) 600 3 14.5 14.5 14.5 20 12 1/2″ (13 mm)
17.25 208 3 47.9 47.9 47.9 60 6 3/4″ (19 mm)
18 208 1 86.5 86.5 -- 125 1 1-1/4″ (32 mm)
240 1 75 75 -- 100 31″ (25 mm) 240 3 43.4 43.4 43.4 60 6 3/4″ (19 mm) 380 3 27.3 27.3 27.3 40 8 1/2″ (13 mm) 480 3 21.7 21.7 21.7 30 10 1/2″ (13 mm) 600 3 17 17 17 30 10 1/2″ (13 mm)
24 208 1 115.4 115.4 -- 150 1/0 1-1/4″ (32 mm)
208 3 66.7 66.7 66.7 90 31″ (25 mm) 240 1 100 100 -- 125 1 1-1/4″ (32 mm) 240 3 57.8 57.8 57.8 90 3 1-1/4″ (32 mm) 380 3 38.0 38.0 38.0 50 8 1/2″ (13 mm) 480 3 29.9 29.9 29.9 40 8 1/2″ (13 mm) 600 3 23 23 23 30 10 1/2″ (13 mm)
27 208 1 129.8 129.8 -- 175 2/0 1-1/4″ (32 mm)
208 3 75 75 75 100 31″ (25 mm) 240 1 112.5 112.5 -- 150 1/0 1-1/4″ (32 mm) 240 3 65 65 65 90 31″ (25 mm) 380 3 38.1 38.1 38.1 50 8 1/2″ (13 mm) 480 3 32.5 32.5 32.5 50 8 1/2″ (13 mm)
600 3 26 26 26 40 8 1/2″ (13 mm)
30 208 1 144 144 -- 200 3/0 1-1/2″ (38 mm)
208 3 83.3 83.3 83.3 125 1 1-1/4″ (32 mm) 240 1 125 125 -- 175 2/0 1-1/2″ (38 mm) 240 3 72.3 72.3 72.3 100 31″ (25 mm) 380 3 45.7 45.7 45.7 60 6 3/4″ (19 mm) 480 3 36 36 36 50 8 1/2″ (13 mm) 600 3 28.9 28.9 28.9 40 8 1/2″ (13 mm)
L1 L2 L3
Breaker or Fuse
Size
Copper Wire
Size Conduit Size
Wire size is based on THHN wire for branch circuit protection at .91 derate factor. Circuit breakers and fused disconnects are to be mounted remote and wired by contractor. Sizes are based on the 2002 NECtable 310-16. Conduit size based on conductors plus ground wire sizing per Table C1 from Appendix C.
Only 6, 7 and 9 kW models can be field converted to single or three phase (open delta on 3 phase). Check wiring diagram supplied with the unit when converting the phase of the unit. Larger branch circuit required than for balanced 3 phase of equal kW. Balanced 3 phase available, consult factory.
Form No. EBOOSTERM-0712
7
SPECIFICATIONS
WARNING
Circuit Breaker and Fused Disconnect Switch Sizes — 36 to 57 kW
Amp Draw
kW Volts Phase
36 208 1 173 173 -- 225 4/0 1-1/2″ (38 mm)
208 3 100 100 100 125 1 1-1/4″ (32 mm) 240 1 150 150 -- 200 3/0 1-1/2″ (38 mm)
240 3 86.7 86.7 86.7 125 1 1-1/4″ (32 mm)
380 3 54.7 54.7 54.7 70 4 1″ (25 mm) 480 3 43.3 43.3 43.3 60 6 3/4″ (19 mm) 600 3 34.7 34.7 34.7 50 8 1/2″ (13 mm)
39 208 1 187.5 187.5 -- 250 250 kcmil 2″ (51 mm)
208 3 108 108 108 150 1/0 1-1/4″ (32 mm) 240 1 163.5 163.5 -- 225 4/0 2″ (51 mm) 240 3 94 94 94 125 1 1-1/4″ (32 mm) 380 3 59.3 59.3 59.3 90 3 1″ (25 mm) 480 3 47 47 47 60 6 3/4″ (19 mm) 600 3 37.6 37.6 37.6 50 8 1/2″ (13 mm)
40
40.5 208 3 112.5 112.5 112.5 150 1/0 1-1/4″ (32 mm)
45 208 3 125 125 125 175 2/0 1-1/2″ (38 mm)
54 208 3 150 150 150 200 3/0 2″ (51 mm)
57 208 3 158.4 158.4 158.4 200 3/0 2″ (51 mm)
208 3 61.6 61.6 61.6 90 3 1″ (25 mm)
240 3 97.5 97.5 97.5 125 1 1-1/4″ (32 mm) 480 3 48.8 48.8 48.8 70 41″ (25 mm) 600 3 39 39 39 50 8 3/4″ (19 mm)
240 1 188 188 -- 250 250 kcmil 2″ (51 mm) 240 3 108 108 108 150 1/0 1-1/4″ (32 mm) 380 3 68.6 68.6 68.6 90 3 1″ (25 mm) 480 3 54 54 54 70 41″ (25 mm) 600 3 43.4 43.4 43.4 60 6 3/4″ (19 mm)
240 3 130 130 130 175 2/0 1-1/2″ (38 mm) 380 3 82 82 82 125 1 1-1/4″ (32 mm) 480 3 65 65 65 90 31″ (25 mm)
600 3 52 52 52 70 41″ (25 mm)
240 3 137.3 137.3 137.3 175 2/0 1-1/2″ (38 mm) 380 3 86.7 86.7 86.7 125 1 1-1/4″ (32 mm) 480 3 68.6 68.6 68.6 90 31″ (25 mm) 600 3 54.9 54.9 54.9 70 41″ (25 mm)
L1 L2 L3
Breaker or Fuse
Size
Copper Wire
Size Conduit Size
The shaded area contains electrical information for International models only.
Wire size is based on THHN wire for branch circuit protection at .91 derate factor. Circuit breakers and fused disconnects are to be mounted remote and wired by contractor. Sizes are based on the 2002 NECtable 310-16. Conduit size based on conductors plus ground wire sizing per Table C1 from Appendix C.
NOTE: 250 kcmil maximum wire size for terminal block.
ELECTRIC SHOCK HAZARD: Consult a licensed electrical contractor for proper electrical installation conforming to local electrical codes and the National Electrical Code (N.E.C.).
8
Form No. EBOOSTERM-0712
SPECIFICATIONS
Sizing Chart for Low-Temp Dish Machines
BOOSTERS RATED AT 30°F (16°C) RISE Dish Machine Model Number Electric
Compact Imperial
Booster Booster
American Dish AH, AH-3D, AH-3D-S, AHC, AHC-3D, AHC-3D-S, ET-A, ET-AF, ET-AH, Service ET-A-M, ET-AH-M, ET-A-3, ET-AH-3, L-90-3D, L-90-3D-K, L-90-3D-K-S,
L-90-3D-S, L-90-3DC, L-90-3DC-K, L-90-3DC-K-S, L-90-3DC-S, L-90-3DW, L-90-3DW-K, L-90-3DW-K-S, L-90-3DW-S, L-90-3DWC, L-90-3DWC-K,
L-90-3DWC-K-S, L-90-3DWC-S, WH, WHC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .S-6
A-3D, A-3D-S, A, AC, AC-3D, AC-3D-S, AH-B, ET-AF-3, ET-AF-M, HT-25,
L-60-3D, L-60-3D-K, L-60-3D-K-S, L-60-3D-S, L-60-3DC, L-60-3DC-K, L-60-3DC-K-S, L-60-3DC-S, L-60-3DW, L-60-3DW-K, L-60-3DW-K-S, L-60-3DW-S, L-60-3DWC, L-60-3DWC-K, L-60-3DWC-K-S, L-60-3DWC-S, L-72-3D, L-72-3D-K, L-72-3D-K-S, L-72-3D-S, L-72-3DC, L-72-3DC-K, L-72-3DC-K-S, L-72-3DC-S, L-72-3DW, L-72-3DW-K, L-72-3DW-K-S, L-72-3DWC-S, L-72-3DWC, L-72-3DWC-K, L-72-3DWC-K-S, L-72-3DWC-S,
W, WC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 . . . . . . . .S-6
A-B, AD-25, SS-25, 5-AH, 5-AHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
AF, AF-3D, AF-3D-S, AF-B, AFC, AFC-3D, AFC-3D-S, AFW, AFWC, 5, 5-S . . . . . . . .C-7 . . . . . . . .S-7
ADC-44, ADC-66, 5-AG, 5-AGS, 5-CD-LF, 5-CD-RF . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .S-9
Blakeslee U21-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .S-6
D-8-LT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
DD-8-LT, R-CC64-LT, R-EE-LT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12 . . . . . . .S-12
Series XF-EE-LT, XF-PEE-LT, XF-LL-LT, XF-PLL-LT, XF-MM-LT, XF-PMM-LT,
XF-EEE-LT, XF-LLL-LT, XF-MMM-LT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-13 . . . . . . .S-13
Series R-L-LT, R-PL-LT, R-M-LT, R-PM-LT, F-L-LT, F-PL-LT, F-M-LT,
F-PM-LT (single tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . . .S-36
Series “R” & “F”-CC-LT, -EE-LT, -LL-LT, -MM-LT, -LLL-LT, -MMM-LT, -PCC-LT,
-PEE-LT, -PLL-LT, -PMM-LT (multi-tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .S-24
Series XF-L-LT, XF-PL-LT, XF-M-LT, XF-PM-LT (single tank) . . . . . . . . . . . . . . . . . . .C-54 . . . . . . .S-54
Series XF-PEE-LT, XF-PLL-LT, XF-PMM-LT, XF-EEE-LT, XF-LLL-LT,
XF-MMM-LT (multi-tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . . .S-36
FA (Flight-A-Round) and RA (Rack-A-Round) use comparable “F” listing.
Champion ULD, ULF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
DLF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-13 . . . . . . .S-13
KL44, KL66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . . .S-36
CMA
Dish Machines A-1, AH-1, C-1, VAC-1, A-3, AH-3, C-3, L-1C, VAC-3, VAC-4, VAC-5, L-1X . . . . . . . .C-4 . . . . . . . .S-6
A-2, AH-1, AH-2, AH-3, B-3, C-1, C-2, C-3, EVA-1, EVA-2, EVA-3, EVA-4,
EVA-5, VAC-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
B-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .S-7
B-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .S-9
CMA-44L with tank heater, CMA-66L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .S-24
CVA-1, CVA-2, CVA-3, CVA-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
CVA-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .S-7
Hobart LX-18C, LX-30C, LX-40C, WM-5C, SR24C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .S-6
LT-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .S-6
AM-14, AM-14C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .S-7
C44A, CRS66A, CPW80A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 . . . . . . .S-27
FT-800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30 . . . . . . .S-30
Jackson Conserver 24LT, 200LT, ES1000, (Ecolab/Jackson) . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .S-6
Conserver 1, Conserver XL, ES2000 (Ecolab/Jackson) . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .S-9
Conserver 2, Conserver XL2, ES4000 (Ecolab/Jackson) . . . . . . . . . . . . . . . . . . . . . .C-15 . . . . . . .S-15
AJ-44, AJ-66, AJ-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 . . . . . . .S-18
Knight Equipment
LTD. KLE-112-HL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 . . . . . . . .S-6
Form No. EBOOSTERM-0712
9
SPECIFICATIONS
Booster Heater Sizing Chart
ELECTRIC ELECTRIC
Dish Machine Model Number Temperature Rise Temperature Rise
COMPACT BOOSTER IMPERIAL BOOSTER
40°F (22°C) 70°F (39°C) 40°F (22°C) 70°F (39°C)
Adamation CSL-1390, CA-2, CA-3, CA-4, SLAP 44 . . . . . . . . . . . . . . . . . .C-39 . . . . . .(2)C-36 . . . . .S-39 . . . . .(2)S-36
Alvey FLC-10, SL-2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . . .S-6 . . . . . . .S-9
American Dish
Service HT-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .C-12 . . . . . . .S-7 . . . . . . .S-12
Blakeslee UC-21A, UC-21B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .C-4 . . . . . . .S-6 . . . . . . .S-6
CA, CA-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-54 . . . . . .(2)C-45 . . . . .S-54 . . . . .(2)S-45
FLC-12, CL-1, CL-1 Turntable, SA-5A . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . . .S-7 . . . . . . .S-12
FL-2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . . .S-9 . . . . . . .S-13
KS-70, KS70M SB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . . .S-9 . . . . . . .S-15
SL-2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . .S-13 . . . . . .S-18
FLC-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . .S-15 . . . . . .S-27
KS-88 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . .S-18 . . . . . .S-30
KS-70-N, KS-88-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . .--- . . . . . . .S-39 . . . . . . .---
ACD-44, ADC-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12 . . . . . . .C-24 . . . . . .S-12 . . . . . .S-24
UC-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .C-12 . . . . . . .S-6 . . . . . . .S-12
D-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .C-13 . . . . . . .S-9 . . . . . . .S-13
D-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12 . . . . . . .C-17 . . . . . .S-12 . . . . . .S-17
Series “R” & “F” -CC, -EE, -LL, -MM, -LLL, -MMM, -PCC,
-PEE, -PLL, -PMM (multi-tank) with suffix “LC” . . . . . . . . . . .C-13 . . . . . . .C-24 . . . . . .S-13 . . . . . .S-24
Series XF-EE, XF-LL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-17 . . . . . . .C-30 . . . . . .S-17 . . . . . .S-30
Series XF-LL, XF-PLL, XF-MM, XF-PMM, XF-EEE, XF-LLL,
XF-MMM (multi-tank) with suffix “LC” . . . . . . . . . . . . . . . . . . .C-17 . . . . . . .C-30 . . . . . .S-17 . . . . . .S-30
DD-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 . . . . . . .C-30 . . . . . .S-18 . . . . . .S-30
Series F-E, FA-EE, FA-PEE, FA-LL, FA-PLL, FA-MM,
FA-PMM, F-EEE, FA-EEE, FA-LLL, FA-MMM, F-PE . . . . . . .C-30 . . . . . . .C-54 . . . . . .S-30 . . . . . .S-54
Series R-L, R-PL, R-M, R-PM, F-L, F-PL, F-M,
F-PM (single tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . . .C-54 . . . . . .S-36 . . . . . .S-54
Series XF-L, XF-PL, XF-M, XF-PM, (single tank) . . . . . . . . . .(2)C-36 . . . . . . .--- . . . . . .(2)S-36 . . . . . .---
Series R-E, R-PE, XF-PEE, XF-PLL, XF-PMM, XF-EEE,
XF-LLL, XF-MMM (multi-tank) . . . . . . . . . . . . . . . . . . . . . . . .C-45 . . . . . .(2)C-30 . . . . .S-45 . . . . .(2)S-30
FA (Flight-A-Round) and RA (Rack-A-Round) use comparable “F” listing.
Champion U-H1, UH-200, UH-200B, U-HB . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .C-6 . . . . . . .S-6 . . . . . . .S-6
UL-150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 . . . . . . . .C-7 . . . . . . .S-6 . . . . . . .S-7
UH-150, UH-150B, UH-100, UH-100B, DHB-VS . . . . . . . . . . . .C-5 . . . . . . . .C-9 . . . . . . .S-6 . . . . . . .S-9
D-H1, D-HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 . . . . . . . .C-12 . . . . . . .S-6 . . . . . . .S-12
D-H1T, D-HBT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 . . . . . . . .C-12 . . . . . . .S-7 . . . . . . .S-12
44 DRWS, 66 DRPWWS, 80 DRHDPWWS, 70 DRFFPWWS .C-9 . . . . . . . .C-13 . . . . . . .S-9 . . . . . . .S-13
PP-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .C-15 . . . . . . .S-9 . . . . . . .S-15
D-H1C, D-H1TC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 . . . . . . . .C-18 . . . . . . .S-9 . . . . . . .S-18
44 DR, 66 DRPW, 80 DRHDFW, 70 DRFFPW . . . . . . . . . . . . .C-12 . . . . . . .C-24 . . . . . .S-12 . . . . . .S-24
66 WSPW, 44-WS, 66-WS, 64, 90FFPW, 100HDPW,
86 PW, 84, 106 PW,120 HDPW, 110 FFPW . . . . . . . . . . . . . .C-13 . . . . . . .C-24 . . . . . .S-13 . . . . . .S-24
UC-CW6-WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .C-36 . . . . . .S-24 . . . . . .S-36
US-CW8-WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .C-39 . . . . . .S-24 . . . . . .S-39
44, 66 PW, 70FFPW, 80HDPW, 54, 76PW, 80FFPW,
90HDPW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 . . . . . . .C-45 . . . . . .S-24 . . . . . .S-45
40-KB, 40-KB-2-2, 40-KFWB, 40-KPRB, 40KPRB-2-2,
40KPRB-2-3, 60-KB, 60-KB-2-2, 60-KFWB, 60-KFWB-2-2,
60-KPRB, 60-KPRB-2-3, 64KB, 64-KB Corner, 64-KPRB,
64-KPRB Corner, 64 Modular, 86 Modular . . . . . . . . . . . . . . .C-30 . . . . . . .C-54 . . . . . .S-30 . . . . . .S-54
44-KB, 44-KB Corner, 44-KPRB, 44-KPRB Corner, 54-KB,
54-KB Corner, 54-KPRB, 54-KPRB Corner, 44 Modular,
66 PW Modular, UC** Series 6' Center, UC-C4 . . . . . . . . . . .C-36 . . . . . . .C-57 . . . . . .S-36 . . . . . .S-57
UC-CW4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36 . . . . . .(2)C-36 . . . . .S-36 . . . . .(2)S-36
UC-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-45 . . . . . .(2)C-36 . . . . .S-45 . . . . .(2)S-36
UC**CW Series 6' Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-45 . . . . . .(2)C-39 . . . . .S-45 . . . . .(2)S-40
W-6-WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-45 . . . . . .(2)C-45 . . . . .S-45 . . . . .(2)S-40
10
Form No. EBOOSTERM-0712
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